VEDANTA LIMITED

Cairn Oil & Gas

MANGALA UPGRADATION PROJECT

STAGE-2 EPC-2

Document Title

QAP FOR FLANGES

1

Doc No: M250LNT2-MRX-Q-PLN-5003

5/12/2018
Paresh K

A2 03-12-2018 Issued For Client Review JSN BSSR BSSR

Rev Date Purpose of Issue Prepared by Checked by Approved by

EPC Contractor:
 INSPECTION TEST PLAN - FLANGES

Company: VEDANTA LTD. (Cairn Oil & Gas) Doc. No.: M250LNT2-MRX-Q-PLN-5003
Contractor: L&T Hydrocarbon Engineering Ltd. - Construction Services Rev. No.: A2
Project: MANGALA UPGRADATION PROJECT MUP STAGE-2 EPC-2 Date: 03.12.2018
Contract No. / LOI no.: VDL/PSCM/MUP/PS/01 CAIRN-TSG-Q-GUI-0005 Rev. B1, CAIRN-TSG-L-TN-0006 Rev.
Ref. Doc. No. / Spec. No. :
Job / Material Description: Flanges B1 & DECO-RX-M-SP-2006 Rev. C2
Inspection Agency
Characteristics to be Verifying REMARKS
Sl.No. Inspection Activity Quantum of check Reference Code / Spec. / Std. Acceptance Criteria LTHE /
verified Documents Vendor CAIRN
LTHE TPI
PO PO
1 Raw Material Identification and correlation with MTC Traceability 100% Codes & Standards Codes & Standards Original MTC H R R
Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1
Codes & Standards & Codes & Standards & Material
2 Welding & Forming Process verification 100% H - -
Spec. CAIRN-TSG-L-TN-0006 Rev. B1 Spec. CAIRN-TSG-L-TN-0006 Rev. B1 Identification Report
Codes & Standards & Codes & Standards &
Heat treatment
3 Heat treatment including PWHT, as applicable Process verification 100% Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & H R R
Chart / 3.1 MTC
Spec. CAIRN-TSG-L-TN-0006 Rev. B1 Spec. CAIRN-TSG-L-TN-0006 Rev. B1
Codes & Standards & Codes & Standards &
Material
4 Sample identification for Flanges Product Quality checks 1/Heat Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & H W R
Identification Report
Spec. CAIRN-TSG-L-TN-0006 Rev. B1 Spec. CAIRN-TSG-L-TN-0006 Rev. B1

Sample Check Test - Chemical Analysis, Mechanical (IGC Codes & Standards & Codes & Standards &
Lab test reports/ 3.1
5 for SS, Ferrite checks for SS & DSS Flanges as applicable) Product Quality checks 1/Heat Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & H W R
MTC
(Note-2 & 3) Spec. CAIRN-TSG-L-TN-0006 Rev. B1 Spec. CAIRN-TSG-L-TN-0006 Rev. B1

Codes & Standards & Codes & Standards &

NDT Reports/ 3.1
6 Hardness check for Ring joint flanges, blinds & spacers NDT 1/Heat Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & H R R
MTC
Spec. CAIRN-TSG-L-TN-0006 Rev. B1 Spec. CAIRN-TSG-L-TN-0006 Rev. B1
Codes & Standards & Codes & Standards &
10% of each heat / NDT Reports/ 3.1
7 LPT (or) Wet contrast MPT NDT Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & H R R
heat treatment lot MTC
Spec. CAIRN-TSG-L-TN-0006 Rev. B1 Spec. CAIRN-TSG-L-TN-0006 Rev. B1
Codes & Standards & Codes & Standards &
NDT Reports/ 3.1
8 UT, as applicable NDT 100% Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & H R R
MTC
Spec. CAIRN-TSG-L-TN-0006 Rev. B1 Spec. CAIRN-TSG-L-TN-0006 Rev. B1
Codes & Standards & Codes & Standards &
9 Visual inspection Visual checks 100% Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & Inspection Report H W R
Spec. CAIRN-TSG-L-TN-0006 Rev. B1 Spec. CAIRN-TSG-L-TN-0006 Rev. B1
Codes & Standards & Codes & Standards &
Dimension check
10 Dimension inspection Dimensional confirmation 100% Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & H RW R
report/ 3.1 MTC
Spec. CAIRN-TSG-L-TN-0006 Rev. B1 Spec. CAIRN-TSG-L-TN-0006 Rev. B1
Positive Material Identification(PMI) for Flanges(CRA Codes & Standards & Codes & Standards &
11 components only) Product Quality checks 1% sample per heat Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & PMI Report H W R
(Note-1) Spec. DECO-RX-M-SP-2006 Rev. C2 Spec. DECO-RX-M-SP-2006 Rev. C2
Codes & Standards & Codes & Standards &
12 Verification of Marking Product Identification 100% Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & IC/ IRN H W R
Spec. CAIRN-TSG-L-TN-0006 Rev. B1 Spec. CAIRN-TSG-L-TN-0006 Rev. B1
Codes & Standards & Codes & Standards &
Material
13 Final stamping of Flanges Product Identification 100% Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & Spec. CAIRN-TSG-Q-GUI-0005 Rev. B1 & H H R
Identification Report
Spec. CAIRN-TSG-L-TN-0006 Rev. B1 Spec. CAIRN-TSG-L-TN-0006 Rev. B1
Inspection Certificate / Release Note
14 Material clearance 100% PO & Specification PO & Specification IC / IRN H H R
(Note-4)
IRN / IC. Original
Despatch Clearance
15 - 100% PO & Specification PO & Specification 3.1 MTC ,PMI H H R
(Note-5 & 6)
reports etc.
Legends: H - Hold; W - 100% Witness;RW - 10% per lot per size R- Review; M - Monitor; IC - Inspection Certificate, IRN - Inspection Release Note
NOTES
1. Wherever order is placed on intermediary, the item shall be accepted based on manufacturer's TC - Original or copy of Original TC certified by the intermediary as 'True copy of the Original' confirming to the material specification & MR. Also PMI shall be performed 100% for each
flanges (CR components) under the witness of LTHE TPI if the order is placed on intermediary. All Hold / Witness shall be considered as "Review".
2. Flanges under 'NACE' category shall meet the requirements of MR-0175 unless otherwise specified
3. All flanges indicated as 'CRYO' & 'LT' in MR shall be impact tested per requirement & acceptance criteria of ASME B31.3. Impact test temp. shall be as per applicable material specification unless specifically mentioned otherwise in MR.
4. Where ever IBR requirement is specified, original MTC with Form IIIC reference shall be produced.
5. All Flanges shall be provided with Rust Preventive Coat & shall be provided with face & end protection as per Spec. CAIRN-TSG-L-TN-0006 Rev. B1
6. SS flanges shall not be mixed with CS flanges & shall be packed separately & dispatched to site
7. Material shall be less than 24 months old (defined as the period from the date of manufacture to the date of purchase by LTHE)

(CAIRN)

(LTHE) CRA material shall be properly wrapped in plastic sheet to avoid

contamination during loading, transportation , unloading and storage
of the material at site.
Page 1

Cairn Will witness final inspection of CRA flanges.