Ecss Q ST 20 08C
Ecss Q ST 20 08C
Ecss Q ST 20 08C
17 October 2013
Space product
assurance
Storage, handling and
transportation of spacecraft
hardware
This Draft in Review (DIR) is distributed to the ECSS community for Public
Review. For comments use the ECSS DRR form.
ECSS Secretariat
ESA-ESTEC
Requirements & Standards Division
Noordwijk, The Netherlands
ECSS-Q-ST-20-08C DIR1
17 October 2013
Foreword
This Standard is one of the series of ECSS Standards intended to be applied together for the
management, engineering and product assurance in space projects and applications. ECSS is a
cooperative effort of the European Space Agency, national space agencies and European industry
associations for the purpose of developing and maintaining common standards. Requirements in this
Standard are defined in terms of what shall be accomplished, rather than in terms of how to organize
and perform the necessary work. This allows existing organizational structures and methods to be
applied where they are effective, and for the structures and methods to evolve as necessary without
rewriting the standards.
This Standard has been prepared by the ECSS-Q-ST-20-08C Working Group, reviewed by the ECSS
Executive Secretariat and approved by the ECSS Technical Authority.
Disclaimer
ECSS does not provide any warranty whatsoever, whether expressed, implied, or statutory, including,
but not limited to, any warranty of merchantability or fitness for a particular purpose or any warranty
that the contents of the item are error-free. In no respect shall ECSS incur any liability for any
damages, including, but not limited to, direct, indirect, special, or consequential damages arising out
of, resulting from, or in any way connected to the use of this Standard, whether or not based upon
warranty, business agreement, tort, or otherwise; whether or not injury was sustained by persons or
property or otherwise; and whether or not loss was sustained from, or arose out of, the results of, the
item, or any services that may be provided by ECSS.
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Change log
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Table of contents
Introduction................................................................................................................ 8
1 Scope ....................................................................................................................... 9
4 General requirements........................................................................................... 13
4.1 Project Phasing ...................................................................................................... 13
4.2 Design considerations ............................................................................................ 13
4.3 Quality Assurance................................................................................................... 14
4.4 Safety ..................................................................................................................... 14
4.5 Environmental Conditions ....................................................................................... 14
4.6 Packaging and protection material .......................................................................... 14
4.7 Certified Equipment ................................................................................................ 15
4.8 Training .................................................................................................................. 15
5 Storage .................................................................................................................. 16
5.1 Background ............................................................................................................ 16
5.2 Storage implementation .......................................................................................... 16
5.3 Document requirements.......................................................................................... 16
5.4 Configuration .......................................................................................................... 17
5.4.1 Storage Technical Configuration ............................................................... 17
5.4.2 Duration .................................................................................................... 17
5.4.3 Environmental Conditions ......................................................................... 18
5.5 Storage activities .................................................................................................... 18
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5.5.1 Pre Storage review (PSR) ......................................................................... 18
5.5.2 Storage area ............................................................................................. 18
5.5.3 Traceability ............................................................................................... 18
5.5.4 Packing and unpacking activities ............................................................... 19
5.5.5 Periodic inspection and testing .................................................................. 19
5.5.6 Refurbishment and maintenance............................................................... 19
5.5.7 Associated Hardware ................................................................................ 20
5.5.8 Software.................................................................................................... 20
5.5.9 Post Storage activities ............................................................................... 20
5.6 Retesting after re-assembly .................................................................................... 20
5.7 Product knowledge conservation ............................................................................ 20
6 Handling ................................................................................................................ 21
6.1 Background ............................................................................................................ 21
6.2 Handling MGSE requirements ................................................................................ 21
6.2.1 Easy visual inspection ............................................................................... 21
6.2.2 Hazardous or unsafe configuration ............................................................ 21
6.2.3 MGSE repetitive use ................................................................................. 21
6.2.4 MGSE loose items .................................................................................... 22
6.2.5 Ready for use criterion .............................................................................. 22
6.2.6 MGSE history ............................................................................................ 22
6.2.7 NCR Process ............................................................................................ 22
