Tpi 008 de en PDF
Tpi 008 de en PDF
Tpi 008 de en PDF
in Industrial Gearboxes
Technical principles
Products and applications
Foreword
Replacement for... This Technical Product Information TPI 08, Planetary Gear Bearing
Arrangements in Industrial Gearboxes, replaces the previous TPI 08,
Rolling Bearings in Large Gearboxes. Any information in previous
editions which does not concur with the data in this edition is
therefore invalid.
TPI 08 is a supplement to Catalogue HR 1, Rolling Bearings.
It essentially covers the subjects relating to planetary gear bearing
arrangements in industrial gearboxes that are not described in
Catalogue HR 1. In the design of the bearing arrangement, however,
the relevant information in Catalogue HR 1 must also be observed.
2 TPI 08 Schaeffler Technologies
Contents
Page
Product index ......................................................................... 4
Technical principles................................................................ 8
Planetary gear bearings
Full complement cylindrical roller bearings ......................... 32
Cylindrical roller bearings with cage ................................... 44
Needle roller and cage assemblies ..................................... 54
Needle rollers .................................................................... 66
Full complement needle roller arrangements ...................... 70
Full complement needle roller sets ..................................... 80
Spherical roller bearings .................................................... 82
Tapered roller bearings ...................................................... 84
Special solutions.................................................................... 86
Application examples ............................................................. 92
Addresses .............................................................................. 102
Page
K Needle roller and cage assemblies, single row ........................... 54
KZK Needle roller and cage assemblies, single row,
externally guided .................................................................... 54
K..-ZW Needle roller and cage assemblies, double row.......................... 54
NRB Needle rollers (full complement needle roller arrangements) ...... 66
RN2 Cylindrical roller bearings with cage, single row ......................... 44
RN22 Cylindrical roller bearings with cage, single row ......................... 44
RN3 Cylindrical roller bearings with cage, single row ......................... 44
RN23 Cylindrical roller bearings with cage, single row ......................... 44
RSL1822..-A Full complement cylindrical roller bearings,
dimension series 22, without outer ring, single row ................. 32
RSL1823..-A Full complement cylindrical roller bearings,
dimension series 23, without outer ring, single row ................. 32
RSL1830..-A Full complement cylindrical roller bearings,
dimension series 30, without outer ring, single row ................. 32
RSL1850..-A Full complement cylindrical roller bearings,
dimension series 50, without outer ring, double row................ 32
VRS Full complement needle roller sets............................................. 80
223..-E1 Spherical roller bearings, double row with cylindrical bore ......... 82
320 Tapered roller bearings, single row ............................................ 84
00015CE8
Planetary gear bearings
Full complement
cylindrical roller bearings
Cylindrical roller bearings with cage
Needle roller and cage assemblies
Needle rollers
Full complement
needle roller arrangements
Full complement needle roller sets
Spherical roller bearings
Tapered roller bearings
0001771E
Special solutions
X-life
Cage design
Cage for high accelerations
Bearing arrangements
with optimised mass
Floating planetary gear
bearing arrangements
Axial location of bearings
Coated bearings
0001771F
Addresses
000174DA
Technical principles
Friction
Speeds
Lubrication
Design of bearing arrangements
Design examples
Technical principles
Page
Friction Frictional components ............................................................... 10
Legend f0
Bearing factor for frictional torque as a function of speed
f1
Bearing factor for frictional torque as a function of load
B mm
Bearing width
d mm
Bearing bore diameter.
Limits of the calculation method The calculation method is not valid for:
sealed rolling bearings with contact seals; the maximum speed is
restricted by the permissible sliding velocity at the seal lip.
Permissible radial acceleration Planetary gear bearing arrangements are subjected to strong normal
accelerations in operation. In the design of the bearing arrangement,
a distinction must be drawn between a full complement roller
bearing arrangement and a cage bearing arrangement.
Full complement In full complement roller and full complement needle roller bearings,
roller bearing arrangement the permissible radial acceleration is restricted by the maximum
pv value between the rolling elements and the thermal balance
in the bearing, Figure 1.
Cage bearing arrangement In cage bearing arrangements, the permissible radial acceleration
is restricted by the strength of the cage.
Figure 1
Radial acceleration
a
Acceleration parameter
g m/s2
Acceleration due to gravity g = 9,81
rst m
Distance from the centre of rotation, Figure 1, page 12
s1
Angular velocity, Figure 1, page 12
n min1
Relative speed of the planetary gear bearing arrangement.
Maximum acceleration
If the acceleration values are high, further advice should be sought
from the Schaeffler engineering service.
Maximum acceleration If bearings with cages are used, the following must be observed:
for cage bearings Only use cages guided on external ribs.
For higher accelerations, use solid cages instead of riveted
cages.
For maximum accelerations, use needle roller and cage
assemblies KZK. For suitable needle roller and cage assemblies,
see page 55.
Oil flow through the bearing In order to transfer heat and lubricate the rolling elements and cage,
a sufficiently large oil flow through the bearing must be ensured.
In order to ensure the outflow of oil, lubrication slots should be
provided in the thrust washers where geometrical conditions are
tight such as in the case of needle roller bearings, needle roller and
cage assemblies and full complement needle roller sets.
Arrangement of bearings The guidance and support of a rotating shaft requires at least
two bearings arranged at a certain distance from each other.
Depending on the application, one of the following can be selected:
locating/non-locating bearing arrangement
adjusted bearing arrangement
floating bearing arrangement.
For a bearing arrangement in a planetary gear, only one bearing is
used depending on the application. The essential information
on the arrangement of bearings in Catalogue HR 1, Rolling Bearings,
chapter Technical principles, must be observed.
Floating bearing arrangement The floating bearing arrangement is a simple and economical design
solution for supporting planetary gears. In this type of bearing
arrangement, the planetary gear can be displaced relative to the
planetary gear carrier by the axial clearance s.
The value s is defined as a function of the required guidance
accuracy such that the bearing is not axially stressed even under
unfavourable thermal conditions.
00016DC9
Figure 1
Bearing arrangements
for planetary gears
Fits Rolling bearings are located on the shaft and in the housing in
a radial, axial and tangential direction in accordance with their
function.
Radial and tangential location is normally achieved by force locking,
i.e. by tight fits on the bearing rings.
Axial location of the bearings is normally achieved by form fit.
Criteria for selection of fits The following must be taken into consideration in the selection
of fits:
The bearing rings must be well supported on their circumference
in order to allow full utilisation of the load carrying capacity of
the bearing.
The bearings must not creep on their mating parts, otherwise the
seats will be damaged.
Internal bearing arrangement If the planetary gear has an internal bearing arrangement, the outer
ring of the planetary bearing has circumferential load. This ring must
therefore be produced as a tight fit.
External bearing arrangement Due to the circumferential load on the inner ring, the external bearing
arrangement requires a fit with a tight seat on the inner ring.
