Qute (Glass Windows) LHD - RHD ENE18 PDF
Qute (Glass Windows) LHD - RHD ENE18 PDF
Qute (Glass Windows) LHD - RHD ENE18 PDF
REV. SEPT-2017
2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles, part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components, colour
shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle for
catalogue, will be conveyed to you through our Service Circulars. You are that group so that particular quantity should be multiplied by the number
requested to make necessary corrections in the Parts Catalogue as per the of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the 3. Part Number System : We have used 8 digit system for part numbers. The
appropriate and speedy delivery of the Spare Parts as the order placed will model or hardware item is indicated by first two digits or alphanumeric,
bear the latest part numbers. the next two or four digits indicate main group and the last four or two
digits indicate serial number in main group or serial number or subgroup
of fastener respectively. Thus the part numbers will be indicated by 2-2-4
In case, if you need any technical assistance contact the concerned Regional or 2-4-2 digit system. Understanding this system will enable you to identify
Office or write to us on the following address : the spare parts easily.
PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
CYLINDER HEAD ASSEMBLY 1 VALVE & ROCKER ARM ASSEMBLY 3 CAMSHAFT & TENSIONER ASSEMBLY 9 CRANKSHAFT 11
PLATE NO. : 3
PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
THROTTLE BODY & MANIFOLD
5 CYLINDER BLOCK ASSEMBLY 7 ASSEMBLY CRANKCASE CLUTCH SIDE 13 CLUTCH ASSEMBLY 15
ASSEMBLY
Pictorial Index Pictorial Index
PLATE NO. : 10A PLATE NO. : 11B
PLATE NO. : 9 PAGE NO. PAGE NO. PAGE NO. PLATE NO. : 12 PAGE NO.
ASSEMBLY CRANKCASE MAGNETO MAGNETO COVER ASSEMBLY
CLUTCH COVER ASSEMBLY 17 19 27 ASSEMBLY SHAFT INPUT 29
SIDE
PLATE NO. : 10A PAGE NO. PLATE NO. : 11A PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
ASSEMBLY CRANKCASE MAGNETO 21 MAGNETO COVER ASSEMBLY 23,25 ASSEMBLY SHAFT OUTPUT 31 ASSEMBLY GEAR SHIFTER 33
SIDE
Pictorial Index Pictorial Index
PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO. PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO.
ASSEMBLY FORK 35 ASSEMBLY DIFFERENTIAL DAMPER 37 RADIATOR ASSEMBLY 45 ASSEMBLY COOLANT TANK 47
PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
ASSEMBLY DRIVE SHAFT 39 AIR FILTER ASSEMBLY 41,43 SILENCER ASSEMBLY 49 COOLING SYSTEM 51
Pictorial Index Pictorial Index
PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO. PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO.
WHEEL RIM & TYRE , TUBE 53 FRONT HUB & PANEL ASSLY 55 SEAT ASSEMBLY 61 FUEL SYSTEM 63,65
PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
REAR HUB & PANEL ASSLY 57 BRAKE SHOE 59 FRONT SUSPENSION ASSEMBLY 67,69 REAR SUSPENSION 71
LH
RH
Pictorial Index Pictorial Index
PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO. PLATE NO. : 35 PAGE NO. PLATE NO. : 36 PAGE NO.
STEERING ASSEMBLY 73 ELECTRICAL 75 ELECTRICAL 81 BRAKE OIL CIRCUIT 83
LHD
RHD
PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PAGE NO. PLATE NO. : 37 PAGE NO. PLATE NO. : 38 PAGE NO.
ELECTRICAL 77 ELECTRICAL 79 ASSEMBLY GEAR SHIFTER 85 ASSEMBLY PARKING BRAKE 87
Pictorial Index Pictorial Index
PLATE NO. : 39 PLATE NO. : 40 PLATE NO. : 43 PAGE NO. PLATE NO. : 44 PAGE NO.
PAGE NO. PAGE NO.
ACCELERATOR/BRAKE/CLUTCH ACCELERATOR/BRAKE/CLUTCH DOOR GLASS 97 PANEL DOOR ASSLY 99
89 91
PEDAL - LHD PEDAL -RHD
PLATE NO. : 41
PAGE NO. PLATE NO. : 42 PAGE NO. PLATE NO. : 45 PAGE NO. PLATE NO. : 46 PAGE NO.
FITTINGS HOOD/DOOR &
93 LATCH ASSEMBLY 95 LUGGAGE BOX7 FITTINGS 101 COVER SPARE WHEEL & PEDAL 101
ROOF CARRIER
Pictorial Index Pictorial Index
PLATE NO. : 48 PLATE NO. : 51
PLATE NO. : 47 PAGE NO. PAGE NO. PAGE NO. PLATE NO. : 52 PAGE NO.
SPLASH GUARD & LID GLOVE BIW SCHEME
FLOOR MATTING 105 107 115 TOOL KIT 117
LOCK SET
PLATE NO. : 50
PLATE NO. : 49 PAGE NO. PAGE NO. PLATE NO. : 53 PAGE NO. PLATE NO. : 54 PAGE NO.
