Ma PDF
Ma PDF
Ma PDF
B
SECTION
MAINTENANCE C
E
CONTENTS
PRECAUTIONS .......................................................... 3 DRAINING ENGINE COOLANT .......................... 26 F
Precautions for Supplemental Restraint System REFILLING ENGINE COOLANT ......................... 26
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- FLUSHING COOLING SYSTEM ......................... 28
SIONER” .................................................................. 3 Checking Fuel Lines ............................................... 28 G
PREPARATION ........................................................... 4 Changing Fuel Filter ............................................... 28
Special Service Tools ............................................... 4 WITH CONSULT - II ............................................ 28
Commercial Service Tool ......................................... 4 WITHOUT CONSULT - II ..................................... 29
H
GENERAL MAINTENANCE ....................................... 5 Changing Air Cleaner Filter .................................... 30
General Maintenance ............................................... 5 VISCOUS PAPER TYPE ..................................... 30
PERIODIC MAINTENANCE ....................................... 7 Changing Engine Oil ............................................... 30
Periodic Maintenance ............................................... 7 Changing Oil Filter .................................................. 31 I
SCHEDULE 1 ........................................................ 7 Changing Spark Plugs ............................................ 32
SCHEDULE 2 ...................................................... 10 Checking EVAP Vapor Lines .................................. 35
RECOMMENDED FLUIDS AND LUBRICANTS ...... 12 CHASSIS AND BODY MAINTENANCE ................... 36 J
Recommended Fluids and Lubricants .................... 12 Changing In-cabin Microfilter .................................. 36
FLUIDS AND LUBRICANTS ............................... 12 REPLACEMENT PROCEDURE .......................... 36
SAE VISCOSITY NUMBER ................................ 14 Checking Exhaust System ...................................... 36
K
ANTI-FREEZE COOLANT MIXTURE RATIO ..... 14 Checking Clutch Fluid Level and Leaks ................. 36
ENGINE MAINTENANCE (KA24DE) ....................... 15 Checking M/T Oil .................................................... 36
Checking Drive Belts .............................................. 15 Changing M/T Oil .................................................... 36
DRIVE BELT DEFLECTION AND TENSION ...... 16 Checking Water Entry — For 4X4 Models With M/T... 37 MA
Changing Engine Coolant ...................................... 16 Checking A/T Fluid ................................................. 37
DRAINING ENGINE COOLANT ......................... 16 Changing A/T Fluid ................................................. 38
REFILLING ENGINE COOLANT ........................ 17 Checking Transfer Fluid ......................................... 38 M
FLUSHING COOLING SYSTEM ......................... 18 Changing Transfer Fluid ......................................... 38
Checking Fuel Lines ............................................... 18 Checking Propeller Shaft ........................................ 39
Changing Fuel Filter ............................................... 18 Greasing Propeller Shaft ........................................ 39
WITH CONSULT - II ............................................ 18 Checking Differential Gear Oil ................................ 39
WITHOUT CONSULT - II .................................... 19 Changing Differential Gear Oil ................................ 40
Changing Air Cleaner Filter .................................... 20 LIMITED-SLIP DIFFERENTIAL GEAR ................ 40
Changing Engine Oil .............................................. 20 Balancing Wheels ................................................... 41
Changing Oil Filter ................................................. 21 Tire Rotation ........................................................... 41
Changing Spark Plugs ........................................... 22 Checking Brake Fluid Level and Leaks .................. 41
Checking EVAP Vapor Lines .................................. 23 Checking Brake Lines and Cables ......................... 41
Changing Positive Crankcase Ventilation (PCV) Fil- Checking Disc Brake .............................................. 42
ter ........................................................................... 23 ROTOR ................................................................ 42
ENGINE MAINTENANCE (VG33E AND VG33ER)... 24 CALIPER ............................................................. 42
Checking Drive Belts .............................................. 24 PAD ..................................................................... 42
DRIVE BELT DEFLECTION AND TENSION ...... 25 Checking Drum Brake ............................................ 42
Changing Engine Coolant ...................................... 26 WHEEL CYLINDER ............................................ 42
MA-1
DRUM .................................................................. 42 Checking Axle and Suspension Parts .....................44
LINING ................................................................. 43 FRONT AND REAR AXLE AND SUSPENSION
Checking Steering Gear and Linkage ..................... 43 PARTS .................................................................44
STEERING GEAR ............................................... 43 DRIVE SHAFT .....................................................44
STEERING LINKAGE .......................................... 43 Lubricating Locks, Hinges and Hood Latches .........45
Checking Power Steering Fluid and Lines .............. 43 Checking Seat Belts, Buckles, Retractors, Anchors
CHECKING FLUID LEVEL .................................. 43 and Adjusters ..........................................................46
CHECKING LINES .............................................. 43 Wheel Balance ........................................................47
MA-2
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” ELS000X2
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system may include seat belt switch inputs and dual stage front air bag modules. If
equipped with dual stage front air bag modules, the SRS system uses the seat belt switches to determine the C
front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and
whether the front occupants are belted or unbelted. Information necessary to service the system safely is
included in the SRS and SB section of this Service Manual.