6.2.8 MGSE maintenance plan .......................................................................... 22
6.2.9 MGSE validation ....................................................................................... 23
6.3 Operational requirements ....................................................................................... 23
6.3.1 Dedicated procedure ................................................................................. 23
6.3.2 Operation prerequisite............................................................................... 23
6.3.3 Attachment points inspection .................................................................... 24
6.3.4 Non-interruptible sequence operation ....................................................... 24
6.4 Quality requirements............................................................................................... 24
6.4.1 QA witnesses ............................................................................................ 24
7 Transportation ...................................................................................................... 25
7.1 Categorisation of transports and transport goods ................................................... 25
7.1.1 Background ............................................................................................... 25
7.2 Categories of transport goods ................................................................................. 25
7.2.1 Critical products for transportation: ............................................................ 25
7.2.2 Products of Specific Care .......................................................................... 26
7.2.3 Other products .......................................................................................... 26
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7.3 Category of transports ............................................................................................ 26
7.3.1 Critical Transports ..................................................................................... 26
7.3.2 Dedicated Transports ................................................................................ 27
7.3.3 Standard Transports ................................................................................. 27
7.4 Consent to transport (CTT) ..................................................................................... 28
7.5 Transport General requirements ............................................................................. 28
7.6 Escort role and responsibilities ............................................................................... 29
7.6.1 Escort Scope and applicability .................................................................. 29
7.6.2 Duty of the escort ...................................................................................... 29
7.7 Loading................................................................................................................... 30
7.7.1 Background ............................................................................................... 30
7.7.2 Requirements............................................................................................ 30
7.8 Packaging requirements ......................................................................................... 31
7.8.1 General packaging requirements .............................................................. 31
7.8.2 Markings requirements .............................................................................. 32
7.9 FMEA/Risk analysis ................................................................................................ 33
7.10 Transport requirements summary ........................................................................... 33
Bibliography............................................................................................................. 53
Figures
: Example of Movement Plan .............................................................................. 39
: Packing, shipping, transportation and delivery checklist.................................... 51
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Tables
Table 7-1: Summary of transport requirements .................................................................... 33
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Introduction
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1
Scope
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2
Normative references
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3
Terms, definitions and abbreviated terms
storage
non-operating phase between two phases of manufacturing, assembly and
testing or launch campaign of a space hardware lifetime agreed between a
customer and a supplier
transport
movement of hardware between two places, using public infrastructure.
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Abbreviation Meaning
BOM bill of materials
DRB delivery review board
QA quality assurance
RFD request for deviation
RFW request for waiver
3.4 Nomenclature
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4
General requirements
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g. Test or stimulus points shall be accessible without the need to modify the
electrical configuration of an item of equipment.
h. It shall be ensured that the environment seen by the flight hardware
during transportation is within the Satellite Environmental Design and
Tests Requirements Specification specified in DRD in Annex B of the
ECSS-E-ST-10-03
4.4 Safety
a. Safety conditions for transport, storage and handling shall be defined
prior transport, storage and handling and documented in the project
product assurance plan in conformance with the DRD of Annex A of the
ECSS-Q-ST-10 and in the safety plan in conformance with the DRD in the
Annex B of the ECSS-Q-ST-40
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4.8 Training
a. Personnel involved into storage, handling and transportation of
spacecraft hardware activities shall be trained in conformance with the
requirements from the Clause 5.1.2 of the ECSS-Q-ST-20.
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5
Storage
5.1 Background
A storage phase is characterized by an input documentation that defines all
necessary information to be processed to guarantee the preservation of the
space product in term of performance and functionality.
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e. Supplier shall consolidate all inputs from lower level to build the Storage
Plan :
1. Verify and apply consistency between all inputs
2. Synchronize all inputs to limit operation on hardware.
NOTE For example to anticipate an operation in time to
group with other.
f. Storage procedure shall be established in conformance with the
requirement 5.5.1d of ECSS-Q-ST-20, and agreed prior the storage phase.
g. A De-storage activities shall be agreed with the customer prior the
storage phase, and included into the Storage Plan, in conformance with
DRD from the Annex A.