Conditions of rotation The conditions of rotation indicate the motion of one bearing ring
with respect to the load direction and are expressed as either
circumferential load or point load.
Point load If the ring remains stationary relative to the load direction,
there are no forces that displace the ring relative to its seating
surface. This type of load is described as point load.
There is no risk that the seating surface will be damaged and a loose
fit is possible.
Circumferential load If forces are present that displace the ring relative to its seating
surface, every point on the raceway is subjected to load over the
course of one revolution of the bearing. This type of load is described
as circumferential load.
As damage to the bearing seating surface can occur, a tight fit should
be used.
Shaft and housing tolerances The fit is determined by the ISO tolerances for shafts and housings
(in accordance with ISO 286) in conjunction with the tolerances
for the bore and outside diameter D of the bearings (in accordance
with DIN 620).
The type of bearing arrangement (internal or external bearing
arrangement) determines the shaft and housing tolerance,
see tables, page 17.
Shaft and housing tolerances Condition Bearing type Pin Load Tolerance
for external bearing arrangement of rotation diameter zone
mm
Circumferential Roller up to 60 Low j6 (j5)
load on bearings Normal to high k6 (k5)
inner ring
60 to 200 Low k6 (k5)
Normal m6 (m5)
High n6 (n5)
200 to 500 Normal m6 (n5)
High, p6
shock type
over 500 Normal n6 (p5)
High p6
Point load on All All All H7
outer ring
Geometrical tolerances The shaft raceway and housing bore must be designed as a function
of bearing seating surfaces of the selected fit, Figure 2.
The degree of accuracy for the bearing seat tolerances on the shaft
and in the housing is given in the table.
t1 = roundness
t2 = parallelism
t3 = axial runout of abutment shoulders
Figure 2
00016A36
Dimensional and
geometrical tolerances
1) The parallelism of the guideway is related to the width of the planetary gear.
Materials for raceway Through hardening steels and case hardening steels are suitable
as materials.
Through hardening steels Steels in accordance with ISO 683-17 (such as 100Cr6) are suitable.
These can also be surface layer hardened.
Case hardening steels Case hardening steels must conform to ISO 683-17
(such as 17MnCr5, 16CrNiMo6) or EN 10 084 (such as 16MnCr5).
Surface hardness and The values are applicable to raceways. Axial washers and shaft
hardening depth shoulders should be produced as wear-resistant surfaces,
for example by hardening. Case, flame or induction hardened steels
must have a surface hardness of 670 HV + 170 HV and an adequate
hardening depth CHD or SHD.
In accordance with DIN 50190, the hardening depth is the depth
of the hardened surface zone at which there is still a hardness
of 550 HV. It is measured on the finish ground shaft and must
correspond to the stated values, but must in any case be 0,3 mm.
If the raceways are softer than 650 HV (58 HRC), the bearing
arrangement will not achieve its full load carrying capacity. In this
case, the basic dynamic load rating Cr and the basic static load
rating C0r in the dimension tables must be reduced by the hardness
factor fH or fH0, Figure 3 and Figure 4.
Figure 3
Dynamic hardness factor fH
Figure 4
Static hardness factor fH0
CHr, C0Hr N
Effective dynamic or static load rating at reduced hardness
fH, fH0
Dynamic or static hardness factor, Figure 3 and Figure 4
Cr, C0r N
Basic radial dynamic or static load rating.
Case hardening depth The minimum case hardening depth CHD of the raceway can be
of raceway surfaces determined as follows:
CHD mm
Case hardening depth
Dw mm
Rolling element diameter.
Roughness The roughness of the bearing seats must be matched to the tolerance
of bearing seating surfaces class of the bearings. The mean roughness value Ra must not be too
high, in order to maintain the interference loss within limits.
in bearings with rings
Shafts should be ground and bores should be precision turned.
Recommended mean roughness Ra = 3,2.
Wall thickness The wall thickness between the raceway and tooth base should be
between raceway and at least 2,5 times the modulus.
tooth base Smaller wall thicknesses may be possible once precise calculation
has been carried out by the Schaeffler engineering service.
Tolerance for enveloping circle The following tolerances are determined as a function of the bore
diameter Ew diameter d for the enveloping circle diameter Ew:
d 40 mm, Ew 0,01 mm
d 65 mm, Ew 0,015 mm
d 120 mm, Ew 0,02 mm
d 200 mm, Ew 0,025 mm
d 240 mm, Ew 0,03 mm.
The enveloping circle diameters of the bearings are given
in the dimension tables.
Radial internal clearance In bearings without an outer ring, the planetary gear fulfils
the function of the outer ring. The radial internal clearance (C2, CN,
C3, C4) is therefore determined by the design of the planetary
gear bore and as a function of the enveloping circle diameter Ew
of the rolling bearing, see tables, page 23.
Determining the diameter For a planetary gear bearing arrangement with the cylindrical roller
of the planetary gear bore bearing RSL183004-A (bore diameter d = 20 mm), a radial internal
as a function of the radial clearance CN should be present.
internal clearance (example) What is the size required for the planetary gear bore?
Example:
Cylindrical roller bearing = RSL183004-A,
see dimension table, page 34
Enveloping circle diameter Fw = 36,81 mm,
see dimension table, page 34
Tolerance for Ew = 0,01 mm,
see page 22
Tolerance for radial internal = 20 m to 45 m,
clearance CN see table, page 23
Bore for planetary gear = 36,81+0,02/+0,035
Cylindrical roller bearings Planetary gear bearing arrangements in industrial gearboxes can
be designed in a wide variety of ways. Some bearing arrangements
with cylindrical roller bearings are shown here, Figure 1 to Figure 6,
page 25.
RSL1830
Retaining ring
Axial washer
Figure 1
000177C2
Full complement roller set,
single row, without outer ring
RSL1830-2S
Retaining ring
Axial washer
Spacer ring
Figure 2
0001686B
Full complement roller set,
single row, without outer ring
RSL1850
Retaining ring
Axial washer
Figure 3
0001686E
Retaining ring
Axial washer
Figure 4
Special bearing,
00016874
full complement roller set,
double row, without outer ring
RN..-N12BA
Retaining ring
Axial washer
Figure 5
00016870
Bearing with cage,
without outer ring
RN
Retaining ring
Axial washer
Spacer ring
Figure 6
0001686F
Needle roller and cage Depending on the operating conditions, planetary gears can also be
assembly or full complement supported by needle roller and cage assemblies or full complement
needle roller sets, Figure 7 and Figure 8.
needle roller set
Radial needle roller bearings must not be used to transmit axial
loads or to provide axial guidance.