D
The vehicle may be equipped with a passenger air bag deactivation switch. Because no rear seat exists where
a rear-facing child restraint can be placed, the switch is designed to turn off the passenger air bag so that a
rear-facing child restraint can be used in the front passenger seat. The switch is located in the center of the E
instrument panel, near the ashtray. When the switch is turned to the ON position, the passenger air bag is
enabled and could inflate for certain types of collision. When the switch is turned to the OFF position, the pas-
senger air bag is disabled and will not inflate. A passenger air bag OFF indicator on the instrument panel lights
up when the passenger air bag is switched OFF. The driver air bag always remains enabled and is not affected F
by the passenger air bag deactivation switch.
WARNING: G
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. H
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
I
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harness connec-
tors.
J
● The vehicle may be equipped with a passenger air bag deactivation switch which can be operated
by the customer. When the passenger air bag is switched OFF, the passenger air bag is disabled
and will not inflate. When the passenger air bag is switched ON, the passenger air bag is enabled
and could inflate for certain types of collision. After SRS maintenance or repair, make sure the K
passenger air bag deactivation switch is in the same position (ON or OFF) as when the vehicle
arrived for service.
MA
MA-3
PREPARATION
PREPARATION PFP:00002
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
KV10115801 Removing and installing oil filter
(J-38956) a: 64.3 mm (2.531 in)
Oil filter cap wrench
NT375
Tool name
Description
(Kent-Moore No.)
Belt tension gauge Checking drive belt tension
(BT-3373-F)
AMA126
LMA053
MA-4
GENERAL MAINTENANCE
General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform B
checks and inspections themselves or have their NISSAN dealers do them.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified. C
Item Reference page
Tires Check the pressure with a gauge at least once a month and always prior to a
long distance trip. Adjust to the specified pressure if necessary. Check carefully — D
for damage, cuts or excessive wear.
Wheel nuts When checking the tires, make sure no nuts are missing, and check for any
MA-41, "Tire Rotation"
loose nuts. Tighten if necessary.
E
Windshield Clean the windshield on a regular basis. Check the windshield at least every six
months for cracks or other damage. Repair as necessary.
Tire rotation Tires should be rotated every 12,000 km (7,500 miles). MA-41, "Tire Rotation" F
Wheel alignment and If the vehicle pulls to either side while driving on a straight and level road, or if
MA-41, "Balancing
balance you detect uneven or abnormal tire wear, there may be a need for wheel align-
Wheels", FSU-10, "Front
ment. If the steering wheel or seat vibrates at normal highway speeds, wheel
Wheel Alignment" G
balancing may be needed.
Windshield wiper Check for cracks or wear if they do not wipe properly.
—
blades
H
Doors and engine Check that all doors and the engine hood operate smoothly as well as the trunk
hood lid and back hatch. Also make sure that all latches lock securely. Lubricate if
MA-45, "Lubricating
necessary. Make sure that the secondary latch keeps the hood from opening
Locks, Hinges and Hood
when the primary latch is released. I
Latches"
When driving in areas using road salt or other corrosive materials, check lubri-
cation frequently.
Lamps LT-8, "Aiming Adjust-
Make sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and J
ment" for US, LT-16,
other lamps are all operating properly and installed securely. Also check head-
"Aiming Adjustment" for
lamp aim. Clean the headlamps on a regular basis.
Canada
K
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc.
Item Reference page MA
Warning lamps and Make sure that all warning lamps and buzzers/chimes are operating properly. LT-28, "Trouble Diag-
buzzers/chimes noses"
Windshield wiper and Check that the wipers and washer operate properly and that the wipers do not M
—
washer streak.
Windshield defroster Check that the air comes out of the defroster outlets properly and in sufficient
—
quantity when operating the heater or air conditioner.
Steering wheel Check that it has the specified play. Be sure to check for changes in the steering PS-6, "Checking Steer-
condition, such as excessive play, hard steering or strange noises. ing Wheel Play"
Seats Check seat position controls such as seat adjusters, seatback recliner, etc. to
make sure they operate smoothly and that all latches lock securely in every
position. Check that the head restraints move up and down smoothly and that —
the locks (if equipped) hold securely in all latched positions. Check that the
latches lock securely for folding-down rear seatbacks.
