Proceedings of the 2nd International Conference on Computer Science and Electronics Engineering (ICCSEE 2013)

The Design of 150 W Regulated Power Supply Based on Principle of the Electronic
Transformer

Wu Shide1, Yang Jinfeng2, Ma Zeyu1

1. College of Mechanical and Transportation Engineering;
2. College of Geophysics and Information Engineering
China University of Petroleum, Beijing, China
E-mail: wusde@cup.edu.cn/yangjinfeng_cup@163.com/martinzyly@126.com

Abstract—In this paper, the operation principle of the

electronic transformer and the factor influenced the switching II. OPERATION STATE ANALYSIS FOR THE ELECTRONIC
frequency of electronic transformer are introduced in detail. TRANSFORMER
Meanwhile a regulated power supply which is reformed by The schematic diagram of the electronic transformer is
electronic transformer is proposed. Using voltage and current showed in Fig. 1. Winding on the same magnetic ring T1,
feedback, it realizes the constant output voltage and the T1b and T1c generate a square wave and trigger the
over-current protection. The feedback theory is given in detail.
conduction of Q1 and Q2. After circuit is electrified and the
The 150 W regulated power supply with the advantages of
simple structure, light weight and low cost is developed.
voltage of C1 charges to 32V, DB3 is on, as in [4] and Q2
turns on. When Q2 is on, DB3 has no effect because the
Keywords-electronic transformer; magnetic saturation; magnetic ring can generate drive square waves which let Q1
switching frequency; regulated power supply. and Q2 conduct in turn. A cycle can be divided into six
operation states. The main waveform is shown in Fig. 2. The
I. INTRODUCTION transition process is amplified in order to facilitate the
Currently, the switching power supply gradually replaces analysis.
the traditional linear power supply or the SCR power supply A. Operation state 1 (t0, t1)
and the power supply using in varieties of electronic At time t0, the transistor Q2 is in the saturated region and
equipments has been almost dominated by it, as in [1]. In the Q1 is in the cutoff region. The direction of current flow is B-
range of small and medium power, the forward switching Q2-C–C3-T2-T1a-B. The excitation current of the winding
power supply and the flyback switching power supply have T1a grows linearly according to (1). If the capacitance value
been commonly adopted, due to the advantages of simple of C2 and C3 is large enough, the voltage ripple of C2 and
drive circuit, a small number of components, and low cost, C3 is small. The equation of UBG, UFB and iT1a can be
as in [2]. The drawbacks are that the operating point of expressed as following:
magnetic core for the transformer is in I quadrant of the di di di U
magnetization curve plane, the utilization ratio of the U BG = LT 1a T 1al + LT 2 T 2l ≈ LT 2 T 2l = AC ≈ −150(V )
dt dt dt 2
magnetic core is low and the current and voltage peak value diT 1al Ube 1
which the switching devices withstand is large. U FB = LT 1a = ≈ × 0.7(V )
dt n 3 (1)
Widely using in quartz spotlights, the electronic
transformer which has the advantages of light weight, simple iT1a=iT1al+iT1af (2)
circuit and low cost is a push-pull switching power supply in Where, iT1a is the total current of T1a, iT1al is the
essence, as in [3]. It also has the more advantages, excitation current of T1a, iT1af is the driving current of the
comparing with the forward switching power supply and the load and iT2al is the excitation current of T2.
A
flyback switching power supply: (1) the simple driver circuit,
Q1
using the mutual coupling inductance coil winding in the 1
D1 D3 R2
200K
13005
D
T1
magnetic ring to produce square waves which drive switch R1
5D11
1N4007 1N4007 T1b T1a

devices; (2) the bi-directional excitation transformer which 3匝 1匝

+
C2
1*
F
T2
3
H
means that the utilization ratio of magnetic core is higher 133匝 30匝
and the size of the magnetic core is smaller; (3) no control 220V交交交交交
B

chip. As the drive of adapter for the quartz spotlights, the 2

DB3
Q2
13005
2
G
4
I
C1 E
output of the electronic transformers is AC square wave. 2.2nF

Therefore, it is an open-loop control and high-frequency D2 D4

T1c + C3
electronic transformer in essence. Based on electronic 1N4007 1N4007 3匝

transformers, the regulated power supply with voltage and C

current feedback control for small and medium power has a Figure 1. Schematic diagram of the electronic transformer
distinct advantage and absolutely has a good practicality in
the market, comparing with the forward power supply and
the flyback power supply.

Published by Atlantis Press, Paris, France.

