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PART NUMBER 121051, REV.

N (06/22)

This manual provides information for:

AH/1E DOMESTIC
OPERATOR MANUAL STEAM JACKETED KETTLE WITH
IMPORTANT INFORMATION, KEEP FOR OPERATOR STANDARD ELECTRONIC IGNITION
· Self Contained
888-994-7636, fax 888-864-7636 · Gas Heated
unifiedbrands.net · Floor Mounted
· Stationary
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ,
UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS
CONTAINED IN THIS MANUAL.

FOR YOUR SAFETY Instructions to be followed in the event user smells


gas. This information shall be obtained by consulting your local gas
supplier. As a minimum, turn off the gas and call your gas company and
your authorized service agent. Evacuate all personnel from the area.

WARNING Improper installation, adjustment, alteration, service or REFERENCES


maintenance can cause property damage, injury or death. Read the CSA AMERICA INC
installation, operating and maintenance instructions thoroughly before 8501 East Pleasant Valley Road
installing or servicing this equipment. Cleveland, Ohio 44131
NFPA/70 The National Electrical Code
NSF INTERNATIONAL NFPA/54 Installation Gas Appliances &
NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the
798 N. Dixboro Rd. / P.O. Box 130140 Piping
consignee to inspect the container upon receipt of same and to determine Ann Arbor, Michigan 48113-0140
the possibility of any damage, including concealed damage. Unified AMERICAN NATIONAL STANDARDS INST., INC
Brands suggests that if you are suspicious of damage to make a notation NSF/ANSI 4 1430 Broadway
on the delivery receipt. It will be the responsibility of the consignee to file ANSI Z83.11 New York, New York 10018
a claim with the carrier. We recommend that you do so at once.
NATIONAL FIRE PROTECTION ASSOCIATION Z223.1-1984 National Fuel Gas Code
Manufacture Service/Questions 888-994-7636. 60 Battery March Park Z21.30 Installation of Gas Appliances &
Quincy, Massachusetts 02269 Piping

EQUIPMENT DESCRIPTION
AH/1 steam kettles are stainless steel, floor mounted kettles with a self- 2. Automatic gas valves: Allow gas into the burners as needed.
contained steam source heated by gas. A closed steam jacket covers the lower 3. Pressure limit switch: Turns off the burner when jacket pressure reaches 27
portion of the kettle. Heat from the gas burner boils water in the jacket to PSI. Lights the burner when pressure drops to 22 PSI.
produce steam under pressure. To ignite the burners, the kettle uses electronic
spark ignition. 4. Safety valve: Lets steam out of the jacket if the steam pressure exceeds 30
PSI.
The kettles are stationary (non-tilting). Liquids can be removed through the
tangent draw-off valve. 5. Low-water cutoff: Turns off the burner if the water level in the jacket gets
too low for safe operation.
Exposed surfaces are stainless steel. Insulated sheathing protects the kettle
body, and a housing encloses the controls. Three tubular legs support the unit. Instruments also are provided to show what is happening inside the unit. These are:
Bullet feet adjust to level the kettle. 1. Water level sight glass: Indicates whether there is enough water in the
A one piece dome cover is hinged to the kettle on the 20-gallon model. Covers steam jacket.
for 40, 60, 80, and 100-gallon kettles are supplied with counterbalancing spring 2. Pressure/vacuum gauge: Shows steam pressure, and whether too much air
actuators to hold the covers in the fully open or closed position. has entered the jacket.
Controls provided include the ON/OFF switch, to control electric power for the 3. Heating indicator light: Indicates that the kettle is being heated.
unit, and the thermostat, to set the cooking temperature. The automatic controls
and a brief description of each are as follows. 4. Power on indicator light: Glows when the unit is turned on.

1. Gas pressure regulator: Protects the unit from high pressure in the gas 5. Low water indicator light: Lights to show that jacket water needs to be
supply line. replenished.

Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends
referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications. © 2022 Unified
Brands. All Rights Reserved.
IMPORTANT - READ FIRST - IMPORTANT The kettle body is welded into one piece and has a rim reinforced by a rectangular
bar. The interior and exterior of the kettle is polished to a 180 emery grit finish. The
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. unit is ASME shop inspected and registered with the National Board for working
READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS pressures up to 30 PSI.
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
The standard 2 inch tangent draw-off is a 316 stainless steel, compression disc
WARNING: THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH valve. A removable strainer with 1/4 inch holes keeps pieces of product from
GAS AND ELECTRICITY.
entering the draw-off during cooking.
WARNING: UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
The jacket is filled at the factory with water containing rust inhibitors. The kettle
CAUTION: TO AVOID DAMAGING PARTS OF THE BURNER SYSTEM UNDERNEATH THE can operate at steam pressures up to 30 PSI, which provide temperatures of 150°F
KETTLE, LIFT THE UNIT ONLY BY THE RING BENEATH THE OUTER PORTION
OF THE BODY.
(65°C) to approximately 270°F (135°C). This range allows warming, simmering,
boiling, or braising.
WARNING: DO NOT ATTACH THE UNIT TO A TYPE “B” VENT. IT COULD CAUSE FIRE OR
PROPERTY DAMAGE. For the kettles, options include:
WARNING: DO NOT CONNECT ANY PIPING TO THE SAFETY VALVE. IT MUST BE FREE 1. Larger (3 inch) draw-off
TO VENT STEAM AS NEEDED. TO AVOID BURNS FROM THE VENTED STEAM
THE VALVE DISCHARGE SHOULD POINT DOWN. IMPROPER INSTALLATION 2. Solid disc strainer or strainer with 1/8 inch perforations
WILL VOID WARRANTY.
3. Water fill faucets
WARNING: FAILURE TO PERIODICALLY CHECK SAFETY VALVE OPERATION COULD
RESULT IN PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT. 4. Basket inserts
WARNING: WHEN TESTING, AVOID EXPOSURE TO THE STEAM BLOWING OUT OF THE 5. Kettle brush kit
SAFETY VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
6. Gallon etch marks
DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE
TO GROUND THE UNIT COULD RESULT IN ELECTROCUTION AND DEATH. 7. Flanged feet
CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE Kettle
OPERATING INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS Kettle Jacket Kettle Overall Front-to- Rim
Model Inside
Capacity Capacity Depth Width Back Height
CONTAINED IN THIS MANUAL. Diameter

