Engineering Structures: Paul M. Hopkins, An Chen, Mostafa Yossef
Engineering Structures: Paul M. Hopkins, An Chen, Mostafa Yossef
Engineering Structures: Paul M. Hopkins, An Chen, Mostafa Yossef
Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct
a r t i c l e i n f o a b s t r a c t
Article history: Insulated concrete sandwich panels are comprised of two outer concrete wythes and an inner layer of
Received 3 November 2015 foam insulation. They have been increasingly used because of their advantages of light weight and energy
Revised 4 November 2016 efficiency. Various shear connectors can be used to connect the two outer concrete wythes. More
Accepted 5 November 2016
recently, Fiber-Reinforced Polymer (FRP) shear connectors have been used, which can eliminate thermal
bridging and improve the thermal performance. Typical approaches to Finite Element (FE) analysis treat
static and dynamic analyses separately. However, due to the flexibility of the FRP shear connectors and
Keywords:
the cracking of the concrete in insulated concrete sandwich panels, a nonlinear static analysis model
Finite element analysis
Insulated concrete sandwich panel
would often diverge early based on a preliminary FE study conducted by the authors. To address this
Fiber-Reinforced Polymer shear connector issue, a nonlinear explicit dynamic FE model using ABAQUSÓ was developed, which can study both
Bending behavior the panels’ static behavior under typical flexural loading and dynamic behavior under blast loading.
Blast loading Nonlinear material properties were incorporated and damaged plasticity model was used to model con-
crete in both compression and tension. In order to simulate the static behavior, the time loading control
was applied to the FE model to slow down the rate of loading to smoothly capture the response. For
dynamic analysis under blast loading, a verification study was conducted first using the developed FE
model, where good correlations can be obtained between the FE and test results on a panel tested in a
previous study. The FE model was further used to study the dynamic behavior of two panels under blast
loading: one is a solid concrete panel and the other is an insulated concrete sandwich panel. It can be con-
cluded that, although the insulated concrete sandwich panel is lighter, it still performs relatively well
compared to the solid panel under blast loading. Therefore, it is promising to use insulated concrete sand-
wich panels for both conventional and blast-resistant structures.
Ó 2016 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.engstruct.2016.11.017
0141-0296/Ó 2016 Elsevier Ltd. All rights reserved.
250 P.M. Hopkins et al. / Engineering Structures 132 (2017) 249–260
variety of solvers that would fit the problem presented, which is a wich panel has two-FRP segmental shear connectors which con-
simply supported beam with a static three-point load at the centre nect the top and bottom concrete wythes. The solid panel is
span. However, nonlinear static analysis models may diverge early 254 mm (10 in.) thick, 610 mm (24 in.) wide and 2743 mm (9 feet)
and cannot provide a complete solution to ultimate failure, as will long, with (2) 13 mm (#4) bars at top and (2) 16 mm (#5) bars at
be shown next. bottom, as shown in Fig. 2. The tension reinforcement ratio for the
solid panel is 0.0029 and the compression reinforcement ratio is
2.1. Panel construction 0.0018. Since the sandwich panel has the same width, depth, and
reinforcement layout as the solid panel, the reinforcement ratios
The sandwich panel (Fig. 1) is 254 mm (10 in.) thick, 610 mm for the two types of the panels are the same.
(24 in.) wide and 2743 mm (9 feet) long. The distance between
the supports are 2438 mm (8 feet). The panel has two 76 mm
(3 in.) thick concrete wythes and a 102 mm (4 in.) thick insulation 2.2. Materials
layer with extruded polystyrene (XPS). The bottom concrete wythe
has (2) 16 mm (#5) longitudinal bars and (5) 13 mm (#4) trans- There are four materials for the sandwich panel: concrete, steel
verse bars. The top concrete wythe has (2) 13 mm (#4) longitudi- reinforcement, insulation and FRP shear connectors. The material
nal bars and 13 mm (#4) transverse bars, which are situated at properties are shown in Tables 1 and 2. The compressive strength
the holes in the FRP shear connectors as shown in Fig. 1. The sand- of the concrete was obtained through testing [5]; and the theoret-
ical values were used for the complete non-linear stress-strain
curve [7]. The properties of steel, rigid expanded polystyrene insu-
Table 1
Material properties. lation, and FRP were from [12], [11], and [13], respectively.