K (KZK)
Spacer ring
Axial washer
Figure 7
Bearing arrangement
00016DB3
with double row needle roller and
cage assemblies
NRB, VRS
Axial washer
Figure 8
0001796D
Full complement needle
roller arrangement
Page
Matrix Comparison of characteristics for bearing preselection .............. 30
RN
KZK
NRB
VRS
00017252
Double row RSL1850..-A
00017251
Axial washer
0001772B
Ordering designation If two or more bearings are located adjacent to each other in a planet
for two or more bearings (2, 3 or 4 bearings), these must be ordered using the suffix 2S, 3S or
4S so that they are sorted together.
Design and
safety guidelines
Minimum radial load In continuous operation, a minimum radial load Fr min of the order of
C0r/P 60 is necessary.
If C0r/P 60, please contact us.
Axial location In order to prevent lateral creep of the bearing rings, they must be
located by means of form fit.
The abutment shoulder of the shaft should be sufficiently high and
perpendicular to the bearing axis.
The transition from the bearing seat to the abutment shoulder must
be designed with rounding to DIN 5418 or an undercut to DIN 509.
Axial guidance of planet Cylindrical roller bearings can provide axial guidance of the planet.
This can be carried out by means of axial washers and retaining rings
arranged on both sides of the rolling element, see section Design
examples, page 24. As an alternative, L-section rings BRL can be
used, see page 91.
000166C6
0001ACFA
RSL1830..-A Mounting dimensions
Mounting sleeve
kg min. +0,1 N N
RSL183004-A XL 0,06 20 16 0,6 36,81 9 29 14,2 30 500 26 500
RSL183005-A XL 0,08 25 16 0,6 42,51 9 34,6 14 35 000 32 500
RSL183006-A XL 0,12 30 19 1 49,6 10 40 16,7 45 000 43 000
RSL183007-A XL 0,15 35 20 1 55,52 11 45 17,7 55 000 55 000
RSL183008-A XL 0,2 40 21 1 61,74 12 50,5 18,7 66 000 68 000
RSL183009-A XL 0,23 45 23 1 66,85 12 55,5 20,2 70 000 76 000
RSL183010-A XL 0,25 50 23 1 72,33 14 59 20,2 88 000 96 000
RSL183011-A XL 0,45 55 26 1,1 83,54 17 68,5 22,6 120 000 136 000
RSL183012-A XL 0,43 60 26 1,1 86,74 17 71,7 22,6 123 000 145 000
RSL183013-A XL 0,5 65 26 1,1 93,09 17 78 22,6 130 000 159 000
RSL183014-A XL 0,6 70 30 1,1 100,28 18 81,5 26,5 153 000 176 000
RSL183015-A XL 0,73 75 30 1,1 107,9 18 89 25,6 162 000 194 000
RSL183016-A 0,97 80 34 1,1 116,99 20 95 29,6 173 000 224 000
RSL183017-A 1 85 34 1,1 121,44 20 99,5 29,6 178 000 235 000
RSL183018-A 1,28 90 37 1,5 130,11 22 106,5 32,6 207 000 280 000
RSL183020-A 1,38 100 37 1,5 139,65 22 116 32,6 218 000 305 000
RSL183022-A 2,09 110 45 2 156,13 26 127,5 40,6 285 000 395 000
RSL183024-A 2,41 120 46 2 167,58 26 139 41,6 300 000 435 000
RSL183026-A 3,45 130 52 2 183,81 34 149 47,4 430 000 610 000
RSL183028-A 4,1 140 53 2 197,82 34 163 48,4 455 000 670 000
RSL183030-A 4,41 150 56 2,1 206,8 34 170,5 50,4 475 000 700 000
RSL183032-A 5,82 160 60 2,1 224,8 36 185 54,4 540 000 810 000
RSL183034-A 8,21 170 67 2,1 242,85 44 198,5 61,4 710 000 1 070 000
RSL183036-A 10,7 180 74 2,1 260,22 48 212,5 68,4 820 000 1 260 000
RSL183038-A 11,3 190 74 2,1 269,76 48 222 69,2 840 000 1 320 000
RSL183040-A 14,4 200 82 2,1 287,75 52 237 76,2 960 000 1 530 000
1) Suitable axial washers, see page 35.
2) Internal clearance groups and tolerances, see page 23.
3) Tolerance for enveloping circle diameter Ew, see page 22.
4) The values for the spacing Ba relate to the recommended axial washers from Schaeffler.
If other axial washers are used, the condition Ba = X + 2 Baxial washer + 0,2 must be fulfilled.
000166C4
000814AE
For RSL1830..-A Axial clearance s
000166C7
RSL1830..-A
Mounting sleeve
000166C4
000816AE
For RSL1850..-A Axial clearance s1) or
axial gap x1)
00081838
0001ACFD
0001ACFC
RSL1850, RSL1830 RSL1850, RSL1830
Axial gap x1) Axial clearance s1)
0001682A
0001ACFE
RSL1822..-A Mounting dimensions
Mounting sleeve
kg min. +0,1 N N
RSL182204-A XL 0,1 20 18 1 41,47 12 30,3 16 45 500 37 000
RSL182205-A XL 0,12 25 18 1 46,52 12 35,3 16 51 000 44 500
RSL182206-A XL 0,19 30 20 1 55,19 14 42 17,8 70 000 64 000
RSL182207-A XL 0,27 35 23 1,1 63,97 15 47 20,2 88 000 78 000
RSL182208-A XL 0,34 40 23 1,1 70,94 15 54 20,2 97 000 39 000
RSL182209-A XL 0,34 45 23 1,1 74,43 15 57,5 20,2 101 000 98 000
RSL182210-A XL 0,41 50 23 1,1 81,4 15 64,4 20,2 109 000 111 000
RSL182211-A XL 0,54 55 25 1,5 88,81 18 70 21,6 140 000 148 000
RSL182212-A XL 0,76 60 28 1,5 99,17 20 76,8 24,5 169 000 176 000
RSL182213-A XL 0,95 65 31 1,5 106,25 22 82,3 26,5 198 000 210 000
RSL182214-A 0,98 70 31 1,5 111,01 22 87 26,5 181 000 223 000
RSL182215-A 1,03 75 31 1,5 115,78 22 92 26,5 187 000 236 000
RSL182216-A 1,33 80 33 2 125,81 24 98,5 28,5 223 000 280 000
RSL182217-A 1,61 85 36 2 133,21 26 104,5 31,5 255 000 320 000
RSL182218-A 1,96 90 40 2 140,61 28 110 35,6 285 000 365 000
RSL182220-A 3,35 100 46 2,1 162,81 34 127,5 41,6 390 000 510 000
RSL182222-A 4,22 110 53 2,1 177 36 137 48,6 450 000 580 000
RSL182224-A 5,57 120 58 2,1 192,32 40 151 53,6 530 000 720 000
RSL182226-A 7,08 130 64 3 207,12 44 162,3 58,4 620 000 850 000
RSL182228-A 8,66 140 68 3 221,92 48 174 62,4 720 000 1 000 000
RSL182230-A 10,53 150 73 3 236,71 52 185,5 67,4 830 000 1 180 000
RSL182232-A 16 160 80 3 266,36 58 208,8 74,4 870 000 1 190 000
RSL182234-A 19,18 170 86 4 281,09 62 220,3 80,4 1 140 000 1 660 000
RSL182236-A 20,7 180 86 4 293,22 62 232,4 80,4 1 020 000 1 440 000
RSL182238-A 24 190 92 4 310,68 64 243,5 85,2 1 310 000 1 920 000
RSL182240-A 26 200 98 4 318,6 68 246,6 91,2 1 420 000 2 040 000
1) Suitable axial washers, see page 41.
