QCTraining Material PDF
QCTraining Material PDF
QCTraining Material PDF
for
AIDC, S.A.
Module
Quality Circle
Quality Circle
Index
Sl. Page
Chapter and Content
No. No.
1. Chapter 1 – An Introduction to Quality Circle ¼DokfyVh lfdZy & ,d laf{kIr ifjp;½ 5-31
3. Chapter 3 – Successful Operation of Quality Circle ¼DokfyVh lfdZy dk lQy lapkyu½ 57-73
a) General Guidelines for Q.C. Operation ¼DokfyVh lfdZy lapkyu gsrq fn'kk funs'Z k½ 59-60
c) Matrix of problem solving steps vs tools ¼leL;k lek/kku ,oa VwYl eSVhª Dl½ 62
CHAPTER 1
Q.C. Definition
Role of Top Management
Role of Co-ordinator
Role of Facilitator
Role of Leader
Role of Members
DokfyVh lfdZy igys Lrj ds deZpkfj;ksa dk ,d NksVk lewg gS] ftlds lnL; vius dk;Z]
mRikn vkSj lsokvksa dh xq.koÙkk dk fu;a=.k djrs gq, mlesa yxkrkj lq/kkj ykrs gSaA
;g NksVs lewg %
Lok;Ùk :i ls dk;Z djrs gSa] xq.koÙkk fu;a=.k ds flðkUr vkSj rduhdksa rFkk lq/kkj ds fy,
vU; rduhdksa dk mi;ksx djrs gSa] lnL;ksa dh jpukRed {kerk dks fu[kkj dj vkRe fodkl
vkSj ijLij fodkl dks c<+kok nsrs gSaA
lnL;ksa dh {kerkvksa dks c<+kok nsuk] lnL;ksa }kjk dk;Z djus esa igy djuk] dk;Z{ks= dks vf/kd
[kq'kgky] lfØ; vkSj larks"ktud cukuk] xzkgdksa esa larks"k c<+kuk vkSj lkekftd ;ksxnku nsukA
DokfyVh lfdZy ds dk;Zyki ds fodkl esa ;ksxnku nsA DokfyVh lfdZy ds dk;ksZ dks deZpkfj;ksa
ds fodkl vkSj dk;Z {ks= dks lfØ; cukus ds ek/;e dk çeq[k vax ekusa vkSj çcU/kd Lo;a
daiuh Lrj ij fodkl ds fy, lEiw.kZ xq.koÙkk çcU/ku ¼Vh-D;w-,e-½ tSls dk;Z djsaA lHkh
deZpkfj;ksa ds ekuoh; i{k dk vknj djrs gq, lHkh dh lgHkkfxrk ds fy, ekxZn'kZu djsa vkSj
mls leFkZu nsaA
ekuoh; {kerkvksa dks iwjh rjg fu[kkjdj vUrr% vlhfer laHkkoukvksa dks mn~?kkfVr djuk ekuoh;
i{k dk vknj djrs gq, dk;Z{ks=ksa dks [kq'kgky] lfØ; vkSj larks"kçn cukuk laLFkk dh çxfr vkSj
fodkl esa ;ksxnku nsukA
A Quality Circle is a small group consisting of first-line employees who continually control
and improve the Quality of their work, products and services.
Operate autonomously, utilize Quality Control concepts and techniques and other
improvement tools, tap members creativity and promote self and mutual development.
Develop member’s capabilities and achieve self-actualisation, make the workplace more
pleasant, vital and satisfying, improve customer satisfaction and contribute to society.
Executives and managers ensure that Quality Circle activities contribute to improving the
health of the enterprise by:
Fully reveal human capabilities and eventually draw out infinite possibilities. Respect
humanity and build a pleasant, vital and satisfying workplace and Contribute to the
improvement and development of the enterprise.
8. Serving on a Quality improvement team. 8- xq.koÙkk lq/kkj Vhe ds lkFk dk;Z djukA
9. Build positive working relationship with 9- dk;Zcy vkSj etwnj la?kksa dh chp dk;ksZ dks lEiUu
the work force and trade union. djus ds fy, ldkjkRed lEcU/k LFkkfir fd, tk;as
Remove barriers.
vkSj lHkh ck/kkvksa dks nwj fd;k tk;A
10. Provide sufficient budget support for
10- lrr tkjh çf'k{k.k dk;ZØeksa rFkk ubZ iðfr;ksa ds
ongoing training activities and for
wimplementation of new methods.
dk;kZUo;u ds fy, i;kZIr ctV çnku fd;k tk;A
11. Redesign organisation’s motivation and 11- DokfyVh lfdZy ds ek/;e ls fujUrj lq/kkj vkSj nh?kkZof/k
reward systems to generate y{;ksa ds fy, çfrcðrk dks dk;e j[kus ds fy, ,oa
employees’ continued commitment to deZpkfj;ksa dks çsfjr djus ds fy, migkj&O;oLFkk rFkk
long term goals of continuous
laLFkk dh çsj.kk iðfr;ksa dks le;≤ ij cnyk tk;A
improvement.
• Give support to Quality Circle activities • DokfyVh lfdZy xfrfof/k;ksa dks vkidk leFkZu nks
and be prepared to lead them when
vkSj vko';drk iM+us ij mldk usr`Ro djksA
needed. Your backing must be based
on your true understanding of the vkids leFkZu dk vk/kkj DokfyVh lfdZy dh
fundamentals of Quality Circle activities xfrfof/k;ksa dh ekSfyd vkSj lgh le> rFkk vkids
as well as of actual conditions within laxBu dh okLrfod fLFkfr;ksa dh tkudkjh gksuk
your organisation. To know Quality
pkfg,A DokfyVh lfdZy dks tkuus ds fy, vkidh
Circle, you must attend Quality
Circles conferneces and other related daiuh esa vkSj ckgj Hkh DokfyVh lfdZy ds
meetings both within and outside your lEesyuksa rFkk vU; lacaf/kr cSBdksa esa Hkkx yksA
own company. Learn from the nwljh daifu;ksa] fMohtuksa] foHkkxks dh xfrfof/k;ksa
activities of other companies,
ls lh[kksA
Divisions, Departments.
• Remember that Quality Circle activities • ;kn j[kks fd DokfyVh lfdZy dh xfrfof/k;k¡ LoSfPNd
are voluntary activities. Do not voice
gksrh gSA mlesa gLr{ksi dj viuk vfHker er nks vkSj
your opinion to interface, and let the
activities move at their own pace. Trust dk;Zdykiksa dks viuh xfr ls pyus nksA tks yksx rqEgkjs
the people who are working for you. fy, dk;Z djrs gS] mu ij fo'okl djksA bl /kkj.kk ls
Proceed with the notion that man is by
nature good. vkxs c<+ksa fd vkneh LoHkko ls vPNk gSA
• DokfyVh lfdZy xfrfof/k;ksa dk vk;kstu ekuork ds
• Quality Circle activities are conducted
because of respect for humanity. They çfr lEeku ds dkj.k fd;k tkrk gSA muds y{;ksa esa
have as their goals enhancement of yksxksa dh ;ksX;rkvks dks c<+kok nsuk Hkh gksrk gSa bl dkj.k
people’s abilities. This will, in turn, help
the individuals involved, the divisions, Øe'k% blls dk;Zjr O;fDr;ksa] çHkkxksa vkSj daiuh dks
and the company. Quality Circle can ykHk feyrk gSA DokfyVh lfdZy dsoy daiuh ds ykHk
never be conducted just for benefit of
the company. ds fy, gh dHkh Hkh ugha vk;ksftr dh tk ldrh gSA
• tcrd dk;ZLFky dk vfLrRo gS] DokfyVh lfdZy dh
• As long as there is a workplace, Quality
Circle activities must be continued. xfrfof/k;k¡ pyrh jguh pkfg,A ;s dksbZ {kf.kd Hkkoqdrk
They are not a fad for this particular ;k lud ugha gSA
moment.
