Module 10
Module 10
Module 10
AVIATION
LEGISLATION
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10.1 REGULATORY FRAMEWORK
Historical Timeline
1909
o First cross channel flight by a heavier-than-air machine
o First Aviation fair in Paris
1910
o First International Air Law code was convened in Paris
1944
o December 7th
Chicago Convention
52 states signed, pending ratification by 26 states
PICAO was established
1945
o June 6th
PICAO started functioning
1947
o March 5th
Remaining 26 states ratified
o April 4th
ICAO was established, replacing PICAO
o October
ICAO linked with the UN as part of ECOSO Council
2002
o July 15th
EASA established under basic regulation EC n° 1592/2002
2003
o September 28th
EASA started operating
2008
o April 8th
Basic regulation EC n° 1592/2002 was replaced by a new regulation EC n° 216/2008
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The Chicago Convention
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Chicago Convention Annexes
Annex 9: Facilitation
Annex 17: Security: Safeguarding International Civil Aviation against Acts of Unlawful Interference
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The ICAO
The EASA
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Basic Regulations
EC no 216/2008 breakdown:
o Text – 40 paragraphs
o 4 Chapters
o 70 Articles
EU no 965/2012
o Compiled on 5th October 2012
o Technical requirements and administrative procedures related to air operation
o Officially referred to as IR-OPS (implementing rules-operations) but also known as
EASA AIR OPS
o It is operators responsibility to comply with Part-M requirements set by EASA
Article 1 and 3
Article 1- Scope
- Civil aircraft only; does not apply to Police, Military, Customs and
similar institutions
- Personnel and organizations involved in operation of aircraft
- Design/production/maintenance of aircraft/parts/appliances and their
involved organizations
Article 3- Definitions
- “Complex motor powered aircraft”
o Aeroplanes
MTOM >5700kg OR
Certified for carrying more than 19 passengers OR
Certified for operation with a minimum of 2 pilots OR
Equipped with a turbojet or more than one turboprop engines
o Helicopters
MTOM >3175kg OR
Certified to carry more than 9 passengers OR
Certified for operation with a minimum of 2 pilots
o Tilt rotor aircraft
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Role of Member States and NAA
TC
STC DOA POA C of A CAMOA MOA MTOA AML
ESTC Noise
Non
EU EASA EASA EASA NAA EASA EASA EASA NAA2
TC Type Certificate
C of A Certificate of Airworthiness
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Implementing Rules
BASIC REGULATION
EC 216/2008
ANNEX 4 (PART-147)
Training Organisation
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Relationships Between Various Annexes
PART-M SUB
PART F
PART -145
MAINTENANCE
PART-145
APPENDIX 4
PART-66
PART-147
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10.2 PART-66 CERTIFYING STAFF- MAINTENANCE
Consists of:
Section A
Section B
6 Appendix
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Appendix II Basic Examination Standard
Mainly MCQ‟s with few essay questions
75 seconds per MCQ and 20 minutes per essay
Re-exam after 90 days OR after 30 days if training organization provide tailor-made
classes
Maximum number of consecutive attempts is three, with further three after one year
No penalty marking (no mark deduction for a wrong answer)
If failed from any one of the two parts (MCQ or Essay), should only retake failed part
Appendix III Aircraft Type Training, Examination Standard and OJT
should be conducted either by Annex 4 Part-147 organization OR an organization directly
approved by NAA (E.g. for one time approvals)
Theoretical and practical training (only theoretical training for Category C)
First type course for Category C candidates at Level 3, subsequent courses at Level 1
Type training should be started and completed within 3 years preceding application
MCQ questions
90 seconds per question and 75% as pass mark
No penalty marking
Aircraft Type Training levels:
- Level 1
- Familiarization, basic knowledge
- Able to give simple description using common terms
- Identify manuals and tools
- Identify aircraft layout
- Level 2
- General theoretical/practical knowledge of aircraft systems
- Understand fundamentals and apply that knowledge
- Recall all safety precautions to be observed when working