Seat belts Check that all parts of the seat belt system (e.g. buckles, anchors, adjusters and MA-46, "Checking Seat
retractors) operate properly and smoothly and are installed securely. Check the Belts, Buckles, Retrac-
belt webbing for cuts, fraying, wear or damage. tors, Anchors and
Adjusters", SB-8, "Seat
Belt Inspection"
Accelerator pedal Check that pedal for smooth operation and make sure the pedal does not catch ACC-2, "Adjusting Accel-
or require uneven effort. Keep the floor mats away from the pedal. erator Wire"
MA-5
GENERAL MAINTENANCE
Item VG33E
KA24DE and
VG33ER
Windshield washer Check that there is adequate fluid in the tank.
—
fluid
Engine coolant level Check the coolant level when the engine is cold. CO-8 CO-23
Radiator and hoses Check the front of the radiator and clean off any dirt, insects, leaves, etc., that
may have accumulated. Make sure the hoses have no cracks, deformation, —
deterioration or loose connections.
Brake and clutch fluid Make sure that the brake and clutch fluid levels are between the “MAX” and
MA-41, MA-36
levels “MIN” lines on the reservoirs
Battery Check the fluid level in each cell. It should be between the “MAX” and “MIN”
lines. Vehicles operated in high temperatures or under severe conditions require —
frequent checks of the battery fluid level.
Engine drive belts Make sure that no belt is frayed, worn, cracked or oily. MA-15 MA-24
Engine oil level Check the level on the dipstick after parking the vehicle on a level spot and turn-
MA-20 MA-30
ing off the engine.
Power steering fluid Check the level on the reservoir with the engine off. Check the lines for improper
MA-43
level and lines attachment, leaks, cracks, etc.
Automatic transmis- Check the level on the dipstick after putting the selector lever in “P” with the
MA-37
sion fluid level engine idling.
Exhaust system Make sure there are no loose supports, cracks or holes. If the sound of the
exhaust seems unusual or there is a smell of exhaust fumes, immediately locate MA-36
the trouble and correct it.
Underbody The underbody is frequently exposed to corrosive substances such as those
used on icy roads or to control dust. It is very important to remove these sub-
stances, otherwise rust will form on the floor pan, frame, fuel lines and around
—
the exhaust system. At the end of winter, the underbody should be thoroughly
flushed with plain water, being careful to clean those areas where mud and dirt
can easily accumulate.
Fluid leaks Check under the vehicle for fuel, oil, water or other fluid leaks after the vehicle
has been parked for a while. Water dripping from the air conditioner after use is
—
normal. If you should notice any leaks or gasoline fumes are evident, check for
the cause and correct it immediately.
MA-6
PERIODIC MAINTENANCE
Two different maintenance schedules are provided, and should be used, depending upon the conditions in
which the vehicle is mainly operated. After 60,000 miles (96,000 km) or 48 months, continue the periodic B
maintenance at the same mileage/time intervals.
Follow Periodic Maintenance Schedule 1 if your driving habits frequently includes Emission Control Sys- MA-7
one or more of the following driving conditions: tem Maintenance C
● Repeated short trips of less than 5 miles (8 km). Chassis and Body MA-9
● Repeated short trips of less than 10 miles (16 km) with outside temperatures Maintenance
remaining below freezing.
D
Schedule 1 ● Operating in hot weather in stop-and-go “rush hour” traffic.
● Extensive idling and/or low speed driving for long distances, such as police,
taxi or door-to-door delivery use.
E
● Driving in dusty conditions.
● Driving on rough, muddy, or salt spread roads.
● Towing a trailer, using a camper or a car-top carrier.
F
Follow Periodic Maintenance Schedule 2 if none of the driving conditions shown Emission Control Sys- MA-10
in Schedule 1 apply to the driving habits. tem Maintenance
Schedule 2
Chassis and Body MA-11
Maintenance
G
MA-7
PERIODIC MAINTENANCE
● (2) When the filter becomes clogged, the vehicle speed cannot be increased as the driver wishes. In such an event, replace the fil-
ter.
● (3) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
● (4) If valve noises increases, inspect valve clearance.
Maintenance items and intervals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required.
MA-8
PERIODIC MAINTENANCE
J
MAINTENANCE OPERATION MAINTENANCE INTERVAL Reference
Miles x Section
1,000 33.75 37.5 41.25 45 48.75 52.5 56.25 60 - Page
Perform at number of miles, kilometers or
(km x (54) (60) (66) (72) (78) (84) (90) (96) or K
months, whichever comes first. - Content
1,000) 27 30 33 36 39 42 45 48
Months Title
MA-9
PERIODIC MAINTENANCE
SCHEDULE 2
Emission Control System Maintenance
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
MAINTENANCE OPERATION MAINTENANCE INTERVAL Reference Section
- Page
or
Perform at number of miles, Miles x 1,000 7.5 15 22.5 30 37.5 45 52.5 60 - Content Title
kilometers or months, which- (km x 1,000) (12) (24) (36) (48) (60) (72) (84) (96)
VG33E
ever comes first. Months 6 12 18 24 30 36 42 48
KA24DE and
VG33ER
Drive belts I* I* MA-15 MA-24
Air cleaner filter [R] [R] MA-20 MA-30
Positive crankcase ventila- MA-23
NOTE (1) [R] [R] —
tion (PCV) filter
EVAP vapor lines I* I* MA-23 MA-35
Fuel lines I* I* MA-18 MA-28
Fuel filter* NOTE (1) MA-18 MA-28
Engine coolant NOTE (2) R* MA-16 MA-26
Engine oil R R R R R R R R MA-20 MA-30
Engine oil filter (use part No.