CAUTION: DO NOT OVER FILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING. 20 Gal- 4-1/2
20 18 36-3/4 39 40
KEEP LIQUIDS A MINIMUM OF 2-3” (5-8 CM) BELOW THE KETTLE BODY inches inches inches inches inches
AH/1E-20 lon Gallon
(508 (457 (934 (991 (1016
RIM TO ALLOW CLEARANCE FOR STIRRING, BOILING AND SAFE PRODUCT (75 liter) (17 liter)
TRANSFER. mm) mm) mm) mm) mm)

CAUTION: KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY. IF 40 Gal- 26 22 38-1/4 45 42
7 Gallon
SPILLS OCCUR, CLEAN IMMEDIATELY TO AVOID SLIPS OR FALLS. lon inches inches inches inches inches
AH/1E-40 (150
(26.5
(660 (559 (972 (1143 (1067
liter)
WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND BURNERS. liter) mm) mm) mm) mm) mm)
NEVER SPRAY OR HOSE DOWN THE CONTROL CONSOLE, ELECTRICAL
60 Gal- 30 25 41 49 49
CONNECTIONS, ETC. 9-1.2
lon inches inches inches inches inches
AH/1E-60 Gallon
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES (225
(36 liter)
(762 (635 (1041 (1245 (1245
AND CLOTHING. TAKE PRECAUTIONS: WEAR RUBBER GLOVES, GOGGLES liter) mm) mm) mm) mm) mm)
OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ 80 Gal- 11-1/2 32 29 42-1/2 51 55-1/2
WARNINGS AND FOLLOW DIRECTIONS ON CLEANER LABELS. lon Gallon inches inches inches inches inches
AH/1E-80 (300 (43.5 (813 (737 (1080 (1295 (1410
NOTICE: NEVER LEAVE A SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES
LONGER THAN 10 MINUTES. LONGER CONTACT CAN CAUSE CORROSION liter) liter) mm) mm) mm) mm) mm)
AND PITTING. 100 11-1/2 32 35 42-1/2 51 61-1/2
Gallon Gallon inches inches inches inches inches
WARNING: TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE AH/1E-100 (375 (43.5 (813 (889 (1080 (1295 (1562
LABEL OF THE WATER TREATMENT COMPOUND. liter) liter) mm) mm) mm) mm) mm)
WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE
ELECTRIC POWER SUPPLY AND CLOSE THE MAIN GAS VALVE. ALLOW FIVE FIRING RATE, BTU/HOUR
MINUTES FOR GAS TO VENT. Model Ignition
Natural Gas Propane Gas
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY
AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR INJURY AND DAMAGE AH/1E-20 Spark 85,000 85,000
TO THE EQUIPMENT, AND WILL VOID ALL WARRANTIES. AH/1E-40 Spark 100,000 85,000
WARNING: KEEP AREA AROUND KETTLE FREE AND CLEAR OF ALL COMBUSTIBLE AH/1E-60 Spark 145,000 145,000
MATERIALS. FAILURE TO DO SO COULD RESULT IN FIRE OR PROPERTY
DAMAGE. AH/1E-80 Spark 145,000 145,000
CAUTION: HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM AH/1E-100 Spark 145,000 145,000
THE SAFETY VALVE.
CAUTION: UNIT WEIGHS 470 TO 1120 LB (212 TO 509 KG). FOR SAFE HANDLING,
INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE
MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR
PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE
PLACE OF INSTALLATION.
WARNING: THIS UNIT IS DESIGNED FOR COMMERCIAL USE. NEVER USE HOME
OR RESIDENTIAL GRADE GAS CONNECTIONS. THEY DO NOT MEET
COMMERCIAL GAS CODES AND COULD BE HAZARDOUS.
IMPORTANT: SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL
WILL VOID WARRANTIES.