5.4 Configuration
5.4.2 Duration
a. Storage duration shall be agreed between the customer and the supplier
and recorded in the Storage plan in conformance with DRD from Annex
A.
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5.5.3 Traceability
a. All activities performed during storage shall be recorded in a log book in
conformance with the DRD of the Annex C of the ECSS-Q-ST-20.
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5.5.4.1 Background
Packing and unpacking are the operations to be done and the conservative
measures to be taken to protect and unprotect hardware during storage.
5.5.4.2 Requirements
a. During packing and unpacking activities, it shall be ensured that:
1. The hardware is not damaged.
2. The contamination budget and environmental requirements are
met.
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5.5.8 Software
a. The supplier shall demonstrate that any on board and on ground
software running in its target environment is able to perform the
intended function at any time, and document it in the Storage Plan in
conformance with Annex A.
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6
Handling
6.1 Background
Requirements from this Clause are applicable to all space hardware that use
MGSE during handling operations.
In case space hardware does not require MGSE during handling operations, the
handling instructions from the User Manual are applied.
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6.4.1 QA witnesses
a. All critical operations shall be witnessed by QA representative in
conformance with requirements from the Clause 5.6.4 of the ECSS-Q-ST-
20
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7
Transportation
7.1.1 Background
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7.3.2.1 Background
Dedicated transport means door to door pick-up and delivery of the item. The
Transport is performed by a transport means, dedicated to the freight, for flight
and ground hardware. Predefined grouping of different freight from the same
sender is possible.
7.3.2.2 Requirements
a. In case of handling operations during the transport phase or the change
of transportation mode, staff of the contractually transport responsible
entity shall monitor the intermediate handover and handling stages, if
authorised.
NOTE 1 Transportation mode include road, air, train,
sea, river or others.
NOTE 2 Classical air transport, not using integrator (e.g.
FedEx, UPS) services and their associated hubs,
can be accepted as a “dedicated transport”.
NOTE 3 In case of tracking requirement, ITAR,
dangerous goods, military requirements,
fragility of the product, specific safety and
security aspects or environmental survey is a
subject, a dedicated transport is preferable.
7.3.3.1 Background
Standard Transports are transports using integrators or groupage, without the
possibility of physical surveillance by an accountable person and using the
automated mechanical systems of the integrators in their huge Hub’s, used for
the flow of millions of parcels every day. These transports can also use different
transport modes. Shocks cannot be avoided and the packaging is designed to be
capable to deal with these circumstances (specific transport boxes with different
levels of shock indicators for example). Contractually, a given ratio of loss and
damage is agreed to. Standard transport cannot be used if this ratio is not an
acceptable risk level.
7.3.3.2 Requirements
a. A specific packaging shall be defined for every transport goods using
integrator services.
NOTE The reason is that in this case, packaging is the
only possibility to secure the transport goods.
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d. Unit accompanying documentation shall include the EIDP and, attached
to the outside of the shipping container, the handling and packing or
unpacking procedure and the safety procedures.
e. After the transport the customer and the supplier shall:
1. ensure hardware integrity by a visual inspection, and a post
transport test, in conformance with requirements 5.1f or 6.5.2.1e of
ECSS-E-ST-10-03;
2. release the hardware for post transport activities.
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4. For road transports organization of a briefing before departure,
highlighting the difficulties of the voyage and the specific
measures to be taken before obstacles.
5. In case of deviance to Movement Plan or in case of emergency,
contacting the transport company’s focal point to ensure safety and
security of the load.
NOTE 1 Bridges for example are difficulties of the
voyage specified in the requirement 7.6.2b.4.
Thus measures to be taken to pass the bridge
are lower speed, measurements or lower trailer,
if necessary
NOTE 2 Reports to the management of the entity,
responsible for transport in real time are
examples of requirement 7.6.2b.5.
NOTE 3 For example for the requirement 7.6.2b.5 the
escort is entitled to ask the transport to stop at a
safe place. It is up to the transport company to
perform this in conformance with applicable
transport legislation.
c. The sending entity shall be responsible for the transportation at any time.
d. The transport company’s responsibilities shall be legally defined.