15208 31U00, 15208 9E000,
R R R R R R R R MA-21 MA-31
15208 7B000,or equivalent
for VG engine.)
Spark plugs (double PLATI-
Replace every 105,000 miles (169,000 km) MA-22 MA-32
NUM–TIPPED type)
Timing belt Replace every 105,000 miles (169,000 km) — EM-91
Intake and Exhaust valve
NOTE (3) EM-43 —
clearance
NOTE:
● (1) When the filter becomes clogged, the vehicle speed cannot be increased as the driver wishes. In such an event, replace the fil-
ter.
● (2) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
● (3) If valve noises increase, inspect valve clearance.
MA-10
PERIODIC MAINTENANCE
Maintenance items and intervals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are A
required.
● (2) The propeller shaft should be re-greased after being immersed in water.
MA
MA-11
RECOMMENDED FLUIDS AND LUBRICANTS
MA-12
RECOMMENDED FLUIDS AND LUBRICANTS
MA-13
RECOMMENDED FLUIDS AND LUBRICANTS
TI1028-C
MA-14
ENGINE MAINTENANCE (KA24DE)
AMA150
1. Inspect belt for cracks, fraying, wear and oil. If necessary, replace. K
2. Inspect drive belt deflection or tension at a point on the belt midway between pulleys using Tool.
Tool number : BT-3373-F MA
NOTE:
● Inspect drive belt deflection or tension when engine is cold.
● Adjust if belt deflections exceed the limit or if belt tension is not within specifications. M
● Drive belt tension can be checked at other points on the belt.
MA-15
ENGINE MAINTENANCE (KA24DE)
WARNING:
● To avoid being scalded, never change the coolant when the engine is hot.
● Wrap a thick cloth around cap and carefully remove the cap. First, turn the cap a quarter of a turn
to release built-up pressure. Then push down and turn the cap all the way to remove.
DRAINING ENGINE COOLANT
1. Turn ignition switch ON and set temperature control lever all the way to HOT position or the highest tem-
perature position. Wait 10 seconds and turn ignition switch OFF.
2. Open the radiator drain plug at the bottom of the radiator, and
remove the radiator filler cap. This is the only step required
when partially draining the cooling system (radiator only).
● Do not to allow the coolant to contact the drive belts.
LMA048
SMA919C
MA-16
ENGINE MAINTENANCE (KA24DE)
SMA580C
4. Check the drained coolant for contaminants such as rust, corrosion or discoloration. D
If the coolant is contaminated, flush the engine cooling system. Refer to MA-18, "FLUSHING COOLING
SYSTEM" .
E
REFILLING ENGINE COOLANT
1. Install the radiator drain plug. Install the reservoir tank and cylinder block drain plug, if removed for a total
system drain or for engine removal or repair.
F
● The radiator must be completely empty of coolant and water.
● Apply sealant to the threads of the cylinder block drain plugs. Use Genuine High Performance Thread
Sealant or equivalent. Refer to GI-42, "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS" .
G
Radiator drain plug : 7.8 - 11.8 N·m (0.8 - 1.2 kg-m , 69 - 104 in-lb)
Cylinder block drain plug : 34 - 44 N·m (3.5 - 4.5 kg-m, 25 - 33 ft-lb)
H
Air relief plug : 7 - 8 N·m (0.7 - 0.8 kg-m, 61 - 69 in-lb)
2. If disconnected, reattach the upper radiator hose at the engine side.
3. Set the vehicle heater controls to the full HOT and heater ON position. Turn the vehicle ignition ON with I
the engine OFF as necessary to activate the heater mode.
4. Install the Tool by installing the radiator cap adapter onto the
radiator neck opening. Then attach the gauge body assembly J
with the refill tube and the venturi assembly to the radiator cap
adapter.
5. Insert the refill hose into the coolant mixture container that is
K
placed at floor level. Make sure the ball valve is in the closed
position.
● Use Genuine NISSAN Long Life Anti-freeze coolant or equiv-
alent, mixed 50/50 with distilled water or demineralized water. MA
Refer to MA-14, "ANTI-FREEZE COOLANT MIXTURE
RATIO" .