2 OM-AH/1E Domestic
INSPECTION & UNPACKING The unit should be installed in a ventilated room for efficient performance. Items
which may obstruct or restrict the flow of air for combustion and ventilation
WARNING: INSTALLATION OF THE KETTLE MUST BE DONE BY A CERTIFIED must be removed. The area directly around the appliance must be cleared of all
ELECTRICIAN OR AUTHORIZED REPRESENTATIVE QUALIFIED TO WORK
combustible materials.
WITH ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO
PERSONNEL AND/OR DAMAGE TO EQUIPMENT. 1. Installation requires connection with gas and electrical services. See items 8
CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT. to 14 for details.
TAKE CARE TO AVOID PERSONAL INJURY OR DAMAGE TO THE UNIT BY
STAPLES LEFT IN THE WALLS OF THE CARTON. 2. To protect the unit from damage, leave it on the shipping pallet until the time
of installation. When installation is to begin, cut the straps holding the kettle,
CAUTION: UNIT WEIGHS FROM 468 LBS (212 KG) TO 1120 LBS (508 KG). FOR SAFE
and hoist the kettle straight up off the skid.
HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED AND USE
MATERIAL HANDLING EQUIPMENT TO REMOVE THE UNIT FROM THE SKID 3. Install the unit with a minimum clearance to combustible and non-combustible
AND MOVE IT TO ITS PLACE OF INSTALLATION. construction of six inches at the sides and six inches between the draft diverter
and the wall. Also leave enough room for cleaning, maintenance, and service.
4. The draft diverter shipped with the kettle is the correct height and shape to
give maximum performance. Install the draft diverter as shown on the figures
at left. Securely fasten the screw to attach draft directly. Do not change the
diverter in any way. Install the unit under a ventilation hood, or vent the flue
directly to a masonry chimney. Put a hood at least several inches above the
upper end of the draft diverter. Do not rest hood supports on the diverter.
Installation of a ventilating hood should comply with local codes and/or ANSI/
The unit arrives completely assembled, except for the TDO valve and flue gas NFPA-96 Latest Edition. Also, local codes may require that the kettle be
converter, which are usually packed separately and shipped inside the kettle. The electrically interlocked to shut off the gas supply and prevent the operation
unit is strapped on a skid in a heavy box. Inspect the box carefully for damage. of the unit if the exhaust fan is not operating or if the fire suppression system
Open the container and check the unit for hidden damage. Report shipping damage is activated. Failure to follow these instructions can cause bodily injury and/or
or shipment errors to the delivery agent. property damage.
Write down the model number, serial number, and installation date for your unit at 5. To level the unit, adjust leg length by turning the bullet feet.
the top of the Maintenance and Service Log at the back of this manual. Keep the
6. Make sure the water level is correct in the jacket, by confirming that the level
manual with the unit.
is between the marks on the gauge glass. If the water level is low, follow
To remove the kettle from the box, cut any straps from around the box. Detach the the instructions under “Jacket Filling” in the “Maintenance” Section of this
box sides from the skid. Pull the box up off the unit, taking care to avoid damage manual.
or injury from any staples left in the box walls. When installation is to begin, cut
7. To protect personnel from steam coming out of the safety valve, the open end
the straps holding the kettle to the skid, and lift the kettle straight up off the skid.
of the elbow at the outlet must be directed down. If it is not, turn the elbow to
Examine the packing materials to make sure no loose parts are discarded with
the correct position.
the materials.
8. Provide 115 VAC, 60 HZ, 1 PH, 15 AMP electrical service for standard unit.
Once the kettle is unpacked, the tangent draw-off valve is easily attached, as
Unit may be equipped for alternate electrical service of 208 VAC or 240 VAC,
shown above. The large nut which attaches the valve to the kettle should be hand
as ordered. Use 1/2 inch waterproof conduit and waterproof connections.
tightened only.
Observe local codes and/or The National Electrical Code in accordance with
ANSI/NFPA 70 - latest edition. AN ELECTRICAL GROUND IS REQUIRED. The
electrical schematic is located on the inside of the service panel.
INSTALLATION
In Canada, provide electrical service in accordance with the Canadian Electrical
WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR Code, CSA C22.1 Part 1 and/or local codes.
GAS FITTER WHEN INSTALLED WITHIN THE COMMON WEALTH OF
MASSACHUSETTS. IMPROPER INSTALLATION CAN CAUSE INJURY 9. The internal gas lines of the unit were cleaned and closed off with a gas cock
TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT. THIS UNIT IS before the unit was shipped from the factory. Free all external gas lines of
FOR COMMERCIAL USE. NEVER USE HOME OR RESIDENTIAL GRADE lint, dirt, metal chips, sealant, grease, oil, and other contaminants, before you
GAS CONNECTIONS. THEY DO NOT MEET GAS CODES AND COULD BE connect the lines to the kettle.
HAZARDOUS.
NOTICE: TO AVOID DAMAGING PARTS OF THE BURNER SYSTEM UNDERNEATH THE
10. Connect the gas cock of the kettle to the gas service main with 3/4 inch IPS
KETTLE, LIFT THE UNIT ONLY BY THE RING BENEATH THE OUTER PORTION line or approved equivalent.
OF THE BODY. 11. Installation must conform with local codes, or in the absence of local codes,
CAUTION: DO NOT CONNECT ANY PIPING TO THE PRESSURE RELIEF SAFETY VALVE. IT with the National Fuel Gas Code, ANSI Z 223.1-1988 (or latest edition). The
MUST BE FREE TO VENT STEAM AS NEEDED. ELBOW SHOULD POINT DOWN unit should be installed in an adequately ventilated room with a provision for
TOWARD FLOOR. IMPROPER INSTALLATION WILL VOID WARRANTY!
adequate air supply. The best ventilation will utilize a vent hood and exhaust
DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE fan with no direct connection between the vent duct and the flue. Do NOT
TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH. obstruct the flue or vent duct after installation.
In Canada, the installation must conform to the CAN/CGA B149 Installation
Codes for Gas Burning Appliances and Equipment and/or local codes.
12. Adequate space for proper service and operation is required. No NOT block
any air intake spacings to the combustion chamber or obstruct the air flow by
piling or stacking anything near the kettle.
13. After the kettle has been connected to the gas supply, all gas line joints must
be checked for leaks. DO NOT USE A FLAME TO CHECK FOR LEAKS. A thick
soap solution or other suitable leak detector should be employed.

3 OM-AH/1E Domestic
14. For a unit on casters, complete connection to the gas supply with connectors If the kettle functions as described, if is read for use. If the unit does not operate
that comply with the standard for connectors for moveable gas appliances, as designed, contact authorized Service Agent.
ANSI Z21.69 - latest edition. Restrain movement of the unit by attaching a
cable or chain to the eyelet (provided at the back of the frame) and anchoring
the cable or chain to the wall or floor. Make the length and location of the OPERATION
cable such that the unit cannot pull on the gas connection while the cable is
connected. WARNING: ANY POTENTIAL USER OF THE EQUIPMENT MUST BE TRAINED IN SAFE AND
CORRECT OPERATING PROCEDURES.
15. The appliance and its individual shutoff valve must be disconnected from the
WARNING: KEEP AREA AROUND KETTLE FREE AND CLEAR OF ALL COMBUSTIBLE
gas supply piping system during any pressure testing of that system at test
MATERIALS. DO NOT ATTEMPT TO LIGHT ANY BURNER WITH A FLAME.
pressures in excess of 1/2 PSIG (3.48 kPa). The appliance must be isolated
from the gas supply piping system by closing its individual manual shutoff CAUTION: HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE
SAFETY VALVE.
valve during any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 PSIG (3.48 kPa). WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE. DIRECT
CONTACT COULD RESULT IN SEVERE BURNS. TAKE CARE TO AVOID CONTACT
16. Check the following points to confirm that your kettle has been installed WITH HOT KETTLE BODY OR HOT PRODUCT. WHEN ADDING INGREDIENTS,
properly. Any mechanical, electrical, or gas type change must be approved by STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER.
the Food Service Engineering Department. CAUTION: DO NOT OVERFILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING. KEEP
LIQUIDS AT LEAST 2-3” (5-8 CM) BELOW THE KETTLE BODY RIM TO ALLOW
a. Enough room between the kettle and nearby objects for cleaning and service. CLEARANCE FOR STIRRING, BOILING PRODUCT AND SAFE TRANSFER.
b. Minimum clearance of 6 inches from sides and 6 inches from draft
diverter.
c. Unit vented to a hood or chimney (not attached to a vent).
d. Kettle level.
e. Correct amount of water in the jacket.
f. Pressure relief safety valve outlet pointed down.
g. Connected with a waterproof, 115 volt, 15 AMP supply of electric power in
accordance with electrical codes.
h. Gas lines cleaned before connection.
i. Gas connected with 3/4 inch pipe or equivalent.
j. Gas line joints checked for leaks.
k. No obstruction to air supply or venting.