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 Proceedings of the 2nd International Conference on Computer Science and Electronics Engineering (ICCSEE 2013)

Q2 (U EC ) III. FACTORS OF AFFECTING SWITCHING FREQUENCY

U be
The relationship of the excitation current, the magnetic
Q1 (UDB )
flux, and the induced voltage can be obtained by the Faraday
law of electromagnetic induction, as shown in (3). The
UFG volt-second value can be calculated by (3), as shown in (4).
When the magnetic core has been to magnetic saturation, the
Q1 (UAB ) Q2 (UBC )
variable quantity of the magnetic flux is a fixed value, as
shown in (5). Equation (6) is an expression of the switching
Uce
frequency.
di dΦ (3)
L T 1al = N =U FB
dt dt
NΔФ= UFB Δtr (4)
Figure 2. Principal waveform ΔФ=2BSA (5)
B. Operation state 2 (t1, t2) T 1 (6)
Δtr + Δte = =
At time t1, due to effect of the excitation current, the 2 2f
magnetic core T1 tends to magnetic saturation. As the rate of Where, BS is the saturated magnetic induction density of
change for the magnetic flux decreases sharply, tending to the magnetic ring, A is the cross-sectional area of the
magnetic saturation stage according to the B-H curve, the magnetic ring, Δtr is the time from cutoff region to saturated
excitation current increases sharply and the driving current region for transistor and Δte is the time from saturated region
for Q2 declines sharply. Meanwhile, the magnetic core is to cutoff region for transistor.
close to magnetic saturation, which causes the inductive The time for Δtr and Δte is related to the load current.
voltage of T1c being small not to sustain conduction of Q2. The greater the load current is, the larger the base drive
Therefore, Q2 turns off. In the interval of t1-t2, when the current of the transistor is. As the base drive current
voltage Ube is zero, the magnetic ring begins to desaturate increases, the saturation level of the transistor becomes
and when the voltage of T1a decreases sharply, T1b and T1c deeper and the desaturation time of the transistor gets longer
are induced negative electromotive force according to the which means the time for Δtr and Δte becomes long and the
Lenz's law. Before reaching the time t2, the magnetic ring switching frequency becomes small. The factors of affecting
has exited in saturation region and entered into the linear the switching frequency are the turn number of the magnetic
region. In this interval, Q1 and Q2 are in amplified area. At ring, the base resistance, the input voltage, the load size and
the ambient temperature. To be specific, the switching
time t2, iAB=iBC, i =0, U =U = UAC ≈ −150(V ) . frequency changes with these factors as below:
T1a AB BC
2
C. Operation state 3 (t2, t3) A、As the turn number (T1c or T1b) of the magnetic ring
decreases, the input induced voltage UFB of the magnetic
From the time t2, the excitation current iT1al increases ring increases because of the constancy of the transistor's
linearly in reverse direction. Q1 and Q2 are still in amplified base voltage Ube. Therefore, Δtr gets small inevitably and the
area. In this interval, IAB is greater than IBC and iT1a increases switching frequency becomes high, as shown in (4) and (6).
reversely. At time t3, Q2 changes to the cutoff region from B、When the base resistance is increased, the secondary
the amplified area and Q1 changes to the saturated region
induced voltage UEC of the magnetic ring increases and the
from the amplified area.
primary induction voltage UFB increases as well. Therefore,
D. Operation state 4 (t3, t4) Δtr decreases and the switching frequency increases.
Q1 is in the saturated region and Q2 is in the cutoff C、When the input voltage decreases, the primary current of
region in this interval. The direction of current flow is the transformer decreases because the output current
A-Q1-T1a-T2-C2-A. The excitation of T1a increases decreases. Due to the constancy of the excitation current of
linearly in reverse direction. Then the equations can been the magnetic ring, the drive current inevitably reduced, as
gotten as following: shown in (2). Therefore, the switching frequency increases.
diT 1al di di U D、When the load gets heavy, the primary current of the
U FG = LT 1a + LT 2 T 2l ≈ LT 2 T 2l = AC ≈ 150(V )
dt dt dt 2 transformer increases. Due to the constancy of the excitation
diT 1al Ube 1 current of the magnetic ring, the driving current inevitably
U FB = LT 1a = = − × 0.7(V )
dt n 3 increases. Therefore, the switching frequency decreases.
E. Operation state 5 (t4, t5) E 、 When the ambient temperature is raised, the base
The principle of this operation state is similar to the voltage Ube of the transistor reduces, as in [5] and the
operation state 2. primary induction voltage UFB gets small. As the time Δtr
increases, the switching frequency decreases.
F. Operation state 6 (t5, t6)
The turn number of the magnetic ring should be
The principle of this operation state is same as the guaranteed that the volt-seconds value of the main
operation state 3. When this operation state finishes, it enters transformer core (T2) meets the design requirements in the
into the next cycle. rated operation load. Decreasing the time Δtr can reduce the

Published by Atlantis Press, Paris, France.