2) Internal clearance groups and tolerances, see page 23.
3) Tolerance for enveloping circle diameter Ew, see page 22.
4) The values for the spacing Ba relate to the recommended axial washers from Schaeffler.
If other axial washers are used, the condition Ba = X + 2 Baxial washer + 0,2 must be fulfilled.
000818BA
000166C4
For RSL1822..-A Axial clearance s
0001682A
0001ACFE
RSL1823..-A Mounting dimensions
Mounting sleeve
000818BA
000166C4
For RSL1823..-A Axial clearance s
0001772C
RN22, RN23
0001772D
Axial washer
0001772B
Features Single row cylindrical roller bearings with cage and without an outer
ring are units comprising solid inner rings and cylindrical roller and
cage assemblies. The inner rings have two rigid ribs. The cage
prevents the cylindrical rollers from coming into contact with each
other during rolling.
The cage type bearings are very rigid, can support high radial loads
and are suitable for higher speeds than the full complement designs.
They have a roller set with increased capacity and are thus designed
for extremely high load carrying capacity.
The bearings are in the form of single row locating bearings. They can
support not only high radial forces but also axial forces in both
directions and can therefore guide shafts axially in both directions.
The bearings are supplied in an open design. They are not greased
and can be lubricated from the end faces using grease or oil.
The rolling elements are protected against damage and loss during
transport by means of a plastic sleeve.
The further information on cylindrical roller bearings in
Catalogue HR 1, Rolling Bearings must be observed.
Ordering designation If two or more bearings are located adjacent to each other in a planet
for two or more bearings (2, 3, 4 bearings), these must be ordered using the suffix N12BA and
the quantity (2, 3 or 4) so that they are sorted together.
Design and
safety guidelines
Minimum radial load In continuous operation, a minimum radial load Fr min of the order of
Fr min = C0r/60 is necessary.
If C0r/P 60, please contact us.
Axial location In order to prevent lateral creep of the bearing rings, they must be
located by means of form fit.
The abutment shoulder of the shaft should be sufficiently high and
perpendicular to the bearing axis.
The transition from the bearing seat to the abutment shoulder must
be designed with rounding to DIN 5418 or an undercut to DIN 509.
Axial guidance of planet Cylindrical roller bearings can provide axial guidance of the planet.
This can be carried out by means of axial washers and retaining rings
arranged on both sides of the rolling element, see section Design
examples, page 24. As an alternative, L-section rings BRL can be
used, see page 91.
00016828
0001ACFF
RN2..-E-MPBX Mounting dimensions
Mounting sleeve
kg min. +0,1 N N
RN204-E-MPBX XL 0,079 20 14 1 41,5 9 29,7 12,2 32 500 24 700
RN205-E-MPBX XL 0,094 25 15 1 46,5 9 34,7 13,2 34 500 27 500
RN206-E-MPBX XL 0,147 30 16 1 55,5 10 41,3 14,2 45 000 37 500
RN207-E-MPBX XL 0,213 35 17 1,1 64 11 48 15,2 58 000 50 000
RN208-E-MPBX XL 0,25 40 18 1,1 71,5 11 54 16,2 63 000 53 000
RN209-E-MPBX XL 0,32 45 19 1,1 76,5 12 59 16,7 72 000 63 000
RN210-E-MPBX XL 0,35 50 20 1,1 81,5 12 64 17,7 75 000 69 000
RN211-E-MPBX XL 0,47 55 21 1,5 90 14 70,8 18,2 99 000 95 000
RN212-E-MPBX XL 0,64 60 22 1,5 100 14 77,5 19,2 111 000 104 000
RN213-E-MPBX XL 0,78 65 23 1,5 108,5 15 84,4 20,2 127 000 120 000
RN214-E-MPBX XL 0,86 70 24 1,5 113,5 16 89,4 21,2 140 000 137 000
RN215-E-MPBX XL 0,96 75 25 1,5 118,5 17 94,3 22,2 154 000 156 000
RN216-E-MPBX XL 1,18 80 26 2 127,3 17 101,5 23,2 165 000 170 000
RN217-E-MPBX XL 1,45 85 28 2 136,5 19 107,5 25,2 194 000 194 000
RN218-E-MPBX XL 1,73 90 30 2 145 20 114,3 27,2 215 000 217 000
RN219-E-MPBX XL 2,18 95 32 2,1 154,5 22 120,5 29,2 260 000 265 000
RN220-E-MPBX XL 2,55 100 34 2,1 163 24 127,3 31,2 295 000 305 000
RN222-E-MPBX XL 3,57 110 38 2,1 180,5 26 141,6 35,2 345 000 365 000
RN224-E-MPBX XL 4,41 120 40 2,1 195,5 28 153,2 36,7 390 000 415 000
RN226-E-MPBX XL 5,04 130 40 3 209,5 28 163,9 36,7 425 000 450 000
RN228-E-MPBX XL 6,01 140 42 3 225 28 179,4 38,7 460 000 510 000
RN230-E-MPBX XL 7,56 150 45 3 242 30 193,1 41,7 520 000 590 000
RN232-E-MPBX XL 9,29 160 48 3 259 32 206,8 43,7 590 000 670 000
RN234-E-MPBX XL 12 170 52 4 279 36 218,4 47,7 700 000 780 000
RN236-E-MPBX XL 12,6 180 52 4 289 36 230,8 47,7 730 000 830 000
RN238-E-MPBX 15 190 55 4 306 38 243,9 50,7 680 000 930 000
RN240-E-MPBX 17,7 200 58 4 323 40 258,2 53,7 750 000 1 040 000
RN244-E-MPBX 24,7 220 65 4 358 45 285,2 60,7 950 000 1 320 000
RN248-E-MPBX 33,2 240 72 4 393 50 312 67,7 1 140 000 1 600 000
1) Suitable axial washers, see page 47.
2) Internal clearance groups and tolerances, see page 23.
3) Depending on availability, one bearing can also be supplied
with a cage of matching dimensions and the suffix MP1B.
4) Tolerance for enveloping circle diameter Ew, see page 22.
5) The values for the spacing Ba relate to the recommended axial washers from Schaeffler.
If other axial washers are used, the condition Ba = X + 2 Baxial washer + 0,2 must be fulfilled.