INITIAL START-UP
IMPORTANT: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE
OPERATING INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS
CONTAINED IN THIS MANUAL.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT SURFACES. DIRECT SKIN CONTACT
COULD RESULT IN SEVERE BURNS. AVOID ALL DIRECT CONTACT WITH
HOT FOOD OR WATER IN THE KETTLE. DIRECT CONTACT COULD RESULT IN
SEVERE BURNS.

Hinged cover shown is for smaller models only.


CONTROLS
1. Manual gas valve which controls the supply of gas from the main line to the
After kettle has been installed, the installer should test to ensure that it is operating unit.
correctly.
2. On-Off (toggle) switch. This switch turns the control circuit power supply on or
1. Remove all literature and packing materials from inside and outside of the unit. off.
2. Install the TDO valve. 3. Thermostat dial, which turns the thermostat on or off, and sets the kettle
3. Put a small amount of water into the kettle. operating temperature.

4. Verify that kettle water level is normal and that kettle is holding vacuum in 4. Indicator Lights to alert operator of unit conditions:
jacket. Correct if not. a. Power On Indicator - shows that the unit is turned on
5. Make sure the supplies of gas and electric power are on. b. Heat Indicator - indicates that main gas is on to produce steam in the
6. Follow the “Start Kettle Heating” instructions in the Operation section of this kettle jacket.
manual. Begin heating the water at the highest thermostat setting. The c. Low Water indicator - shows that jacket water is low
indicator light should come on and heating should continue until the water boils.
d. Unit gas pressure regulator adjustment - located behind the access door
7. To turn off the unit, follow “To Stop Kettle Heating” in the Operation section. in the kettle skirt.

4 OM-AH/1E Domestic
OPERATING INSTRUCTIONS b. Tips for use:
1) Allow for water displacement by the baskets and product to be
cooked. This may mean only filling the kettle half full of water. Test
the basket and product displacement with the kettle OFF, and with
cold water in the kettle.
2) Load baskets on a level, stable work surface.
3) Lift the loaded baskets with both hands. Get help from another person
if the basket is too heavy for safe handling.
4) Slowly lower product into the kettle.
5) When removing baskets with cooked product, lift basket straight
up, ensuring bottom of basket clears the rim and pouring lip of the
kettle. Wear protective oven mitts and protective apron. If basket is
too heavy for individual to lift and safely move, get help from another
person.
6) Allow hot water to fully drain from product, before moving basket
away from the kettle.
7) Remove product immediately from basket into another container,
being sure to avoid contact with hot product and hot basket OR
place basket with food on stable, flat surface, setting it inside a solid
1. To Start Kettle steamer or bake pan, to catch any remaining hot water draining from
product.
a. CHECK THE WATER LEVEL IN THE JACKET EVERY DAY. The level should be
at the middle of the sight glass. If the level is low, see Jacket Filling in the CLEANING
Maintenance section of this manual
WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND ELECTRICAL
b. Check the pressure/vacuum gauge. If the gauge does not show 20 to EQUIPMENT. DO NOT USE A HIGH PRESSURE HOSE TO CLEAN THE CONTROL
30 inches of vacuum (i.e. a reading of 20 to 30 below zero), see Jacket CONSOLE, ELECTRICAL CONNECTIONS, ETC.
Vacuum in the Maintenance section of this manual. CAUTION: NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS STEEL
SURFACES FOR LONGER THAN 30 MINUTES. LONGER CONTACT CAN CAUSE
c. DO NOT attempt to light any burner with a flame.
CORROSION.
d. Open main supply gas valve (handle in line with the pipe). CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS
e. Turn the toggle switch to ON. For 90 seconds, or until it succeeds, the MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR
RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING.
electronic ignition control will attempt to light the pilot. CAREFULLY READ THE WARNINGS AND FOLLOW LABEL DIRECTIONS.
f. Once the pilot is lit, turn the thermostat to the desired setting.
g. If the pilot does not light, turn it off and wait five minutes. At that time
follow the instructions for starting once again.
h. If the unit repeatedly fails to light, contact an authorized Service Agency
for assistance.
2. To Stop Kettle Heating
a. Turn the thermostat dial to OFF.
b. Turn the toggle switch OFF.
c. For a prolonged shut-down:
SUGGESTED CLEANING SUPPLIES
1) Follow the procedure above.
1. A high quality detergent and sanitizer, or a combination cleaning- sanitizing
2) Disconnect the unit’s electrical power.
agent.
3. To Relight Kettle
2. Kettle brushes in good condition.
a. Close main gas supply valve.
3. Spray Degreaser.
b. Set ON/OFF switch to OFF.
4. De-limer/De-scaler.
c. Set thermostat to OFF.
5. A high quality stainless steel cleaner.
d. Wait five minutes, then proceed as directed under To Start Kettle.
PRECAUTIONS
4. If electric power fails, do not attempt to operate the unit. When power is
Before any cleaning operation, shut off the kettle by turning the thermostat dial to
restored, proceed as directed in To Start Kettle.
“OFF”, the ON/OFF switch to OFF, and shut off all electric power to the unit at a
5. Basket Insert remote switch, such as the circuit breaker.
a. An optional kettle basket insert set will assist in cooking water-boiled PROCEDURE
products including eggs, potatoes, vegetables, shell fish, pasta and rice.
1. Clean food contact surfaces as soon as possible after use, preferably while the
The nylon mesh liners must be used when cooking product smaller than
kettle is still warm. If the unit is in continuous use, clean and sanitize inside
the mesh size of the basket, which is approximately 1/4” (6 mm). This
and outside at least once every 24 hours.
incudes rice and small pasta shapes.