• DokfyVh lfdZy dk lEkFkZu 'kCnksa ls
• Show your support for Quality ugha dk;Z ls nsuk pkfg,A mudh lgk;rk
Circles not by words but by action.
djks&tc os y{; fu/kkZfjr dj jgs gks tc os mudh
Help them when they are establishing
their goals, when they are setting up laxBukRed lajpuk,a cuk jgs gks ¼tSls fd] uk;dksa vkSj
their organisational structures (for QSflfyVsVjksa dh cSBdksa dh lkfj.kh cuk jgs gks½ tc os
example, scheduling meetings for
leaders and promoters), when they are 'kS{kf.kd ;kstuk,a cuk jg gksa tc os DokfyVh laxksf"V;ksa
organising Quality seminars or ;k lEesyuksa dk vk;kstu dj jgs gksa ¼mudks Hkst jgs
conferences (within their divisions, etc.),
and when they are sending people gksA mUgsa fuf'pr vkSj Bksl ;kstuk cukus esa vkSj mlds
outside the company. Help them to dk;kZoU; esa lgk;rk djks½
establish guide, concrete plans and
help them in their implementation. • DokfyVh lfdZyks dks eghus esa de ls de
nks ckj vkSj lkekU;r % lIrkg esa ,d ckj
• Quality Circle must meet at least cSBd cqykuk pkfg,A eghus essa ,d ckj
twice a month, and preferably once a
week. A circle that meets only once a cSBd cqykus ls lfdZy lks tkrk gSA vkids
month is a sleeping circle. Some of dqN dkexkj cSBdksa ds fy, ckj&ckj cqykuk pkgrs gksaxAs
your workers may want to have more
frequent meetings. If you are their ;kfn vki muds i;Zo{s kd gS rks ,slk er dgks fd vHkh ge
supervisor, do not say, “we are too busy cgqr O;Lr gSa] bl lIrkg cSBd er cqykvksA dk;ZLFky
now, don’t have a meeting this week.”
The busier the workplace, the more ftruk O;Lr jgsxk] DokfyVh lfdZy dh cSBd cqykuk
appropriate it is to have a Quality Circle mruk gh vklku gksxkA ml lfdZy dks ;g irk yxkuk
meeting. That circle must investigate
the reason why everyone must work so
pkfg, fd dSls lHkh l[r esgur dj ldrs gSA blds
hard. A fundamental solution is needed. ekSfyd lek/kku dh vko';drk gksrh gSA
Listening: It is to understand peoples’ lquuk% blls dk;Z esa yksxks dh leL;kvksa dks le> dj
problems in work and removing the dfBukbZ ;k ck/kk dks nwj fd;k tk ldrk gSA /;ku nsus dk
hurdles and irritants. There is no
substitute for caring. Caring is one of the dksbZ fodYi ugha gksrk gSA /;ku nsdj ijokg djus ls cgqr
greatest motivators and bindings force, çksRlkgu feyrk gS vkSj esytksy lqn<` + gksrk gS vkSj ;g
be if work life, domestic life or in society.
dk;Zthou esa gh ugha ?kjsyw thou vkSj lekt esa Hkh gksrk gSA
Teaching: When one teachers his v/;kiu% tc dksbZ O;fDr f'k{kk nsrk gS rks og u dsoy
people, it is not only transmitting
knowledge and values but also Kku vkSj ewY;ksa dks lEçsf"kr djrk gS cfYd v/;kidksa esa
reinforcing them within the teacher and mls lqn`<+ cukrk gS vkSj yksxksa esa ewY;ksa dh vksj çfrcðrk
enhancing one’s commitment to the c<+krk gSA
values.
çorZu % yksxks dks dsoy f'k{kk nsdj viuk çcU/k dj
Facilitating: Merely teaching and leaving ysus ds fy, NksM+ nsus ls ifj.kke ugha feyrs gSaA çcU/ku ds
people to fend for themselves will not
help to bring result. Management people yksxksa dks çnk;d cukuk pkfg, vkSj yksxksa us tks dqN
should be “enablers”, help people to put lh[kk mlds vkpj.k ds fy, mUgsa yxkrkj lgk;rk]
into practice what is learnt by constant
assistance, guidance and support. ekxZn'kZu vkSj leFkZu çnku djuk pkfg,A
bl çdkj] 'kh"kZ çcU/ku dk usr`Ro fupys Lrj rd çsj.kk
Thus, it is the leadership from the top
management that can provide inspiration vkSj çksRlkgu çnku djuk gS vkSj dk;Zdykiksa esa fLFkjrk
and motivation down the line below and rFkk lrr çpkyu ls DokfyVh lfdZyksa dks dk;e j[k
sustain the activities, providing stability ldrk gSA
for continued operation.
la;kstd dh Hkwfedk
ROLE OF CO-ORDINATOR
(Quality Coordiantor/ Business ¼DokfyVh dksvkWfMZusVj@fctusl ,DlhysUl
Excellence Facilitator in Tata Steel) QSflfyVsVj & VkVk LVhy½
Coordinator – Definition la;kstd ;k dksvkWfMZusVj & ifjHkk"kk
As the name implies, coordinator carries
out coordination work. He is the link
tSlk fd uke gS la;kstd fd Hkwfedk la;kstu djuk gSA
between steering committee, the og lapkyu lfefr] çorZdks vksj DokfyVh lfdZy
facilitators and Quality Circle Leaders.
uk;dks ds chp dh dM+h gksrk gSA mldh dbZ
His responsibilities are many.
ftEesnkfj;k¡ gSA
What are the responsibilities of a
coordinator? la;kstd dh D;k ftEesnkfj;k¡ gS \
• To register Quality Circles in the • laxBu dh bdkbZ ;k çHkkx esa DokfyVh lfdZyksa dks
unit/ division and serve as a store iathÑr djuk RkFkk DokfyVh lfdZyksa dh lqpukvksa
house of information of QCs the
plant/ organisation. dks IykaV@QSDVjh ;k laxBu esa çlkfjr djukA
• To have liaison with the facilitators for • çorZdksa ls lEidZ cuk, j[kuk] ;g lqfuf'pr
ensuring regularity of Circle meetings, djus ds fy, fd lfdZy dh cSBdsa] e/;kfof/k
midterm presentations etc.
çLrqfr;k¡ vkfn fu;fer gks jgh gSaA
• Arrange facilities for Quality Circle • DokfyVh lfdZy dh cSBdksa ds fy, lqfo/kkvksa dh
meetings.