INSTRUMENT PANEL/WIPER/
TRIM SCHEME 109,111 113 ENGINE MOUNTINGS 119 PAINTED PARTS 121,123
ASSLY CCB
31
1 7
7
Pictorial Index Pictorial Index
PLATE NO. : 56 PLATE NO. : PLATE NO. :
PLATE NO. : 55 PAGE NO. PAGE NO. PAGE NO. PAGE NO.
PAINTED PART
PAINTED PART NUMBERS 125 127
1 2
Plate No.: 2
Valve & Rocker arm Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
2
6
3 4
Plate No.: 3
Throttle Body and Manifold Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
11 10
9 1
12
2
1
5 6
Plate No.: 4
Cylinder Block Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
7 8
Plate No.: 5
Camshaft & Tensioner Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
13
12 16
15
9 10
8 11 14
9 10
Plate No.: 6
Crankshaft Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
1 BF 5310 55 Crankshaft 1 1
2 BF 5310 59 Crankshaft Assly Complete 1 1
3 BF 5310 58 Con rod Assly 1 1
4 EE 5310 28 Bolt Connecting Rod 2 2
5 BF 5112 58 Sprocket Cam Drive 1 1 (Roller Chain 3.5 Bush)
6 KF AB40 50 Key Woodruff 2 2
2
7 BF 5512 70 Gear Helical Primary Drive 1 1
8 BF 5310 39 Nut Nut ( M20 X1.5) 1 1
9 BF 5410 14 Washer Thrust Crankshaft 2 2
10 BF 5310 21 Assembly Gear Balancer Drive 1 1
3 11 BF 5310 23 Nut Special 1 1
8 7 5 9
12 BF 6214 00 Assembly Gear Starter 1 1
6 16 10 12 13 BF 3510 23 Rotor Assembly 1 1
9
6 11 14 BF 5310 52 Gear Fan Drive 1 1
15 BF 5310 44 Bolt Socket (M12 X1.25) 1 1
14 15 16 EE 5310 30 Bearing Big End 2 2
17 BF 5514 28 Body Sprag Clutch 1 1
1
18 BF 5514 29 Prag Clutch Complete 1 1
4 19 39 0849 14 Washer - Lock Toothed 4 4
20 DH 1013 89 Bolt Socket 4 4
18 19 20
17 13
11 12
Plate No.: 7
Assembly Crankcase Clutch Side
Qty.
No. Part No. Description Remarks
LHD RHD
13 14
Plate No.: 8
Clutch Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
11
4
3 3 4 3 4 3 4 3 2
1
15 16
Plate No.: 9
Clutch Cover Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
17 18
Plate No.: 10A
Assembly Crankcase Magneto Side
Qty.
No. Part No. Description Remarks
LHD RHD
19 16
9
1 8
17
19
24 18
19 20
Plate No.: 10B
Assembly Crankcase Magneto Side
Qty.
No. Part No. Description Remarks
LHD RHD
15
4 12
13
15
14
8
9
11
7 10
21 22
Plate No.: 11A
Magneto cover assembly
Qty.
No. Part No. Description Remarks
LHD RHD
23 24
Plate No.: 11A
Magneto cover assembly
Qty.
No. Part No. Description Remarks
LHD RHD
23 3536 1 2 3 4
25 5 7
28
8
27
28
26 28
27
25 26
Plate No.: 11B
Magneto cover assembly
Qty.
No. Part No. Description Remarks
LHD RHD
3 2
27 28
Plate No.: 12
Assembly Shaft Input
Qty.
No. Part No. Description Remarks
LHD RHD
12
1 BF 5510 18 Shaft Input 1 1
2 KP Af60 04 Bearing Ball-ord Clearance & Hn3 1 1
1 16 3 BF 5510 28 Washer Input 1 1
4 BF 5512 15 Gear 4th Input 1 1
11 5 BF 5510 27 Ring Snap Input 2 2
15 6 BF 5512 16 Gear 3rd Input 1 1
7 BF 5512 17 Gear 5th Input 1 1
14 25 8 BF 5510 29 Washer 5th Input 1 1
9 BF 5510 59 Circlip Heavy Type 1 1
13 10 BF 5512 18 Gear 2nd Input 1 1
11 BF 5510 58 Spring Oil Plunger 1 1
2 12 KH DA03 12 Pin Lock 1 1
13 BF 5510 32 Spacer Rev Input 1 1
17 10 14 BF 5512 27 Gear Rev Input 1 1
15 KE Aa17 10 Circlip 1 1
18 9 16 BF 5510 24 Plunger Oil 1 1
17 BF 5510 44 Spacer 2 1 1
8 18 BF 5510 43 Spacer 1 1 1
19
19 BF 5514 39 Spring Compression 1 1
7 20 BF 5514 40 Cup Clutch 1 1
20 21 BF 5514 41 Washer Clutch 1 1
5
22 BF 5514 35 Washer Belleville 1 1
21
23 BC 5514 71 Washer Plain 1 1
22 6 24 39 1938 15 Flange Nut 1 1
23 25 52 BF00 20 Assly Shaft Input 1 1
5
24
4
29 30
Plate No.: 13
Assembly Shaft Output
Qty.
No. Part No. Description Remarks
LHD RHD
31 32
Plate No.: 14
Assembly Gear Shifter
Qty.
No. Part No. Description Remarks
LHD RHD
7 8
6
5
33 34
Plate No.: 15
Assembly Fork
Qty.