5 OM-AH/1E Domestic
2. Scrape and flush out large amounts of food residues. Be careful not to scratch Kettle Jacket
the kettle with metal implements. Close the draw-off. Model
Capacity Capacity
3. Prepare a solution of the detergent/cleaning compound as instructed by the 20 Gallon 4-1/2 Gallon
AH/1E-20
supplier. Clean the unit thoroughly. A cloth moistened with cleaning solution (75 liter) (17 liter)
can be used to clean controls, housing, electrical conduit, etc. 40 Gallon 7 Gallon
AH/1E-40
4. Rinse the kettle thoroughly with hot water. Then drain completely. (150 liter) (26.5 liter)

5. Disassemble the tangent draw-off valve. Clean the draw-off port and each 60 Gallon 9-1.2 Gallon
AH/1E-60
(225 liter) (36 liter)
valve part with a brush.
80 Gallon 11-1/2 Gallon
6. Rinse the kettle and draw-off valve parts thoroughly with hot water, then drain AH/1E-80
(300 liter) (43.5 liter)
completely.
100 Gallon 11-1/2 Gallon
7. When you reassemble the draw-off valve, HAND-TIGHTEN the nut which holds AH/1E-100
(375 liter) (43.5 liter)
it in place (see picture at the beginning of this section).
NOTICE: Contact an authorized representative when repairs are required.
8. As part of the daily cleaning program, clean soiled external and internal
surfaces. Remember to check the sides of the unit and control housing. A Maintenance & Service Log is provided at the back of this manual. Each time
maintenance is performed on your kettle, enter the date on which the work was
9. To remove burned-on foods, use a brush, sponge, cloth, plastic or rubber done, what was done, and who did it. Keep this manual on file and available for
scraper, or plastic wool along with the cleaning solution. To reduce effort operators to use. Periodic inspection will minimize equipment down time and
required in washing, let the detergent solution sit in the kettle for a few increase the efficiency of operation. The following points should be checked:
minutes and soak into the residue. Do NOT use abrasive materials or metal
tools that might scratch the surface. Scratches make the surface harder to JACKET VACUUM/REMOVING AIR FROM JACKET
clean and provide places for bacteria to grow. Do not use steel wool, which will When the kettle is cold, a positive pressure reading on the pressure/vacuum gauge
leave particles in the surface and cause eventual corrosion and pitting. or a reading near zero indicates that there is air in the jacket. Air in the jacket acts
10. The outside of the unit may be polished with a recognized stainless steel as an insulator, and slows kettle heating.
cleaner. To remove air:
11. When the equipment needs to be sanitized, use a sanitizing solution equivalent 1. Start the unit. (Be sure there is water or product in the kettle when heating).
to one that supplies 200 parts per million chlorine. Obtain advice on the
2. When the pressure/vacuum gauge reaches a positive pressure reading of 5
best sanitizing agent from your supplier of sanitizing products. Following
PSI, release the trapped air and steam by pulling up or out on the safety valve
the suppliers instructions, apply the sanitizing agent after the unit has been
lever or ring for about 1 second. Repeat this step, then let the pull ring or valve
cleaned and drained. Rinse off the sanitizer thoroughly.
lever snap back into the closed position.
12. It is recommended that each piece of equipment be sanitized just before use.
3. If there is little discharge (mostly air), and the pressure gauge drops back to 0
13. If there is difficulty removing mineral deposits or a film left by hard water or PSI, allow the pressure to build back to 5 PSI and repeat the procedure.
food residues, clean the kettle thoroughly and then use a deliming agent, in
4. Once steam has been vented from the jacket as described in 2, remove the
accordance with the manufacturer’s directions. Rinse and drain the unit before
hot water from the kettle and replace it with cold. This will condense steam
further use.
in the kettle jacket, and the pressure gauge should show a reading of 20 to
14. If cleaning problems persist, contact your cleaning product supplier for 30 inches mercury (Hg) below zero. If it does not, or if the vacuum is leaking
assistance. The supplier has a trained technical staff with laboratory facilities down, contact an authorized service agency.
to serve you.
TEST PRESSURE RELIEF SAFETY VALVE
Test the pressure relief safety valve at least twice each month. With the kettle
MAINTENANCE operating at 5 PSI (105 kPa), pull the test lever and let it snap back to its closed
position. If there is little discharge (mostly air), and the pressure gauge drops back
WARNING: WHEN USING THE EQUIPMENT OR TESTING, AVOID ANY EXPOSURE TO to 0 PSI, allow the pressure to build back to 5 PSI and repeat the procedure. (Tip:
THE STEAM BLOWING OUT OF THE SAFETY VALVE. SEVERE BURNS CAN Using a will screwdriver or other implement to pull the ring help you avoid contact
RESULT ON EXPOSED SKIN. FAILURE TO CHECK SAFETY VALVE OPERATION with the steam.)
PERIODICALLY COULD RESULT IN PERSONAL INJURY AND/OR DAMAGE TO
EQUIPMENT. JACKET FILLING
WARNING: TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE Every day, before you turn on the unit, make sure the water level is approximately
LABEL OF THE WATER TREATMENT COMPOUND.
in the center of the water gauge glass. The jacket was filled at the factory with
the proper amount of treated water, and is air-tight, but over time steam may be
vented and water lost.
From time to time, you may need to restore the water to its proper lever either
because it was lost as venting steam or by draining. If you are replacing water lost as
steam, use distilled water. If you are replacing treated water that ran out of the jacket,
prepare more treated water as directed in Water Treatment Procedure on next page.
Allow the kettle to cool completely. The procedure will be easier with the kettle
under vacuum (pressure gauge reading below zero).
1. Remove pressure gauge with open-ended wrench or cresent wrench.
2. Position a funnel in the opening and fill it with properly treated water.
3. Pull the pressure relief while filling to allow water to be sucked into the jacket
and air to vent.