O;oLFkk djukA
• Organise management presentations • DokfyVh lfdZyksa ds dsl&v/;;uksa dh çcU/ku ds
and case study presentation of QCs
outside the company and also to the lkeus çLrqfr vkSj daiuh ds ckgj çLrqfr dh
Steering Committee. O;oLFkk djukA
• Monitor meetings of Quality Circles • DokfyVh lfdZy dh cSBdksa dk çcks/ku ¼ekWuhVj½
regularly and suggest corrective
actions needed.
djukA
• DokfyVh lfdZy xfrfof/k;ksa ij vU; la?kBuksa ls
• Liaison with outside organisations on
Quality Circle activities. lEidZ ¼yk;tsu½ j[kukA
• To prepare training material for • çf'k{k.k foHkkx ds lg;ksx ls uk;dksa vkSj çorZdksa
Leader / Facilitators in association ds fy, çf'k{k.k lkexzh rS;kj djuk vkSj mls
with training department and
constantly update them.
ges'kk v|ru ¼viVwMsV½ j[kukA
• DokfyVh lfdZy dh vo/kkj.kk dks ;kstukcð
• To expose all employees at grass
roots and different levels of rjhds ls fupys Lrj ls ysdj fofHkUu Lrjksa ds
executives to the concept of Quality vf/k'kkfl;ksa rd lHkh deZpkfj;ksa dks ifjfpr
Circles in a planned manner.
djkukA
• To publish periodicals, pamphlets etc.,
• DokfyVh lfdZy ds çpkj ds fy, i=k&if=kdk,W
for the promotion of Quality Circles.
gLri=k ¼ikEQysV~l½ vkfn çdkf'kr djukA
• Develop the skills and abilities of the • Vhe ds lnL;ksa esa dkS'ky vkSj ;ksX;rkvksa]
team members, particularly fo'ks"kdj usr`Ro ds xq.kksa dks fodflr djukA
leadership Quality
• lfdZy vkSj laLFkk dh chp lEidZ LFkkfir
• Act as liaison between circle and the
organisation djukA
Communication is transmittal of a laçs"k.k fdlh lans'k ;k n`f"Vdks.k dks lapkfjr djuk gSA
message or view point. It can be oral or ;g fyf[kr ;k ekSf[kd gks ldrk gSA DokfyVh lfdZyksa
written. In Quality Circles, oral
communication is more – in meetings, esa] ekSf[kd laçs"k.k cSBdksa esa] ppkZvksa vkfn esa vf/kd gksrk
discussions etc. More than what is said, gSA ifj.kkeska dh çkfIr ds fy, D;k dgk x;k gS ls vf/kd
how it is said, or presented becomes
dSls dgk x;k ;k çLrqr fd;k x;k gS] egRoiw.kZ gksrk gSA
important to get results. Hence in the
management of Quality Circles, blhfy, DokfyVh lfdZy ds çcU/ku esa] DokfyVh
Facilitator’s communication abilities lfdZyksa ds csgrj dk;Zfu"iknu ds fy, çorZd dh
play a vital role in encouraging Quality
Circles for better performance. laçs"k.kh;rk dh çeq[k Hkwfedk gksrh gSA
DokfyVh lfdZy ds lnL; fofo/k i`"BHkweh ls vkrs gS vkSj
Quality members come from diverse
backgrounds and they should all be mUgsa vius n`f"Vdks.k dks vfHkO;Dr djus ds fy,
encouraged to express their view point. çksRlkfgr djuk pkfg,A DokfyVh lfdZyksa dks muds
Specific feedback given to the QCs with dk;Z ds lanHkZ esa vko';d QhMcSd nsus ls y{; dh çkfIr
respect to their tasks would help them
to move towards goals. gksrh gSA
A facilitator should have faith in the çorZd dks lEiw.kZ xq.koÙkk fu;a=k.k@lEiw.kZ xq.koÙkk
TQC/TQM and particularly in Quality çcU/ku ¼Vh D;w lh@Vh D;w ,e½ esa fu"Bk gksuh pkfg,]
Circle movement and in the philosophy
associated with that.
fo'ks"kdj DokfyVh lfdZy vfHk;ku esa vkSj mlls lEcð
n'kZu esaA
Demonstration is visibility to others of
actions and practices. As such, vU; yksxksa dks tks dk;Zdyki vkSj vkpj.k fn[kkbZ nsrs
facilitator’s faith in Quality Circles gSa] ogh funsZ'ku gSA vr% DokfyVh lfdZyksa esa çorZdks dh
should be reflected in the actions.
Quality Circle members and more
fu"Vk muds dk;ksZ esa çfrfcafcr gksrh gSA DokfyVh
particularly leaders, watch the actions lfdZy ds lnL;] fo'ks"kdj uk;d ijke'kZ] ekxZn'kZu
of the facilitator for advice, guidance vkSj çksRlkgu ds fy, çorZd dh vksj ns[krs gSA
and inspiration.
DokfyVh lfdZyksa dh lgk;rk ds fy, çorZd dh
Evidence of concern and demonstration of fnypLih vkSj funsZ'ku dk l{; bl ckr ls feyrk gS fd
action for helping Quality Circles are seen
in speed with which facilitator attends to
çorZd lfdZyksa dh leL;kvksa ds çfr fdl xfr ls dke
problems of circles, facilities for holding djrk gS] cSBdksa ds vk;kstu esa çcU/ku çLrqfr dh O;oLFkk
meetings, arranging management esa] fdruh QqrhZ fn[kkrk gS rFkk DokfyVh lfdZy dh
presentation, motivating members and
others in participation etc. çfr;ksfxrkvksa esa Hkkx ysus ds fy, lnL;ksa dks vkSj vU;
yksxksa dks fdruk&çksRlkfgr djrk gSA
The blocks of effective team work are: çHkkoh Vhe&dk;Z ds [kaM gS%
Unless group members develop tc rd lewg ds lnL;ksa dk O;fDrxr fodkl ugha gksrk
themselves, contributions from them on a
continuous basis cannot be expected.
muls lrr vk/kkj ij ;ksxnku dh vis{kk ugha dh tk
ldrhA
7) Establishing sound Relationship
7½ e/kqj lEcU/k cukuk
As there may be may QCs in an
organisation, sound relationship with fdlh laLFkk esa ,d ls vf/kd DokfyVh lfdZy gksrh gSA
other QCs will help to achieve
organisational goals. bu DokfyVh lfdZyksa ds vkilh laaca/k e/kqj gksrs
laLFkkxr y{; dh çkfIr esa lgk;rk feyrh gSA
8) Leadership
8½ usr`Ro
The group,s morale and effectiveness
depend on the Quality of leadership. lewg dk eukscy vkSj çHkko usr`Ro ds Lrj ij fuHkZj
Trust, cooperation adherence to high djrk gSA fo'okl] lg;ksx] mPp ekunaMks ls lEcðrk]
standards, responsiveness are some of
the important leadership qualities. çHkkouh;rk vkfn usr`Ro ds dqN egRoiw.kZ xw.k gSA
Looking back and looking ahead through ;kstukvksa vkSj y{;ksa esa la'kks/ku ds ek/;e ls ihNs ns[kuk
revising of plans and goals is yet another vkSj vkxs dh lkspuk Vhe dk;Z dk ,d vkSj vfuok;Z va'k gSA
essential part of team work.