No. Part No. Description Remarks
LHD RHD
7
6
5
1
4
2
3
35 36
Plate No.: 16
Differential Assembly
Qty.
14
1 No. Part No. Description Remarks
LHD RHD
12
1
1 BF 5512 66 Sun Gear 2 2
11 2 BF 5516 05 Satellite Pinion 2 2
3 BF 5516 10 Washer Bevel Gear 2 2
10 4 BF 5516 11 Washer Bevel Pinion (Sph) 2 2
11
5 BF 5516 19 Gear Differential Damper 1 1
6 BF 5516 17 Case Differretial 1 1
9
7 BF 5516 09 Pin Differential 1 1
8 KH Ca04 22 Pin Spring 1 1
5 9 BF 5516 20 Damper Differential 4 4
10 BF 5516 18 Hub Differential 1 1
9 11 LA C000 58 Bolt Socket-m8x1.25xl 25xprecoat 4 4
3 12 KP Ba60 07 Bearing-ball-c3 Clearance 1 1
4 13 KP Ba60 06 Bearing-ball-c3 Clearance 1 1
14 BH 5518 00 Clip Lock Drive Shaft 2 2
1
2
7 2
1
3
6 4
13
14
8
37 38
Plate No.: 17
Assembly Drive shaft
Qty.
No. Part No. Description Remarks
LHD RHD
1
2
39 40
Plate No.: 18
Air Filter Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
41 42
Plate No.: 18
Air Filter Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
13
1214
10
18
1516 17 2 7
6
4 5 3 29 9
19 2324 20
25
21 28
43 44
Plate No.: 19
Radiator Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
4 8
9
5
4
6
5
6
45 46
Plate No.: 20
Assembly Coolant Tank
Qty.
No. Part No. Description Remarks
LHD RHD
6
2
10 8
3 7 1
5
47 48
Plate No.: 21
Silencer Assembly
Qty.
15 No. Part No. Description Remarks
14 4 LHD RHD
8
8
7
49 50
Plate No.: 22
Cooling system
Qty.
No. Part No. Description Remarks
LHD RHD
51 52
Plate No.: 23
Wheel Rim & Tyre,Tube
Qty.
1 No. Part No. Description Remarks
LHD RHD
1 BF 1314 12 Tyre 4 4
3a
5a
53 54
Plate No.: 24
Front Hub & Panel Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
55 56
Plate No.: 25
Rear Hub & Panel Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
57 58
Plate No.: 26
Brake Shoe
Qty.
No. Part No. Description Remarks
18 LHD RHD
59 60
Plate No.: 27
Seat Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
61 62
Plate No.: 28
Fuel system
Qty.
No. Part No. Description Remarks
29 LHD RHD
15
1 BF 1710 55 Nozzle Insert Vent 1 1
13 2 BF 1710 24 Tank Fuel 1 1
14
3 BB 1310 40 Hose Clamp 2 2
16 4 BF 1710 32 Rubber Hose Filter Neck 1 1
30 5 BF 1710 36 Assly Fuel Filter Neck 1 1
22
6 KB BC05 14 Screw Pan Cross 3 3
7 BF 1716 16 Fuel Cap Assy With Tether – 1
8 BF 4030 02 Pump Fuel Module FI 1 1
9 BF 1718 21 Gasket Fuel Pump Mtg 1 1
18 10 KA DD05 14 Bolt Flanged 7 7
11 KD BA05 12 Washer Plain 7 7
12 BF 1710 41 Spacer Gasket FSM 7 7
13 DT 1718 14 Inline Fuel Filter (quick Connector) – 1
14 BF 1718 46 Bracket Fuel Filter 2 2
15 KA DD06 12 Bolt Flanged 4 4
16 BF 1718 29 Bracket Fuel Filter 1 –
17 KA DD08 14 Bolt Flanged 2 2
18 BF 1710 37 Cup Washer 1 1
10 19 KC HA08 09 Nut 1 1
12 20 BF 1111 72 Assembly Fuel Tank Rear Mtg – 1
11
22 FD 2210 19 Bolt Special Grab Mtg 2 2 N.I
23 BF 1716 11 Pipe Tank To ROV – 1
8 1 7 24 BF 1710 39 Clip Nut Fuel Tank 2 2
9 25 GL 1710 31 Valve One Way – 1
5 26 BF 1716 22 Strap Rov Mounting – 1
24 3 27 JL 1710 24 Damper Structure Mtg 1 1
6
28 BF 6110 12 Assembly Injector Cap 1 1 N.I.
3 4 29 BF 1718 54 Assembly Pipe Pa Tank To Filter – 1
2 30 BF 1718 55 Assembly Pipe Pa Filter To Tank – 1
17
25
26
23
18
19 27
63 64
Plate No.: 29
Front Suspension Assly
22 Qty.
25
No. Part No. Description Remarks
LHD RHD
23 24
65 66
Plate No.: 29
Front Suspension Assly
22 Qty.
25
No. Part No. Description Remarks
LHD RHD
23 24
28
2
5
17
7 8
17
19 18
8 10 3
11 11
16
9
1A
6
2A 29
4A 30
20
3A
26
25
67 68
Plate No.: 30
Rear Suspension
Qty.