M
Engine coolant capacity (without reservoir tank)
MT : 6.5 (6 7/8 US qt, 5 3/4 Imp qt)
AT : 6.3 (6 5/8 US qt, 5 1/2 Imp qt)
Reservoir tank : 0.8 (7/8 US qt, 3/4 Imp qt)
6. Install an air hose to the venturi assembly; the air pressure must
be within specification.
Compressed air : 5.7 - 8.5 kPa (5.6 - 8.4 kg/cm2 ,
supply pressure 80 - 120 psi)
LLIA0058E
CAUTION:
The compressed air supply must be equipped with an air dryer.
7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open
the ball valve on the refill hose slightly. Coolant will be visible rising in the refill hose. Once the refill hose is
full of coolant, close the ball valve. This will purge any air trapped in the refill hose.
MA-17
ENGINE MAINTENANCE (KA24DE)
9. When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to bring the vacuum to the specified amount. Recheck for any leaks.
10. Place the coolant container (with the refill hose inserted) at the same level as the top of the radiator. Then
open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling
system is full when the vacuum gauge reads zero.
CAUTION:
Do not allow the coolant container to get too low when filling, to avoid air from being drawn into
the cooling system.
11. Remove the Tool from the radiator neck opening.
12. Fill the cooling system reservoir tank to the specified level. Run the engine to warm up the cooling system
and top up the system as necessary before installing the radiator cap.
FLUSHING COOLING SYSTEM
1. Fill the radiator from the filler cap above the radiator upper hose and reservoir tank, with water and rein-
stall the filler cap above the radiator upper hose.
2. Run the engine until it reaches normal operating temperature.
3. Press the engine accelerator two or three times under no-load.
4. Stop the engine and wait until it cools down.
5. Drain the water.
6. Repeat steps 1 through 5 until clear water begins to drain from the radiator.
Checking Fuel Lines ELS000XA
Inspect fuel lines and tank for improper attachment, leaks, cracks,
damage, chafing and deterioration. If necessary, repair or replace.
SMA215C
WARNING:
Before removing fuel filter, release fuel pressure from fuel line.
WITH CONSULT - II
1. Start engine.
MA-18
ENGINE MAINTENANCE (KA24DE)
PEF823K
D
3. After engine stalls, crank engine two or three times to make sure that fuel pressure is released.
4. Turn ignition switch “OFF”.
5. Remove the fuel filter shield. E
6. Loosen fuel hose clamps.
7. Replace fuel filter.
● Use a high-pressure type fuel filter. Do not use a synthetic
F
resinous fuel filter.
AMA151 H
AMA114
MA-19
ENGINE MAINTENANCE (KA24DE)
AMA151
The viscous paper type filter does not need cleaning between
renewals.
SMA243C
WARNING:
● Be careful not to burn yourself, as the engine oil is hot.
● Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up engine, and check for oil leakage from engine components.
2. Remove drain plug and oil filler cap.
3. Drain oil and refill with new engine oil.
Oil Specification and Viscosity
● API Certification Mark
MA-20
ENGINE MAINTENANCE (KA24DE)
CAUTION:
● Be sure to clean drain plug and install with new washer.
C
Drain plug : 29.4 - 39.2 N·m (3.0 - 4.0 kg-m, 21.69 - 28.91 ft-lb)
● The refill capacity depends on the oil temperature and drain time. Use these specifications for D
reference only. Always use the dipstick to determine when the proper amount of oil is in the
engine.
4. Check oil level. E
5. Start engine and check area around drain plug and oil filter for oil
leakage.
6. Run engine for a few minutes, then turn it off. After several min- F
utes, check oil level.
SMA885B H
Changing Oil Filter ELS000XE
MA
SMA010
3. Screw in the oil filter until a slight resistance is felt, then tighten
additionally more than 2/3 of a turn.
4. Add engine oil. Refer to MA-20, "Changing Engine Oil" .
● Clean excess oil from engine.
SMA229B
MA-21
ENGINE MAINTENANCE (KA24DE)
SMA356CA
SMA581C
Spark Plug
Make NGK (double PLATINUM-TIPPED type)
Standard type PFR5G-11
Cold type PFR6G-11
SMA673B
MA-22
ENGINE MAINTENANCE (KA24DE)
SMA806C
D
Checking EVAP Vapor Lines ELS000XG
AMA116
K
Remove air cleaner cover and take out PCV filter located inside air cleaner cover. Then install new PCV filter. MA
MA-23
ENGINE MAINTENANCE (VG33E AND VG33ER)
VG33E
AMA152
MA-24
ENGINE MAINTENANCE (VG33E AND VG33ER)
VG33ER
A
WMA040 I
1. Inspect belt for cracks, fraying, wear and oil. If necessary, replace.
2. Inspect drive belt deflection or tension at a point on the belt midway between pulleys using Tool.
J
Tool number : BT-3373-F
NOTE:
● Inspect drive belt deflection or tension when engine is cold.