000166C4
00081986
For RN2..-E-MPBX Axial clearance s
00016828
0001ACFF
RN3..-E-MPBX (-EX-MPBX) Mounting dimensions
Mounting sleeve
kg min. +0,1 N N
RN304-E-MPBX XL 0,106 20 15 1,1 45,5 10 31,3 13,2 36 500 27 000
RN305-E-MPBX XL 0,167 25 17 1,1 54 11 38,1 15,2 48 000 37 500
RN306-E-MPBX XL 0,245 30 19 1,1 62,5 12 45 17,2 61 000 48 000
RN307-E-MPBX XL 0,34 35 21 1,5 70,2 14 51 19,2 76 000 63 000
RN308-E-MPBX XL 0,48 40 23 1,5 80 15 57,6 20,7 95 000 78 000
RN309-E-MPBX XL 0,63 45 25 1,5 88,5 16 64,4 22,2 115 000 100 000
RN310-E-MPBX XL 0,81 50 27 2 97 17 71,3 24,2 130 000 114 000
RN311-E-MPBX XL 1,06 55 29 2 106,5 19 77,5 26,2 159 000 140 000
RN312-E-MPBX XL 1,31 60 31 2,1 115 20 84,4 28,2 177 000 157 000
RN313-E-MPBX XL 1,65 65 33 2,1 124,5 22 90,5 30,2 214 000 191 000
RN314-E-MPBX XL 2,01 70 35 2,1 133 24 97,5 32,2 242 000 222 000
RN315-E-MPBX XL 2,49 75 37 2,1 143 26 104,1 34,2 285 000 265 000
RN316-E-MPBX XL 3,04 80 39 2,1 151 27 110,4 36,2 300 000 275 000
RN317-E-MPBX XL 3,42 85 41 3 160 28 117,8 38,2 340 000 325 000
RN318-E-MPBX XL 4,02 90 43 3 169,5 30 124 40,2 370 000 350 000
RN319-E-MPBX XL 4,53 95 45 3 177,5 30 132 42,2 390 000 380 000
RN320-E-MPBX XL 5,75 100 47 3 191,5 32 139,4 43,7 450 000 425 000
RN322-E-MPBX XL 7,46 110 50 3 211 34 155,6 46,7 520 000 510 000
RN324-E-MPBX XL 9,7 120 55 3 230 38 168,7 51,7 610 000 600 000
RN326-E-MPBX XL 11,8 130 58 4 247 40 181,7 54,7 720 000 720 000
RN328-E-MPBX XL 14,1 140 62 4 264 42 195,4 57,7 790 000 800 000
RN330-E-MPBX XL 17,4 150 65 4 283 45 209,5 60,7 900 000 930 000
RN332-E-MPBX 21,2 160 68 4 300 48 221,6 63,7 865 000 1 060 000
RN334-E-MPBX 25,7 170 72 4 318 50 237 67,7 965 000 1 220 000
RN336-E-MPBX 28,2 180 75 4 335 52 250,5 70,7 1 040 000 1 320 000
RN338-E-MPBX 32,4 190 78 5 353 54 265,4 73,7 1 120 000 1 430 000
RN340-E-MPBX 36,6 200 80 5 370 56 279 75,7 1 180 000 1 530 000
RN344-EX-MPBX 49 220 88 5 406 62 305,1 83,7 1 430 000 1 900 000
RN348-EX-MPBX 62,4 240 95 5 442 68 331,3 89,7 1 730 000 2 280 000
1) Suitable axial washers, see page 49.
2) Internal clearance groups and tolerances, see page 23.
3) Depending on availability, one bearing can also be supplied
with a cage of matching dimensions and the suffix MP1B.
4) Tolerance for enveloping circle diameter Ew, see page 22.
5) The values for the spacing Ba relate to the recommended axial washers from Schaeffler.
If other axial washers are used, the condition Ba = X + 2 Baxial washer + 0,2 must be fulfilled.
000166C4
00081986
For RN3..-E-MPBX (-EX-MPBX) Axial clearance s
0008199B
00016829
RN22..-E-MPBX (-EX-MPBX) Mounting dimensions
Mounting sleeve
kg min. +0,1 N N
RN2204-E-MPBX XL 0,097 20 18 1 41,5 11 29,7 16,2 38 500 31 000
RN2205-E-MPBX XL 0,112 25 18 1 46,5 11 34,7 16,2 41 500 34 500
RN2206-E-MPBX XL 0,177 30 20 1 55,5 13 41,3 18,2 57 000 50 000
RN2207-E-MPBX XL 0,27 35 23 1,1 64 14 48 21,2 72 000 65 500
RN2208-E-MPBX XL 0,34 40 23 1,1 71,5 15 54 21,2 83 000 75 000
RN2209-E-MPBX XL 0,39 45 23 1,1 76,5 15 59 20,7 87 000 82 000
RN2210-E-MPBX XL 0,41 50 23 1,1 81,5 15 64 20,7 92 000 88 000
RN2211-E-MPBX XL 0,56 55 25 1,5 90 17 70,8 22,2 117 000 118 000
RN2212-E-MPBX XL 0,6 60 28 1,5 100 20 77,6 25,2 151 000 153 000
RN2213-E-MPBX XL 1,05 65 31 1,5 108,5 22 84,4 28,2 176 000 183 000
RN2214-E-MPBX XL 1,11 70 31 1,5 113,5 22 89,4 28,2 184 000 196 000
RN2215-E-MPBX XL 1,19 75 31 1,5 118,5 22 94,4 28,2 191 000 208 000
RN2216-E-MPBX XL 1,48 80 33 2 127,3 24 101,5 30,2 220 000 245 000
RN2217-E-MPBX XL 1,8 85 36 2 136,5 26 107,5 33,2 255 000 275 000
RN2218-E-MPBX XL 2,26 90 40 2 145 28 114,3 37,2 285 000 315 000
RN2219-E-MPBX XL 2,85 95 43 2,1 154,5 30 120,5 40,2 340 000 375 000
RN2220-E-MPBX XL 3,43 100 46 2,1 163 34 127,3 43,2 395 000 445 000
RN2222-E-MPBX XL 4,8 110 53 2,1 180,5 36 141,6 50,2 455 000 520 000
RN2224-E-MPBX XL 6,52 120 58 2,1 195,5 40 153,2 54,7 530 000 610 000
RN2226-E-MPBX XL 7,6 130 64 3 209,5 44 164 60,7 620 000 735 000
RN2228-E-MPBX XL 9,19 140 68 3 225 44 179,4 64,7 670 000 830 000
RN2230-E-MPBX XL 11,7 150 73 3 242 48 193,1 69,7 780 000 980 000
RN2232-E-MPBX XL 15,2 160 80 3 259 55 205,5 75,7 940 000 1 180 000
RN2234-E-MPBX XL 19,5 170 86 4 279 62 219 81,7 1 130 000 1 400 000
RN2236-E-MPBX XL 20,5 180 86 4 289 62 229 81,7 1 180 000 1 500 000
RN2238-E-MPBX 24,4 190 92 4 306 65 242,7 87,7 1 100 000 1 660 000
RN2240-E-MPBX 29,2 200 98 4 323 70 256,3 93,7 1 220 000 1 860 000
RN2244-EX-MPBX 42,7 220 108 4 367 80 279,4 103,7 1 630 000 2 360 000
RN2248-EX-MPBX 55 240 120 4 399 85 312 115,7 1 830 000 2 800 000
1) Suitable axial washers, see page 51.