No. Part No. Description Remarks
LH 6 LHD RHD
13
7
5 1 BF 1221 08 Assly Rear Suspension 2 2 N.I
7 2 BF 1221 32 Assly Semi- TA LH 1 1
14
3 BF 1221 34 Assly Semi- TA RH 1 1
13
4 AL 1710 11 Bush 4 4 N.I
12
5 BF 1221 11 Rubber Spring Seat Rear 2 2
11 6 KC HA10 12 Nut Nyloc 1 1
7 BA 1710 07 Bush Shockabsorber 4 4
8 BF 1221 55 Pivot Pin 2 2
10
9 KC HC14 17 Nut Nyloc 2 2
10 LA D001 11 Bolt Flange 2 2
11 BF 1221 12 Stopper Drum Rear 4 Wh 2 2
9 12 BF 1220 57 Rear Spring 2 2
2
13 BA 1710 08 Rebound Washer 4 4
14 BF 1220 64 Bump Stopper Washer 2 2
RH
69 70
Plate No.: 31
Steering Assembly
Qty.
No. Part No. Description Remarks
LHD 3 LHD RHD
1
1 BF 1520 22 Assly STG Gear & I Shaft 1 –
2 1a BF 1520 20 Assly Steering Gear Box – 1
2 LA D001 16 Bolt flange M10 4 4
3 BF 1530 26 Assly Steering Column 1 1
4 KC KA10 13 Nut Nyloc Flanged 2 2
5 BF 1510 23 Assembly U joint 1 1
6 LA A000 32 Bolt M8, Grade 12.9 2 2
7 LC H000 03 Nut Nylock M8, Grade 12 2 2
8 BF 1520 21 Shaft Intermediate 1 1
9 BF 1520 32 Assembly outer ball joint 2 2
4 10 BF 1520 17 Assembly Steering gear 1 1
11 KC KA08 11 Nut Nyloc Flanged 4 4
3 12 BF 1520 15 Rubber Boot Steering LH 1 1
RHD 1a
8
5
6 9
11
10
12
71 72
Plate No.: 32
Electrical
Qty.
No. Part No. Description Remarks
LHD RHD
73 74
Plate No.: 33
Electrical
Qty.
No. Part No. Description Remarks
6 LHD RHD
3
4 1 BF 4011 36 Assly 4 WB Headlamp RH 1 –
BF 4011 45 Head Lamp Assly RH – 1
1 2 2 BF 4011 35 Assly 4 Wb Headlamp LH 1 –
BF 4011 44 Head Lamp Assly LH – 1
3 KA AA06 14 Bolt 8 8
4 LD B000 31 Washer Rear No Plate 8 8
5 BF 4011 52 Bulb Clear 16W 12V 2 2
6 EC 4010 30 Lamp 12v 35x35w hs1 2 2
15 7 DH 1910 37 Lamp 12V 3W 4 4
8 BF 4011 38 Assly 4 WB Tail Lamp RH 1 –
7
9 BF 4011 39 Assly 4 WB Tail Lamp LH 1 –
10 KC GA06 06 Nut Hex Flanged 4 4
16
11 KD BA08 18 Washer Plain 4 4
14 12 20 2010 29 Lamp 12V 21/5W 2 2
17
18 2010 44 Lamp :- 12v - 10w - R 10w 2 2
BF 4011 52 Bulb Clear W16w 12v 2 2
13 BF 4011 28 Assly Side Indicator 2 2
8 14 BF 4010 14 Lamp No. Plate Illuminate 1 1
15 KB BC05 16 Screw Pan Cross 4 4
10
9 16 AL 2010 39 Lamp Light Assly Cabin 1 1
18
17 KC GA05 05 Nut Hex Flanged 2 2
11 18 24 2015 15 Bulb 12v, 10w, capless 1 1
19 BF 4010 15 Cabin Roof Light 1 1
19
12
13
5
75 76
Plate No.: 34
Electrical
Qty.
No. Part No. Description Remarks
LHD RHD
7
9
24
77 78
Plate No.: 35
Electrical
4 Qty.
3 Description
No. Part No. Remarks
8 LHD RHD
5
9 1 BF 4024 04 Assly Instrument Console Base 1 1
6 7
2 KB RA48 16 Screw Tapping Pan Cross 2 2
3 JL 4030 01 Relay Aux1 diode 1 1
4 JL 4030 00 Interlock Relay 8 8
2
5 BF 4014 25 Fan Blower Hot Air 1 1
6 KA DD06 16 Bolt Flanged 1 1
1
7 KD AB0816 Washer Plain Small 1 1
11 14 8 BF 4016 06 Horn 1 1
13 9 KA Da06 12 Bolt Flanged 2 2
12
10 BF 3012 01 Assly Wiper Motor LHD 1 –
10
15 BF 3012 00 Assly Wiper Motor RHD – 1
11 KA DC06 18 Bolt Flanged 3 3
12 BF 4014 10 Switch Brake 1 1
13 BF 4014 04 Switch Clutch 1 1
16 14 JN 3516 04 Starter Relay - With Grommet 1 1
15 BF 4014 30 Diode Trans Unit 1 1
18 16 AK 2010 12 FUSE - 10A (BLADE TYPE) 1 1
20 21 AP 2010 25 FUSE 15A (BLADE TYPE) 1 1
17 DG 2010 84 FUSE :- 30 AMPS (BLADE TYPE) 1 1
19 DK 2011 42 FUSE 5A (BLADE TYPE) 1 1
17 BF 4020 03 Regulator Assly 1 1
18 KC GA06 06 Nut Hex Flanged 2 2
19 BF 4014 01 Assly Combination Switch LHD 1 –
BF 4014 33 Assly Combination Switch RHD – 1
20 AL 2011 00 Charger Mobile 1 1
21 BF 4020 04 Assly Heater Blower Controller 1 1
22 BF 4014 44 Switch Hazard With Illumination 1 1
23 24 23 BF 4014 27 Switch Fan Blower 1 1
22
24 BF 4020 09 Flasher Relay 16W 1 1
25 LD F000 01 Washer - Lock Thoothed 2 2
26 BF 4011 63 Head Lamp Controller 1 1
27 BF 4014 43 Diode Unit AHO 1 1
26
27
25
79 80
Plate No.: 36
Brake Oil Circuit
Qty.