- Able to describe systems
- Perform the procedures for ramp/transit services
- Use of crew reports, minor troubleshooting
- Declare airworthiness as per MEL/CDL
- Use and interpretation of instructions for continued airworthiness,
manuals, IPC
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- Level 3
- Detailed theoretical/practical knowledge of aircraft systems
- Application of knowledge in practical manner
- Troubleshoot, identify and rectify defects
- Carry out functional checks
Appendix IV Experience required for extending license
One year to extend from B1 to B2 and vice versa
if the full basic course was followed, experience requirement reduces by 50%
Appendix V Application
Application for aircraft maintenance license or amendment for any such license should be
made through EASA form 19
Submitted to:
- EU states: Local NAA
- Non EU states: Any NAA of choice
Appendix VI Aircraft Maintenance License
EASA form 26
License Categories
Category A & B1
A1 and B1.1- Airplanes Turbine
A2 and B1.2- Airplanes Piston
A3 and B1.3- Helicopters Turbine
A4 and B1.4- Helicopters Piston
Category B2- Avionics
Category B3- Piston engine non-pressurized aeroplanes of MTOM < 2000kg
Category C
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Important Notes
Eligibility- applicant for aircraft maintenance license shall be at least 18 years of age
Evidence of qualification- License holder must produce evidence of qualification within 24
hours if requested by authorized personnel
License validity- valid for 5 years unless holder submits license to competent authority that
issued license to verify data contained in license and competent authority records
Endorsement with aircraft rating- Category A- no rating is required. For category B1, B2 and
C- type training and OJT for first aircraft type training (for category C person with academic
degree, the first type training should be at category B1 or B2 level).
Privileges
Category A
- Issue CRS to minor line defect rectifications
- Must sign own works only
Category B1
- Issue CRS to all mechanical tasks and minor avionics tasks not requiring
troubleshooting
- Certifying staff at line
- Support staff at base
- All privileges of Category A is automatically included
Category B2
- Issue CRS to all avionic tasks and minor mechanical tasks
- Certifying staff at line
- Support staff at base
- Privileges of Category A subcategories not included
Category B3
- Issue CRS to all mechanical tasks and minor avionic tasks
- Non-pressurized aircraft with MTOM <2000kg, piston engines
Category C
- Certifying staff at base
- Would be referred to as a Category B1 or B2 certifying staff at line (there is no
category C certifying staffs in line maintenance).
- Issue CRS to whole aircraft
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Exercising privileges- the holder of AML should have at least 6 months maintenance experience
within the last 2 years in order to exercise the privileges of his/her license.
Experience Requirements
Categories A, B1.2, B1.4, B3
- 3 years with no technical training
- 2 years with technical training through skilled worker route
- 1 year with Part-147 training
Categories B1.1, B1.3, B2
- 5 years with no technical training
- 3 years with technical training through skilled worker route
- 2 years with Part-147 training
Category C
- Large aircraft
- Turbine engines - 3 years of exercising B1.1, B1.3, B2 privileges
- Piston engines - 5 years of exercising B1.2, B1.4, privileges
- Small aircraft
- Turbine engines – 3 years of exercising B1.1, B1.3, B2 privileges
- Academic route
- Degree in an approved technical field
- 3 years of work experience working in maintenance environment
- 6 months of observation of base maintenance
Differences training- it is the training required in order to cover differences between two
different aircraft type rating of the same manufacturer. Type training shall only be endorsed on a
license after differences training
NOTE:
- A person can be considered as a skilled worker if he/she has not followed EASA Part-147 but
completed a training which is considered relevant by the competent authority.
- Category C applicants must meet either the category B1 or B2 basic knowledge levels.
Experience shall have been acquired within the last 10 years preceding the application for AML from
which at least 1 year of experience shall be recent maintenance.
