Western Scale M2000
Western Scale M2000
Western Scale M2000
45 *
* RELEASE DATE: FEB. 24th, 2004 *
M2000 DIGITAL WEIGHT INDICATORS
M2000 A, M2000 A-S TECHNICAL MANUAL
Published by:
INTRODUCTION………………………………………………………………………..1
M2000 Indicators………………………………………………………………………2
M2000 System Features……………………………………………………...…...…3
M2000 Enclosures………………………………………………………………….…4
Pre-installation (Receiving Inspection)……………………………………...……5
M2000 User Interface…………………………………………………………………6
Alpha-Numeric Display……………………………………………………...6
LED Indicator Lamps…………………………………………………...……7
Keypad & Key Functions……………………………………………………8
ON/OFF key……………………………………….……………….….8
ZERO key…………………………………………………………...…8
CLEAR key………………………………………………………...….8
TARE key………………………………………………………...……9
PRINT/SELECT key………………………………………………….9
User Functions………………………………………………………………………..10
Selecting Scale Channels………………….……………………………....10
Total Mode…………………………………………………………..……..…11
Example: Total Mode (1)………………… …………….………...11
Example: Total Mode (2)………………… …………….………...12
Scale Operations in Total Mode……………………...………….12
Scan Mode………………………………………………………..….…….…13
Gross/Net Weighing Modes……………………………………….……….13
Selecting lbs/kgs…………………………………………………….…....…13
Test Display…………………………………………………………………..13
Security Features………………………………………………………………….…14
Electronic Seal……………………………………………………………….14
Password……………………………………………………………….……..14
Change the Password………………………………………………………14
Audit Trail……………………………………………………………………..15
Accessing the Audit Trail…………………………………………………..15
Battery Replacement………………………………………………………………...16
Testing the Battery………………………………………………………….16
Replacing the Battery………………………………………………...…….16
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HIGH SPEED DIGITAL WEIGHT INDICATORS
INSTALLATION………………………………………………………………………..17
Power Requirements………………………………………………………………...18
Power Aids……………………………………………………………………18
Battery Power…………………………………………………………….…..18
Grounding Requirements………………………………………………………..….19
Static Environments………………………………………………………....19
Line Noise……………………………………………………………………...19
Accessing the M2000 Terminals……………………………………………………20
M2000 Wiring Terminals……………………………………………………………..21
M2000A Analog Loadcell Wiring…………………………………………………...22
Scale Systems with 1 Loadcell…………………………………………….22
Scale Systems with Multiple Loadcells…………………………………..23
Wiring Power to the M2000………………………………………………………….24
M2000 Power Up………………………………………………………………………25
Power Up Trouble Shooting………………………………………………..25
Calibration Mode……………………………………………………………………..28
Entering Calibration Mode…………………………………………………28
Entering Commands in Calibration Mode………………………………28
Key Functions in Calibration Mode………………………………………29
Exiting Calibration Mode…………………………………………………..29
Standard Scale Set-Up Parameters……………………………………………….30
Decimal Point Position……………………………………………………..30
Graduation Size……………………………………………………………...30
Scale Capacity……………………………………………………………….30
EXAMPLE: Set-up a scale…………………………………………………31
Scale Calibration Parameters……………………………………………………...32
Scale Calibration Units……………………………………………………..32
Deadload Scale………………………………………………………………32
Set Span (Example)………………………………………………………....33
Time & Date……………………………………………………………………………34
Set Time (Example)………………………………………………………….34
Set Date (Example)……………………………………………………….....35
Time Format………………………………………………………………….35
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TABLE OF CONTENTS
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SERIAL COMMUNICATIONS………………………………………………………..59
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TABLE OF CONTENTS
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APPENDICES………………………………………………………………………….95
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TECHNICAL MANUAL
INTRODUCTION
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HIGH SPEED DIGITAL WEIGHT INDICATORS
M2000 INDICATORS
The following information is for the exclusive use of Western Scale Dealers
and Customers.
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TECHNICAL MANUAL
FAST.
ACCURATE.
VERSATILE.
DURABLE.
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HIGH SPEED DIGITAL WEIGHT INDICATORS
M2000 SLIMLINE
M2000 DT (DESKTOP)
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TECHNICAL MANUAL
M2000 PRE-INSTALLATION
RECEIVING INSPECTION
M2000 Indicator
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M2000 Displays are split into two components: The Alpha-Numeric Weight
Display and the LED indicators.
ALPHA-NUMERIC DISPLAY
[]2000
• The Alpha-Numeric Weight Display has 6 multi-character LED’s. Scale
weights, Error messages, and Calibration information are shown here.
• A negative weight is shown by a (-) minus sign on the far left LED
character.
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TECHNICAL MANUAL
Indicates the scale is in NET weighing mode (Scale has a tare weight
NET stored).
LB INDICATOR
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NUMERIC
ON / OFF KEY KEYS
Powers-up the M2000. The key must be pressed and held for 1
second to turn the M2000 off.