2) Internal clearance groups and tolerances, see page 23.
3) Depending on availability, one bearing can also be supplied
with a cage of matching dimensions and the suffix MP1B.
4) Tolerance for enveloping circle diameter Ew, see page 22.
5) The values for the spacing Ba relate to the recommended axial washers from Schaeffler.
If other axial washers are used, the condition Ba = X + 2 Baxial washer + 0,2 must be fulfilled.
000166C4
000819DF
For RN22..-E-MPBX (-EX-MPBX) Axial clearance s
0008199B
00016829
RN23..-E-MPBX (-EX-MPBX) Mounting dimensions
Mounting sleeve
kg min. +0,1 N N
RN2304-E-MPBX XL 0,144 20 21 1,1 45,5 14 31,1 19,2 48 500 39 000
RN2305-E-MPBX XL 0,231 25 24 1,1 54 16 38,1 22,2 66 000 56 000
RN2306-E-MPBX XL 0,345 30 27 1,1 62,5 18 45 25,2 86 000 75 000
RN2307-E-MPBX XL 0,48 35 31 1,5 70,2 21 51 29,2 108 000 98 000
RN2308-E-MPBX XL 0,67 40 33 1,5 80 22 57,6 30,7 132 000 120 000
RN2309-E-MPBX XL 0,89 45 36 1,5 88,5 24 64,4 33,2 162 000 153 000
RN2310-E-MPBX XL 1,18 50 40 2 97 27 71,3 37,2 192 000 187 000
RN2311-E-MPBX XL 1,56 55 43 2 106,5 30 77,5 40,2 235 000 230 000
RN2312-E-MPBX XL 1,92 60 46 2,1 115 32 84,4 43,2 265 000 260 000
RN2313-E-MPBX XL 2,31 65 48 2,1 124,5 32 90,5 45,2 295 000 285 000
RN2314-E-MPBX XL 2,78 70 51 2,1 133 34 97,4 48,2 325 000 325 000
RN2315-E-MPBX XL 3,54 75 55 2,1 143 38 104,1 52,2 390 000 395 000
RN2316-E-MPBX XL 4,1 80 58 2,1 151 40 110,4 55,2 420 000 425 000
RN2317-E-MPBX XL 4,77 85 60 3 160 40 117,8 57,2 460 000 480 000
RN2318-E-MPBX XL 5,71 90 64 3 169,5 44 124 61,2 510 000 530 000
RN2319-E-MPBX XL 6,46 95 67 3 177,5 44 132 64,2 540 000 585 000
RN2320-E-MPBX XL 8,61 100 73 3 191,5 52 139,4 69,7 680 000 720 000
RN2322-E-MPBX XL 11,4 110 80 3 211 55 155,6 76,7 790 000 870 000
RN2324-E-MPBX XL 14,7 120 86 3 230 62 168,7 82,7 930 000 1 020 000
RN2326-E-MPBX XL 18,1 130 93 4 247 65 181,7 89,7 1 080 000 1 220 000
RN2328-E-MPBX XL 22,4 140 102 4 264 70 195,4 97,7 1 210 000 1 400 000
RN2330-E-MPBX XL 27,4 150 108 4 283 75 209,5 103,7 1 380 000 1 600 000
RN2332-EX-MPBX 32,4 160 114 4 300 80 221,6 109,7 1 320 000 1 830 000
RN2334-EX-MPBX 39,4 170 120 4 320 85 235,7 115,7 1 500 000 2 080 000
RN2336-EX-MPBX 46,6 180 126 4 339 90 248 121,7 1 660 000 2 320 000
RN2338-EX-MPBX 58,3 190 132 5 360 95 262,5 127,7 1 900 000 2 650 000
RN2340-EX-MPBX 66,2 200 138 5 377 100 276,1 133,7 2 040 000 2 900 000
RN2344-EX-MPBX 85,3 220 145 5 413 105 302,2 140,7 2 360 000 3 350 000
RN2348-EX-MPBX 96,2 240 155 5 447 110 329,6 150,7 2 600 000 3 750 000
1) Suitable axial washers, see page 53.
2) Internal clearance groups and tolerances, see page 23.
3) Depending on availability, one bearing can also be supplied
with a cage of matching dimensions and the suffix MP1B.
4) Tolerance for enveloping circle diameter Ew, see page 22.
5) The values for the spacing Ba relate to the recommended axial washers from Schaeffler.
If other axial washers are used, the condition Ba = X + 2 Baxial washer + 0,2 must be fulfilled.
000166C4
000819DF
For RN23..-E-MPBX (-EX-MPBX) Axial clearance s
Single row K
102 149A
Double row K..-ZW
102 146
Features Needle roller and cage assemblies are single or double row units
comprising cages and needle rollers. The single row design is based
on DIN 5405-1.
The cages are made from quenched and tempered steel, have good
wear resistance, have high strength and their large guidance
surfaces are designed for optimum lubrication. Plastic cages are
only available for certain sizes. Bearings with these cages have
the suffix TV.
Needle roller and cage assemblies require very little radial space
since the radial section height corresponds precisely to the diameter
of the needle rollers.
Needle roller and cage assemblies give bearing arrangements
with high runout accuracy, which is influenced by the geometrical
accuracy of the raceways.
The radial internal clearance is dependent on the needle sort as well
as the shaft and housing tolerances and can be adjusted by means
of the needle roller sort.
Double row needle roller and cage assemblies are only available
in particular enveloping circle diameters FW.
The further information on needle roller and cage assemblies in
Catalogue HR 1, Rolling Bearings, as well as in Technical Product
Information TPI 94, Needle Roller and Cage Assemblies for Crank
Pins and Piston Pins must be noted.
Needle rollers Needle roller and cage assemblies are supplied with standard
needle roller sorts, see table.
A needle roller and cage assembly contains needle rollers of one sort
only. The sort is printed on the packaging and is colour coded.
External guidance Needle roller and cage assemblies KZK (for example for crank pins)
are externally guided, which means that the cage is radially guided
with little clearance by the bore.
The radial movement of the cage relative to the bore and the rolling
elements is as small as possible.
Operating temperature Needle roller and cage assemblies with a plastic cage can be used
at operating temperatures from 20 C to +120 C.