Linear elastic properties were used for the insulation and FRP
Material Mass density Young’s Poisson’s
shear connectors; and concrete and steel used non-linear material
modulus ratio
values incorporating their respective stress-strain curves. The rein-
Concrete 2400 kg/m3 25.2 GPa 0.15
forcing steel is ASTM A615 Grade 60 and a typical stress-strain
(0.000225 lb s2/in.4) (3659 ksi)
Steel ASTM A615 7800 kg/m3 200 GPa 0.3
curve with the required logarithmic strain and plastic stress was
(0.000783 lb s2/in.4) (29,000 ksi) used, as shown in Fig. 5. For concrete, a different approach was
Insulation expanded 22 kg/m3 2.34 MPa 0.35 taken as the concrete material is a brittle, quasi-static material
polystyrene [11] (22.06E6 lb s2/in.4) (340 psi) and the Damaged Plasticity model in ABAQUS was best suited for
this representation.
Table 2
Fiber-Reinforced Polymer (FRP) material properties.
Typical values
Property EATR 0.08500 | 2.2 mm Test method
Flexural strength 33 103 psi 228 MPa ASTM – D790
Flexural modulus 1.0 106 psi 6895 MPa ASTM – D790
Tensile strength 45 103 psi 310 MPa ASTM – D638
Tensile modulus 2.0 106 psi 13,790 MPa ASTM – D638
Barcol hardness 45 45 ASTM – D2583
Coefficient of linear thermal expansion 0.80 105 in./in./°F 14 lm/m/°C ASTM – D696
Thermal conductivity 0.4 Btu in./h ft2 °F 5.0 cal cm/h m2 °C ASTM – C177
Water absorption 0.2%/24 h@77 °F 0.2%/24 h@25 °C ASTM – D570
Specific gravity 1.75 1.75 ASTM – D792
800
700
600
Stress, MPa
500
400
300
ASTM A615 Gr. 60 Rebar
200
ASTM A615 Gr. 60 True Stress/Log Strain
100
0
0 0.05 0.1 0.15 0.2 0.25
Strain, mm/mm
Compressive cylinder tests were performed on concrete sam- good correlations can be observed between the theoretical model
ples for the panels per ASTM C39 and the results for the stress and FE results in Fig. 6. Therefore, the theoretical model was used
and strain are plotted in Fig. 6. The compressive strength of the in this study.
concrete was 28.4 MPa (4120 psi) [5]. In order to capture full The Damaged Plasticity Model in ABAQUS also has tension
degradation and stress strain curve for the concrete sample, the degradation component along with the compression damage. The
theoretical model based on the 28 day compressive strength by modified tension stiffening curve as shown in Fig. 7 was first devel-
Hsu & Hsu [7,26] is also plotted in Fig. 6, with damage parameters oped by Gilbert and Warner [8], then modified by Nayal and
shown in Table 3. An FE analysis based on the damage parameters Rasheed [9] and finalized by Wahalathantri et al. [10]. The theoret-
shown in Table 3 was conducted on a cylinder with a diameter of ical curve for tension is based on an assumed tensile strength of
150 mm and height of 300 mm under compressive load, where 10% of compressive strength. The cracking strain (ecr t ), damage
Table 3
Concrete damaged plasticity values (compression) (unit for the stress: MPa).
Table 5
FEA element types.
Table 4
Concrete damaged plasticity (tension stiffening) values. (Unit for the stress: MPa).
0 0 0.00000 0
2.84074 0.000108556 0.00000 0.000 0.00000 0
2.18737 0.000135695 0.00005 0.230 0.00005 2.71E05
1.278333 0.000434224 0.00039 0.550 0.00039 0.000326
0.284074 0.000944437 0.00093 0.900 0.00093 0.000836
254 P.M. Hopkins et al. / Engineering Structures 132 (2017) 249–260
in excessive deflection, which indicates that shear lock did not as it cracks and the load is transferred to the reinforcing steel. As
occur. the panel becomes severely cracked and the FRP shear connectors
Throughout the testing and analysis of these panels, displace- and reinforcing steel carry most of the load, the curve becomes
ment has been the control. The testing showed that the panels more smooth and continuous. The advantage of using such a FEA
can displace up to 45 mm while the FEA models can have success- solver is that it allows the model to capture the excessive deflec-
ful solutions beyond 50 mm. The results from the dynamic explicit tions and the cracking of the concrete and ultimately the flexural
FEA model correlated well with the static experimental results failure.
from [5], as shown in Figs. 14 and 15 in terms of load-deflection A parametric study on the effect of viscosity parameter on the
curves. Both of these panels failed in flexure during testing with behavior of the sandwich panels was conducted. The parameters
excessive deflection and cracking of the concrete, where the rebar were varied from 0 to 0.01, with results shown in Fig. 16, which
yielded before the concrete crushed. The failure points or ultimate indicates that the viscosity parameter has limited effect. Therefore,
displacement in the curves shown in Fig. 15 are located at different a viscosity parameter of zero was used in the FE model.