K
● Adjust if belt deflections exceed the limit or if belt tension is not within specifications
MA-25
ENGINE MAINTENANCE (VG33E AND VG33ER)
WARNING:
● To avoid being scalded, never change the coolant when the engine is hot.
● Wrap a thick cloth around cap and carefully remove the cap. First, turn the cap a quarter of a turn
to release built-up pressure. Then push down and turn the cap all the way to remove.
DRAINING ENGINE COOLANT
1. Turn ignition switch ON and set temperature control lever all the way to HOT position or the highest tem-
perature position. Wait 10 seconds and turn ignition switch OFF.
2. Open the radiator drain plug at the bottom of the radiator, and
remove the radiator filler cap. This is the only step required
when partially draining the cooling system (radiator only).
● Do not to allow the coolant to contact the drive belts.
LMA048
SMA952C
SMA860C
4. Check the drained coolant for contaminants such as rust, corrosion or discoloration.
If the coolant is contaminated, flush the engine cooling system. Refer to MA-28, "FLUSHING COOLING
SYSTEM" .
REFILLING ENGINE COOLANT
1. Install the radiator drain plug. Install the reservoir tank and cylinder block drain plug, if removed for a total
system drain or for engine removal or repair.
● The radiator must be completely empty of coolant and water.
● Apply sealant to the threads of the cylinder block drain plugs. Use Genuine High Performance Thread
Sealant or equivalent. Refer to GI-42, "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS" .
Radiator drain plug : 7.8 - 11.8 N·m (0.8 - 1.2 kg-m , 69 - 104 in-lb)
MA-26
ENGINE MAINTENANCE (VG33E AND VG33ER)
Cylinder block drain plug : 34.3 - 44.1 N·m (3.5 - 4.5 kg-m, 25 - 33 ft-lb)
A
Air relief plug : 7 - 8 N·m (0.7 - 0.8 kg-m, 61 - 69 in-lb)
2. If disconnected, reattach the upper radiator hose at the engine side.
3. Set the vehicle heater controls to the full HOT and heater ON position. Turn the vehicle ignition ON with B
the engine OFF as necessary to activate the heater mode.
4. Install the Tool by installing the radiator cap adapter onto the
radiator neck opening. Then attach the gauge body assembly C
with the refill tube and the venturi assembly to the radiator cap
adapter.
5. Insert the refill hose into the coolant mixture container that is
D
placed at floor level. Make sure the ball valve is in the closed
position.
● Use Genuine NISSAN Long Life Anti-freeze coolant or equiv-
alent, mixed 50/50 with distilled water or demineralized water. E
Refer to MA-14, "ANTI-FREEZE COOLANT MIXTURE
RATIO" .
F
Engine coolant capacity : 10.15 (10 3/4 US qt,
(without reservoir tank) 8 7/8 Imp qt)
Reservoir tank : 0.8 (7/8 US qt, 3/4 G
Imp qt)
6. Install an air hose to the venturi assembly, the air pressure must
be within specification. H
Compressed air : 5.7 - 8.5 kPa (5.6 - 8.4 kg/cm2 ,
supply pressure 80 - 120 psi)
I
CAUTION: LLIA0058E
9. When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to bring the vacuum to the specified amount. Recheck for any leaks.
10. Place the coolant container (with the refill hose inserted) at the same level as the top of the radiator. Then
open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling
system is full when the vacuum gauge reads zero.
CAUTION:
Do not allow the coolant container to get too low when filling, to avoid air from being drawn into
the cooling system.
11. Remove the Tool from the radiator neck opening.
MA-27
ENGINE MAINTENANCE (VG33E AND VG33ER)
12. Fill the cooling system reservoir tank to the specified level. Run the engine to warm up the cooling system
and top up the system as necessary before installing the radiator cap.
FLUSHING COOLING SYSTEM
1. Fill the radiator from the filler cap above the radiator upper hose and reservoir tank, with water and rein-
stall the filler cap above the radiator upper hose.
2. Run the engine until it reaches normal operating temperature.
3. Press the engine accelerator two or three times under no-load.
4. Stop the engine and wait until it cools down.
5. Drain the water.
6. Repeat steps 1 through 5 until clear water begins to drain from the radiator.
Checking Fuel Lines ELS000XK
Inspect fuel lines and tank for improper attachment, leaks, cracks,
damage, loose connections, chafing or deterioration.
If necessary, repair or replace faulty parts.
SMA803A
WARNING:
Before removing fuel filter, release fuel pressure from fuel line.
WITH CONSULT - II
1. Start engine.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT”
mode to release fuel pressure to zero.