Design and
safety guidelines
Design of adjacent parts The bores and pins for the needle roller and cage assemblies must
be produced as rolling bearing raceways. The roughness must be
Ra 0,2 (Rz 1). The roundness and parallelism of the raceways should
be IT3.
The rolling bearing raceways should be designed as follows:
Case hardened to at least 0,3 mm deep;
the surface hardness must be at least 670 HV + 170 HV.
The lateral running surfaces must be precision machined
(Ra 2 recommended) and wear-resistant;
axial washers should be fitted if necessary.
Axial washers and shaft shoulders should be produced as wear-
resistant surfaces, for example by hardening.
Raceway width The raceway width must be at least equal to the cage width Bc (Bc is
produced with a minus () tolerance); values for Bc, see dimension
tables. The distance between the axial limit surfaces should there-
fore be toleranced to H12, Figure 1. The axial running surfaces for
the needle roller and cage assemblies must be precision machined
(Ra 2 recommended) and wear-resistant.
Axial washer
Bc = cage width
Ra = surface roughness
Figure 1
000192C7
Raceway width and
axial running surfaces
Radial internal clearance The radial internal clearance is dependent on the speed, rigidity and
accuracy of the adjacent parts. This can be determined by sorting
of the needle sort. For simplification, the mean values of the needle
roller sorts can be used.
Example Determining the radial internal clearance using the mean value
of the needle roller sort: needle roller sort 0 2, mean value 1.
102 021A
K..-TV
0001650D
102 021A
K, K..-TV K..-ZW
0001650D
102 021A
K K..-ZW, K..-ZW-TV
0001650D
102 021A
K K..-ZW
000067DE
KZK
00010A6C
Features Needle rollers are the basic elements of needle roller bearings.
They are made from through hardened rolling bearing steel 100Cr6
to DIN 17230, have a hardness of at least 670 HV and conform to
DIN 5402-3/ISO 3096-B with flat end faces.
The ends of the needle rollers are profiled. Due to this profiling,
the outside surfaces have a curved transition to the end faces.
This reduces the edge stresses at the ends of the rolling elements.
Needle rollers are available in the diameter range from 1 mm
to 6 mm, in lengths from 2 mm to 43,8 mm and in grade G2.
The further information on needle rollers in Catalogue HR 1,
Rolling Bearings, chapter Rolling Elements must be observed.
Sorts Needle rollers are divided into sorts with very small diameter and
length tolerances. Each sort is packed separately and the lower
deviation is marked on the packaging.
One pack contains needle rollers of one sort only. In a delivery
comprising several packs, the sort may differ from one pack
to another.
Needle rollers of only one sort should be used in one bearing
arrangement.
Special designs are available by agreement and for economically
viable quantities only.
Dimensional and Grade Deviations and tolerances for diameter Dw1) Length
geometrical accuracy,
Devi- Toler- Sorts2) Round- Rough- toler-
sorts, roughness ation ance ness ness ance
of one Ra
sort
m m m m m
max. max. max.
G2 0 10 2 0 2 1 3 2 4 1 0,1 h13
3 5 4 6 5 7
6 8 7 9 8 10
101 008A
NRB
Full complement
needle roller arrangement
0001682B
Design of full complement The following must be taken into consideration in the design of full
needle roller arrangements complement needle roller arrangements:
the raceway dimensions for the shaft and housing bore
the rolling element diameter
the number of rolling elements.
For each bearing arrangement, needle rollers of one sort only should
be used.
The shaft and housing bore must be designed for use as rolling
bearing raceways, see table.
The axial running surfaces for the needle rollers must be precision
machined (Ra 2 recommended) and wear-resistant, Figure 1.
In order to restrict axial movement, a clearance s of 0,2 mm
to 0,4 mm must be observed, Figure 1.
s = axial clearance
Figure 1
000192CA
Determination The basic load ratings of full complement needle roller arrangements
of basic load ratings are determined from the following equations:
Lwe mm
Effective rolling element length
Lw mm
Rolling element length, nominal dimension
r2 min mm
Minimum axial chamfer distance of the rolling element, see page 68
Cr, C0r N
Basic radial dynamic or static load rating
kc
Basic load rating factor, see table
Dw mm
Rolling element diameter
F mm
Raceway diameter of shaft
Z
Number of rolling elements.
TES mm
Circumferential clearance, Figure 2
Z
Number of rolling elements, Figure 2.
Determination The only valid dimensions are given in the table, page 76:
of raceway dimensions
F mm
Raceway diameter of shaft, Figure 2
Dw mm
Rolling element diameter, Figure 2
E mm
Raceway diameter of housing bore, Figure 2.
Figure 2
Nominal dimensions and tolerances
Determination
of radial internal clearance
smin, smax m
Minimum and maximum radial internal clearance
Emin, Emax mm
Minimum and maximum raceway diameter of housing bore
Fmin, Fmax mm
Minimum and maximum raceway diameter of shaft
DW min, DW max mm
Minimum and maximum possible diameter of needle roller sort used.
Example
Needle roller sort 02
000171C3
00016DDE
00081A67
Figure 1
Gear with spherical roller bearing
Radial and axial Spherical roller bearings can support axial forces in both directions
load carrying capacity and high radial forces.
They are designed for very high load carrying capacity and, since
they have the maximum possible number of large and particularly
long barrel rollers, are also suitable for the heaviest loads.
212 008A
Features Tapered roller bearings comprise solid inner and outer rings with
tapered raceways and tapered rollers with cages made from pressed
sheet steel.
The bearings are not self-retaining. As a result, the inner ring with
the rollers and the cage can be mounted separately from the outer
ring.
The bearings are supplied in an open design. They can be lubricated
with oil or grease.
The further information on tapered roller bearings in Catalogue HR 1,
Rolling Bearings must be observed.
Radial and axial Tapered roller bearings can support axial forces in one direction and
load carrying capacity high radial forces.
They must normally be axially adjusted against a second bearing
in a mirror image arrangement. This bearing combination is mounted
in an O or X arrangement, Figure 1.
N11BA
N11CA
O arrangement
X arrangement
00016ABA
Figure 1
Matched tapered roller bearings
Minimum radial load In order to ensure operation without slippage, the bearings must
be subjected to a minimum load Fr min in a radial direction.
In continuous operation, a minimum radial load of the order of
P/Cr 0,02 is necessary for roller bearings with cage.
Page
Surface quality increases load carrying capacity......................... 88
Surface quality The use of state of the art manufacturing technologies has resulted
increases load carrying capacity in a better, more uniform surface over the whole contact face
between the rolling elements and raceway. As a result, under
identical load there is a significant reduction in the stress conditions
present on the rolling elements and raceway. The improved surface
quality gives reduced friction and lower bearing temperatures,
running resistance is lower and less strain is placed on the lubricant.
Thanks to such improvements, the basic dynamic load ratings are
significantly higher than those of the previous designs.