16 No. Part No. Description Remarks
12 LHD RHD
13 14
24
18 9
1 BF 1320 38 Pipe Assly- TMC Secondary Port 1 – N.I
11 BF 1320 27 Pipe Assly- TMC Secondary Port – 1 N.I
15
17 10 2 BF 1318 82 Pipe Rear Assly Long Member 1 1
3 BF 1319 32 Pipe Rear Assly Central 1 –
BF 1319 27 Pipe Rear Assly Central – 1
4 BF 1320 37 Pipe Assly - TMC Primary Port 1 –
4 BF 1320 29 Pipe Assly - TMC Primary Port – 1
5 5 BF 1319 30 Pipe Front Assly Cetral 1 –
BF 1318 79 Pipe Front Assly Cetral – 1
6 BF 1319 31 Pipe Front Assly Upper RH 1 –
BF 1319 26 Pipe Front Assly Upper RH – 1
6 7 BF 1318 56 Brake Hose 4 4
19
3 8 BF 1320 32 Pipe Oil Bottle Primary 2 2 N.I
7 9 BF 1319 43 Brake Fluid Bottle 1 1
2 10 BF 1318 88 Grommet 1 1
20 11 BF 1318 87 Clamp 2 2
18 12 BF 1319 85 Bracket Reservoir Mtg 1 1
13 39 1944 04 Bolt Flanged 2 2
7 14 KC Na06 05 Nut Hex Thick 2 2
15 BF 1319 24 Connector 3+2 combination 1 1
16 BF 1320 05 Grommet 1 1
17 KA DA06 35 Bolt Flanged 1 1
18 BF 1320 06 Clamp Brake Pipe 1 1
7
19 EC 1318 21 Connector 2 way Hex 1 1
22 20 BG 1138 04 Clamp Brake Pipe 9 9
21 EC 1318 35 Clip Hose 8 8
21
22 BF 1318 82 Pipe RR Assly Long Member 1 1
23 LD B000 77 Washer -id 6.0xod 14xthk. 2.0 1 1 N.I.
24 BF 1318 73 Pipe Oil Bottle Primary 1 1
81 82
Plate No.: 37
Assembly Gear Shifter
Qty.
No. Part No. Description Remarks
LHD RHD
2
1 BF 1610 52 Assly Gear Shifter 1 1
2 BF 1610 59 Knob Gear Shift Lever 1 1
3
3 BF 1610 61 Cover Gear Knob 1 1
4 4 KC BK10 06 Nut-Hex- Thin 1 1
5 BF 1610 54 Sleeve Reverse Gear 1 1
1
6 KA DA08 18 Bolt Flanged 4 4
5
7 BF 1610 57 Bush Nylon Gear Shift 2 2
8 KD DA08 15 Washer Spring Thin 1 1
9 KC AA08 06 Nut Hex Thick 1 1
10 10 KA DJ08 90 Bolt Flanged 1 1
7 11 BF 1610 23 Spring Torsion 1 1
6 12 BF 1611 86 Bracket Rvrs. Cable Actuator 1 1
13 BF 1612 43 Assly Gear Shifter Cable Black 1 1
14 BF 1612 77 Assly Gear Shifter Cable White 1 1
9 8 7 15 BF 1612 45 Assly Reverse Detent Cable 1 1
16 KD AB08 16 Washer Plain Small 2 2
12
11 17 KH BA08 28 Pin Snap 2 2
18 KE CA60 08 Circlip Type E 3 3
16
17
18
13
15
14
83 84
Plate No.: 38
Assembly Parking Brake
Qty.