The [ON/OFF] key is not hard wired to the M2000 power supply. A
Power Bypass function is available for Process Control and other
applications. (See Power Switch Bypass - Page 47)
CLEAR KEY
Press the [CLEAR] key to erase previously entered tare values. The
[CLEAR] key will also function to cancel any keypad entry.
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TECHNICAL MANUAL
TARE KEY
• Press the [TARE] key and the displayed weight will be tared. Note that
the NET LED will illuminate to indicate that the scale is now in NET mode.
• With a stable weight on the scale, enter the desired tare weight using the
numeric keypad, followed by the [TARE] key. The NET LED will
illuminate to indicate the scale is in NET mode.
• If the scale was at zero, the tare will be displayed as a negative weight.
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M2000 functions are accessible via the keypad. To prevent accidental misuse,
some functions may need to be enabled upon installation. Additional fine-tuning
may also be recommended to maximize a weighing systems performance. To
help your customer get the most out of the M2000, discuss specific system
requirements with them prior to installation.
• To view the weight display for the desired channel, press the channel
number on the numeric keypad followed by the [PRINT/SELECT] key.
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TECHNICAL MANUAL
• Only channels that are enabled and calibrated with the same
grad size, decimal places, and units of weight will be
displayed in TOTAL MODE.
1. To view the rear axle weight (Section 3), select Scale Channel 3.
(CH3 LED will illuminate)
3000
3P CH1 CH2 CH3
2. To view the total weight (Sum of all sections), enter TOTAL MODE.
Press [4], followed by the [PRINT/SELECT] key. (CH1, CH2, & CH3 LEDs
will illuminate)
6000
4P CH1 CH2 CH3
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4P
2. The CH1 and CH3 LED indicators will illuminate.
• Pressing the [ZERO SCALE] button will zero all the channels that are
included in Total Mode.
• The TARE function will tare all channels included in Total Mode
simultaneously, displaying the total NET weight.
• The MOTION and SCALE ZERO LEDs will indicate the status of all the
scales included in Total Mode. (E.g. If Channel 1 has MOTION, Motion
will be indicated for Total Mode)
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TECHNICAL MANUAL
SCAN MODE
TEST DISPLAY
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SECURITY FEATURES
ELECTRONIC SEAL
M2000 Set-Up and Calibration settings are electronically sealed with a password.
This safeguard helps prevent accidental or unauthorized alteration of important
scale settings.
THE PASSWORD
Passwords are 4 digit numbers (0000 to 9999). The factory default for the
password is 1111, and can be changed in Calibration Mode.
FAiL
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TECHNICAL MANUAL
AUDIT TRAIL
The M2000 is equipped with a Category 1 Audit Trail system. The Audit Trail
has two counters:
The counters will count from 000 to 999 before rolling over again. Changing
one or more parameters will increment the counter by 1 (One Counter tick per
Calibration session). Only an actual change of value to the Calibration or Set-
Up parameters will register to the Audit Trail.
The Audit Trail can only be accessed from Normal Weighing Mode.
avdit
1000P
2. Shortly after, the M2000 will display (in order) the date of the last change
made to the M2000’s calibration parameters, the Calibration (CAL) counter,
and the Configuration (CFG) counter.
You may press the [CLEAR] key at any time to cancel this operation.
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The M2000 uses a 3 Volt Lithium Battery to run the real-time clock and backup
the indicator’s memory. Power is drawn from the battery only when the indicator
is disconnected from the 12 Volt power supply. So, if the indicator is in regular
use, the battery should have a long lifespan.
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TECHNICAL MANUAL
INSTALLATION
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POWER REQUIREMENTS
M2000 Indicators are precise electronic instruments that require clean, quality
power. Most M2000 models plug into 120 VAC external power. Inside the
enclosure, a 12 VDC power supply adaptor is utilized to run the indicator.
POWER AIDS
BATTERY POWER
The M2000 draws 200 mA, which will allow the indicator to run from a full 12 Volt
car battery for a long time. However, the M2000 provides no “Low Power”
indication.
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GROUNDING REQUIREMENTS
STATIC ENVIRONMENTS
This includes:
LINE NOISE
To reduce line noise, connect the Loadcell shield wire to the Ground
terminal, labeled “GND”, on the back of the M2000.
(See M2000A Wiring Terminals – Page 21)
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M2000 SLIMLINE
M2000 DT (DESKTOP)
• Remove 8 medium Phillips screws from the front of the stainless steel
enclosure.
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TECHNICAL MANUAL
3.3V Li
BATTERY
KEYPAD
V- (Negative)
MAIN POWER
CONNECTOR GND (Earth ground)
12VDC
V+ (Positive power)
NC (No connection)
SMARTWIRE B (RS485 differential signal)
FOR
A (RS485 differential signal)
PERIPHERAL
INTERFACE V+ (SMARTWIRE Power supply)
V- (SMARTWIRE Power supply)
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LABEL CONNECTION
- EXC Negative Excitation
- SNS Negative Sense
+ SNS Positive Sense
+ EXC Positive Excitation
SHLD Loadcell Shield
- SIG Negative Signal
+ SIG Positive Signal
The Loadcell is wired directly to the M2000A using a 7 pin terminal connector.
The connector can be unplugged from the M2000 to make wiring easier.