7.7 Loading
7.7.1 Background
For critical transports, once all packaging activities are complete, the product
and container are moved to the respective loading point, according the
applicable procedures or User Manuals.
It is important that all local particularities, like the crane height and capacity
constraints are determined as a result of the FMEA, are taken into account.
It is also important to take special care that the container is properly secured
and tied down according to the Movement Plan and all transport regulations.
7.7.2 Requirements
a. The operator shall be certified and qualified.
NOTE 1 Example of operator certification is forklift
driving license.
NOTE 2 Example of qualification is that operator is
qualified for oversized convoy following a
specific transport company procedure.
b. Shipping paperwork shall be signed by both, a representative of the
sending entity and the transport company.
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c. For critical transports, the ‘actual’ size and weights of the final container
to be shipped shall be collected by physically measuring the container
prior to loading and once loaded, and the results recorded in the
measurement log and checked in conformance with the Movement Plan.
NOTE 1 As the load of the container compresses the air
suspension on the lorry, it is important that the
height measurements of the loaded container
are taken whilst the suspension air compressors
on the lorry are active (i.e. whilst the engine of
the lorry is running).
NOTE 2 Clear access around the container (to detach the
lifting strops from the container) to be ensured.
NOTE 3 Example of the Movement Plan is given in the
Annex B.
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g. A packing procedure shall be issued in conformance with DRD from the
Annex E from the ECSS-Q-ST-20.
NOTE 1 Examples of topics to be covered are:
Need for blanking caps label and related
instructions in the handling and
transportation procedures to “remove before
flight or test”.
Unit packaging to ensure that it is sealed in
a dry atmosphere using non-contaminating
materials.
Provisions for packing of all units.
NOTE 2 Examples of provisions for packing are:
Pre-cleaned unit first is placed in a bag and
sealed within the bag.
Protected unit is then placed in a second bag
with a dehydrating agent and a label stating
“open in a contamination controlled
environment”.
Second bag are also sealed.
Sealing of both bags is performed in clean
room conditions, complying with ISO-8
rules at least for the first bag, and a dry
atmosphere.
Double packaged unit is placed in a
container protected against all risks of
degradation during transportation and
storage.
Shock and humidity indicators
corresponding to adequate definition of
measurement range, axes and redundancy
level.
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(e) Part number
(f) Serial number
(g) Date of manufacture
(h) Purchase order number
(i) Contact data of the transport responsible person in
conformance with the requirement 7.5a
(j) Quantity or weight (kg)
(k) Any recommendation necessary for the protection of the
unit.
Oversized Containers
Critical Critical with
or
Product Transport YES YES YES YES Specific
or FMEA Documenta
7.2.1 7.3.1
results tion
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Annex A(normative)
Storage plan (SP) DRD
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11. Configuration, including any particular means to be used to fulfil
storage plan and preservation of the hardware.
12. In storage activity
13. Associated hardware
14. The need for specific reviews to cover the storage, along with the
expected agenda.
15. A risk analysis
16. Covers used to protect optics, connectors, mounting surfaces
subject to alignment procedures and all sensitive parts to protect
these items from storage environment, including possible shocks.
17. EEE parts susceptible to degradation during storage.
18. Material susceptible to degradation or contamination during
storage and their management in particular the need of sample
coupon.
NOTE 1 Criteria to identify materials specified in the
requirement 17 are defined in ECSS-Q-ST-60.
NOTE 2 Examples of materials specified in 18 are
adhesives, and material with thermo-optical
and optical properties.
NOTE 3 Criteria to identify materials specified in 18 are
defined in ECSS-Q-ST-70.
NOTE 4 Requirement 18 includes both raw and
processed materials.
b. Storage of spare units with the unit being stored to ease failure
investigation
1. Storage of test coupons at lower tier suppliers or EEE part
suppliers
2. Storage of spares, spare parts or even integrated spare kits
3. All life limited items, as listed in the Critical Item list from DRD of
Annex A of ECSS-Q-ST-10-04, together with relevant dispositions.