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10.3 PART-145 MAINTENANCE ORGANIZATIONS
EC no 1321/2014, Annex II
Consists of:
Section A
Section B
4 Appendix
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Class D
- Approval for specialized services
- Require separate Class D1 rating if conducting NDT for other 145 organizations
- Part-145 AMO with class rating in category A or B or C can carry out NDT
without need for a D1 rating
- Not type specific
Appendix III Approval Certificate
Approval limited to scope of MOE
Requires compliance to procedures specified in MOE
Remain valid for unlimited period of time unless surrendered, superseded, suspended or
revoked
Appendix IV Conditions for the use of staff not qualified to Part 66 in accordance with
145.A.30(J) 1 and 2
Comply with ICAO Annex I- Personal licensing
Scope of work limited to national license
Line maintenance certifying staff and base maintenance support staff should have type
training if B1, B2 or B3 (task training if Category A)
Should have proper Human Factors and airworthiness regulations training
Experience requirements are:
- 5 years maintenance experience for line maintenance certifying staff
- 8 years maintenance experience for base maintenance certifying staff
- 3 years maintenance experience if Category A certifying staff
Important Notes
Terms of Approval
Shall specify scope of work in MOE
MOE- Maintenance Organization Exposition means the document or documents that
contain the material specifying the scope of work deemed to constitute approval and
showing how the organization intends to comply with part-145
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Facility Requirements
Ensure facilities with adequate space for all planned works- Line, Base, Workshops
Provide office space for management of planned work
Appropriate working environment- Dust, temperature, humidity, lighting, noise
Secure, segregated and controlled storage facilities with restricted access
Personnel Requirements
Accountable manager
Maintenance management structure (Managers are appointed using EASA form 4)
Quality Assurance Manager (direct access to accountable manager)
Man hour plan (sufficient staffs)
Personnel competency controlled (human factors, human performance)
Qualification of personnel for specialized tasks such as NDT
Staff outside territory ( with and without Part 66 certification)
Certifying Staff and Support Staff
Minimum age limit for certifying staff/support staff is 21
6 months experience on relevant aircraft in any 2 year period
Refresher training for the staffs in each 2 year period
Continuation training programs should be conducted by the organization
Certification authorization should be issued under responsibility of QA manager, and
should specify the scope and limits of that staff. Staff should receive a copy of
certification authorization
Equipment, Tools and Materials
145 organization need not own every tool, but must ensure all tools required are available
when the need arises
Should have a procedure for the use of alternate tools
Tools and equipment must be controlled and calibrated
Records of calibration and traceability to standards used
Acceptance of components
Procedure for receiving, inspection, classification and segregation of components
Verification of eligibility prior to installation
Procedure for fabrication of restricted range of parts
Procedure for disposition
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Maintenance Data
Use of up to date maintenance data
Notification of inaccuracies to the author
Procedure for modification of maintenance instructions
Procedure for providing work cards
Production Planning
Procedure for planning personnel, tools, equipment, materials, data and facilities
Organizing the shifts
Planning of maintenance tasks
Procedure for hand over
Certification of Maintenance
procedure for issuing CRS before flight, after completion of any maintenance
Issue CRS within approved aircraft limitations when all maintenance tasks have not been
completed
Issue EASA form 1 at the completion of any maintenance on a component while off the
aircraft
Procedure for notification to the operator of new defects or incomplete work orders
AOG procedure for component installation without appropriate CRS (with operator
agreement)
Maintenance Records
Must maintain records for 3 years
Must be stored in a safe location with backup storage
Safety and Quality Policy, Maintenance Procedures and Quality Systems
Policy must be included in MOE
Should include independent audits
Maintenance Organization Exposition
For major amendments, agency approval is required
Minor amendments maybe approved through an exposition procedure
Records of Airworthiness Review Staff
Organization shall retain the records for at least 3 years after staff ceases employment or
his/her authorization is withdrawn
Staffs shall be given access to their personal records upon request
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Privileges of Organization
Maintain aircraft/components for which it is approved at locations mentioned in MOE
Arrange maintenance at other locations by external maintenance organizations working
under approval of Quality system of organization (this work scope shall not include base
maintenance check or complete workshop maintenance or engine overhaul)
Maintain approved aircraft at any location example: AOG
Issue CRS after maintenance
Limitations on Organization
Shall only maintain aircraft/component for which it is approved when all necessary
facilities, tools and personnel are available
Changes to the Organization
Shall notify EASA when
- Name of organization changes
- Accountable Manager changes
- Changes in Management Structure
- The main location of organization changes
- Additional locations of organization
- Changes to facilities, tools, materials, procedures, work scope or certifying staff
that could affect approval
Continued Validity
Approval remains valid for an unlimited period of time subject to
- Compliance to regulations
- Agency must be granted access to determine continued validity
- Certificate not being surrendered or revoked
Surrendered or revoked approvals must be returned to EASA
Findings
Level 1 Findings:
- Lowers safety standard and seriously hazards flight safety
- Immediate action required
Level 2 Findings:
- May lower safety standards and possibly hazard flight safety
- Not more than 3 months to take action
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Part-M Sub Part F Maintenance Organization
Certifying staff: if an aircraft is grounded at a location other than main base where no
appropriate staff is available, organization may issue a one-off certification authorization to:
- One of its employee holding type qualification on aircraft of similar technology
- Any person with not less than 3 years maintenance experience and holding a valid ICAO
AML rated for the aircraft type
(All such cases must be reported to competent authority within 7 days of the issuance of
such certification authorization)
Certificate of release to service: aircraft certificate of release to service should be issued after
completion of all the maintenance tasks required on the aircraft. And component certificate of
release to service (EASA form 1) should be issued after completion of all the required component
maintenance
Notes: Most of the requirements and procedures for Part-M Sub Part F Maintenance Organization are
same as that of Part-145 Maintenance Organization.