çorZd dks bu 9 rRoksa dk ikyu djuk
A facilitator must foster the above 9
elements pkfg,A
3. Listen : All communication is two 3- lquks % lHkh laçs"k.k nksuksa vksj ls gksrs gSa /;ku ls
ways, be an attentive and active vkSj lfØ; gksdj lquksA fdlh O;fDr dk n`f"Vdks.k
lisener. A peron’s view cannot be
understood in isolation alone one’s vyx&Fkyx djds ugha tkuk tk ldrk] mldh
emotions, feelings, beliefs, values Hkkouk,¡] fopkj] fo'okl vkSj ewY;ksa dks Hkh le>uk
have to be understood.
pkfg,A
4. Control : Control your desire to pas 4- fu;a=k.k j[kks % tc rd nwljs O;fDr dh ckr
judgement before you understand
empathically what the other person iwjh rjg le> ugha ikrs] dksbZ Hkh fu.kZ; ysus esa
says. fu;a=k.k j[kksaA
5. Question : Check whether the other 5- ç'u djks % irk djks fd tks vki dguk pkgrs
person has understood, what you gS og nwljk O;fDr le> x;k gSA
wanted to convey.
6- le>ks % ;g tkuus dk ç;kl djks fd nwljs
6. Understand : Try to know the other
person’s point of view and how he O;fDr dk n`f"Vdks.k D;k gS vkSj og fLFkfr dks fdl
sees the situation. rjg vkadrk gSA
3. Stimulate the thinking of the group 3- lewg dh lksp dks nks&rhu xaHkhj vuqHkoksa ls
through two or three critical
çsfjr djksA
observation.
• fu"Bkoku
Unlike in any other concept or form of NksVs dk;Zdkjh lewg dh fdlh vU; ladYiuk ;k :i
small group working, the leadership in
Quality Circle is rotatable. Today’s ls fHkUUk] DokfyVh lfdZy esa usr`Ro vorZuh; gksrk gSA
Members would be tomorrow’s Leaders. vkt ds lnL; dy uk;d gksaxsA vr% ;g t:jh gS fd
Therefore, it is essential that each
member involves and develops
çR;sd lnL; Hkfo"; esa usr`Ro laHkkyus ds fy, vius
himself/herself to take up leadership role vkidks fodflr djuk pkfg,A DokfyVh lfdZy ds
at a later date. As a Quality Circle lnL; ds ukrs mls pkfg,A
member he or she should:
& ;g le>kuk fd D;ksa DokfyVh lfdZy lewg cuk;k
– Understand why Quality Circle is
formed and why one is a member x;k vkSj D;ksa dksbZ mldk lnL; curk gSA
– Attend Quality Circle meetings & fd DokfyVh lfdZy dh cSBdksa esa fu;fer :i ls
regularly mifLFkfr jgukA
– Cooperate with the leader and perform
roles assigned to him/her efficiently
& fd uk;d dks lg;ksx nsa vkSj mUgsa lkSaih xbZ Hkwfedk
dk çoh.krk ls fuokZg djsaA
– Respect other members and cooperate
with them
Making Quality meetings successful DokfyVh lfdZy cSBd dks lQy cukuk
(i) Attend meetings on time and do not (i) le; ij cSBd esa mifLFkr jgksA fdlh vU; }kjk
wait for some one else to remind
you. ;kn fnykus rd çfr{kk u djsaA
(ii) Always go prepared for the (ii) ges'kk cSBd esa rS;kjh ls tkvksA
meeting.
(iii) Adhere to group norms and
(iii) lewg ds fu;eksa vkSj vuq'kklu dk ikyu djksA
discipline.
(iv) cSBd esa lfØ; :i ls Hkkx yksA
(iv) Actively participate in the meetings
(v) ,d ckj loZlEefr ls fu.kZ; fy;k x;k rks
(v) Once a consensus decision is
taken, respect it and commit mldk vknj djks ,oa vius vkidks mlls
yourself to it. çfrcð djksA
(vi) When an action plan is drawn up,
take up the role assigned seriously. (vi) tc dk;Z ;kstuk cu tk, rks lkaSih xbZ Hkwfedk
dk xEHkhjrk ls fuokZg djksA
The happiness that one can derive
through QCs DokfyVh lfdZy ls çkIr gksus okyh
(i) Happiness in being self-confident. [kq'kh
(ii) Happiness in discovering one’s
abilities.
(i) vkRefo'okl ls çkIr [kq'kh
(ii) ;ksX;rk dks <wa< fudkyus dh [kq'kh
(iii) Happiness in realising one’s self-
worth.
(iii) Lokeku ds vglkl dh [kq'kh
(iv) Happiness in continuous learning
and development (self and mutual (iv) yxkrkj KkuktZu vkSj fodkl ¼Lor% rFkk
learning). ijLij KkuktZu½ dh [kq'kh
(v) Happiness in belonging to a group (v) lewg ls tqM+us vkSj lkFk esa dk;Z djus dh
and working together.
[kq'kh
(vi) Happiness in being recognised.
(vi) ekU;rk ikus dh [kq'kh
(vii) Happiness in being treated with
respect by the top and senior (vii) 'kh"kZ vkSj ofj"B çcU/ku ds O;fDr;ksa ls vknj
management people.
ikus dh [kq'kh
(viii) Happiness in realising that you are
contributing in your own way to the (viii) bl crk ds vglkl ls [kq'kh fd vki
qualitative improvement of your viusrjg ls vkids laxBu] lekt vkSj varr%
organisation, society and the
national at large. ns'k dh xq.koÙkk ds lq/kkj esa ;ksxnku ns jgs gSaA
(ix) Happiness in truly serving through (ix) viuh ;ksXrkvksa ds vuqlkj lPph lsok djus es
one’s abilities. [kq'kh
Quality Circle and its value DokfyVh lfdZy vkSj mldk egRo
What people want in life generally as lkekU;r % yksx thou esa tks pkgrs gS mu ekuo ewY;ksa
“Human values” are described in the circle
below. dks uhps o`Ùk esa n'kkZ;k x;k gS %
1- O;fDrxr /;ku
1. Personal attention
2- vknj
2. Respect
3. Knowledge 8 1 3- Kku
4. Skill 7 2 4- dkS'ky
Human
5. Decision making power Value Goals
ekuo ewY;
3
5- fu.kZ; ysus dh 'kfDr
6. Well-being-physical & mental 6
Leader/Deputy Leader-Definition
uk;dksa dh Hkwfedk
Leader is a person chosen by the
uk;d@miuk;d ¼yhMj&fMIVhyhMj½
members of the circle on consensus.
uk;d dks viuh Hkwfedk çHkko'kkyh <ax ls fuHkkus ds fy;s]
His is the most important function in a usr`Ro ds fy, rFkk usr`Ro ds xq.k vkSj dkS'ky dks fodflr
Quality Circle. For a leader to play an
effective role, he should be given the
djus ds fy;s visf{kr f'k{k.k vkSj çf'k{k.k nsuk pkfg,A pawfd
requisite education and training to lead DokfyVh lfdZy dh vo/kkj.kk fdlh Hkh laLFkk esa lcls
and to develop leadership qualities and
fupys Lrj ij O;kogkfjd çcU/ku gS] vr% mUgs bl ifjçs{;
skills. Since Quality Circle conceptually is
also ‘applied management’ at grass root esa vko';d çf'k{k.k fn;k tkuk pkfg,A
level, they are to be given training on all
those aspects. çorZdks ds vfrfjDr DokfyVh lfdZy dh lQyrk bl ckr
ij fuHkZj djrh gS fd uk;d fdruh dq'kyrk ls lewg dk
Aside from the facilitators, the success of
the Quality Circle will depend upon how usr`Ro djrk gSA
well the leader leads the group.