4. Identification of the component or function of the hardware that
are:
(a) Critical
(b) Hazardous
(c) With specific care
(d) With restricted access
5. Restriction with respect to duration and associated action in case of
storage extension.
6. Specification of all the environmental parameters, along with the
monitoring to be performed.
7. Identification of obsolescence risk during storage depending on
duration and technology and products.
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NOTE 1 Example of dispositions specified in b.3 are
provisions to handle the possible end of life
during storage and anticipate replacement
during or after storage.
NOTE 2 Examples of parameters specified in the
requirement b.6 are temperature, humidity,
shocks, pressure, and cleanliness.
c. The Storage Plan shall define the necessary technical staff and
interlocutor to maintain during storage to handle storage activities in
term of :
1. Non-conformance management
2. Activities responsible
3. Hardware responsible
NOTE The example of the non-conformance management
specified in the requirement c.1 are technical
experts and quality insurance
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Annex B (informative)
Example of a “Movement Plan”
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MOVEMENT PLAN
ESTABLISHED ON : REFERENCE :
CONVOY IN France NO YES (APPENDIX 1)
CONVOY ABROAD NO YES (APPENDIX 2)
HARDWARE SUPPORT NO YES (APPENDIX 3)
HAZARDOUS MATERIAL NO YES (APPENDIX 4)
CARGO SECURITY NO YES (APPENDIX 5)
CONVOY GUARD NO YES (APPENDIX 6)
HANDLING BY CRANE NO YES (APPENDIX 7)
NUMBER OF APPENDIX :
CUSTOMER : PROJECT :
CUSTOMER REF. :
TRANSPORTED MATERIAL
NATURE :
IF CONTAINER : EMPTY LOADED
PRODUCT DESIGNATION DIMENSIONS WEIGHT VALUE UNDER CUST OMS
1
2
3
4
DRIVER Mr PHONE :
LASHING / SECURING
SPECIFIC LASHING PROCEDURE YES NO
PROCEDURE REF.
- OTHER
INFORMATIONS ON ROAD
ITINERARY :
INTERNAL DISTRIBUTION
EXTERNAL COPIES :
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Annex C (informative)
Example of a "Consent to transport"
Part:
Title:
PARTICIPANTS (Attendees)
Think to provide each time the last version of this document to the
escort.
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Documents Check List
REF REQUIRED AVAILABLE
TRANSPORT TECHNICAL
SPECIFICATION
SHIPPING LIST
MATERIAL SAFETY DATA
SHEET (MSDS)
DESPATCH REQUEST NOTE
(DRN)
MOVEMENT PLAN
FMEA (RISKS ANALYSIS)
PRO-FORMA INVOICE
USER MANUAL
LOGBOOK
CONTAINER PREPARATION
PROCEDURE
CONTAINER HANDLING
PROCEDURE
CONTAINER TRANSPORT
PROCEDURE
Answer/ Responsible/
Choice/
Ref. Check Item Action
Prompt Comment Reference
1) Product Detail
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Answer/ Responsible/
Choice/
Ref. Check Item Action
Prompt Comment Reference
2) Packing
A – F see end
(B) What is the 'class' of container of the
document
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Answer/ Responsible/
Choice/
Ref. Check Item Action
Prompt Comment Reference
3) Shipping Details
Date and
(H) When is the item required to leave site
time
Who has been nominated as the
Name and
Transportation Escort and do they have 24hr
(I) contact
support from their management in the event
details
of an emergency
List
(J) Are there any specific transport requirements
requirements
Has provisional booking of the shipment
(K) been conducted by the Shipping Booking date
Administrator
Date and
(L) When will the lorry be on the despatch site
time
When will the shipment arrive at the recipient Date and
(M)
site time
Has the recipient (person to physically take
Name and
(N) receipt of the shipment and unload it) been
Address
identified and delivery details agreed
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Answer/ Responsible/
Choice/
Ref. Check Item Action
Prompt Comment Reference
Has the recipient been supplied with the
estimated weight of the shipment and
(O)
confirmed they have sufficient resources to
safely unload the shipment
Has confirmation of the booking of the
(P) shipment been conducted by the Shipping Booking date
Administrator
What are the details to be specified on
(Q)
despatch request note (DRN)
Has return transport been arranged for the Type and
(R)
Transportation Escort details
Has accommodation been arranged for Dates and
(S)
Transportation Escort locations
4) Dimensions
Internal
Weight
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Answer/ Responsible/
Choice/
Ref. Check Item Action
Prompt Comment Reference
Estimated total weight of load (container +
(K) Kg
MGSE + product)
Estimated total weight of shipment (container
(L) Kg
+ MGSE + product + transport vehicle)
External
Road
mm (with
configuration:
(Q) Estimated trailer bed height shipment
loaded and air Mini:
suspension Maxi:
active)
Estimated transport height (container height
[minus wheels] + trailer height), length (cab +
(R)
trailer or if greater, cab + container) and mm
width of shipment
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Answer/ Responsible/
Choice/
Ref. Check Item Action
Prompt Comment Reference
Who was
Has the container provider been informed of
(A) informed?
