SPECIFICATION OF PVC DOOR & uPVC WINDOW

MOULDED PVC DOOR (WOOD FREE)

1. Description: This item shall govern the provision of fabrication, supply and
installation of 30 mm thick factory made moulded PVC door (Wood free) as per
drawing approved by Engineer-in-charge

2. General Requirement: The 30 mm thick factory made moulded PVC door

(Wood free) shall be fabricated in accordance with design requirement and
detailed as per drawing, in conformity with the requirements of this specification.

3. Feature: Feature of moulded PVC door are as follows:

1. 100% Water Proof

2. Dimensionally stable
3. Acid/Alkali Resistant
4. 100% Termite Proof
5. Maintenance Free
6. Flame Retardant

4. Comparison of Moulded PVC Door, Wooden Door and Wood Fibre board
(HDF) Door

Properties Moulded PVC Door Wooden Door Wood Fibre board (HDF)
Door
Environ- PVC Sheet is Non-Environment friendly Inferior quality wooden
ment environment friendly. No as this door is fabricated batons are used as filler.
friendliness wood is cut/ used in with wood. This encourages
manufacturing of PVC deforestation.
Sheet.
Screw This door has got good Doors are heavy. Construction of door gives
Holding screw holding strength asThis causes excessive excessive stress on
Strength inside material is solid stress on hinges and the hinges and the door tends
core Flush door/Block door tends to sag in due to sag in due course of
Board. course of time. This further time causing extra stress
causes extra stress on on screws.
screws.
Proneness No warpage since When the door comes in The door warps when it
to moulded door is solid & contact with water, wraping absorbs moisture.
Warping/ waterproof. takes place.
Damage
Finish PVC Moulded door has Unfinished surface Uneven surface
Smooth surface. requires further expenses requires further
and labor for finishing. expenses for painting &
finishing.

Availability PVC Moulded doors are Required color is obtained Required color is obtained
of designs available in wide range of by painting or polishing. by painting and polishing.
& colors colors and designs

Effect of Edges of door are lipped Borer and termites make the Borer and termites make
Water/ with PVC sheet by using wood hollow. The door the wood hollow, if, if good
Termite solvent cement adhesive. starts sagging absorbing quality fillings are not used.
No effect of water and moisture from air, if, not
termite is there. seasoned properly.

Fire Fire retardant & self Catches fire & burns. Catches fire & burns
Retardant extinguishing in nature.
Weight Heavy Heavy Heavy
Di- Good quality Flush door is Panel joints get open in due In case of continuous
mensional used as inner core & course of time due to water splash, veneer
Stability 10mm thick PVC sheet moisture retention. comes out in due course of
lipping is provided on four time.
sides. This gives strong
dimensional stability.
Mainten- 100% Maintenance Free.
Requires maintenance i.e. Requires less maintenance.
ance Painting and termite
Cost Moulded PVC treatment.Door Rs.180/- to Rs.200/- to Rs.300/- Per
Door Wooden
Compariso Rs.350/- Per Sq. Ft. Rs.250/- Per Sq. Ft. Sq. Ft.
n

5. Fabrication description: 30 mm thick factory made moulded PVC door (Wood

free) consisting of frame made out of M.S. tubes of 19 gauge thickness and size
of 20mm x 40mm for stiles as well as top, bottom & lock rail. M.S. frame shall
have a coat of metal primer of approved make & manufacturer. The inside panel
shall consist of 20mm thick multi-chamber hollow PVC section of 1mm wall
thickness, bonded using solvent cement / cynoacrylate adhesive with 5 mm
(+0.25) thick moulded PVC sheet of density 600 kg/cbm with 2, 4, 6 raised panel
deign in plain / prelam colours after routing the moulded design on one side of
the inside panel. 5 mm (+0.25) plain / prelam PVC sheet to be pasted using
solvent cement / cynoacrylate adhesive on other side of the hollow PVC section.
All the four edge of the panel to be sealed with lipping of 10 mm thick & 20 mm
wide PVC sheet baton made by sticking 2 nos. foam PVC sheets of 5 mm
 (+0.25) thickness using PVC solvent cement adhesive. Door edge lipping to be
painted with PVC ink of matching colour of Plain/Prelam moulded PVC sheet of
door 20 mm thick (5 mm x 4 nos.) thick PVC sheet to be given for lock provison
at lock height. Door to be fixed with frame with 3 nos. stainless steel butt hinges
of size 100mm x 25mm x 2mm and 50 mm long steel screws drilled suitable to
pass through both the walls of the M.S. tube other hardware should be fixed with
25mm x 8mm size steel screws etc, complete as per manufacturer’s specification
and drawing or direction of Engineer-in-charge.

Wall Paneling Detail:

Length: 2082 mm
Width: 838 mm

6. Finish: All the surface of moulded PVC door (Wood free) should be uniform
smooth finish and free from crack and seam. Passing joints shall be finished
ensuring that no gaps are visible.

7. Tolerance: All Dimensions (except thickness of profile sections) shall be as per

drawing ±0.25mm.