6 OM-AH/1E Domestic
4. Check water level in the jacket to ensure that it is between minimum and CONTACT US
maximum marks on glass.
If you have questions pertaining to the content in this manual, contact Unified
5. Apply teflon tape to pressure gauge threads in a clockwise pattern, then Brands at 888-994-7636.
reinstall.
6. Reestablish the jacket vacuum as described above. If the pressure gauge
does not show a negative reading of 20 to 30 inches mercury (Hg). TROUBLESHOOTING
WATER TREATMENT This unit is designed to operate smoothly and efficiently if properly maintained.
However, the following is a list of checks to make in the event of a problem.
1. Fill a mixing container with the amount of water required. Use only distilled water.
Wiring diagrams are found at the end of this manual. When in doubt, turn unit
2. Following instructions apply to Water Treatment Kit. off and call for service at 888-994-7636. If an item on the check list is marked
a. Hang a strip of pH test paper on the rim of the container, with about 1 inch with (X), it means that the work should be done by an Authorized Service Agent.
of the strip below the surface of the water. SYMPTOM WHO WHAT TO CHECK

b. Stir the water continuously while you slowly add water treatment Kettle continues User a. Thermostat dial setting.
heating after
compound until a color between indicating a pH of 10.5 and 11.5 is it reaches Auth Service b. Thermostat calibration. X
reached. (Shown on the pH test kit chart.) Judge the pH by frequently the desired Rep Only c. Thermostat operation. The thermostat should click when
the dial is rotated above and below the setting for the
comparing the test strip with the color chart provided in the kit. temperature. temperature of the kettle. X

c. Use a measuring cup to add the compound so that you may record the Kettle stops User a. Thermostat dial setting.
heating before
exact amount used. it reaches Auth Service b. Thermostat calibration. X
the desired Rep Only c. Thermostat operation. Thermostat should click when
d. The amount may be used again if the same water sources and compound temperature.
the dial is rotated above and below the setting for the
temperature of the kettle. X
are used in the future. However, it is best to check the pH each time
treated water is prepared. Safety valve User a. For air in the jacket. See “Jacket Vacuum” in the
pops open. Maintenance section.
b. Thermostat dial setting.
Auth Service c. For defective thermostat. The thermostat should click
SEQUENCE OF OPERATION Rep Only when the dial is rotated to settings above and below the
temperature of the kettle. If defective, replace. X
The following “action-reaction” outline is provided to help understand how the d. For defective safety valve. If the valve pops at pressures
below 29 PSI, replace. X
kettle works.
Burners will not User a. That the main gas supply valve is open. (handle is in line
1. When the power switch is turned on, it starts the spark igniter and opens the light. with the gas pipe).
b. Gas supply to the building.
automatic valve for the pilot burner. The spark ignites a pilot flame, which
heats the sensor. The sensor then sends a signal to turn off the spark. The Auth Service c. Thermostat operation. The thermostat should click when the
Rep Only dial is rotated to settings above and below the temperature
flame thereafter acts as a standing pilot until the power is turned off. of the kettle. X

2. If the pilot flame is not sensed within 90 seconds after spark begins, a timer System does Auth Service a. AC voltage between terminals on secondary side of
not produce a Rep Only transformer with unit power turned on. If it is not 24 Volt,
shuts down the entire operation. To attempt a second trial for ignition, turn replace the transformer. X
spark.
off the power switch. Check the gas supply valves and wait five minutes b. That the high tension cable is firmly attached and in good
condition. If cracked or brittle, replace. X
before trying again by switching power on. If you cannot establish a pilot c. Pilot burner ceramic insulator for crack or break. X
flame in four tries, close all valves, turn off the power, and contact an d. Pilot spark gap. Regap. X
authorized Service Agency. Pilot lights, but Auth Service a. For 24 V between terminals MV and PV/MV while pilot is
main burner Rep Only burning. If 24V is not present, replace the ignition control
3. When the operator sets a temperature on the thermostat, it causes the will not come module. X
b. That gas pressure is at least 3.5” W.C.(8.7818 􀀁b). X
automatic valve to admit gas to the main burner, where it is ignited by the on and spark
c. Electrical connections of the main valve to terminals, to
does not stay
pilot flame. When the kettle reaches the set temperature, the thermostat on.
assure that they are securely attached. Check magnetic
operator for main valve on gas valve. Repair or replace as
switch opens. This stops the signal to the gas control valve and shuts off necessary. X
gas to the main burner. The pilot flame stays lit.
Pilot lights, but Auth Service a. Check for bad burner ground. If necessary, repair with high
4. When the kettle cools below the set temperature, the thermostat switch main burner Rep Only temperature wire. X
will not come b. Pilot burner ceramic insulator for cracks. X
closes and start another cycle. On and off cycling continues and maintains on, the spark c. That cable is not grounded out. If it is, correct the ground-
out condition or replace cable. X
the kettle at the desired temperature. This action is indicated by the Heat stays on. d. For proper gas pressure. X
Indicator light. e. Clean pilot assembly, or replace if necessary. X
f. Tighten all mechanical and electrical connections. X
The kettle has the following safety features in addition to the 90-second ignition timer: g. If the pilot flame is weak, increase pilot orifice size. X
h. Replace ignition control module. X
1. Low water cutoff relay that will shut off gas supplies to all burners until the Main burner Auth Service a. Check burner ground for bad wire or connection. Replace if
jacket water level is corrected. comes on but Rep Only necessary with high temperature wire. X
will not stay on. b. Check for low gas supply pressure. If necessary, replace
2. High limit pressure switch, set to open at about 26 PSI and to shut down the ignition control module. X
burners until jacket pressure is decreased. Spark is Auth Service a. That the pilot valve is securely connected to terminals. X
present but the Rep Only b. For 24 VAC at terminals PV and PV/MV. If 24V is not present,
3. Pressure relief safety valve, which will release steam if jacket pressure pilot will not replace the ignition control module. X
b. That gas pressure is at least 3.5” W.C.(8.7818 􀀁b).􀀁
exceeds 30 PSI. light.
c. For gas at the pilot. If it is not flowing:
(1) Check the pilot gas line for kinks and obstructions. X
4. Gas pressure regulator built into the gas control valve. (2) Clean orifice, if necessary. X
(3) Check magnetic operator for pilot valve on gas valve.
Repair or replace as necessary. X
d. That the pilot spark gap is located in the pilot gas stream. If
REPLACEMENT PARTS not, adjust or replace the pilot burner. X
e. For drafts. Shield the pilot burner, if necessary. X
To order parts, contact your Authorized Service Agent. Supply the model
designation, serial number, part description, part number, quantity, and when
applicable, voltage and phase.