• Pass the loadcell cable through the strain-relief, into the enclosure (Not
required for Slimline models).
CHANNEL 1
SHLD
-EXC
+SNS
-SNS
+EXC
+SIG
-SIG
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TECHNICAL MANUAL
• Terminate the loadcell wires at the Sum board, making sure each
wire is securely fastened in the appropriate position.
• Pass the cable from the Sum board through the strain-relief, into the
enclosure (Not required for Slimline models).
• Terminate the wires from the Sum board to the connector. Make
sure each wire is securely fastened in the appropriate position.
CHANNEL 1
SHLD
-EXC
+SNS
-SNS
+EXC
+SIG
-SIG
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1. Pass the power cable through the strain-relief, into the enclosure
(Not required for Slimline models).
12VDC
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TECHNICAL MANUAL
M2000 POWER UP
• If the scale system has been installed correctly, a weight should then
be displayed.
TROUBLE SHOOTING
eeeeee
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NOTES:
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TECHNICAL MANUAL
STANDARD
CALIBRATION & SET-UP
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CALIBRATION MODE
All Calibration and Set-up functions are executed via the keypad in Calibration
Mode. Each function or parameter has a unique code with which to access and
edit values. For a complete listing of all parameters, see Appendix A.
SELECT A PARAMETER
EDIT A PARAMETER
• In some cases, the [TARE] key must be used to enter a parameter value.
Specific Parameter Descriptions will address the use of the [TARE] key.
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TECHNICAL MANUAL
O
Cycles the display between Graduated Counts (Displayed weight
prefixed by a blinking letter “C”) and Raw Internal Counts (Prefixed
by a blinking letter “a”).
0
Used to increase some parameter values. Specific Parameter
Descriptions will address the exact function of this key.
.
Used to decrease some parameter values. Specific Parameter
Descriptions will address the exact function of this key.
99P
2. The display will flash, run through a save series, and return to
Normal Weighing Mode.
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The following parameters are standard for getting a scale up and running.
Description: Sets the number of decimal places to correspond with Grad Size.
Description: True Scale Capacity. The Zero Range is calculated from this value.
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TECHNICAL MANUAL
19P Pa55
1111 C12344
2P 0
1P C1234.4
3P 1
5P C1232.5
4P C1000.0
8. For a Scale Capacity of 5,000 lb., enter 5000 on the keypad followed by the
[PRINT/SELECT] key.
5000P
The Scale is now ready for calibration and/or more advanced Set-Up.
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Description: Identifies the weight of the scale itself. Before spanning the scale
for the first time, the scale must be deadloaded.
EXAMPLE:
1. Ensure that all test weights are removed from the weighing
platform and that the weight is stable.
12P Pa55
1111 -dead-
1933 c 0.0
Older M2000 software versions (1.44 and older) will not prompt for
the Password when the scale is deadloaded. Instead, the
“Reconfirm” screen appears.
1P -dead-
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TECHNICAL MANUAL
1. Verify that scale is reading zero with the Centre of Zero LED
illuminated.
C 0.0
13P C4276.5
5000P C5000.0
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M2000 Indicators have a built-in Time & Date Clock that is Y2K compliant and
automatically adjusts for leap years. The real time clock runs from a battery on
the main board and will continue to operate when power is cut. The time and
date settings are changed when the M2000 is in Normal Weighing Mode.
Using the numeric keypad, enter the new 6-digit time in the format shown
below. Press [PRINT/SELECT] to save the new time or cancel at any time by
pressing the [CLEAR] key.
HH:MM:SS
2 Digit Seconds (00 – 59)
EXAMPLE: 11:00 AM
80P 10.00.00
110000P
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TECHNICAL MANUAL
Using the numeric keypad, enter the new 6-digit date in the format shown
below. Press [PRINT/SELECT] to save the new date or cancel at any
time by pressing the [CLEAR] key.
YY:MM:DD
2 Digit Day (01 – 31)
81P 01.01.01
040101P
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NOTES:
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TECHNICAL MANUAL
ADVANCED
CALIBRATION & SET-UP
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Accepted Values: 1 – 10
5P 2
4 4
P
3. The motion sensitivity will now be 4 times the graduation size. If the Grad
Size is 10 kg, MOTION will not be indicated (blinking LED) unless the
weight on the scale changes by more than 40 kg (4 x 10 kg).
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24P 8
16P
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Track-off mud, dirt, rocks or other materials that may accumulate on the scale.
Also, utilize Zero functionality to satisfy certain Legal For Trade requirements.
Description: Allows the M2000 to automatically zero off any residual weight on
the scale (Up to a pre-determined limit – See Parameter 23)
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TECHNICAL MANUAL
Description: Prevents the user from zeroing the scale. The [ZERO] key
will continue to perform its other functions (In Calibration
Mode, etc.).
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TARE PARAMETERS
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TECHNICAL MANUAL
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29P C 4998
98P 0
1P
4. Set-up and calibrate scale connected to Channel 2.
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TECHNICAL MANUAL
Description: Sums all the scale channels into a single, total weight. Total
mode is not legal for trade in Canada.