values, because of the bouncing and rebounding of the load due to The contour plot of shear stress of the FRP connectors is shown
dynamic nature of the FEA. in Fig. 17. It is reported that the tensile strength of the FRP shear
Using the Static-General or Static-RIKS model, the FEA solution connector is 310 MPa, as shown in Table 2. The shear strength of
reached a fraction of completion before stopping, as circled in the FRP plate is about 55% of the tensile strength [27]. Therefore,
Fig. 15. The FEA curve using the explicit analysis is not smooth the shear strength of the FRP connectors is about 171 MPa. The
due to the quasi-static response of the concrete sandwich panel maximum shear stress in the FRP shear connectors is 134 MPa
Fig. 11. FEA measured support reaction versus step time for sandwich panel.
Test results
FEA results
Fig. 14. Nonlinear FEA vs. experimental results for solid panel.
Explicit Dynamic
FEA results
Test results
Static Riks
FEA results
inal data pressure time plot [16,17] and the graph shown in from Thiagarajan et al. [16]. Deflection shape and crack patterns
Fig. 19b is the traced data plot by the authors in order to replicate from the authors’ ABAQUS model are shown in Fig. 21(b) and (c),
the data. The loading was applied and the same solution and ele- respectively, where good correlations with Fig. 21(a) can be
ment types as described in Section 2 were used, so that verification observed. Therefore, the ABAQUS model can be used with confi-
can be made. The results from the numerical analysis using ABA- dence in the following study.
QUS and the experimental results are shown in Fig. 20. Good cor-
relation can be seen in the deflection versus time plot, even 4. FEA blast modeling for insulated sandwich panel
though there is some difference for the initial slope of the curves,
probably due to approximation of boundary conditions and loading Due to the favorable comparisons obtained between the FEA
pressures. The experimental panel damage is shown in Fig. 21(a) and test results described above, the FEA model was further used
Viscosity parameter=0.01
Viscosity parameter=1E-5
Viscosity parameter=0
Fig. 17. Shear stress of FRP connectors (unit: psi; 1 psi = 6.8948 kPa).
Pressure (kPa)
(a) Pressure and Impulse (Courtesy: US (b) Traced pressure vs. time plot for
Army ERDC) [16, 17] recreation of blast model in this study
Fig. 19. Recreation of blast pressure vs. time plot.
258 P.M. Hopkins et al. / Engineering Structures 132 (2017) 249–260
ABAQUS was used for the numerical analysis and the dynamic
explicit solver was implemented. The same FEA properties that
were used in the static test panel as explained in Section 2 are
adopted. The differences between the static FEA model in Section 2
and the dynamic FEA model herein are that the static model uti-
lizes a ramped load approach to slow the applied load down to
an approximate static load.
SOLID Panel
Sandwich Panel
Fig. 23. Deflection vs. time for sandwich and solid panel under 2.3 kg (5 lb m) TNT.
Fig. 24. Deflection versus time for 1000 solid concrete panel under blast loading.
deflected the most had the 2.3 kg (5 lb m) TNT blast load applied
to it and likewise the panel that deflected the least had the
0.45 kg (1 lb m) TNT blast load. The maximum mid-span deflection
of the 2.3 kg (5 lb m) TNT blast load was approximately 43 mm and
124 mm for the solid and sandwich panels, respectively.
6. Conclusions
developed and tested as their economical design and energy effi- [8] Gilbert RI, Warner RF. Tension stiffening in reinforced concrete slabs. J Struct
Div Am Soc Civil Eng 1978;104:1885–900.
ciency characteristics allow for more advantageous construction
[9] Nayal R, Rasheed HA. Tension stiffening model for concrete beams reinforced
and should ultimately be included in design standards for future with steel and FRP bars. J Mater Civ Eng 2006;18(6):831–41.
blast resistant buildings as primary structural members. [10] Wahalathantri BL, Thambiratnam DP, Chan THT, Fawzia S. A material model for
The material properties for the concrete and the constituent flexural crack simulations in reinforced concrete elements using abaqus. In:
Proceedings of the first international conference on engineering, designing and
materials used in this study are the same for both the static and developing the built environment for sustainable wellbeing; 2011. p. 260–4.
dynamic analyses. High strain rate properties of the materials were [11] FMI-EPS, LLC, Post Falls, ID 83854.
not considered. While it does not affect the static analysis too [12] Lowes L. Finite element modeling of reinforced concrete beam-column bridge
connections. A dissertation submitted to the office of graduate studies of
much, high strain rate is more important for dynamic analysis. Fur- University of California, Berkeley, CA; 1995.
ther study is recommended on this topic, where dynamic (blast) [13] CRANE Composites Inc, 23525 W. Eames, Channahon, IL 60410.