This results in an increased basic rating life. If the previous rating life
is still taken as a basic requirement, the bearing arrangement can
then be subjected to a higher load.
In the case of bearings without an outer ring, particular requirements
must be observed for the design of the raceway in the planetary gear,
see section Raceways for bearings without inner and/or outer ring,
page 19.
Figure 1
Aluminium cage
00017A04
Figure 2
Steel cage
Cages for high accelerations High accelerations, such as those occurring in input stages
or in centrifuges, require special bearing designs.
Figure 3
0001724F
Optimised cage
for high accelerations
Bearing arrangements Gearboxes are increasingly compact, with increasing power levels
with optimised mass and reduced mass, placing particular requirements on the rolling
bearings.
Bearing rings Schaeffler has been a leader in forming technology for many years.
of very small cross-section This technology can be used for the economical production of
bearing rings of extremely small cross-section with high load
carrying capacity and rigidity, Figure 4.
Production of these bearings is conditional on sufficiently large
quantities.
Bearing ring
produced by forming method
Full complement roller bearing
with bearing ring produced by forming
00017250
Figure 4
Inner rings produced by forming
Floating planetary gear In the case of planetary gear pins supported on one side,
bearing arrangements the transition from the pin to the planet carrier is subjected to
bending loads, which are high in some cases.
Optimised edge radii The fracture sensitivity at this point can be significantly reduced
by appropriate radii. For this reason, bearings for these applications
have an edge transition with large dimensions on one side of the
inside diameter, Figure 5.
Schaeffler has a large number of such special bearings.
Figure 5
00017224
Location Axial location in the planet and the guidance of rolling elements can
by means of L-section rings be achieved, instead of two retaining rings and two axial washers,
Figure 1, page 24, by using two L-section rings (snap rings BRL).
This reduces the number of components and gives easier mounting.
The use of L-section rings can be beneficial for larger quantities,
with production carried out by agreement.
Black oxide coating Black oxide coating is a highly effective and economical coating
method. This surface coating improves the running-in behaviour and
is used where there is a risk of smearing, Figure 6.
If low speeds under high loads are present in planetary sets,
black oxide coating gives a significantly higher wear resistance and
thus a longer operating life.
Further information can be found in publication TPI 186,
Higher Performance Capacity through the Use of Coatings.
Figure 6
000171AD
Page
Pitch and yaw gearbox Requirements......................................................................... 94
for wind turbines Design solution ...................................................................... 95
Products used ........................................................................ 95
Figure 1
Nacelle adjustment system
Requirements Slewing drives have proved successful for aligning the rotor
in the direction of the wind. The slewing drive, also known as
a yaw drive, must be very compact but must also have very high
operational security, be of a robust design and require very little
maintenance.
The drive has a four-stage planetary gearbox. This type of gearbox
is characterised by the space-saving construction with coaxially
arranged components in the planetary set.
The planetary sets 1 and 2 transmit high and moderate drive speeds
under low load. On the output side, incorporating the planetary
sets 3 and 4, moderate and high moments are present at low
speeds.
The output bearing on the single-piece output pinion shaft is
subjected to high radial forces as a result of the high torques.
a = planetary stage 1
b = planetary stage 2
c = planetary stage 3
d = planetary stage 4
Figure 2
000177BB
Bearing positions
in pitch and yaw gearbox
Products used Deep groove ball bearing 6009
, Full complement single row cylindrical roller bearings RSL
(special design)
, Full complement double row cylindrical roller bearings RSL
(special design)
Cylindrical roller bearing NJ220-E.M1
(as non-locating bearing)
Spherical roller bearing 23024-E1A-M
(locating bearing)
Picture source:
Bosch Rexroth AG
000176B3
Figure 1
Hydraulic drive unit
Requirements The traction drive has a multi-stage planetary gearbox.
The planetary stage 1 transmits high drive speeds under low load
while the planetary stage 2 on the output side transmits high
moments at low speeds.
The planetary stages transmit the force to the ring gear, which can
also serve as the wheel hub of the machine.
Traction drives often work for long periods and under extremely
challenging conditions. Nevertheless, they must have very high
operational security and require very little maintenance.
a = planetary stage 1
b = planetary stage 2
Figure 2 000176A6
Bearing positions
in the traction drive
Products used Full complement single row cylindrical roller bearing
without outer ring RN (special design)
Full complement double row cylindrical roller bearing RNN
with two axial washers and one snap ring (special design)
Double row low-clearance angular contact ball bearing
with cage
Alternatively: two tapered roller bearings 302, 322
in O arrangement
Picture source:
Liebherr-Werke Biberach GmbH
00013B5E
Figure 1
Slewing gear drive
Requirements The slewing ratio is provided by means of a multi-stage planetary
gearbox. This type of gearbox is characterised by its highly compact
construction with coaxially arranged components in the planetary
set.
The planetary stage 1 transmits high drive speeds under low load
while the planetary stage 2 on the output side transmits high
moments at low speeds.
The output bearing on the single-piece output pinion shaft is
subjected to high radial forces as a result of the high torques.
Slewing gear drives operate on a daily basis under extreme
conditions. They must have very high operational security and
require very little maintenance.
a = planetary stage 1
b = planetary stage 2
H = support base
S = apexes of the contact cones
Figure 2
00013B9F
Bearing positions
in the slewing gear drive
Products used , Full complement cylindrical roller bearings
without outer ring RNN (special design)
, Tapered roller bearings 302, 322 in O arrangement
Picture source:
Siemens AG
00017779
Figure 1
Roll mill drive
Requirements The output power is provided by the multi-stage planetary gearbox.
High manufacturing accuracies and simulation methods such as FEM
ensure optimised distribution of load across the planetary gears.
The front-mounted spur gear stage transmits high drive speeds
under low load to the preliminary stage. High moments must be
transmitted at low speeds in the main stage.
a = input shaft
b = intermediate shaft
c = preliminary stage
d = main stage
e = output shaft
Figure 2
0001739E
Bearing positions
in the planetary gearbox
Products used Spherical roller bearing (locating bearing)
Cylindrical roller bearing (non-locating bearing)
Cylindrical roller bearing (semi-locating bearing)
, Full complement cylindrical roller bearings RN-2S,
without outer ring,
alternatively: spherical roller bearing,
, Full complement single row cylindrical roller
bearings SL1830,
alternatively: double row cylindrical roller
bearing SL1850-2S,
Cylindrical roller bearing SL1818 (semi-locating bearing)
Schaeffler Technologies Schaeffler Technologies Every care has been taken to ensure the
GmbH & Co. KG GmbH & Co. KG
correctness of the information contained
Industriestrae 13 Georg-Schfer-Strae 30 in this publication but no liability can be
91074 Herzogenaurach 97421 Schweinfurt
accepted for any errors or omissions.
Germany Germany
We reserve the right to make technical
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