8. Test: Moulded PVC door shall be subjected to the following test:-

a) Edge Loading Test as per IS 4020 Part 7

b) Slamming test as per IS 4020 Part 10
c) Shocking resistant test for soft body and heavy body as per IS 4020 Part 8

9. Measurement: The unit of measurement shall be in square meter.

10. Payment: Price shall be cover the fabrication, handling and installation including
labour, material and equipments. Manufacture should provide maintenance
manual and basic material test report for certification.

11. Approximate Cost: Cost of moulded PVC door (supply rate) is Rs. 3310 per sq.
meter.
 WIREMESH SOLID PVC DOOR

1. Description: This item shall govern the provision of fabrication, supply and installation
of Wire mesh Solid PVC Door as per design and drawing approved by Engineer in-
charge.

2. General Requirement: The Wire mesh Solid PVC Door shall be fabricated in
accordance with design requirement and detailed as per drawing, in conformity with the
requirements of this specification.

3. Feature: Feature of moulded PVC door are as follows:

1. 100% Water Proof

2. Dimensionally stable
3. Acid/Alkali Resistant
4. 100% Termite Proof
5. Maintenance Free
6. Flame Retardant

4. COMPARISON BETWEEN PVC WIRE MESH DOORS & WOODENS DOORS

Properties PVC Wire Mesh Doors Wooden Doors

Environment 100% Environment friendly, Zero Non-Environment friendly.

Friendliness wood uses conserves forest. Encourages
Deforestation.
Screw Holding PVC sheet offers excellent screw Doors are heavy. This causes
Strength holding capacity, both on face and excessive stress on
on edge. Enough space for fitting hinges and the door tends to
fixtures, due to M.S. square sag.
tubular frame
Proneness to No warpage since solid & Warps when door absorbs
Warping/Damage waterproof. moisture.
Finish Silky matt finish of solid and thick Unfinished surface requires
sheets gives an enduringly further expenses and
elegant, single panel shutter. labor for finishing.
 Effect of Water/ 100% waterproof, 100% termite Borer and termites make the
Termite proof & borer free. wood hollow. Water
corrodes the door & makes it
look ugly.
Fire Retardancy Fire retardant. Catches fire & burns.

Weight Light in weight. Heavy.

Dimensional Joints are sealed with solvent Panel Joints gets open in due
Stability cement. (PVC pipe joining course of time due to moisture
adhesive) retention. Veneers come out in
due
course of time due to water
splashes.
Maintenance 100% Maintenance Free. Requires maintenance i.e.
painting, termite
treatment.
Cost Comparison Rs. 260/- Per Sq. Ft. Rs. 200/- to Rs.300/- Per Sq.
Ft.

Maintenance No Maintenance at least for 5 Maintenance of wooden part is

Cost years required in every 3years.

5. Fabrication Description: 30mm thick factory made wire mesh solid pvc door shutter
consisting of frame made out of M.S. tubes of 19 gauge thickness and size of 19mm x
19mm for stiles and 15mm x 15mm for top, lock & bottom rails. M.S. frame shall have a
coat of metal primer of approved make and manufacturer. 19mm x 19mm M.S. square
tubes shall be covered with heat moulded plain sheet 'C' channel made from 5mm(±0.5)
thick PVC Sheet of Density 600 Kg /Cbm, of size 30mm thickness, 90mm width out of
which 75mm shall be flat and 15mm shall be bent in 90° angle on either side forming
stiles,one of the 90° bend edge is cut from stiles as well as rails to nail from inner side
of door to hide wiremesh fixing steel screws. 5mm(±0.5) thick 115mm wide PVC sheet
out of which 100mm shall be flat and 15mm shall be bent in 90° on the inner side to
form top and bottom rail and 130 mm wide PVC sheet out of which 100 mm shall be flat
and 15mm shall be bent in 90° on both side to form lock rail .An additional 5mm(±) thick
PVC strip of 20mm width is to be stuck on the interior side of the 'C' Channel using PVC
solvent cement adhesive . Panel will be of GI /SS wire mesh of 24 gauge to be fitted
inside area of stiles & rails. The wire mesh in top, bottom & lock rail is sealed with
15mm x15mm tube with steel screw of size 13/6 mm.10mm (5mm x 2nos) thick PVC
strip of 25mm width is to be stuck & nails on both side of G.I. wire mesh interior at the
top, bottom & lock rail. 10mm thick (5mm x 2nos) thick, 20mm wide cross PVC sheet
as gap insert for top rail & bottom rail Door to be fixed to frame with 3 nos. M.S powder
coated butt hinges size 100mm x 25mm x 2mm and 32mm long steel screws drilled
 suitable to pass through both the walls of the M.S tube. Other hardwares should be
fixed with 19 x 6mm size steel screws etc. Complete as per direction of Engineer-in -
charge, manufacturer's specification & drawings.

Panel Door Detail:

Length: 1970 mm
Width: 795 mm

6. Finish: All the surface of Wiremesh Solid PVC Door should be uniform smooth finish
and free from crack and seam. Passing joints shall be finished ensuring that no gaps
are visible.