tests can be conducted. FE models using materials with and with- [14] U.S. Army Corps of Engineers (1990) TM 5-1300, ‘‘Structures to Resist the
Effects of Accidental Explosions”, U.S. Army Corps of Engineers, Washington, D.
out high strain rate can be evaluated. Detailed parametric analysis, C. (also Navy NAVFAC P-397 or Air Force AFR 88-22).
including the amount and locations of TNT, different FRP shear [15] U.S. Army Corps of Engineers. Design of buildings to resist progressive
connectors, etc., will be conducted in a following study, which will collapse. U.S. Army Corps of Engineers, Washington, D.D. UFC 4-023-03; 2013.
[16] Thiagarajan G, Kadambi AV, Robert S, Johnson CF. Experimental and finite
be useful for designing blast resistant panels. element anlaysis of doubly reinforced concrete slabs subjected to blast loads.
Int J Impact Eng 2015;75:162–73.
[17] Vasudevan AK. Finite element analysis and experimental comparison of
Acknowledgements doubly reinforced concrete slabs subjected to blast loads. A thesis submitted to
the Faculty of The University of Missouri-Kansas City in partial fulfillment of
We gratefully acknowledge the Higher Education Research the requirements for the degree of Master of Science. University of Missouri-
Kansas City; 2013.
Council (HERC), Idaho State Board of Education for financial sup- [18] Hopkins PM. Non-linear finite element analysis of FRP-precast concrete
port; Missouri Structural Composites, LLC for technical support; sandwich panels (Doctoral dissertation.) University of Idaho; 2015.
and Crane Composites, Inc. for material donations. [19] PCI Committee on Pre-cast Sandwich Wall Panels. State-of-the-art of precast/
pre-stressed sandwich wall panels. PCI J 1997;42(2):92–134.
[20] Jun Lee B, Pessiki S. Experimental evaluation of precast, prestressed concrete,
References three-wythe sandwich wall panels. PCI J 2008;53(2):1–21.
[21] Pavese A, Bournas DA. Experimental assessment of the seismic performance of
a prefabricated concrete structural wall system. Eng Struct 2011;33
[1] Frankl Bernard A, Lucier Gregory W, Hassan Tarek K, Rizkalla Sami H. Behavior (6):2049–62.
of precast, prestressed concrete sandwich wall panels reinforced with CFRP
[22] Bai F, Davidson James S. Analysis of partially composite foam insulated
shear grid. PCI J 2011:42–54. concrete sandwich structures. Eng Struct 2015;91:127–209.
[2] Soriano J, Rizkalla S. Use of FRP grid for the composite action of concrete
[23] Benayoune A, Abdul Samad AA, et al. Flexural behaviour of pre-cast concrete
sandwich panels. In: Proceedings of the 11th international symposium on fiber sandwich composite panel – experimental and theoretical investigations.
reinforced polymer for reinforced concrete structures (FRPRCS11); 2013. Constr Build Mater 2008:580–92.
[3] Woltman GD, Tomlinson DG, Fam A. A comparative study of various FRP shear
[24] PCI Committee on Precast Sandwich Wall Panels. State of the art of precast/
connectors for sandwich concrete walls. Adv FRP Compos Civil Eng prestressed concrete sandwich wall panels. PCI Committee Rep
2011:237–40.
2011;2011:131–42.
[4] Norris TG. Bending behavior of insulated FRP-confined concrete sandwich [25] Einea Amin, Salmon David C, Fogarasi Gyula J, Culp Todd D, Tardos Maher K.
panels with FRP plate shear connectors. MS thesis, University of Idaho, State-of-the-art of precast concrete sandwich panels. PCI J 1991;1991:78–98
Moscow, ID, USA; 2014. [8].
[5] Chen A, Norris T, Hopkins P, Yossef M. Experimental investigation and finite [26] Xu Bin, Zou Degao, Kong Xianjing, Hu Zhiqiang, Zhou Yang. Dynamic damage
element analysis of flexural behavior of insulated concrete sandwich panels
evaluation on the slabs of the concrete faced rockfill dam with the plastic-
with FRP plate shear connectors. Eng Struct 2015;98:95–108. damage model. Comput Geotech 2015;65:258–65.
[6] Abaqus Inc, ABAQUS user manual, V6.11-1; 2011. [27] Chen A, Davalos JF. Strength evaluations of sinusoidal core for FRP sandwich
[7] Hsu LS, Hsu CT. Complete stress-strain behavior of high-strength concrete bridge deck panels. Compos Struct 2010;92:1561–73.
under compression. Mag Concr Res 1994;46(169):301–12.