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HIGH SPEED DIGITAL WEIGHT INDICATORS
Description: Selects the weighing units the M2000 will default to when powered
on.
Example: For the M2000 to start up weighing in pounds, set this parameter
value to “0”.
Description: Assigns the number of graduations for Scale Over. At this point
beyond True Scale Capacity, the M2000 displays “EEEEEE”.
1. Enter Parameter 8.
8P 1
2. Enter 5 for the parameter value. 5 Grads at 2 lbs per Grad equals 10
lbs (5 x 2lbs).
5P
3. At 10 lbs over scale capacity (1010 lbs) the M2000 will display its
Overload message on the screen.
eeeeee
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TECHNICAL MANUAL
Note: If the loadcell input voltage exceeds the input range of the
indicator the display will display ‘AAAAAA’ for “Analog over-range”.
Select the next highest input range to rectify the problem.
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At a value of 0, the Update Rate is very fast and the display may
appear jittery in some applications. In this case, increase the
parameter value.
The Display (LED) Update Rate has nothing to do with the actual
A/D converter update rate or filtering.
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TECHNICAL MANUAL
Description: This function will cause the display to blink every time a key
is pressed. This gives the User a sense of feedback,
especially in noisy environments where hearing the key
beeps may be difficult.
6P 1 0P
2. Select Parameter 105.
105P
3. Press 1 followed by the [PRINT/SELECT] key to lock the units.
1P
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HIGH SPEED DIGITAL WEIGHT INDICATORS
The M2000 has 2 digital filters to provide optimal weight readings on the display
in unstable conditions such as in-motion, on-board, and livestock weighing.
Main Filter: Used to stabilize the scale once a sustained weight is supplied
or the scale is at zero. The M2000 detects that a weight change
is “flattening out” and uses the Main Filter.
Faststep Filter: Used to dramatically improve the display response time for a
significant change in weight. When weight is being applied to
(or removed from) the scale, the M2000 detects that the weight
is changing rapidly and switches to the Fastep Filter, quickly
bringing the M2000 display to the target weight.
Without the Faststep Filter, the scale would be much slower in reaching the final
weight reading and returning to zero.
FASTSTEP DIAGRAM:
M2000 DETECTS
WEIGHT IS
FLATTENING WEIGHT IS BEING
OUT. REMOVED. M2000
SWITCHES TO SWITCHES TO
SCALE IS BEING MAIN FILTER FASTSTEP TO GET
LOADED. M2000 WEIGHT CLOSE TO
SWITCHES TO ZERO QUICKLY.
FASTSTEP TO GET
WEIGHT CLOSE TO A SLIGHTLY
TARGET QUICKLY. SHIFTING LOAD IS
STABLIZED BY
MAIN FILTER.
M2000 DETECTS
APPROACHING ZERO,
SWITCHES TO MAIN
SCALE HAS A FILTER TO STABLIZE
STABLE LOAD ZERO
AT ZERO.
(MAIN FILTER)
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TECHNICAL MANUAL
Changing the filter value alters the settling time for the final weight.
Description: Controls the how the M2000 switches from the Main Filter to
the Faststep Filter.
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HIGH SPEED DIGITAL WEIGHT INDICATORS
1. At zero, the scale is stable in Main Filter mode. A 200 lb man jumps on
the scale.
2. The rapid increase in weight causes the M2000 to go into Faststep mode,
bypassing the Main Filter and displaying a quick jump to 200lbs.
3. When the final weight is settling, the M2000 returns to Main Filter mode.
Slight movements (resulting in small weight changes) will be masked by
the Main Filter.
6. The man starts moving around. Every step exerts 10 lbs of force on the
scale. At the default values above, reading a weight would be virtually
impossible.
7. Changing the Main Filter Setting to average out these changes in weight
will be ineffective, since the M2000 currently switches to the Faststep
Filter when the weight suddenly changes more than 4 lbs.
9. Set the Faststep Filter Threshold value (Parameter 42) to 24, resulting in
a threshold of 12 lbs (24 x 0.5 lbs). Note this is greater than the weight of
the man’s steps.
10. At these values, the man’s steps will not trigger the M2000 to switch to
Faststep Filter Mode. The 10 lb steps will be filtered out by the Main Filter
and the weight display will be stabilized.
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TECHNICAL MANUAL
Description: The number of A/D weight samples in a row where the weight has
to change before the Faststep Filter kicks in.
4. The M2000 now needs to see the weight change of over 12 lbs for a
longer period (more consecutive samples) before entering Faststep
Filtering Mode.
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HIGH SPEED DIGITAL WEIGHT INDICATORS
Having different Span Values at different weight ranges helps to correct any
structural or loadcell non-linearity. M2000 Indicators allow Technicians to set
spans for up to 4 weight ranges using 4 linearity table entries.
Description: Clears the span table except for the first entry. It is recommended
that this be done before calibrating the M2000.
Description: To add a calibration entry to the Span Table, the Span Table
Pointer must be incremented. This allows for further Span
adjustments to correct scale linearity errors.
Description: Moves the Span Table Pointer back through the Span Table.