7 OM-AH/1E Domestic
AH-20/40 GALLON
CALL FACTORY FOR REPLACEMENT PARTS:
888-994-7636
Parts List

Key Description Part #


HARDWARE ASM 40-GALLON SPARK
A 117095
IGNITION
BRACKET, GAS MANIFOLD 1/8 X 1 X
002006
15-3/4” LG
NAMEPLATE CLASS II 1” X 4-1/2” LONG 003479
HINGE, SPRING LOADED 18 GA X 1 X
004114
1-1/4”
CLAMP BAR PIPE 1/4” X 1 X 4-1/2” LG
004568
WITH STUD
DOOR INSULATED PILOT LIGHT AS-
008201
SEMBLY
PLATE, CAUTION 1-3/8 X 2-1/4” 008350
CHAIN SINGLE, JACK LINK #16 600”
009009
LONG
SCREW, SHEET METAL PAN HD #12 X
008769
1/2” LG
BRACKET, FAUCET MOUNTING 16 GA X
009054
4-3/4”
DIVERTER, DRAFT 6”, 20, 40-GALLON 012474
DIVERTER, DRAFT 7”, 60, 80, 100-GAL-
000576
LON
NUT HEX KEPS 1/4”-20 W/SHAKEPROOF
012940
WASHER
NAMEPLATE, LARGE 055450
LABEL, WARRANTIES VOID 059201
LABEL, WARNING 093614
B COVER POWER AID ASSEMBLY 047693
C POT INNER ASSEMBLY -
D TDO KIT -
NUT, WING #10-24 FOR 1-1/2” & 2” 009028
HANDLE, 3” DIA SANITARY & TDO VALVE 127452
STRAINER ASSEMBLY 9” DIA, 1/4”
009044
HOLES FOR 2”
HANDLE, SANITARY 170061

8 OM-AH/1E Domestic
AH-60/80/100 GALLON
CALL FACTORY FOR REPLACEMENT PARTS:
888-994-7636
Parts List

Key Description Part #


SAFETY VALVE AND WATER
097010
FILL ASSEMBLY
SAFETY VALVE 30 PSI 1/2” NPT 156047
ELBOW 90 DEG STREET 1/2” NPT
096905
BLACK
PLUG PIPE 1/2” NPT 011146
ELBOW 90 DEG STREET 1/2” NPT 004185
TEE, 1/2” NPT 008772
VALVE SWING CHECK 1/2” NPT 004187
NIPPLE, 1/2” NPT X CLOSE 008877
VALVE, GATE 1/2” NPT 004180
LABEL, WARNING 098171
WIRING DIAGRAM LABEL 123863
HARNESS WIRING 123864
NUT HEX 3/8”-16 005619
WASHER, LOCK #10 005619
WASHER, LOCK 3/8” 005618
E SHELL OUTER/INNER ASSEMBLY 127445
F BURNER AND SENSOR ASSEMBLY -
G GAS VALVE, PIPE & ELEC ASSEMBLY 127335
IGNITION MODULE BOX ASSEMBLY 127334
ELECTRICAL PANEL ASSEMBLY 123823

9 OM-AH/1E Domestic
Parts List
CALL FACTORY FOR REPLACEMENT PARTS:
888-994-7636

Key Description Part #


BURNER ASSEMBLY
F 127331
20 & 40-GALLON
1 BURNER HEAD 000286
2 90º ELBOW, 2-1/2” NPT 000289
3 VENTURI 000287
4 AIR SHUTTER 000288
5 SPUD ORIFICE 000279
6 RETAINING RING, E TYPE 000460
7 LOCK NUT, 3/8” NPT 000294
ORIFICE, N.G., 20-GALLON, 0’-1500’
8 000489
ELEV
ORIFICE, PROP, 20-GALLON, HIGHER
8 000281
ELEV
ORIFICE, N.G., 40-GALLON, 0’-1500’
8 000280
ELEV
ORIFICE, PROP, 40-GALLON, HIGHER
8 000281
ELEV
9 BRACKET, PILOT BURNER MOUNTING 123824
SCREW #10-24 X 3/8” LG. ROUND
10 006009
HEAD
PILOT BURNER ASSY 20-GALLON,
11 096705
0’-1500’ EL
PILOT BURNER ASSY 20-GALLON,
11 096706
HIGHER EL
PILOT BURNER ASSY 40-GALLON,
11 096705
0’-1500’ EL
PILOT BURNER ASSY 40-GALLON,
11 096706
HIGHER EL
SCREW #10-32 X 1/4 FILLISTER
12 090797
HEAD
PILOT ORIFICE SPUD 40-GALLON,
13 098647
0-1500’ EL
PILOT ORIFICE SPUD 40-GALLON,
13 098647
HIGHER EL
14 PILOT TUBING, 1/4” OD ALUMINUM 006796
90º MALE ELBOW 1/8” NPT X 1/4”
15 097195
TUBING
HI VOLT SPARK IGNITION CABLE 36”
16 096728
LONG

10 OM-AH/1E Domestic
Parts List
CALL FACTORY FOR REPLACEMENT PARTS:
888-994-7636

Key Description Part #


BURNER ASSEMBLY
F 127349
60, 80 & 100-GALLON
1 BURNER HEAD 008246
2 90º ELBOW, 2-1/2” NPT 000289
3 REDUCING BUSHING, 2-1/2” X 2” NPT 08774
4 NIPPLE, CLOSE 2” NPT 008731
5 VENTURI 010542
6 MIXER HEAD 000395
7 AIR SHUTTER 000396
8 LOCK NUT, 3/4” NPT 000397
9 END CAP 000398
10 ORIFICE, N.G., 0’-1500’ ELEV 000399
10 ORIFICE, PROP, HIGHER ELEV 000403
11 BRACKET, PILOT BURNER MOUNTING 123824
SCREW #10-24 X 3/8” LG. ROUND
12 006009
HEAD
13 PILOT BURNER ASSY, 0’-1500’ ELEV 096705
13 PILOT BURNER ASSY, HIGHER ELEV 096705
SCREW #10-32 X 1/4 FILLISTER
14 090797
HEAD
15 PLUG, PIPE, SQUARE HEAD 1” NPT 008507
16 PILOT TUBING, 1/4” OD ALUMINUM 006796
90º MALE ELBOW 1/8” NPT X 1/4”
17 097195
TUBING
HI VOLT SPARK IGNITION CABLE 36”
18 096728
LONG
19 PILOT ORIFICE SPUD 098647
20 NIPPLE, 3/8” X 2-1/2” LG 005676