© the authors
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 Proceedings of the 2nd International Conference on Computer Science and Electronics Engineering (ICCSEE 2013)

volt-second value of the main transformer by reducing voltage of T1c and T1b is so tiny that the triode turns off. In
secondary turn number, changing the turn ratio of the short, controlling magnetic ring (T1d) by Q3, the feedback
magnetic ring, reducing the core area or adding resistance in control of the voltage and current can be realized.
base of the transistor. The reference voltage 2.5V for LM393’s pin 3 is
supplied by TL431. When the output voltage is greater than
IV. FEEDBACK LOOP DESIGN 30V, the voltage of pin 2 is greater than the voltage of pin 3
Changing the transformer T2 and increasing the voltage and then the voltage of pin 1 becomes zero. When the dotted
comparator etc., electronic transformer in Fig. 1 can be terminal of T1d induces the negative voltage and Q3
reformed into a regulated power supply in Fig. 3. The conducts, the magnetic ring T1d is shorted and the triode Q2
feedback loop design can be realized by the effect of the turns off. Therefore, the output voltage decreases until the
magnetic ring. When the output voltage or current is higher voltage of pin 2 is equal to the voltage of pin 3, which means
than the set value, Q3 turns on and the magnetic ring T1d is the output voltage value being constant 30V.The principle of
shorted. Because all the output power of the magnetic current feedback is same as the voltage feedback.
consumes in winding T1d, the current and the induced
BYV32E OUT
A T2 D5
R1 5D11 Q1 F
D1 D3 R2 13009 40 Turns + C8
C1 C4 T1
200K 130Turns R8
2kv 222 2kv 222
+ 50V 2000uF 3.6k
1N53991N5399 R11 C7 40 Turns
BYV32E
20 R3
35u/250V G D6
C3
T1c OUT
275V 0.1uF 0.1 2.5W
2 Turns

8
LM393-1
C5 T1a 5.6K R9 OUT
+ 1Turns 3

2
B 1
220u/400V 2 *1
DB3 Q2 3
1

13009 R4 R6 TL431 1
T1d
C9 5K 55K
2.2nF
9Turns 4

1
R12
C2 20
+
C6 Q3 LM393-2 OUT OUT
275V 0.1uF D2 D4 R7 5.6K R10
5

2
Fuse 1 T1b 8550
35u/250V 7
220V AC

2A 1N53991N5399 2 Turns 20K

6 3 *2
2

R5
TL431 2
C 5K
1 2

1
Figure 3. Schematic diagram of 150W Regulated power supply
Figure 4. Experiment waveforms
V. EXPERIMENT RESULTS can be seen from Fig. 4a ~ 4c, the waveforms are the same
All the specific parameters of the regulated power supply as the theoretical analysis of the waveform in Fig. 2. Seen
have been given in Fig. 3. The output voltage ripple of the from Fig. 4d, the output voltage is 30V.
power supply is approximately 1% on condition in rated
power. The material of the main transformer core is the VI. CONCLUSION
PC40 and the EI33/29/13 core is used. The material of the The principle of the high-frequency electronic
magnetic ring is the Mn-Zn ferrite. transformer is analyzed in detail. Based on the principle of
When the AC line voltage is 220V and the power is electronic transformers, the designing and test for the 150W
150W, the main waveform is measured as shown in Fig. 4a regulated power supply have finished. The theoretical
~ 4d. Because the voltage waveform Uce and Ube of Q1 and analysis and the experimental results show that the designing
Q2 are symmetrical, the figure only gives a group of Q2. As of the new switching power supply have following
characteristics: (1) it has the feedback control of the voltage
and the current; (2) the excitation of the transformer is
500mV/ lattice

Uce Ube
bi-directional, the utilization ratio of the core is high and the
50V/ lattice

// //
size of the core is small; (3) the main circuit of the power
supply is half-bridge structure, but a simpler drive circuit; (4)
10us/lattice t 10us/lattice t the method for the drive circuit and the feedback control
(a) The tube voltage waveform of Q2 (b) The drive waveform of Q2 provides a new thought for the improvements of the
UFG UOUT switching power supply.
REFERENCE
50V/ lattice

10V/ lattice

[1] Zhang Enhuai. The Development and the Summarizing of Switching

Power Supply. Power Electronics,1996 (01).
10us/lattice t 10us/lattice t [2] Yang Xu, Pei Yunqing, Wang Zhaoan. Switching Power Supply
(c) The primary waveform of (d) The output voltage waveform Technology. Mechanieal Industrial Press, Beijing. pp. 112-113, 2005.
the main transformer

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 Proceedings of the 2nd International Conference on Computer Science and Electronics Engineering (ICCSEE 2013)

diT
U FB = LT 1a
d

[3] Wang Han, YAN Caiyan, YOU Longxiang. The Development of a Fluorescent Lamp. Posts and Telecommunications Press, Beijing, pp.
New Electronic Transformer. Journal of Xiamen University (Natural 325-326, 1999.
Science Edition), pp. 303-305, 2005. [5] Chen Chuanchu. Principle and Making of Energy-saving Electron
[4] Chen Yutian, CHEN Aijun, CHEN Aiquan etc. 100 Examples for Lamp and Electronic Ballast. Posts and Telecommunications Press, Beijing,
Making and Maintenance of the Efficient Energy-saving Electron pp. 44-45, 2004.

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© the authors
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