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TECHNICAL MANUAL
19P C 4998
16P 1
T 2
13P 2 C 4998
5000P C 5000
6. Check the scale again (Return to Zero, Holding Calibration) to see if more
adjustments are needed.
99P
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HIGH SPEED DIGITAL WEIGHT INDICATORS
1. On the old indicator, enter Parameter 110. The scale’s Span Factor (a
number) will be displayed.
110P 2637
2. Connect the new indicator to the scale. If possible, Deadload the scale
(See Parameter 12 - Page 32) before proceeding.
3. Enter Parameter 110. A Span Factor is displayed. Enter the Span Factor
(number) from the old indicator followed by the [PRINT/SELECT] key.
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TECHNICAL MANUAL
Description: Clears all previous Calibration values for the selected Scale
Channel. The User will be prompted for the Password.
Cal 1 init
Span & Span Table entries (13, 110) Standard Scale Set-Up (2, 3, 4)
Motion (5, 24) Units (6, 7)
Zero & Zero Tracking (12, 21, 22, 23) Scale Filtering (41, 42, 43, 44)
fac init
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NOTES:
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TECHNICAL MANUAL
SERIAL COMMUNICATIONS
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The M2000 has 2 fully independent, fully configurable serial ports (COM1 and
COM2) on the back of the indicator. The factory default settings allocate COM1
for printing tickets. COM2 is allocated for outputting a weight string (DF1500) in
continuous mode. RS232 & RS422 are available.
Please note that Single Channel Models only have one serial port
(COM1).
DEFAULT SETTINGS
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TECHNICAL MANUAL
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TECHNICAL MANUAL
Remember that the default String Output Modes for COM1 and
COM2 are different.
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The default hardware settings for both COM ports are RS232. The
output setting is changed using Parameter 40 and the values
below:
The wire connections to the COM ports on the back of the indicator are different
for RS422 than for RS232. RS422 requires 2 lines for transmit (TX+ and TX-)
and 2 lines for receive (RX+ and RX-).
RX Terminal becomes RX +
TX Terminal becomes TX +
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TECHNICAL MANUAL
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Hyper Terminal is a terminal utility program that is supplied with all versions of
Windows. The program is useful for:
• Determine which COM port you are connecting to on the back of the
computer. This will most likely be COM1 or COM2.
Hyper Terminal can be started and setup manually, or with the help of the M2000
Hyper Terminal Set-Up Files.
To make things easier, using a Set-Up file is recommended. Western Scale has
supplied Set-up files that will automatically start Hyper Terminal with the correct
settings.
The files to download are “M2000COM1.ht” if you are using COM1 on your PC
computer or “M2000COM2.ht” if you are using COM2.
Copy these files to your computer hard drive. Double clicking the file will
automatically start Hyper Terminal with the all the correct settings in place for the
COM port you are using.
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TECHNICAL MANUAL
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• Hyper Terminal needs to be setup to operate with the M2000. The default
M2000 Communications settings are:
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TECHNICAL MANUAL
• Make sure the Status bar at the bottom of the Hyper Terminal
window displays “Connected”.
• The Hyper Terminal window will display the ASCII string output
by the M2000.
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This feature is useful for capturing and saving the Calibration Information or
Ticket Buffer Information from the M2000 for creating back-ups.
• Enter a file name save the ticket or calibration data under. Use logical
names to help keep track of your files.
• Click “START”.
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TECHNICAL MANUAL
8. On the M2000, enter Parameter 75. The display will prompt, “Ready”.
75P readi
1P Bv5i Fini5h
10. The Calibration Information will appear on the Hyper Terminal screen and
be saved in the file you selected.
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This feature is useful for capturing and saving the Calibration Information or
Ticket Buffer Information from the M2000 for creating back-ups.
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TECHNICAL MANUAL
76P readi
9. Select the file to send to the M2000. Click “OPEN” when ready.
10. The sent file will appear on the Hyper Terminal screen.
11. The M2000 will display “Finish” when the transfer is complete and
automatically restart.
Fini5h []2000
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HIGH SPEED DIGITAL WEIGHT INDICATORS
• Establish the Barcode Scanner’s Pin-out. Use the M2000 Serial Wiring
Connections Table (Page 60) to determine the proper connections.
• The M2000 identifies that it has received a barcode string when it receives
a burst of characters from the scanner.
• Before transferring the received string to the string register, the M2000
waits a short time after it receives the last character. This allows the
M2000 to accept any string type not relying on a Carriage Return or Line
Feed to mark the end of the barcode transmission.
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TECHNICAL MANUAL
The M2000 will not execute the ticket if there is motion on the
scale. The indicator will display ERR 36.
The beep option will cause the M2000 to beep every time it
receives a bar code scan. Hardware handshaking disables the
scanner if there is motion on the scale. Hardware handshaking
must be enabled on the scanner, and is scanner specific. Most
applications will require a Parameter Value of 0 or 1.
75
HIGH SPEED DIGITAL WEIGHT INDICATORS
NOTES:
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TECHNICAL MANUAL
CONNECTING AUXILLERY
PERIPHERALS VIA
SMARTWIRE
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V+
NC
(V-) Negative SMARTWIRE power
V-
B
A
(A) RS485 differential + signal
(B) RS485 differential - signal SMARTWIRE
• The peripheral device being connected should have a terminal block with
the same signal names.