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10.4 AIR OPERATIONS
Consists of:
8 annexes
10 articles
Timeline
Commission Regulation EU No 965/2012 and its subsequent amendments lay down technical
requirements and administrative procedures related to air operations
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General Understanding of AIR Ops
Operator should not operate an aeroplane unless it is maintained and released to service by an
appropriately approved organization
Operator should follow requirements given on Part-M in order to comply with continuing
airworthiness requirements of the aeroplane
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MEL/CDL
Systems in
MEL
Systems in
MMEL
All aircraft
systems
Note: all items related to the airworthiness, or required for the safe operation, of the aircraft and not
included in the list are automatically required to be operative.
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Documents
Leasing
Dry Leasing
Operated under AOC of lessee- aircraft operator
Wet Leasing
Operated under AOC of lessor- aircraft owner
Note: EU operators cannot dry/wet lease from aircraft owners outside of EU unless approved by
competent authority
Placards and Markings on the aircraft give safety and maintenance related data and instructions
It is either decided by the designer or authority (operator puts the placard and markings upon
request from authority)
Details about all the placards and marking on aircraft can be found on chapter 11 of AMM
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Documents to be Carried Onboard
Certificate of Registration
Certificate of Airworthiness – C of A
Original/copy of Noise Certificate
Original/copy of Air Operators Certificate – AOC
Aircraft Radio License
Original/copy of Third Party Liability Insurance Certificate
Operations Manual
Aeroplane Flight Manual unless it has been incorporated into Operations Manual
Flight Plan
Technical Log Book
Filed Flight Plan
Notice to Airman – NOTAM
Meteorological Information
Mass and Balance documentation
Notice of special category passengers
Current maps and charts
Cargo/passenger manifest
Forms to comply with reporting requirements
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10.5A- CERTIFICATION OF AIRCRAFT PARTS AND APPLIANCES (EASA)
Certification Specification
Used to demonstrate compliance with basic regulations and its implementing rules
(requirements for certification)
It includes:
- Airworthiness Codes – standard technical interpretations of airworthiness
requirements
- Acceptable Means of Compliance – alternate means of satisfying a requirement
- Guidance Material – help in understanding basic regulations, implementing rules
and CS
CS-25: Certification specifications for large aircrafts
Lays down common technical requirements and administrative procedures for the airworthiness
and environmental certification of products, parts and appliances
Part-21 overview:
Subpart B- Type and restricted type certificate
Subpart E- Supplemental type certificate
Subpart G- Production organization approval (POA)
Subpart H- Airworthiness certificate
Subpart I- Noise certificate
Subpart J- Design organization approval (DOA)
Subpart M- Repairs
Subpart P- Permit to fly
Subpart B- Type Certificates and Restricted Type Certificate
Once the aircraft design satisfies CS, regulatory bodies will inspect and issue a type
certificate
For a given aircraft, there would be more than one type certificate, issued by different
regulatory bodies
Type Certificates/Restricted Type Certificates are valid for unlimited period of times
unless:
- Organization fails to comply with Part 21
- Certificate surrendered or revoked
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Subpart E- Supplemental Type Certificates
Approval for major modifications that is a sufficient change from original design
Service Bulletin not included
Any organization with design organization approval can apply for supplemental type
certificates (need not be original design organization of that aircraft type)
Subpart H- Certificate of Airworthiness
Issued to aircraft which conform to a type certificate, by competent authorities (NAA)
Restricted certificates of airworthiness is issued to aircraft which conform to restricted
type certificate
In EASA states, issued for an unlimited duration subjected to:
- Compliance continuing airworthiness requirements
- Aircraft remaining on the same register
- Type/restricted type certificate being invalidated
Outside EU region, duration is limited (generally 1 year)
Subpart P- Permit to Fly
Competent authority (NAA) issue permit to fly when a certificate of airworthiness is