In some organisation a foreman is
dqN laLFkkvksa esa QksjeSu dks çcU/ku
considered a part of management then dk va'k ekuk tkrk gS rc D;k fd;k
what to do?
tk; \
In that case, it would be better to exclude
him from the Quality Circle. rc mls DokfyVh lfdZy NksM+ nsuk gh csgrj gksxkA
There are some organisations with the dqN laLFkkvksa esa vf/k'kklh@dk;Zikyd]
combination of executive, foreman and
other rank and file as members, is it QksjeSu vkSj vU; inksa ds feys tqys O;fDr
worng? lnL; gksrs gSaA D;k ;g lgh ugha gS \
For Quality Circle members’ independence DokfyVh lfdZy ds lnL;ksa dh Lora=krk vkSj fodkl ds
and development, it is always preferable to
fy, ges'kk ;g csgrj gksxk fd vf/k'kklh@dk;Zikydksa dks
exclude executives. Otherwise, Quality
Circle members will always be under their 'kkfey ugha fd;k tk;A vU;Fkk] DokfyVh lfdZy lnL;
shadow and dependent on them. Initiative ges'kk muds lk;s esa muij fuHkZj jgsx a As lnL;ksa dk fodkl
and development of members are likely to
be stunted. But, assistance and guidance vkSj mudh igy esa :dkoV dh lEHkkouk gksrh gSA ysfdu
can be sought from the executives tc dHkh vko';d gks vf/k'kklh@dk;Zikyd ls ekxZn'kZu
whenever needed. That is how Quality
Circle function is nurtured with the help of a vkSj lg;ksx ekaxk tk ldrk gSA bl rjg çorZd dh
Facilitator. lgk;rk ls DokfyVh lfdZy ds dk;Z lEiUu gksrs gSA
How does one become a Quality Circle dksbZ dSls DokfyVh lfdZy dk uk;d
leader?
curk gS \
He is chosen on consensus by the group,
whose members have come voluntarily to og lewg }kjk loZlEekfr ls pquk tkrk gS] ftlds lnL;ksa
form the group. us LosPNk ls lewg cuk;k gSaA
Who can become a leader? dkSu uk;d cu ldrk gS \
• A Quality Circle is a small group
formed at the grass root level.
• DokfyVh lfdZy lcls fupys Lrj ij cuk;k x;k
Therefore, it does not include an ,d NksVk lewg gksrk gSA blesa dk;Zikyd]
executive, an officer or any one of vf/kdkjh ;k ml dSMjokyk dksbZ ugha gksrk gSA
that cadre.
• dksbZ Hkh] QksjeSu ;k lgk;d QksjeSu ;k DokfyVh
• Any one, even a foreman or assistant
foreman or a member of the Quality (a lfdzZy dk lnL; ¼tks vf/kdkjh u gks½ dks uk;d
non officer) can be chosen a leader. pquk tk ldrk gSA ysfdu mldk pquko ges'kk
But, it should always be a consensus
choice. loZlEefr ls gksuk pkfg,A
• However, the following questions could • bl ckjs esa dqN yksx fuEu ç'u iwN ldrs gSA
be asked by some. D;k ges'kk laLFkk }kjk çnku fd, x,
Should it be always through education f'k{k.k vkSj çf'k{k.k ls gh dksbZ bu
and training provided by the xq.kksa dks viuk ldrk gS ;k fodflr
organisation that one develops or
acquires these qualities? dj ldrk gSa \
No, not necessarily. Basically ugha] vko';d ugha] ewyr% çcU/ku dks ;g çf'k{k.k çnku
management have to provide these djuk pkfg,A ysfdu dksbZ Hkh v/;;u }kjk vkSj viuh
trainings. But one can learn through study
and one’s own initiatives. Experience is igy ls lh[k ldrk gSA vuqHko ,d mÙke f'k{kd gSA
yet another best teacher. Quality Circle DokfyVh lfdZy Hkh ,sls volj çnku djrh gSA
itself provides such an opportunity
How does one broadly develop through DokfyVh lfdZy ls dSls O;kid
QCs?
fodkl fd;k tk ldrk gS \
In QCs:
D;w lh ¼;ksa½ esa%
• The group provides stimulus for
learning through pooling knowledge • Kku vkSj cqfð ds ,dhdj.k ls lewg lh[kus ds
and wisdom.
fy, çksRlkfgr djrk gSA
• Self-development and mutual
• fopkjksa vkSj vuqHkoksa ds vknku&çnku ls vkRe
development takes place through
exchange of ideas and experiences. fodkl vkSj ijLij fodkl gksrk gSA
• In solving problems “on the job • ßdke ij çf'k{k.kÞ ds lkFk leL;kvksa dk fuokj.k
training” is taking place. gksrk gSA
Within the small group activity people NksVs&lewg ds dk;Zdykiksa ls yksx
learn to :
lh[krs gS%
• Listen to others’ view points
• nwljksa ds fopkjksa dks lwuuk
• Understand the other person
• vU; O;fDr dks le>uk
• Accommodate other’s opinions/view
points • nwljksa ds fopkjksa@vfHkerksa dks lek;ksftr djukA
How does a leader begin his/her DokfyVh lfdZy dk;Z dks uk;d dSls
Quality function?
çkajHk djrk gS \
He/She should ask the following
questions and be clear himself/herself uk;d fuEufyf[kr ç'u iwNs vkSj igys ogh mÙkj nsA
first.
i) lewg D;k ifj.kke çkIr djuk pkgrk gS \
i) What is the result the group wants to
achieve? ii) ml ifj.kke dh vko';drk D;ksa gS \
ii) Why that result is needed? iii) ;g mÙke <ax ls dSls çkIr fd;k tk ldrk gSa \
iii) How can it be best achieved?
iv) bls dc rd çkIr fd;k tkuk pkfg, \
iv) When is to be achieved?
v) ifj.kke çkIr fd, x, gSa dgus dk D;k ekinaM
v) What is the measure to tell that the gksuk pkfg, \
result has been achieved?
Role and Functions of a Quality d½ lkekU; dk;Z uk;d ls vyx] DokfyVh lfdZy ds
Leader uk;d dh Hkwfedk vf/kd dfBu gksrh gSA
a. Unlike a regular work leader, Quality [k½ DokfyVh lfdZy ds dk;Z esa Lokuq'kklu vko';d
leader plays a much difficult role.
gSaA DokfyVh lfdZy uk;d dks cgqr gh vuq'kkflr
b. Quality working needs self- O;fDr gksuk pkfg,A
discipline. A Quality leader should
highly disciplined person. x½ mls fu;fer cSBdsa vk;ksftr djuk pkfg,A
c. He/She should conduct meetings ?k½ lewg dks lkFkZd :i ls dk;Z djus ds fy, uk;d
regularly. dks lewg dh lfØ;rk vkSj vkilh fopkj&fofu;e
d. He/She should have a knowledge of ds vkpj.k dk Kku gksuk pkfg,A
group dynamics and of interactive M-½ mlls vis{kk gksrh gS fd og dk;Z fu"iknu
behaviours for purposeful group
function. djusokyk gks vkSj lkFk gh og lkekftd HkoukRed
ik=k Hkh gksA
e. He/She is expected to be task
oriented and at the same time play a p½ mls viuh Vhe dks y{; dh vksj ys tkuk pkfg,A
socio-emotional part too.
f. He/She is the one who should lead N½ lfdZy ds dk;Zdykuksa dk fjdkMZ j[krk gS
his team towards goals. ¼jftLVj j[krk gS½
g. Maintain records of circle activities. t½ ;kstukcð dk;Z djrk gS vkSj lHkh dks dk;Z nsrk
(maintains a register)
gSA
h. Works to plan and assigns roles.