No. Part No. Description Remarks
LHD RHD
2
22 1 BF 1620 29 Assly Parking Cable FR 1 1
2 KA DA08 18 Bolt Flanged 2 2
6 3
19 3 BF 1620 39 Assly Parking Brake Lever LHD 1 –
BF 1620 11 Assly Parking Brake Lever RHD – 1
20 21
5 4 KD AA08 16 Washer Plain Small 1 1
5 KH AA20 20 Pin Cotter 1 1
4 6 BF 1620 28 Grip Parking Brake 1 1
7 60 1114 20 Clamp for PKB Cable 3 3
8 BF 1620 41 Assly Grommet & Holder 1 1
9 BF 1611 29 Bracket Main 1 1
10 LB U000 31 Screw 4 4
8 11 BF 1611 38 Pin Pivot 3 3
7 12 BF 1611 75 Bush PKB Equalizer 3 3
13 BF 1611 37 Pulley 3 3
14 LD A000 02 Washer Plain Small 3 3
15 KE AA10 10 Circlip External 3 3
10 16 BF 1611 39 Bracket Equalizer 1 1
9 17 BF 1612 83 Clip Cable Lock 1 1
18 BF 1612 87 Cable Parking Brk Cable Rear 1 1
19 KB BA04 14 Screw Pan Cross 1 1
1 11 18 20 DJ 2011 09 Switch Front Brake 1 1
17 16
21 BF 1620 45 Switch Mtg Plate LHD 1 –
12 BF 1620 46 Switch Mtg Plate RHD – 1
13 22 KB BA04 08 Screw Pan Cross 2 2
14
15
85 86
Plate No.: 39
Accelerator/Brake/Clutch Pedal - LHD
Qty.
No. Part No. Description Remarks
LHD RHD
87 88
Plate No.: 40
Accelerator/Brake/Clutch Pedal - RHD
Qty.
No. Part No. Description Remarks
LHD RHD
25
89 90
Plate No.: 41
Fittings Hood/Door & Roof Carrier
18 Qty.
15 Description
17 No. Part No. Remarks
LHD RHD
13
1 KH AA20 20 Pin Cotter 2 2
4 16 2 BF 2470 03 Pin Eng Access CVR Hinge 2 2
3 BF 2440 08 Rubber Bump Stopper 2 2
19 4 BF 213125 Hinge Assembly-Hood-RH 1 1
3
6
5 BF 243065 Hinge Assembly-Hood-LH 1 1
8 6 KA DF06 14 Bolt-flange 8 8
7 BF 2440 00 Assly Rear Eng Access CVR 1 1
8 BF 2440 08 Rubber Bump Stopper 2 2
9 BF 2440 09 String Eng Access Cover Stopper 2 2
7
10 BF 2411 60 Hook String Mtg on BIW 2 2
11 KC GF05 05 Nut Hex. Flanged 6 6
12 BF 2470 02 Bkt Hinge Rear Body Side 2 2
13 BF 2470 32 Assly Hinge RR Door LH 4 4
2
14 BF 2470 26 Assly Hinge Fr Door RH 4 4
15 KADF0618 Bolt-Flange 32 32
5 15 1 16 BF 2410 88 Beading BIW FR LH 1 1
12 17 BF 2410 89 Beading BIW FR RH 1 1
6
14 18 BF 2410 90 Beading BIW RR LH 1 1
10 19 BF 2410 91 Beading BIW RR RH 1 1
20 BF 2116 15 Assly Roof Carrier 1 1
11 21 BF 2116 10 Clamp Roof Carrier 4 4
9 22 KA DS06 16 Bolt Flanged 16 16
23 BF 2116 16 Assly Bkt Roof CRR Mtg FR LH 1 1
24 30
20 22 24 BF 2116 17 Assly Bkt Roof CRR Mtg FR RH 1 1
29 25 BF 2116 18 Assly Bkt Roof CRR Mtg RR LH 1 1
26 BF 2116 19 Assly Bkt Roof CRR Mtg FR LH 1 1
27 BF 2314 14 PAD Roof Carrier Big Fr LH 1 1
36 28 BF 2314 05 Clamp Roof Carrier Brk Fr LH 1 1
36 23
34
29 BF 2314 15 Pad Roof Carrier Brk Fr RH 1 1
28 27 21 33 30 BF 2314 06 Clamp Roof Carrier Brk Fr RH 1 1
26 31 BF 2314 16 PAD Roof Carrier Big Rr LH 1 1
36 25 32 BF 2314 07 Clamp Roof Carrier Brk Rr LH 1 1
33 BF 2314 17 Pad Roof Carrier Brk Rr RH 1 1
32
31 34 BF 2314 08 Clamp Roof Carrier Brk Rr RH 1 1
36 LA G000 05 Bolt 4 4
91 92
Plate No.: 42
Latch Assembly
LH & RH With Lock FRONT Qty.
6
No. Part No. Description Remarks
5 LHD RHD
40/41
93 94
Plate No.: 43
Door Glass
14 Qty.
15
Qty.
1/2 No.
No. Part No. Description
Part No. Description Remarks
Remarks
LHD
LHD RHD
RHD
95 96
Plate No.: 44
Panel Door Assembly
Qty.
Qty.
14 10 No.
No. Part No. Description
Part No. Description Remarks
Remarks
4 LHD
LHD RHD
RHD
13
10
12 1 BF 2430 85 Panel Door Frame Sliding-FRT LH 1 1 Not Painted
7
2 BF 2430 86 Panel Door Frame Sliding-FRT RH 1 1 Not Painted
3 BF 2430 87 Panel Door Frame Sliding-RR LH 1 1 Not Painted
2
4 BF 2430 88 Panel Door Frame Sliding-RR RH 1 1 Not Painted
6 11
7
5 BF 2430 91 Guide Chnl Beading BTM FRT 1 1
6 BF 2430 92 Guide Chnl Beading Frt FRT 1 1
7 7 BF 2430 93 Guide Chnl Beading RR FRT 1 1
10 BF 2430 96 Beading Channel Sliding 1 1
11 BF 2430 97 Beading Partition Sliding Glass 1 1
12 BF 2431 13 Beading Channel 1 1
10 13 BF 2431 14 Beading Channel 1 1
14 BF 2431 15 Beading Channel 1 1
15 BF 2431 16 Beading Channel 1 1
16
16 16 BF 2431 17 Beading Channel 1 1
14 10
3
5 13
10
12
7
1
6 11
7
10
16 16
97 98
Plate No.: 45
Luggage Box & Fittings
Qty.