temporary invalid, but the aircraft is nevertheless capable of performing a safe flight
Permit to fly is very restrictive and issued for a limited duration
Certificate of airworthiness may become invalid:
- If the aircraft design/manufacturer doesn‟t exist anymore
- Systems not fully restored after an accident/damage
Subpart I- Noise Certificate
Issued by NAA
Issued for an unlimited duration subjected to:
- Compliance with type, design, environmental protection and continuing
airworthiness requirements
- Aircraft remaining on the same register
- Type/restricted type certificate being invalidated
- Certificate not being surrendered or revoked
- Noise characteristics not changed significantly
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AIRCRAFT MANUFACTURER
EC 748/2012
DESIGN PRODUCTION
CS-25 Part 21 G
Part 21 J
AICRAFT OPERATOR
EU 965/2012
LICENSING OPERATIONS
MAINTENANCE
Part- FCL AIR OPS
Part M
Part 145
Part 66
Part 147
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10.5B- NATIONAL STANDARDS
Certificate of Registration
When aircraft is registered in Sri Lanka, DGCA issues Certificate of Registration and a
unique registration mark to identify nationality
To be eligible, age of large aircrafts (>5700kg) should not exceed 15 years
Certificate of Registration must be kept onboard every aircraft
Valid for 1 year unless approved by DGCA for longer periods
Becomes void when:
- Ownership changes
- Destruction of registered aircraft
- False information submitted
Certificate of Airworthiness (ICAO Annex 8)
Issued if the aircraft meets type certificate requirements
Valid for 1 year or less (renewed at the end of validity)
All aircraft engaged in operation within Sri Lanka must have Certificate of Airworthiness
issued by their respective NAA
Certificate will get suspended when:
- Unapproved modifications/repair have been carried out
- Life expired components continue to remain on the aircraft
- Aircraft suffers major damages
Automatically validated when above deficiencies are removed and certified by an AME
Noise Certification (ICAO Annex 16)
Part of aircraft registration process and valid for an unlimited period of time
New application is required when noise characteristics has changed
Weight and Balance Report
Type Certificate holders specify weight and balance parameters of aircraft
Current Weight and Balance Certificate must be approved by a 145 organization
Transport category aircraft must be reweighed every 5 years OR after major
modifications/maintenance which might change the weight of the aircraft significantly
Small aircraft and helicopters must be reweighed every 8 years
Radio Station License
Aircraft can carry radio transmitting apparatus only if licensed by authorities of state
which aircraft is registered to (issued by Telecommunication Authority of Sri Lanka)
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10.6 CONTINUING AIRWORTHINESS
The airworthiness of the aircraft ranges from the initial airworthiness- initial approval of a new
aircraft design to continuing airworthiness- ensuring aircrafts on-going safety standards
It is the responsibility of NAA to oversee the continued safety standard of the aircrafts registered
in that country
Initial airworthiness is assured by the type certificate
The type design should consist of approved airworthiness limitations section of the instructions
for continued airworthiness as defined by the applicable airworthiness code
The holder of type certificate should provide at least one set of complete instructions for
continued airworthiness
Changes to the instructions for continued airworthiness should be made available to all known
operators
Subpart B- Accountability
The owner is responsible for the continuing airworthiness of the aircraft
When the aircraft is leased, the responsibility of the owner is transferred to lessee
Owner/lessee can subcontract the tasks associated with continuing airworthiness to an
approved CAMO
Small aircraft‟s maintenances are required to be carried out by a Part-M subpart F
approved organization
Large Commercial aircraft‟s maintenances are required to be carried out by a Part-145
approved organization
Operator is ultimately accountable for the airworthiness of its aircraft
Subpart C- Continuing airworthiness
The aircrafts‟ continuing airworthiness can be assured by:
- Pre-flight inspections
- Rectification of defects and damages to an approved standard
- Dispatching the aircraft in accordance with the limits on MEL and CDL
- Completing the maintenance tasks in accordance with the approved maintenance
program
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- Reliability program- analysis of the effectiveness of the approved maintenance