>½ lHkh dks lfEefyr djds çcU/ku çLrqfr ds fy;s
i. Prepares for management rS;kj djrk gSA
presentation and involves everyone.
k. He/She does not take credit for V½ tc lewg lQyrk çkIr djrk gS rks og Js; ugha
himself/herself but gives credit to
his/her group members when the ysrk gS cfYd og lewg ds lnL;ksa dks bldk Js;
group wins. nsrk gSA
CHAPTER 2
easy.
3 X X X X X X
2 X X X X X X X
1 X X X X X X X X
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
0.93
0.94
Η Reduce opportunities for
error. CHECK SHEET (IN PICTURE)
CHECK SHEET (IN DEFECT IN CHIPS
Η Capture data for analysis, PICTURE)
questions. Transmitter
ELECTRIC
motor Operation
Control Operation
Wiring Age
Instrumentation
e. For each sub cause sub causes identified f. Similar analysis for another sub cause
Bowling Bowling
Not enough seamers in India
Indian pitch do
not help
seamers Very few Pace
academies
Spinners Lack of Tech. To Bad team
Inadequate
unable to face Pacers Selection
pace attack
Bowling in net exploit
without proper
warm up
Fitness problem to few seamers Not enough Main batsmen
Irresponsible
Experience exposed to
Bowling shots
new ball
lacked punch
Defeat in a
Defeat in a
cricket match
cricket
g. Complete analysis for the other sub cause h. Similar analysis for another sub cause
Batting
Not enough practice in Few batsmen
fast wickets having fitness Improper
Lack of foresight problems Captain can not batting
No time to practice by selectors
No basic strategy motivate order
Players No
Lack of Tech. Bad Team do not No time to respected
prepare by
To face Pacers Different Selection contribute
teammate
wickets No Lot of
back home egohassless professional new
strategist batsmen
Politics at consulted
Batsmen lack good regional level Strategy Bad
back foot tech. Opening batters could not captaincy
see the new ball through No batsmen
Lack of concentration
takes lead Lack of Ego
Unsure of his No specialist openers
proff. help Lack of problems
place in team Inability Lack of
Main batsmen vide strategy
Irresponsible Immaturity
shots exposed to No game plan Batsmen
Infighting in new ball to play fast not studied Improper field
the team bowling placement
No proper instructions Others
from Caption Defeat in a
cricket match
POWER CONSUMPTION (KWH) OF POWER CONSUMPTION (KWH) OF REFRIGERATOR Write them as follows
REFRIGERATOR 1.97 2.49 2.29 2.24 2.42 2.16 2.89 1.75 2.24 2.07 Row Xs XL
1.97 2.49 2.29 2.24 2.42 2.16 2.89 1.75 2.24 2.07
2.20 2.52 2.32 2.10 1.98 1.96 2.16 1.94 2.13 2.43
2.20 2.52 2.32 2.10 1.98 1.96 2.16 1.94 2.13 2.43 1 1.75 2.31
2.45 1.76 1.91 2.06 2.04 2.52 2.02 1.95 2.31 2.16
2.45 1.76 1.91 2.06 2.04 2.52 2.02 1.95 2.31 2.16 2. 1.84 2.49
2.00 1.96 2.00 2.29 2.33 2.08 2.23 2.05 1.92 2.25
2.00 1.96 2.00 2.29 2.33 2.08 2.23 2.05 1.92 2.25 3. 1.89 2.23
2.36 1.87 1.95 1.92 2.14 2.08 2.17 2.13 2.08 1.92
2.36 1.87 1.95 1.92 2.14 2.08 2.17 2.13 2.08 1.92 4. 1.74 2.29
2.04 2.00 2.08 1.86 2.34 2.05 2.04 2.16 1.74 1.96 2.04 2.00 2.08 1.86 2.34 2.05 2.04 2.16 1.74 1.96 5. 1.94 2.24
1.83 1.95 2.17 2.02 2.23 2.07 2.08 2.64 2.17 2.02 1.83 1.95 2.17 2.02 2.23 2.07 2.08 2.64 2.17 2.02 6. 1.91 2.28
2.45 1.76 1.91 2.06 2.04 2.52 2.02 1.95 2.31 2.16 2.45 1.76 1.91 2.06 2.04 2.52 2.02 1.95 2.31 2.16 7. 1.83 2.64
2.00 1.96 2.00 2.29 2.33 2.08 2.23 2.05 1.92 2.25 2.00 1.96 2.00 2.29 2.33 2.08 2.23 2.05 1.92 2.25 8. 1.93 2.54
2.36 1.87 1.95 1.92 2.14 2.08 2.17 2.13 2.08 1.92 2.36 1.87 1.95 1.92 2.14 2.08 2.17 2.13 2.08 1.92 9. 1.95 2.46
Have 80-100 observation. Put Find the minimum ((Xs) and maximum 10. 1.87 2.56
them in a data sheet like above (XL) in each line and circle them
Now specify the class boundaries. Based on that we get Class Tally Frequency
The lower limit of the first class is 1.735 - 1.865 //// / = 6
1.735 - 1.865
= X min - 0.5 W 1.865 - 1.995 1.865 - 1.995 //// //// //// //// //// / = 26
= 1.74 - 0.005 = 1.735 1.995 - 2.125 //// //// //// //// //// = 25
1.995 - 2.125
The Upper limit of the first class is 2.125 - 2.255 2.125 - 2.225 //// //// //// //// //// = 25
2.255 - 2.385 2.225 - 2.255 //// /// = 8
= 1.735 + C
2.385 - 2.515 2.385 - 2.515 //// / = 6
= 1.735 + 0.13
2.515 - 2.645 2.515 - 2.645 //// = 4
= 1.865
Lower Upper
28 spec. spec.
Limit Limit
24
20 Double Peaked Type
Skewed Type
16
12
8
4 Comb Type
0
1.54 1.67 1.8 1.93 2.06 2.19 2.32 2.45 2.58 2.71
Construct a bar diagram Draw commutative curve Pareto Diagram before and after
to represent the data as and write down all values solving a problem
per tally sheet
136
150 100
130
90 114 70 80 W o rk e r E
80
120 80
120 80 60 70
110
W o rk e r C
110 100 70
60
60
100
70 50 W o rk e r E
100
50
90 60
90 60 40
80
80 85 50
30
40
40
W o rk e r A
W o rk e r D
50
30
70
70 65 20 20
20
60 40
60 40 W o rk e r G
10
10
50
50 30
30 0 0
40
40
30 20
0
30 20
20 AFTER
20
10
10 10
10
BEFORE
0 0 0 0
B) Total the value for each D) Determine the range for each
subgroup. Calculate the average subgroup
for each subgroup Range is equal to largest value minus smallest
We call each measurement as ‘X’ and the value. Range for the first subgroup is 6, for
average of the subgroup as X. second 12 and so on.
First subgroup is = 498, 502, 502, 496,
First subgroup Second
500
subgroup
Range (R) = 502-496 = 6
498 502
Second subgroup is = 502, 492, 504, 496,
502 492
500
502 504
496 496 Range (R) = 504-492 = 12
499 500 E) Calculate the average range
2498 2494 Ranges are = 6, 12, 10, 18, 10, 2, 12, 10,
10, 6, 6, 16, 6, 8, 8, 6, 2, 6,
Average = Total /Number of values 8 and 14.