minimum internal dimensions required
Date
Confirmation
Container provider acknowledged request, date, delivery
confirmed delivery date, identified internal date,
(B)
and external dimensions and configuration of dimensions
container and
configuration
Name and
Who will physically check MGSE prior to use contact
and when (ensuring all equipment is in details
(E)
calibration and fit for use, using photographic
evidence) Results of the
checking
6) Documents
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Answer/ Responsible/
Choice/
Ref. Check Item Action
Prompt Comment Reference
7) Licences/Permits
8) Quality
Who owns it
Does the item have a requirement for a shock
(A) and where is
log recorder
it
Who will set the shock log recorder. If already Name and
(B) set, what evidence is presented to the SRR to contact
confirm this details
Who
Has the FMEA/risk assessment been
conducted it
(C) completed and will any high scores be present
and identify
at shipment (please identify)
high scores
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Answer/ Responsible/
Choice/
Ref. Check Item Action
Prompt Comment Reference
9) Haulier
Haulier:
(A) Haulier and driver name
Driver:
Compliance
matrix ref.
Have special transport requirements been Who
(B)
confirmed by haulier received
them and
when
Who
Is route/Movement Plan available from the received it
(C)
haulier and date of
issue
Have all potential restrictions on the
Who
proposed route been acknowledged and
(D) received
remediated by the haulier? Are they
confirmation
identified in his Movement Plan?
Who
received
Has the haulier confirmed the maximum them and
(E)
height, width and length restrictions what are the
measurement
s (mm)
Who
Has haulier checked weather report and is he received
(F) confident there is minimal risk to travel (high confirmation,
winds etc.) where is it
stored
Has it been confirmed by the haulier that the Who
(G) generator will be checked by him regularly received
during transport confirmation
Has the accident and emergency plan been Has it been
(H) agreed between the Flight Hardware Escort issued to the
and haulier SRR
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Container Class:
Container
Description
Class
A Containers for spacecraft or major modules
B Containers for major sub-assemblies
C Containers for ultra clean equipment
D Containers for electronic units and small mechanisms
E Containers for non-flight equipment including GSE and tooling
F This covers any containers made/built by despatch department
Additional Notes:
Shipping List
Net Gross
Length Width Height Value
Item Description weight Weight
(cm) (cm) (cm) (€)
(kg) (kg)
Total: 0 0
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Annex D (informative)
Example of a "Packing, shipping,
transportation and delivery checklist"
Shock detectors
Specific monitoring
Dimensions
Weight
Labelling for handling and
Container marking
Constraint for Carrier
Constraint of dimensions/
weight
Constraints of monitoring
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Driver / approved
Escort needed?
Shipping documents
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Annex E (informative)
Deliverable per Review List
Table E-1 presents the reviews at which the different issues of the Storage Plan
are expected.
Review
Document
DRD Ref.
Title
MDR PRR SRR PDR CDR QR AR ORR FRR LRR CRR ELR
ECSS-Q-ST-20-
Storage 08C
P P C F F
Plan Annex A
(see note)
52
ECSS-Q-ST-20-08C DIR1
17 October 2013
Bibliography
53