program
- Accomplishment of any applicable Airworthiness Directives (AD) or Service
Bulletins (SB)
- Establishment of embodiment policy for non mandatory modification/inspection
- Maintenance check flights when necessary
Maintenance programs- the maintenance programs and subsequent amendments should
be approved by authority and it should comply with the instructions for continuing
airworthiness issued by TC/STC holder
Damages should be assessed and any modifications and repair to be carried should be
approved by the agency or approved part-21 design organization
Record system- after completion of any maintenance, CRS should be entered into aircraft
log book- continuing airworthiness records. This entry should be made as soon as
possible but in no event more than 30 days after maintenance is done
The aircrafts continuing airworthiness records should contain:
- Status of ADs
- Status of modifications/repairs
- Status of compliance with maintenance program
- Status of service life limited components
- Mass and balance reports
- List of deferred maintenance
Note: Airworthiness Directive (AD) - Continuing airworthiness requirements established by the agency
Service Bulletin (SB) - Issued by the manufacturer to advice aircraft operators of the introduction
of design changes or modifications, and how they should be accomplished
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Subpart E- Components
No component is acceptable without EASA form 1 or equivalent
Organization should ensure that particular component is eligible to be fitted when
different modification and/or airworthiness directives configuration maybe applicable
Materials/components used on aircraft should be those which are approved by
manufacturer and should have appropriate traceability
Component is unserviceable when:
- Service life expires
- Non compliance with ADs
- Absence of necessary documentations to trace eligibility
- Evidence of defects or malfunctions
- Involvement in an incident or accident
All unserviceable components should be labeled and stored in secure locations
Unsalvageable components (unserviceable components which cannot be turned into
serviceable components) must not be permitted to re-enter the supply systems (e.g. Life
expired or non-repairable defects)
Subpart G- CAMO
Organization to produce continuing airworthiness management exposition (CAME) must
specify the scope of work and it should comply with Part-M subpart G requirements
CAME must be approved by the authority
Compliance monitoring should include a feedback system to the accountable manager to
ensure necessary corrective action
All the EU based operators are required to have CAMO (can outsource) in order to get
AOC
Subpart I- Airworthiness review
Only applicable to European organizations because their C of A is issued for an unlimited
period. (for non EU countries, C of A is not issued for an unlimited period, therefore
airworthiness review is not applicable)
Non EU countries can apply for Subpart G and Subpart F approval but without Subpart I
privileges
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10.7A- MAINTENANCE PROGRAMMES, CHECKS AND DOCUMENTS
Maintenance Program
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Types of MSG Analysis
MSG 2
Process oriented approach OR bottom-up approach
Analysis is done at the lowest manageable level
Involves monitoring systems at their component level to detect failure conditions
Hard Time
- Failure preventive process
- Known deterioration is reduced to an acceptable level by maintenance actions
- Carried out at specified time intervals (check intervals)
- Removed items are subjected to, overhaul, restoration or scrapping
- Done on critical components (direct adverse effect on safety) and components
that have hidden functions that cannot be tested in-situ
Example: motors, pumps
On-condition
- Failure preventive process
- Inspections and tests are carried out at specified check intervals to determine
serviceability and remaining life of components
- On failing inspection/test, component are removed for overhaul/restoration
- No strip checks
Example: flap/slat drive components
Condition Monitoring
- Not a failure preventive process
- Information on items gained by operational experience
- No specific life
- Has no direct adverse effect on safety of flight
- Has no functions hidden from crew
- Is considered fit until fail
- Accept failures if system is relatively unimportant or is safe guarded by
redundancy
Example: Navigation and communication LRU
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MSG 3
Task oriented approach OR top-down approach OR consequence of failure approach