• Connections between the M2000 and the peripheral should be done using
a Beldon type 8723 cable or equivalent. The shield wire can be
connected to “V-“ terminal.
Some available M2000 Option Boards utilize older technology and are not
SMARTWIRE compatible. The SMARTWIRE Bridge Interface board will be
included with these boards. If you have a 4-20 mA or Setpoint option board and
do not have a SMARTWIRE Bridge Interface, please contact the factory.
V+
NC
V-
B
A
SMARTWIRE
• Use the ribbon cable provided to connect the option boards to J1.
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TECHNICAL MANUAL
To regain control of the indicator, you may have to disable the SMARTWIRE
port. This can be done in Calibration or Normal Weighing Mode.
Err185 C 0.0
59P 1
0P
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HIGH SPEED DIGITAL WEIGHT INDICATORS
The M2000 has a 16bit, 4-20mA current loop board that connects to the
SMARTWIRE Bridge Interface Board. This standard industrial sensor is useful
for a wide variety of applications.
• Make sure the SMARTWIRE Bridge Interface board has been wired
properly to the SMARTWIRE terminal (See page 78).
Description: Assigns the current loop to one of the M2000’s 3 Scale Channels.
80
TECHNICAL MANUAL
Description: Sets the 4 mA base current value (the value of the output
board when the scale is at zero). The technician selects a
Current Output Value (from the M2000) that will correspond
to a 4 mA output by the 4-20 mA board.
0
Increase Current Output Value
• When the Current Output Value results in a 4 mA output from the 4-20 mA
board, press [TARE] to lock in the current output value.
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HIGH SPEED DIGITAL WEIGHT INDICATORS
Description: Sets the 20 mA capacity current value (the value of the output
board when the scale is at maximum capacity). The technician
selects a Current Output Value (from the M2000) that will
correspond to a 20 mA output by the 4-20 mA board.
• When the Current Output Value results in a 20 mA output from the 4-20
mA board, press [TARE] to lock in the current output value.
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TECHNICAL MANUAL
Description: Sets the current loop to operate in GROSS mode or NET mode.
NET: For applications with varying tare weights. The 4-20 mA board
will output only after a tare has been entered. 4 mA is out put
when the weight display shows zero, even though the true weight
on the scale is greater (NET LED illuminated).
Description: Spans the Current Loop Output to a custom weight entry. This is
the weight at which the Current Loop will output its highest level (20
mA).
If, for example, the scale capacity is 1000 kg, but Parameter 64 is
set to 500 kg, the Current Loop will reach 20mA at 500 kg.
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HIGH SPEED DIGITAL WEIGHT INDICATORS
4-20 MA EXAMPLE: SET UP THE 4-20 MA BOARD FOR A 5000 LB. CAPACITY
SCALE ON CHANNEL 1. SET THE 20 MA OUTPUT FOR
FULL SCALE CAPACITY. THE SCALE OPERATES IN
GROSS WEIGHING MODE.
2. Select the Scale Channel (Channel 1) that the 4-20 mA board is to read
(Parameter 60).
60P 1P
3. Connect an Amp-meter (in series) to the 4-20 mA board.
84
TECHNICAL MANUAL
4. Adjust the current loop output offset for zero (Parameter 61).
• Use the Hot Keys (course adjustment) to select an output value that
gives a reading close to 4 mA. (Should be around 1, 2, or 3)
61P 0
2P 10000
• If the closest reading is less than 4 mA, press the [IN] key to
increase the output value.
0 10467 3.80
0 12671 3.95
• If the closest reading is greater than 4 mA, press the [OUT] key to
decrease the output value.
. 14771 4.30
. 13551 4.00
• Holding down the [IN] or [OUT] keys cause the output value to
change faster.
T - OR-
C
The meter will not receive a reading if the output value is changing
([IN] or [OUT] key being held down). Fine tune in smaller
increments as you approach the target output value.
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HIGH SPEED DIGITAL WEIGHT INDICATORS
5. Adjust the current loop output offset for scale capacity. (Parameter 62)
• Use the Hot Keys (course adjustment) to select an output value that
gives a reading close to 20 mA. (Should be around 5, 6, or 7)
62P 0
6P 50000
• If the closest reading is less than 20 mA, press the [IN] key to increase
the output value.
0 50897 19.80
0 52671 20.95
• If the closest reading is greater than 4 mA, press the [OUT] key to
decrease the output value.
. 52671 20.95
. 51532 20.00
• Holding down the [IN] or [OUT] keys cause the output value to change
faster.
T - OR-
C
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TECHNICAL MANUAL
63P 0
P
7. Span the current loop for maximum (20 mA) output at the selected
weight (Parameter 64).
64P 0 5002P
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HIGH SPEED DIGITAL WEIGHT INDICATORS
There are a total of 6 Setpoints available on the M2000. Any of the 6 Setpoints
can be assigned to any of the 3 channels. Once a Setpoint is assigned to a
scale channel, it is not available for use by the other channels. The Setpoint
Board connects to the SMARTWIRE BRIDGE INTERFACE and uses solid-state
relay modules to switch AC and DC loads.