2498 Total = 176
i.e X1 = ---------------- = 499.6 179
5 Average = R = ----------- = 8.8
2494 20
X2 = ---------------- = 498.8 and so on. F) Calculate the control limit for X
5
Read A2 from standard factor table to
C) Calculate the overall average. determine 3 σ limits.
This is called X For subgroup size 5, A2 = 0.577
Factors for Control Limit
Average X s = 499.6, 498.8, 498.8, 500 498.4,
5012, 500, 500.4, 498, 498.8 Size of
500.8, 500, 501.6, 502.8, 501.6, Sub A2 D3 D4 d*2 3/d2
500.4, 499.6, 499.6, 500.4 and Group (n)
502.8 2 1.880 --- 3.267 1.128 2.659
Total of Xs = 10003.6 3 1.023 --- 2.575 1.693 1.772
4 0.729 --- 2.282 2.059 1.457
Number of Xs = 20 5 0.577 --- 2.115 2.326 1.290
10003.6 6 0.483 --- 2.004 2.534 1.184
X = ------------------ = 500.18
*used for estimating the standard deviation
20
from the knowledge of R
I) DETERMINE THE SCALE FOR THE GRAPH AND PLOT THE GRAPH
SUM 2498 2494 2494 2500 2492 2506 2500 2502 2490 2494 2504 2500 2508 2514 2508 2502 2498 2498 2502 2514
AVERAGE X 499.6 498.8 498.8 500 498.4 501.2 500 500.4 498 498.8 500.8 500 501.6 502.8 501.6 500.4 499.6 499.6 500.4 502.8
AVERAGE X 6 12 10 18 10 2 12 10 10 6 6 16 6 8 8 6 2 6 8 14
X -R CHART
505.26 UCLX
X
500.18 X
495.10 LCLX
18.6 UCLR
R
8.8 R
6 LCLR
Time - Hours
70 80
ANGLE BEFORE LAPPING
Orientatin angle (minutes)
10 20 30 40 50 60
quartz crystal unit
No After Before No After Before No After Before No After Before
1 37 36 7 48 51 13 58 55 19 71 68
2 41 39 8 51 57 14 58 58 20 70 72
3 41 45 9 53 42 15 53 49 21 71 73
4 42 46 10 55 47 16 54 46 22 76 77
5 44 44 11 46 48 17 46 48 23 80 70 10 20 30 40 50 60 70 80 90
6 47 48 12 47 48 18 67 69 24 71 73
ANGLE BEFORE LAPPING
ANGLE BEFORE LAPPING
70 80
70 80
30 40 50 60 70
ANGLE BEFORE LAPPING
ANGLE BEFORE LAPPING
80 I 1
10 20 30 40 50 60
10 20 30 40 50 60
70 I IIII 5
AFTER
60 II I 4
50 II IIII 6
40 I III I 6
30 I 1
2 6 7 3 5
10 20 30 40 50 60 70 80 90
10 20 30 40 50 60 70 80 90
ANGLE BEFORE LAPPING BEFORE
ANGLE BEFORE LAPPING Same diagram in the form of a table
correlation
(b)
70 80
70 80
10 20 30 40 50 60
10 20 30 40 50 60
10 20 30 40 50 60
10 20 30 40 50 60 70 80
10 20 30 40 50 60 70 80 10 20 30 40 50 60 70 80
Negative correlation Possibility of a negative correlation
Diagram with peak and trough
70 80
70 80
70 80
(a)
10 20 30 40 50 60
10 20 30 40 50 60
10 20 30 40 50 60
10 20 30 40 50 60 70 80 10 20 30 40 50 60 70 80
10 20 30 40 50 60 70 80
Quality Based
• Data collected may be enormous, which DEFECTIVE DATA IN A SHIFT
will call for establishing categories for 50
45
each Stratification variable. 40 N ar B ead
35
• The categories may be discrete values or 30
25
Kin k e d B e a d
20 P ulle d B e a d
range of values. 15
10 P inc he d B e a d
5
• Sort out the data into the categories of 0 O t he r
35
interpretation is right. 30
Boiler House
25 Pare Mill
• Always present the total information of the 20
Pulp Mill
15
work done in an orderly manner to satisfy 10 Finish Area
the concerned that all aspects connected 5
Other
0
to the problem are covered. Process area
user quotation
sends obtained
indent
QUOTATION MATERIAL
OBTAINED RECEIVED
material material
MATERIAL
ORDERED made received I. i
user
sends
MATERIAL MATERIAL indent
ORDERED MADE
RAISE PLACE
Start ORDER
INDENT
MTRL. INDENT
NEEDED MTRL. MADE
RECD.
is MTRL. RECD.
MTRL. No RETURN FOR
it
DATABASE OK CORRECTION
DETAILED INSPECTION
FLOW is
it
No Yes
SEND ENQRS.
DIAGRAM there is
it
No RETURN FOR
OK SUPPLIER
Yes
SEND Yes
IS No
REQSN.
IT
OK TAKE ASS
TOCK
MTRL.
OBTAINED
Yes
Stop PUT IN
DATABASE
LdsVj Mk;xzke
MkVk dysD'ku
Paretor Diagram
Scatter Diagram
¶yks Mk;xzke
LVªsVhQhds'ku
Data Collection
Control Chart
Stratification
DaVªksy pkVZ
leL;k lek/kku ds
isjsVks fp=k
fgLVksxzke
Histogram
Diagram
Graphs
xkzQ
No. fofHkUu pj.k
Suggested steps for
problem solving
1 Identification of work
related problems
2 Selection of problem
5 Identification of
causes
7 Data Analysis
8 Developing solution
9 Foreseeing problem of
resistance
11 Regular
implementation
12 Follow-up/review
;fn çLrqfrdj.k ikoj IokbaV esa djuk gks rks mls lh Mh esa lqjf{kr dj
dgha ys tk,¡A
dsoy egRoiw.kZ ckrksa dks gh VªkalisjsUlh @LykbM esa fy[ksa ,oa cksyrs le;
mldh O;k[;k djsaA
ofdZax ekWMy ds ek/;e ls leL;k dks le>kus esa vklkuh gksrh ,oa
çLrqfrdj.k çHkkoh gksrk gSA
iwjh Vhe ds lHkh lnL; leL;k ,oa mlds lek/kku dks vPNh rjg le> ys
,oa ;g r; dj ysa fd fdls D;k dguk gS ,oa fdl Øe esa dguk gSA
le; laca/kh fu;eksa dk l[rh ls ikyu djsa ;g Vhe odZ ,oa vuq'kklu dks
n'kkZrk gsA
çLrqfrdj.k ds le; iwjh Vhe lkQ&lqFkjs oL=kksa esa jgsaA ;fn Vhe fdlh
Mªsl dksM dks viukrh gS rks blls VheodZ ,oa vuq'kklu mHkjrk gS ,oa
çLrqfrdj.k çHkkoh gksrk gSA
1- çR;sd jftLVMZ DokfyVh lfdZy nks ¼2½ jftLVjksa esa vius dk;Zdykiks dk C;kSjk ntZ djsxhA
2- igyk jftLVj fefVax jftLVj ds uke ls tkuk tk;sxk ,oa nwljk jftLVj çkstsDV jftLVj ds uke ls tkuk
tk;sxkA