No. Part No. Description Remarks
LHD RHD
11
1
8 10
101
99 100
Plate No.: 46
Cover Spare Wheel & Pedal
Qty.
No. Part No. Description Remarks
LHD RHD
11
6A
9
101 102
Plate No.: 47
Floor Matting
Qty.
No. Part No. Description Remarks
LHD RHD
13
103 104
Plate No.: 48
Splash Guard & Lid Glove
Qty.
9
No. Part No. Description Remarks
LHD RHD
8 7
7
10 2 1 BF 1850 14 Guard Splash Front LH Upper 1 1
2 BF 1850 25 Guard Splash Front LH Lower 1 1
6
3 BF 1850 15 Guard Splash Front RH Upper 1 1
1 4 BF 1850 26 Guard Splash Front RH Lower 1 1
5
5 KA DA05 16 Bolt Flange 12 12
6 DJ 1612 29 Clip Nut 12 12
6 7 BF 1850 19 Clip Plastic Rivet 14 14
5 8 BF 1822 11 Lid Glove Box LH 1 1
9 BF 1822 82 Lid Glove Box RH 1 1
10 BF 1822 72 Hinge Pin 2 2
11 BF 1846 29 Assembly ORVM LH 1 1
4 12 BF 1846 30 Assly ORVM RH 1 1
13 KB BC06 20 Screw Pan Cross 4 4
14 BF 1846 20 Assly IVRM 1 1
3
14
12 11
13 13
105 106
Plate No.: 49
Trim Scheme
2 3
Qty.
Qty.
No.
No. Part No. Description
Part No. Description Remarks
Remarks
LHD
LHD RHD
RHD
107 108
Plate No.: 49
Trim Scheme
2 3
Qty.
No. Part No. Description Remarks
LHD RHD
5
30
27
29
28
39
40
1 26 23 11
13
38
42
14
32 37
31 17
10 41 25 18
19
24
22 12 16
21
14 15
109 110
Plate No.: 50
Instrument Panel/Wiper /Assly CCB
Qty.
No. Part No. Description Remarks
LHD RHD
19
111 112
Plate No.: 51
Air Deflector/ Panel CVR Floor
Qty.
No. Part No. Description Remarks
LHD RHD
14
16
12 1 BF 2116 20 Assly Cap ED Hole 9 9
2 BF 2113 63 Grommet Blind 1 1
17
4 3 BF 2113 65 Grommet Blind Dia 18 22 22
13 4 BF 2116 20 PLUG ED HOLE D8 16 16
5 BF 2114 22 Cap Gas Rail Mtg 1 1
15 6 KA DF06 12 Bolt Flanged 4 4
7 BF 2113 66 Panel Cover Rear Floor 1 1
8 BF 2113 70 Beading Starer Motor Cutout 1 1
9 Bf 2113 79 Assembly Air Deflector Small 1 1
10 BF 2113 81 Flap Air Deflector Small 1 1
1 11 BF 2114 37 Assly Back Plate Nut Small 1 1
12 KA CB08 14 Bolt-Socket- 4 4
13 KB AA04 10 Screw Pan +- 8 8
14 BF 2113 72 Assly Air Deflector 1 1
15 BF 2113 77 Flap Air Deflector 1 1
16 BF 2114 36 Assly Back Plate Nut 1 1
17 LB U000 31 SCREW 1 1
11
12 13
2 10
3
6
5 3
7
8
113 114
Plate No.: 52
Tool Kit
Qty.
No. Part No. Description Remarks
LHD RHD
1
1 BF 2310 12 Tool Kit 1 1
2 BF 2326 00 Lock Set 1 1
LOCK SET 2
115 116
Plate No.: 53
Engine Mountings
Qty.
No. Part No. Description Remarks
LHD RHD
13
12
117 118
Plate No.: 54
Painted Part Numbers
Qty.
No. Part No. Description Remarks
4 LHD RHD
2
119 120
Plate No.: 54
Painted Part Numbers
Qty.
No. Part No. Description Remarks
4 LHD RHD
2
1
7 52 BF01 15 Cap Trailing Arm RH 1 1 PU Bright Red
7 52 BF01 16 Cap Trailing Arm RH 1 1 PU Neptune Blue
7 52 BF01 17 Cap Trailing Arm RH 1 1 PU ECO Green
7 52 BF01 18 Cap Trailing Arm RH 1 1 PU Golden Yellow
7 52 BF01 19 Cap Trailing Arm RH 1 1 PU Black
7 52 BF01 20 Cap Trailing Arm RH 1 1 PU Arctic White
6/7
8 52 BF01 86 Assly BIW Comp LHD 1 – ED Coated
8 56 BF4G 22 Assly BIW Comp LHD 1 – Black
8 56 BF4G 2D Assly BIW Comp LHD 1 – White
8 56 BF4G B3 Assly BIW Comp LHD 1 – Yellow
8 56 BF4G T1 Assly BIW Comp LHD 1 – Green
8 56 BF4G 75 Assly BIW Comp LHD 1 – Red
8 56 BF4G 29 Assly BIW Comp LHD 1 – Blue
121 122
Plate No.: 55
Painted Part Numbers
Qty.