• Make sure the SMARTWIRE Bridge Interface board has been wired
properly to the SMARTWIRE terminal.
88
TECHNICAL MANUAL
Description: Controls how each of the 6 Setpoints will function. This is a 6 digit
parameter with each digit representing one of the Setpoints.
654321
The left most digit represents Setpoint # 6 while the
rightmost digit represents Setpoint # 1.
When entering the control mask, 6 digits must be entered. The first
digit entered represents Setpoint 6 of 6. The last digit entered
represents Setpoint 1 of 6.
The value of each digit represents the function of that particular Setpoint.
---121
Remember: It is very important to enter “0” for a Setpoint that you
do not want to modify.
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HIGH SPEED DIGITAL WEIGHT INDICATORS
19P c 0
57P ------
0000 0000
11P 000011
5. Enter Parameter 57 again to check the value. Note the Setpoint mask.
----11
Setpoints 1 and 2 have now been assigned the “>=” function. Now assign
Setpoint 6 the “<” function.
Disable Setpoint 6.
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TECHNICAL MANUAL
Parameters 51-56 are used to enter Setpoint values. Each of the 6 Setpoints
has its own weight compare registers. The values entered into these registers
will control the Setpoint relays. Setpoint values may be changed in Normal
Weighing Mode.
Accepted Values: 6 digits are required (each digit represents each Setpoint as
in Parameter 57). Each digit can have a value of 0 to 9.
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HIGH SPEED DIGITAL WEIGHT INDICATORS
The isolated Remote Input board allows the M2000 to accept remote input switch
control.
• Using the ribbon cable provided, connect J1 on the Remote Input board to
J1 on the SMARTWIRE Bridge Interface board.
• Make sure the SMARTWIRE Bridge Interface board has been wired
properly to the SMARTWIRE terminal.
• Wire the POSITIVE power supply wire (24 VDC) to the Terminal marked
+24V.
• The NEGATIVE power wire should run through the switch and terminate
at the desired terminal.
92
TECHNICAL MANUAL
+24V ZR
POWER
SUPPLY
+
(24 VDC)
SWITCH
93
HIGH SPEED DIGITAL WEIGHT INDICATORS
NOTES:
94
APPENDICES
APPENDICES
95
HIGH SPEED DIGITAL WEIGHT INDICATORS
96
APPENDICES
97
HIGH SPEED DIGITAL WEIGHT INDICATORS
87 Show Available Space in Custom Ticket Buffer See Printing & Ticket Formatting Guide
88 Clear Custom Ticket Buffer See Printing & Ticket Formatting Guide
89 Print Specific Ticket See Printing & Ticket Formatting Guide
90 Scanner Handshaking Mode Serial Communications 75
95 Assigning a Ticket Event to the Scanner Serial Communications 75
96 View/Change Password Security Features 14
98 Enables Scale Channel Scale Channel & Total Mode 44
99 Exit Calibration Mode CALIBRATION MODE 29
100 Delete Truck IN/OUT Database See Printing & Ticket Formatting Guide
101 Delete Truck IN/OUT Database See Printing & Ticket Formatting Guide
105 Lock Units (lbs or kgs) Advanced Set-Up 49
106 Auto Tare Clear TARE 42
107 Peak Hold Threshold See Applications & Examples Guide
110 Span Factor Reset 56
111 Disable ZERO key ZERO 41
240 Boot Loader Version Information Call Factory for Assistance **
244 Testing Battery Information Battery
255 Software Upgrade Download Call Factory for Assistance **
260 Complete Factory Initialize Reset 57
400 Grading Mode - Set Grade Entry 1 of 10 See Applications & Examples Guide
401 Grading Mode - Set Grade Entry 2 of 10 See Applications & Examples Guide
402 Grading Mode - Set Grade Entry 3 of 10 See Applications & Examples Guide
403 Grading Mode - Set Grade Entry 4 of 10 See Applications & Examples Guide
404 Grading Mode - Set Grade Entry 5 of 10 See Applications & Examples Guide
405 Grading Mode - Set Grade Entry 6 of 10 See Applications & Examples Guide
406 Grading Mode - Set Grade Entry 7 of 10 See Applications & Examples Guide
407 Grading Mode - Set Grade Entry 8 of 10 See Applications & Examples Guide
408 Grading Mode - Set Grade Entry 9 of 10 See Applications & Examples Guide
409 Grading Mode - Set Grade Entry 10 of 10 See Applications & Examples Guide
411 Grading Mode - Select Product See Applications & Examples Guide
412 Grading Sample - Minimum weight See Applications & Examples Guide
413 Grading Sample - Validation Threshold See Applications & Examples Guide
414 Grading Mode - Reset All See Applications & Examples Guide
98
APPENDICES
99
HIGH SPEED DIGITAL WEIGHT INDICATORS
100
APPENDICES
DF1000 STRING
<STX><POL><SP>WWWWWW><SP><Units><SP><Mode><SP><Status><CR><LF>
101
HIGH SPEED DIGITAL WEIGHT INDICATORS
DF1500 STRING
<STX><POL><WWWWWWW><SP><Units><SP><Mode><SP><Status><CR><LF>
102
APPENDICES
DF2000 STRING
<STX><POL><SP><WWWWWW><SP><Units><Channel Info><Mode><SP><Status><CR><LF>
103
HIGH SPEED DIGITAL WEIGHT INDICATORS
CHARACTER ACTION
? Send Current Displayed Weight
1 Set to Channel 1 and send displayed weight
2 Set to Channel 2 and send displayed weight
3 Set to Channel 3 and send displayed weight
4 Set to Total Mode and send displayed weight
T Set Tare on current channel
C Clears stored Tare weight
G Switches to Gross mode
N Switch to Net mode if a Tare weight is stored
Z Zeroes indicator if within ZERO window
104
APPENDICES
DF2500 STRING
<STX><POL><SP><WWWWWWW><SP><Units><SP><Mode><SP><Status><CR><LF>
105
HIGH SPEED DIGITAL WEIGHT INDICATORS
A fully interactive Command Set can be sent from a remote computer to operate
the indicator. This Command Mode has no checksum.