PEF823K
3. After engine stalls, crank engine two or three times to make sure that fuel pressure is released.
4. Turn ignition switch “OFF”.
5. Remove the fuel filter shield.
6. Loosen fuel hose clamps.
7. Replace fuel filter.
● Use a high-pressure type fuel filter. Do not use a synthetic
resinous fuel filter.
AMA151
MA-28
ENGINE MAINTENANCE (VG33E AND VG33ER)
D
WITHOUT CONSULT - II
1. Remove fuel pump fuse.
For correct fuse location, refer to label on fuse block cover.
E
2. Start engine.
3. After engine stalls, crank engine two or three times to make sure
that fuel pressure is released.
F
4. Turn ignition switch “OFF” and install fuel pump fuse.
SMA869C
H
5. Remove the fuel filter shield.
6. Loosen fuel hose clamps.
7. Replace fuel filter. I
● Use a high-pressure type fuel filter. Do not use a synthetic
resinous fuel filter.
J
K
AMA151
MA-29
ENGINE MAINTENANCE (VG33E AND VG33ER)
WMA041
WARNING:
● Be careful not to burn yourself, as the engine oil is hot.
● Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up engine, and check for oil leakage from engine components.
2. Stop engine and wait for more than 10 minutes.
3. Remove drain plug and oil filler cap.
4. Drain oil and refill with new engine oil.
Oil Specification and Viscosity
● API SG/SH and Energy Conserving I & II or API grade SJ or
SL, Energy Conserving
● API Certification Mark
CAUTION:
● Be sure to clean drain plug and install with new washer.
MA-30
ENGINE MAINTENANCE (VG33E AND VG33ER)
5. Warm up engine and check area around drain plug and oil filter
for oil leakage. A
6. Stop engine and wait for more than 10 minutes.
7. Check oil level.
B
SMA878C
D
Changing Oil Filter ELS000XO
I
SMA010
3. Screw in the oil filter until a slight resistance is felt, then tighten J
an additional 2/3 turn.
4. Add engine oil. Refer to MA-30, "Changing Engine Oil" .
● Clean excess oil from engine. K
MA
SMA702C M
MA-31
ENGINE MAINTENANCE (VG33E AND VG33ER)
ADI1076
LEM105
LEM110
MA-32
ENGINE MAINTENANCE (VG33E AND VG33ER)
LEM107
D
– Remove the air inlet tube bolts, nuts, and studs. Position the
air inlet tube aside.
• Disconnect the evaporative emission vacuum hose. E
• Disconnect the brake booster vacuum hose.
• Disconnect the TPS sensor electrical connector.
• Disconnect the TPS switch electrical connector. F
3. Check type and gap of new spark plug.
G
LEM108
The cold type spark plug is suitable when spark knock occurs with the standard type spark plug under
conditions such as:
● extended highway driving
MA-33
ENGINE MAINTENANCE (VG33E AND VG33ER)
SMA773C
SMA806C
SMA213C
MA-34
ENGINE MAINTENANCE (VG33E AND VG33ER)
A
1. Visually inspect EVAP vapor lines for improper attachment,
cracks, damage, loose connections, chafing or deterioration.
2. Inspect vacuum relief valve of fuel tank filler cap for clogging and
sticking. Refer to EC-1173, "EVAPORATIVE EMISSION SYS- B
TEM" (VG33E), EC-1750, "EVAPORATIVE EMISSION SYS-
TEM" (VG33ER).
C
AMA145
MA
MA-35
CHASSIS AND BODY MAINTENANCE
REPLACEMENT PROCEDURE
1. Remove the glove box assembly. Refer to IP-10, "INSTRU-
MENT PANEL ASSEMBLY" .
2. Remove the in-cabin microfilter cover.
3. Take out the in-cabin microfilter from the blower unit.
4. Replace the old microfilter with new in-cabin microfilter in the
blower unit.
5. Reinstall the glove box assembly.
LJIA0009E
SMA211A
SMA956C
SMA103
1. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
MA-36
CHASSIS AND BODY MAINTENANCE
Oil grade and viscosity : Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRICANTS" .
A
Oil capacity
FS5W71C : 2.0 (4 1/4 US pt, 3 1/2 Imp pt)
B
FS5R30A
4X2 : 2.8 (5 7/8 US pt, 4 7/8 Imp pt)
4X4 : 5.1 (10 3/4 US pt, 9 Imp pt) C
● Apply sealant to filler plug threads.
● Use Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-42, "RECOMMENDED CHEMICAL
PRODUCTS AND SEALANTS" . D
SMA369B
1. Warm up engine.
2. Check for fluid leakage. J
3. Before driving, fluid level can be checked at fluid temperatures
of 30 to 50°C (86 to 122°F) using “COLD” range on dipstick.
a. Park vehicle on level surface and set parking brake. K
b. Start engine and move selector lever through each gear posi-
tion. Leave selector lever in “P” position.
c. Check fluid level with engine idling. MA
d. Remove dipstick and note reading. If level is at low side of either
range, and fluid to the charging pipe. LMA052
SMA853B
MA-37
CHASSIS AND BODY MAINTENANCE
Fluid.