No. Part No. Description Remarks
LHD RHD
123 124
Plate No.: 56
Painted Part
Qty.
No. Part No. Description Remarks
LHD RHD
125 126
Kit List Kit List
127 128
Kit List Kit List
129 130
Amendment Sheet Amendment Sheet
Page Fig. Old part New part Description Updation Remarks Page Fig. Old part New part Description Updation Remarks
no. no. no. no. date no. no. no. no. date
2 15a JL351217 JL351218 Spark Plug Bosh Central 13.11.17 Alternate 10 6 KPBA6003 LPB00009 Bearing Ball 30.11.17 Updation
2 18 BF601020 BF601027 Cap Thermostat Housing 13.11.17 Alternate 10 7 KPAA6001 LPB00007 Bearing Ball 30.11.17 Updation
2 19 BF601020 KAED0625 Bolt 13.11.17 Alternate 84 23 ------ LDB00077 Washer -id 6.0xod 14xthk. 2.0 30.11.17 Additional
64 7 BF171606 --------- Cap Fuel Tank 13.11.17 Remove 88 7 BF162036 60111420 Clamp for PKB Cable 30.11.17 Updation
64 13 Jg171029 --------- Spring Band Clip 13.11.17 Remove 64 20 BF171060 BF111172 Assly fuel Tank Rear Mtg 07.12.17 Alternate
64 14 BF171827 ---------- Pipe Fuel FI 13.11.17 Remove 64 31 BF171859 ------------ Clamp Stud Mounting 07.12.17 Remove
64 15 BF171825 ---------- Pipe Fuel FI 13.11.17 Remove 66 34 BF171848 -------- Sleeve Fuel Pipe 07.12.17 Remove
64 16 BF171826 -------- Pipe Fuel FI 13.11.17 Remove 66 38 BF171856 BF611012 Assembly Pipe Pa Fltr To Injctor 07.12.17 Alternate
64 16a BF171858 ---------- Strip Bracket Fuel Filter Mtg 13.11.17 Remove 66 41 BF171859 --------- Clamp Stud Mounting 07.12.17 Remove
64 17 BF171847 --------- Clamp Fuel Pipe 13.11.17 Remove 84 11 BF132030 BF131887 Assembly RSV And Pipes 07.12.17 Alternate
64 21a BF171060 --------- Assly fuel Tank Rear Mtg 13.11.17 Remove 82 24 ---------- BF131873 Pipe Oil Bottle Primary 07.12.17 Addition
64 23 BF171849 ---------- Pipe Breather 13.11.17 Remove 90 5 BD162103 BF162103 Spring Accelerator Pedal 07.12.17 Alternate
64 24 BF171607 -------- Cap Fuel Vent 13.11.17 Remove 90 6 BD161126 BF161126 Bush Accelerator Pedal 07.12.17 Correction
64 25 BF171609 ---------- Guard Dust Vent 13.11.17 Remove 90 10 BF161016 JA621206 Assembly B & C Pedal Lhd 07.12.17 Correction
64 27 BF171848 ---------- Sleeve Fuel Pipe 13.11.17 Remove 92 16 KAAA10A0 KADD10C0 Bolt-flanged 07.12.17 Alternate
64 28 BF171856 BF611012 Assembly Pipe Pa Fltr To Injctor 13.11.17 Alternate 110 20 KADC0514 --------- Bolt Flanged 07.12.17 Remove
68 21 BF122139 BA171007 Bush Shockabsorber 13.11.17 Updation 74 12 BF402206 BF402352 Cable Motor Starter-Earth 12.12.17 Ref.Cir.IB:45
72 7 BF122139 BA171007 BUSH SHOCKABSORBER 13.11.17 Updation 110 47 --------- BF186029 Tail Gate Glass 18.12.17 Addition
72 13 BF122056 BA171008 Rebound Washer 13.11.17 Alternate 88 32 ------- BF161036 Cable Acc 08.01.18 Addition
84 4 KCBB1006 KCBK1006 Nut-Hex- Thin 13.11.17 Alternate 88 33 ------- BF162067 Assly Clutch Cable LHD 08.01.18 Addition
90 2 BF162079 ---------- Bolt For A Pedal 13.11.17 Remove 90 23 ------- KCKC0811 Nut Nyloc Flange 08.01.18 Addition
90 7 KCHB0809 KCHA0809 Nut Nyloc 13.11.17 Alternate 90 24 ------- BF162080 Cable Acc for Prog Pulley 08.01.18 Addition
131
133 132
Amendment Sheet Amendment Sheet
Page Fig. Old part New part Description Updation Remarks Page Fig. Old part New part Description Updation Remarks
no. no. no. no. date no. no. no. no. date
133 134
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
135 136
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
137 138
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
139 140
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
141 142
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
143 144
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
145 146
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
147 148
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
149 150
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
151 152
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
153 154
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
LPB00007 7 10
LPB00009 6 10
PD591100 15 96
155 156
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
157 158