The maximum number of characters sent before the CR must not exceed 20.
The M2000 may fail to respond to the command if this number is exceeded.
Preceding the message with the STX insures the input buffer is cleared before
the next message. The indicator ignores LF and other control characters.
106
APPENDICES
The format of the command string sent to the indicator must be as follows:
The M2000 will reply with the DF2500 output string when it receives a valid
command. The returned data will reflect the command executed. Failure of the
indicator to respond with the correct mode or weight indicates that execution of
the command was not permitted.
Some commands may be inhibited (i.e. push to zero) and the return data will
reflect the indicator’s inability to complete these commands.
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HIGH SPEED DIGITAL WEIGHT INDICATORS
CONSOLODATED CONTROLS
<STX><POL><WWWWWWW><Units><Mode><Status><SP><CR><LF>
<SP><Mode><POL><WWWWWW><SP><Units><CR><LF>
108
APPENDICES
<CR><POL><WWWWWWW><SP><Status><SP><Units><SP><Mode><SP><SP><EOL>
109
HIGH SPEED DIGITAL WEIGHT INDICATORS
ANALOGIC 5316
<STX><WWWWWWWWW><TTTTTTTTT><SP><Status><Units><SP><CR><LF>
110
APPENDICES
INDICATOR PERFORMANCE
UNIT CONVERSION lbs / kg
ZERO TRACKING 1-99% of d or 1,2,3d
RESOLUTION (M2000A) +/- 520,000 A/D counts per loadcell
RESOLUTION (M2000D) +/- 256,000 A/D counts per loadcell
SAMPLING RATE 100 times per second per AD channel
SPAN STABILITY 2ppm/ Celsius
ZERO STABILITY 5nV/Celsius
LINEARITY CORRECTION 5 span entries
CALIBRATION METHOD Calibration through software stored in Flash memory
CALIBRATION SEALING Class 1 Audit Trail System, password protected
FILTERING FASTSTEP quick response
MODES Display from CH1, CH2, CH3 and TOTAL MODE (All Channels)
Flash Memory - In field Firmware upgrading without affecting
FIRMWARE UPGRADING
calibration data.
LOAD CELLS Analog Cells. M2000D: Up to 16 Loadcells using two DLC slaves
LOADCELL INPUTS
FULL SCALE 4 ranges: 0-9mV, 0-19mV, 0-39mV, and 0-79mV
EXCITATION (M2000D) 5VDC,16x350, 32x700 ohm in total
EXCITATION (M2000A) 7.5VDC,16x350, 32x700 ohm in total
COMMUNICATIONS
SERIAL OUTPUTS 2 full duplex RS232/RS422 (1 only with Single Channel model)
IO INTERFACE SMART WIRE peripheral expansion: RS485 multi-drop
EXTERNAL IO:
6 channel Setpoint via SMARTWIRE (optional)
SETPOINTS
EXTERNAL IO:
4-20mA board via SMARTWIRE (optional)
ANALOG OUTPUT
EXTERNAL IO:
6 optically isolated inputs via SMARTWIRE (optional)
DIGITAL INPUTS
NETWORKING RS485 Multi-drop Networking of up to 32 indicators as slaves
ELECTRICAL
POWER REQUIREMENTS 12VDC, 1 Amp. (1.5A maximum)
POWER DRAW 200 mA
TEMPERATURE RANGE -10C to +40C
RFI PROTECTION Filtered Signal, Excitation, & Sense lines
ENCLOSURES
Wash-down stainless steel enclosures. Panel mount, swivel-bracket, or
STAINLESS
desktop. Light Stainless or NEMA 4-X.
ALUMINIUM Slimline. M2000A only. 12 GA. Cast aluminium.
APPROVALS
MEASUREMENT CANADA AM 5371 – Rev.1
NTEP 00-076A1
CSA CSA Approved Power Supply
OIML Pending
111
HIGH SPEED DIGITAL WEIGHT INDICATORS
APPENDIX E - WARRANTY
112