MA-38
CHASSIS AND BODY MAINTENANCE
A
Check propeller shaft for damage, looseness or grease leakage.
D
WMA042
WMA043
H
SMA873C MA
SMA440B
MA-39
CHASSIS AND BODY MAINTENANCE
1. Drain oil from drain plug and refill with new gear oil.
SMA632C
SMA631C
Oil capacity
Front — R200A : 1.75 (3 3/4 US pt, 3 1/8 Imp pt)
Rear
H233B : 2.8 (5 7/8 US pt, 4 7/8 Imp pt)
C200 : 1.3 (2 3/4 US pt, 2 1/4 Imp pt)
● Apply sealant to plug threads.
● Use Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-42, "RECOMMENDED CHEMICAL
PRODUCTS AND SEALANTS" .
Filler plug
Front — R200A : 59 - 98 N·m (6 - 10 kg-m, 43 - 72 ft-lb)
Rear
H233B : 59 - 98 N·m (6 - 10 kg-m, 43 - 72 ft-lb)
C200 : 39 - 59 N·m (4 - 6 kg-m, 29 - 43 ft-lb)
Drain plug
Front –– R200A : 59 - 98 N·m (6 - 10 kg-m, 43 - 72 ft-lb)
Rear
H233B : 59 - 98 N·m (6 - 10 kg-m, 43 - 72 ft-lb)
C200 : 59 - 98 N·m (6 - 10 kg-m, 43 - 72 ft-lb)
LIMITED-SLIP DIFFERENTIAL GEAR
● Use only approved limited-slip differential gear oil. Refer to MA-12, "RECOMMENDED FLUIDS AND
LUBRICANTS" .
● Limited-slip differential identification.
1. Lift both rear wheels off the ground.
MA-40
CHASSIS AND BODY MAINTENANCE
AMA159 G
Checking Brake Fluid Level and Leaks ELS000Y7
SBR451D
K
Checking Brake Lines and Cables ELS000Y8
CAUTION:
MA
If leakage occurs around joints, retighten or, if necessary,
replace damaged parts.
1. Check brake lines (tubes and hoses) for cracks, deterioration
and other damage. Replace any damaged parts. M
2. Check for oil leakage by fully depressing brake pedal while
engine is running.
SBR389C
MA-41
CHASSIS AND BODY MAINTENANCE
ROTOR
Check condition, wear and damage.
Standard thickness
KA24DE : 26 mm (1.024 in)
VG33E & VG33ER : 28 mm (1.10 in)
Minimum thickness
KA24DE : 24 mm (0.945 in)
VG33E & VG33ER : 26 mm (1.024 in)
SMA260A
CALIPER
Check for leakage.
SMA922A
PAD
Check wear or damage.
Standard thickness : 10 mm (0.39 in)
LMA051
WHEEL CYLINDER
Check for leakage.
DRUM
Check condition and inner surface.
Standard inner diameter
KA24DE : 260.0 mm (10.23 in)
VG33E & VG33ER : 295.0 mm (11.61 in)
MA-42
CHASSIS AND BODY MAINTENANCE
LINING
Check wear or damage. A
Standard thickness
KA24DE : 5.5 mm (0.217 in) B
VG33E & VG33ER : 6.1 mm (0.240 in)
Minimum thickness
C
Lining wear limit : 1.5 mm (0.059 in)
SMA849B
D
STEERING GEAR E
● Check steering gear housing for looseness, damage and oil
leakage.
● Check connection with steering column for looseness. F
H
AMA144
STEERING LINKAGE
● Check ball joint, dust cover and other component parts for looseness, wear, damage and grease leakage. I
CHECKING LINES
● Check lines for improper attachment, leaks, cracks, damage,
loose connections, chafing and deterioration.
AST255
MA-43
CHASSIS AND BODY MAINTENANCE
SMA525A
ASU018
DRIVE SHAFT
Check boot and drive shaft for cracks, wear, damage, and grease
leakage.
SFA901
MA-44
CHASSIS AND BODY MAINTENANCE
MA
WLIA0002E
Lubricate the locations shown. Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRICANTS" .
MA-45
CHASSIS AND BODY MAINTENANCE
WLIA0003E
MA-46
CHASSIS AND BODY MAINTENANCE
A
Dynamic (At rim flange) 10 g (0.35 oz) (one side)
Maximum allowable unbalance
Static 20 g (0.71 oz)
B
MA
MA-47
CHASSIS AND BODY MAINTENANCE
MA-48