7. Tolerance: All Dimensions shall be as per drawing. PVC sheet thickness of 5mm
should be in ± 0.25mm.

8. Measurement: The unit of measurement shall be in square meter or square feet.

9. Payment: Price shall be cover the fabrication, handling and installation including labor,
material and equipments. Manufacture should provide maintenance manual and basic
material test report for certification.

10. Approximate Cost: Cost of Wire mesh Solid PVC Door (supply rate) is Rs. 2612 per
sq. meter.
 UPVC WINDOW (2 TRACK)

1. Description: This item shall govern the provision of fabrication, supply and installation
of uPVC Window as per design and drawing approved by Engineer in-charge.

2. General Requirement: The 2 TRACK uPVC Window shall be fabricated in accordance

with design requirement and detailed as per drawing, in conformity with the
requirements of this specification.

3. Feature: Feature of moulded PVC door are as follows:

1. 100% Water Proof

2. Dimensionally stable
3. Acid/Alkali Resistant
4. 100% Termite Proof
5. Maintenance Free
6. Flame Retardant

4. Comparison of UPVC/Wooden/Iron Windows:

SN UPVC Window Wooden Window Iron Window

1. Factory Made Product Locally Fabricated Locally/ Factory Fabricated

100% Water Proof & Prone to Borer & Termite. Corrodes in contact with
2. Termite Proof & Borer Window shutters wraps water.
Free. when absorbs moisture.
Requires maintenance Required maintenance
3. Maintenance Free
regularly
Operated smoothly without Makes noise, affected with Makes noise, because Iron
4.
making noise. weather & moisture is corrosive product.
5. Light in Weight Heavy in Weight Heavy in Weight

Not required any paint or Requires primer & painting

Requires painting &
6. polish, silky, finish gives an
polishing
elegant look
Not – Environment friendly -----------
7. 100% Environment friendly
encourages deforestation
UPVC Window cost approx Wooden Window cost Iron Window cost approx
6000/- to 8000/- Per Sq. approx Rs.2000/- to Rs.2000 to Rs. 2500/- Per
mt. depends on Rs.2700/- Per square mt. of Sq. mt. excluding
8. construction of Window, Sagwan ‘A’ Grade material maintenance cost.
including all Hard wares, including all Hard wares,
painting, Polishing & painting, Polishing &
installation installation
 Requires maintenance 250 Requires maintenance Per
9. No Maintenance required
to 300/- Per three year three year approx 300/-.

5. Material Description: The Windows shall be manufactured using Rigid uPVC profile
sections, using GI reinforcement.

6. Fabrication Description: uPVC Window, size 1200mm x 1200mm of wall thickness

1.2mm ± 0.25mm made out of extruded section plain uPVC sections. The window frame
made out of rigid uPVC sections meter cut at 4 corners & joint with plastic fusion
welding with internal reinforce required. The shutter section made out of extruded rigid
uPVC with internal reinforced with provision of 5mm glaze/wire mesh as per
requirement. The window shall be fixed to the wall using 65x100mm long M.S. fasteners
at suitable place provided for each vertical and horizontal member etc. complete as per
manufacture’s specification and direction of Engineer-in-charge.

2 TRACK uPVC Window Detail:

Length: 1200mm
Width: 1200mm

7. Finish: All the surface of Window should be uniform smooth finish and free from crack
and seam. Passing joints shall be finished ensuring that no gaps are visible.

8. Tolerance: All Dimensions (except thickness of profile sections) shall be as per drawing
1.2mm thickness should be in ± 0.25mm.

9. Measurement: The unit of measurement shall be in square meter or square feet.

10. Payment: Price shall be cover the fabrication, handling and installation including labor,
material and equipments. Manufacture should provide maintenance manual and basic
material test report for certification.

11. Approximate Cost: Cost of uPVC window (supply rate) is Rs. 6600 per sq. meter.
Manufacturer/supplier:

1. Rajshri Plastiwood,
Plot No 100, Sector 2,
PITHAMPUR- 454775
District, Dhar (M.P)
Tel.: 07292-418801, 9302429108
Fax: 07292-418884
E-mail: rajshriplastiwood@gmail.com
http://www.rajshriplast.co.in/

2. VASTU FURNITURE
285/2 CHANKIYAPURI SOCITY
OPP RADHA SWAMI ROW HOUSE
AHMEDABAD, GUJRAT 380061, India
Ph: 079-27660671/9426758280
Email: rajni@sintexdoor.com
http://www.sintexdoor.com/

3. Duroplast Extrusion Pvt. Ltd.

Plot No. 41 & 42, Phase III
Kasba Industrial Estate
Kolkata – 700107
West Bengal, India
Ph. 033- 40126600
Fax: 033- 24431415
Web: www.duroplast.org

4. Shreeji Plast Mart

Kalpesh Patel (CEO)
Plot No. 3, 4 & 5 Of Survey No. 338,
Industrial Area Zak, Village Zak, Taluka Dehgam,
Dehgam Road, District Gandhinagar.
Ahmedabad - 382481, Gujarat, India
Call: 08048409113
http://www.shreejiplastmart.com/