Analysis done at the highest manageable level
Looks at potential effects of a failure, cost of failure and maintenance actions
Predetermined inspections/maintenance tasks are recommended to avoid in-service
failures
Airframe Systems Tasks
- Lubrication, Servicing, Inspection, Operational checks, Functional checks,
Visual checks, Restoration, Discard
Structural Tasks
- Structurally Significant Items that carry flight/ground/pressure loads whose
failure could affect safety of flight are identified
- Inspection techniques used are:
o General visual inspection
o Detailed visual inspection
o Special visual inspection
- Sources of structural deterioration are:
o Environmental deterioration
o Accidental damage
o Fatigue damage
Zonal tasks
- Aircraft is divided into zones
- All zones are visually inspected for (equipment/structures/wires) security of
installation and general condition
- Visual inspections as far as possible with removal of relevant access
Note: Maintenance programs made using MSG logic tasks should contain a Reliability Program
prepared by operator
Maintenance Intervals
It is the frequency of conducting maintenance checks. It can be: Transit checks, 24/48 hours
check, Hourly limit check, Operating cycle limit check or Letter check
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Certification Maintenance Requirements – CMR
Maintenance Documents
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Repair Design Approval Sheet (RAS)
Used to provide approval of structural repair scheme form approved design organization
Part of the repair design documentation
Operations Engineering Bulletin (OEB)
Advice operators of revised/new:
- Significant technical information
- Flight crew procedures
- Limitations for safe flight
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Manuals
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MEL/MMEL/CDL
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10.7B- ETOPS
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Component control
- Some critical systems are modified and components suitable for ETOPS are
installed
- Non- ETOPS components must not be installed on an ETOPS aircraft
o To avoid this, some operators install ETOPS components on all same
type aircrafts of operator even if aircraft is non-ETOPS
ETOPS Significant Systems/Components are:
- Those if failed
o Would cause diversion of flight
o Impede safety of aircraft/passengers
o Significantly increase crew workload during diversion
o Whose functioning is required for ETOPS functioning with optimum
redundancy
- Those required as per MEL (ER) Operations
ETOPS Verification Flight
All defects must be Identified, Rectified, Verified and Certified before next ETOPS flight
Required if:
- Defects reported on ETOPS significant system which cannot be reproduced
- System defects that cannot be tested 100% while on ground
- Defect being intermittent – not being possible to confirm if maintenance action
rectified the original defect
o Intermittent defect affecting airworthiness
o Maintenance done on multiple ETOPS significant components
o Major component change in engine fuel/oil system
o Release from „A Check‟ and it‟s multiples
Minimum flight time for ETOPS verification must be 60 minutes and it may be:
- A non-ETOPS flight
- First 60 minutes of an ETOPS flight (all suspected systems/components must be
tested and confirmed serviceable within first 60 minutes)
- A non-revenue flight (test flight)
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ETOPS Proving Flight (validation flight)
When ETOPS approval has been suspended
Required when:
- Performance of a „C Check‟
- Inflight shut down of an engine
- Engine change
- Engine removal and reinstallation to facilitate maintenance
- Drop in fixed Crew Oxygen System pressure for reasons other than
o Pre-flight testing AND/OR
o Confirmed in-flight use
Minimum flight time of a proving flight must equal to authorized ETOPS diversion time
Must be a non-ETOPS flight (revenue/non-revenue)
AWOPS or low visibility operations approvals allow aircraft to make low visibility take-offs and
landings
AWOPS approval is given by NAA to aircraft holding appropriate equipment, additional training,
procedures and maintenance
Aeroplane Operations Manual must contain a list of systems required to be fully serviceable in
order to qualify the aircraft for Category II and III operations
Placards must be applied on equipment and installations to warn maintenance personnel to the
need to fit only controlled equipment
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All Weather Operations Categories
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