BEFORE DEC. 2016

11 OM-AH/1E Domestic
AH-60/80/100 GALLON
CALL FACTORY FOR REPLACEMENT PARTS:
888-994-7636
Parts List

Key Description Part #


BURNER ASSEMBLY
1 175447
AH-60/80/100 (NATURAL GAS)
BURNER ASSEMBLY
1 175452
AH-60/80/100 (PROPANE)
2 PILOT BRACKET, AHS-40 139181
3 ASM PILOT BURNER (NATURAL GAS) 102258
3 ASM PILOT BURNER (PROPANE) 104392
4 TUBE PILOT 139833
5 CABLE HI VOLT SPARK IGNITION 096728
6 SCREW/HEX HD 1/4-20 X 3/8 085199
7 SCREW/HEX HD #10-32 X 1/4 003254

12 OM-AH/1E Domestic
?
CALL FACTORY FOR REPLACEMENT PARTS:
888-994-7636
Parts List

AH-20/40 GAS OPTIONAL


PIPING TO BURNER

AH-60/80/100 GAS
PIPING TO BURNER

13 OM-AH/1E Domestic
?
CALL FACTORY FOR REPLACEMENT PARTS:
888-994-7636
Parts List

Key Description Part # Key Description Part #


G GAS VALVE, PIPING & ELEC. CTRL PAN ASSY 127335 ELECTRICAL PANEL ASSEMBLY 123823
3 WATER LEVEL ELECTRODE 074665 1 WATER LEVEL CONTROL - 24V 122192
4 ELECTRICAL COMPONENTS ASSEMBLY 123823 2 TRANSFORMER 75A 24V SEC. 120V PRI. 121715
5 IGNITION MODULE BOX ASSEMBLY 127334 2 TRANSFMR 75A 24V SEC. 208-240V PRI. 106234

6 ELBOW, 90º UNION, 1/2” NPT 005495 3 SCREW, PAN HEAD 8-32 X 3/8” LONG 005764

7 NIPPLE, 1/2” NPT X 8” LONG 005557 4 TERMINAL BLOCK, 2 POLE #4-#18 AWG 003887

8 VALVE, GAS, MANUAL SHUT-OFF 1/2” NPT OPT. 098458 5 LABEL, “3 AMP FAST BLOW ONLY” 102251

9 FITTING 90º 1/8” NPT MALE X 1/4” TUBE 097195 6 FUSE HOLDER 077854

10 FRONT PANEL COMPONENTS ASSY 123805 7 SCREW, ROUND HEAD 6-32 X 1/4” LONG 018384

11 PRESSURE GAUGE 2” DIAMETER 084208 8 LUG, GROUND 14-6 AWG 119829

12 SIGHT TUBE, 5/8” DIA X 4-3/4” LONG 008742 9 SCREW ROUND HEAD 8-32 X 1-1/4” LONG 005056

13 FITTINGS, SIGHT GLASS ASSEMBLY 002845 15 FUSE, 3.0 AMP TYPE 3 AG 077853

14 GUARD ROD FOR GAUGE GLASS 002981 16 ELECTRICAL PANEL 123852

15 NUT, HEX #10-24 005470 17 NUT, KEPS 10-32 W/SHAKEPROOF WASHER 071256

16 COUPLING, FULL 1/2” NPT 005722 18 HARNESS, WIRING 123864

17 NIPPLE, 1/2” NPT X 2-1/2” LG. 005552 IGNITION MODULE BOX 127334

18 SWITCH PRESSURE 1/4” NPT 24 PSIG ± 1 108559 1 SPARK IGNITION MODULE ENCLOSURE 123775

19 NIPPLE, 1/4” NPT X 2-1/2” LG 127330 2 COVER IGNITION MODULE ENCLOSURE 104948

20 ELBOW, 90º 1/4” NPT 005682 3 GASKET, COVER 104941

21 VALVE, GAS 123815 4 SCREW 8-32 X 3/8” LONG 005764

22 NIPPLE, 1/2” NPT X 2” LONG 005551 5 IGNITION MODULE 085153

23 ELBOW 1/2” NPT 008747 6 NUT, KEPS 6-32 071289

24 NIPPLE, 1/2” NPT X 4” LONG 005554 7 CONDUIT, PLASTIC MALE ADAPTER 1/2” NPT 123733

25 CLAMP, RIGID CONDUIT 3/4” NFPC 127345 8 CONDUIT NUT, 1/2” 005487

26 NUT, HES KEPS 1/4-20 095695 9 SCREW 10-32 X 3/8” LONG 069773

27 PLUG, PIPE SQUARE HEAD 3/8” NPT 008504 FRONT PANEL COMPONENTS ASSEMBLY 123805

28 NIPPLE, 1/2” NPT X 1-1/2” LONG 004184 1 LABEL INDICATOR LIGHTS & INSTRUCTIONS 123803

29 TEE REDUCING 1/2 NPT X 3/8 NPT X 3/8 123865 2 INDICATOR LIGHT AMBER W/BEZEL 116384

30 NIPPLE, 3/8” NPT X CLOSE 007439 3 INDICATOR LIGHT RED W/BEZEL 116383

31A ELBOW, 90º STREET 009853 4 THERMOSTAT 012313

31B UNION 3/8 NPT 005686 5 THERMOSTAT ADAPTER (SHAFT BUSHING) 107172

32 BOLT, HH, 1/4-20 X 3/4” LONG 005698 6 SCREW ROUND HEAD 6-32 X 3/8” LONG 009697

35 BOOT, LOW WATER PROBE 101143 7 KNOB, THERMOSTAT 012314

37 NUT, KEPS 10-32 W/SHAKEPROOF WASHER 071256 8 TOGGLE SWITCH, SPST, ON-OFF 006904

38 ELBOW, 1/2 NPT STREET 90 004185


39 UNION, 1/2 NPT 004186
40 NIPPLE, 1/2 NPT x 15 - 80,100 -
40 NIPPLE, 1/2 NPT x 14 - 60 -

14 OM-AH/1E Domestic
CALL FACTORY FOR
REPLACEMENT PARTS:
888-994-7636
Wiring Diagram

15 OM-AH/1E Domestic
Service Log

Model No: Purchased From:

Serial No: Location:


Date Purchased: Date Installed:
Purchase Order No: For Service Call:

Date Maintenance Performed Performed By

16 OM-AH/1E Domestic

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