3- çkstsDV jftLVj esa DokfyVh lfdZy Vhe vius }kjk lek/kku fd;s x;s leL;k ,oa mlds çLrqfrdj.k dks
Øec} rjhds ls ntZ djsaA mís'; ;g gS fd Hkfo"; esa ;fn dksbZ bl ckr dh tkudkjh ysuk pkgs fd fdu
leL;kvksa dk lek/kku DokfyVh lfdZy us fdu DokfyVh VwYl dk bLrseky djds fd;k gS ,oa mlls D;k
Qk;nk gqvk] rks bldh iwjh tkudkjh fey ldsA jftLVj dk ewY;kadu foHkkxh; DokfyVh dksfMZusVj @
fctul ,Dlhysal QsflfyVsVj ds }kjk fd;k tk;sxkA
4- fdlh Hkh çfr;ksfxrk ds le; DokfyVh lfdZy Vhe ls vis{kk dh tkrh gS fd oks viuk fefVax ,oa çkstsDV
jftLVj lkFk j[ksa ftlls ;fn fu.kkZ;d mls ns[kuk pkgs rks og miyC/k gksA
5- jftLVjksa dks ges'kk vPNk doj ,oa DokfyVh lfdZy Vhe ds ifjp; dk VSx yxkdj j[ksa ftlls mls igpkuus
esa vklkuh gksA
6- jftLVj dk fujh{k.k fdlh Hkh le; vkWfMVj@vlslj ds }kjk fd;k tk ldrk gS vr% mls ges'kk fu;fer ,oa
viMsV djrs jgsaA
7- jftLVj esa lnL;ks dh mifLFkfr] fyMj ,oa QSflfyVsVj dk fooj.k] cSBd dk fooj.k bR;kfn ntZ djus ds
fy, fn'kk fuZns'k vkxs ds i`"B ij fn;s x;s gSaA
8- jftLVj esa QSflfyVsVj] DokfyVh dksfMZusVj ds gLrk{kj le; & le; ij ysrs jgsaA
cSBd dh dk;Zokgh
uksV %
1- lfdZy lnL;] yhMj] fM] yhMj ] QSflfyVsVj o fM- QSflfyVsVj ds
vfrfjDr ;fn dksbZ cSBd esa mifLFkr jgrk gS rks mldk uke fo'ks"k
mifLFkfr esa fy[ksaA
2- fu/kkZfjr frfFk esa ;fn cSBd ugha gqbZ gS rks mld dkj.k fy[ksaA
MINUTES OF MEETING
Note :
2. In case of change in scheduled date of the meeting, reasons for this must
be mentioned in meeting minutes.
3. Signature of Facilitator/ Dy. Facilitator and HOD is the indication that they
have seen the minutes of the meeting (This does not mean that they were
present in the meeting). All the meetings should be duly signed.
Quality Circle
Detials about Quality Circle Members & Leader
lfdZy yhMj
Øe- la- Ukke ilZuy uaŒ mez dk;Z vuqHko 'kS{kf.kd ;ksX;rk lnL;rk frfFk Circle leader period vU; fooj.k
Sl.No. Name P. No. Age Work Experience Literacy Level Date of Joning dc dc Other Details
ls@From ls@From
54
Material Source : Tata Steel
Quality Circle
Detials facilitator/Dy. Facilitator
Øe- la- Ukke ilZuy uaŒ in QS- @ fM- QS- dc ls dc rd vkfQl ?kj vU; fooj.k
Sl.No. Name P. No. Designation Facilitator / Dy. Facilitator From To Ph. Off. Ph. Res. Other Details
55
Material Source : Tata Steel
cSBd dk C;kSjk
fnukad / Date : CSBd la[;k / Meeting No. : le; / Time :
fo'ks"k mifLFkfr %
Special Presence :
CHAPTER 4
QC evaluation in QCFI
QC evaluation in CII
Forms in use
eqY;kadu
eqY;kadu
2. ANALYSIS 20 fo'ys"k.k
a) data collection 05 vkadM+k ladyu
b) use of Quality tools (relevance for 05 DokfyVh lfdZy VwYl dk bLrseky
solving the problem)
C) root cause identification 10 ewYk dkj.k dh [kkst
3. SOLUTION 15 lek/kku
a) probable solution & evaluation 05 laHkkfor lek/kku ,oa mldk eqY;kadu
b) interaction with experts 03 ,DliVlZ ls ckrphr ,oa mudh jk;
c) extent of problem solving (remedial 03 leL;k dk fuokj.k ¼fdl gn rd@fdruk çfr'kr½
action)
d) cost effectiveness of the solution 04 lek/kku dk dkWLV bQSfDVousl
5. PRESENTATION 15 çLrqfrdj.k
a) slides, models etc. 05 LykbM ,oa ekMy bR;kfn
b) team work (involvement, time etc.) & 05 Vhe odZ ¼lnL;vks dh Hkkxhnkjh ,oa le; dk ikyu
clarity
bR;kfn½
c) response to questions 05 ç'uksa dk mÙkj
2. Defining and understanding the problem 2 leL;k dh ifjHkk"kk ,oa mldh le>
3. analysis 5 fo'ys"k.k
TOTAL 20 iq.kk±d
e) below 20 01 chl ls de
10. Trail implementation and check the 10 Vªk;y dk;kZUo;u ,oa eWkufVfjax
performance
TOTAL 80 iq.kkZd
foHkkx % fMohtu %
DEPARTMENT : DIVISION :
DokfyVh lfdZy % iathÑr uaŒ %
QUALITY CIRCLE : REG NO :
çLrqfrdkj.k dh frfFk %
DATE OF PRESENTATION :
çkstsDV VkbZVy
PROJECT TITLE :
foHkkx/;{k %
Head of Department :
uke %
Name :
in %
Design :
Quality Circle
With key Internal Customers
Division / Department : ___________________________
Note : Feedback on problems solved by Q.C. can also be fed directly in QUIKS by department.
Quality Circle
QUALITY CIRCLE DETAILS
1st September (Current Year) – 31st August (of the following year)
QUALITY SUB COUNCIL : ___________________________
5 ;k mlls vf/kd
dqy 5 ;k mlls vf/kd çLrqfrdj.k djus esufVfjaax djus esuVj~M
tkx`r dqy leL;kvksa
jftLVMZ çLrqfrdj.k djus okys lnL; okys lfdZyksa dh lfdZyksa dh
Ø- l- foHkkx lfdZy dk lek/kku
lfdZy okys lfdZy No. of Members in la[;k la[;k
Total No. of
S. No. Dept. No. of QCs No. of QCs with 5 Teams with 5 or more
Total QCs Problems No. of QCs No. of QCs
ACTIVE* or more Presentation
Registered Solved Mentoring ** Mentored**
Presentation efgyk iq:"k
Ladies Gents
72
MEMBERS
(Note : A QUALITY Team cannot have more than 6 members including facilitator / mentor)
Signature of
Signature of Leader Signature of HOD
Facilitator/Mentor
yhMj dk gLrk{kj QSflfyVsVj dk gLr{kkj foHkkx v/;{k dk gLrk{kj
* Note : Registration number can also be generated online from QUIKS by BE Co-ordinators
çLrqfrdj.k dh frfFk
ØŒ laŒ foHkkx D;q lh uke iath;u laŒ
Presentations made on the following dates
Sl. No. Department Q C Name Reg. No.
1st 2nd 3rd 4th 5th 6th