Aerodynamic Heating - Wikipedia

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Aerodynamic

heating

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Aerodynamic heating is the heating of a


solid body produced by its high-speed
passage through air (or by the passage of
air past a test object in a wind tunnel),
whereby its kinetic energy is converted to
heat by skin friction on the surface of the
object at a rate that depends on the
viscosity and speed of the air. In science
and engineering, it is most frequently a
concern regarding meteors, reentry
vehicles, and the design of high-speed
aircraft.

Physics
At high speeds through the air, the object's
kinetic energy is converted to heat through
compression and friction. At lower speed,
the object will lose heat to the air through
which it is passing, if the air is cooler. The
combined temperature effect of heat from
the air and from passage through it is
called the stagnation temperature; the
actual temperature is called the recovery
temperature.[1] These viscous dissipative
effects to neighboring sub-layers make the
boundary layer slow down via a non-
isentropic process. Heat then conducts
into the surface material from the higher
temperature air. The result is an increase
in the temperature of the material and a
loss of energy from the flow. The forced
convection ensures that other material
replenishes the gases that have cooled to
continue the process.

The stagnation and the recovery


temperature of a flow increases with the
speed of the flow and are greater at high
speeds. The total thermal loading of the
object is a function of both the recovery
temperature and the mass flow rate of the
flow. Aerodynamic heating is greatest at
high speed and in the lower atmosphere
where the density is greater. In addition to
the convective process described above,
there is also Thermal radiation from the
flow to the body and vice versa with the
net direction set by the relative
temperature of each.

Aerodynamic heating increases with the


speed of the vehicle. Its effects are
minimal at subsonic speeds but at
supersonic speeds beyond about M2.2 it
dictates the design/materials of the
vehicle structure and internal systems.
The heating effects are greatest at leading
edges but the whole vehicle heats up to a
stabilized temperature if it remains at
speed. Aerodynamic heating is dealt with
by the use of high temperature alloys for
metals, the addition of insulation of the
exterior of the vehicle, or the use of
ablative material.

Aircraft
Aerodynamic heating is a concern for
supersonic and hypersonic aircraft.
One of the main concerns caused by
aerodynamic heating arises in the design
of the wing. When the structure of an
aircraft wing is designed, there are two
main considerations that must be
accounted for when this aircraft is to fly at
subsonic speeds: minimizing weight and
maximizing strength. Aerodynamic
heating, which occurs at supersonic and
hypersonic aircraft speeds, adds an
additional consideration in wing structure
analysis. In an idealized wing structure, a
wing is made up of spars, stringers, and
skin segments. In a wing that normally
experiences subsonic speeds, there must
be a sufficient number of stringers to
withstand the axial and bending stresses
induced by the lift force acting on the
wing. In addition, the distance between the
stringers must be small enough that the
skin panels do not buckle, and the panels
must be thick enough to withstand the
shear stress and shear flow present in the
panels due to the lifting force on the wing.
However, the weight of the wing must be
made as small as possible, so the choice
of material for the stringers and the skin is
an important factor.

At supersonic airspeeds, aerodynamic


heating adds another element to this
structural analysis. At normal speeds,
spars and stringers experience a load
called Delta P, which is a function of the lift
force, first and second moments of inertia,
and length of the spar. When there are
more spars and stringers, the Delta P in
each member is reduced, and the area of
the stringer can be reduced to meet critical
stress requirements. However, the
increase in temperature caused by energy
flowing from the air (heated by skin
friction at these high speeds) adds
another load factor, called a thermal load,
to the spars. This thermal load increases
the net force felt by the stringers, and thus
the area of the stringers must be
increased in order for the critical stress
requirement to be met.

Another issue that aerodynamic heating


causes for aircraft design is the effect of
high temperatures on common material
properties. Common materials used in
aircraft wing design, such as aluminum
and steel, experience a decrease in
strength as temperatures get extremely
high. The Young’s Modulus of the material,
defined as the ratio between stress and
strain experienced by the material,
decreases as the temperature increases.
Young’s Modulus is critical in the selection
of materials for wing, as a higher value lets
the material resist the yield and shear
stress caused by the lift and thermal
loads. This is because Young's Modulus is
an important factor in the equations for
calculating the critical buckling load for
axial members and the critical buckling
shear stress for skin panels. If the Young’s
Modulus of the material decreases at high
temperatures caused by aerodynamic
heating, then the wing design will call for
larger spars and thicker skin segments in
order to account for this decrease in
strength as the aircraft goes supersonic.
There are some materials that retain their
strength at the high temperatures that
aerodynamic heating induces. For
example, Inconel X was used for the wing
skins of the X-15, a North American
aircraft that flew at hypersonic speeds in
1958.[2] Titanium is another high-strength
material, even at high temperatures, and is
often used for wing frames of supersonic
aircraft. The SR-71 used titanium skin
panels painted black to reduce the
temperature[3] and corrugated to
accommodate expansion.[4] Another
important design concept for early
supersonic aircraft wings was using a
small thickness-to-chord ratio, so that the
speed of the flow over the airfoil does not
increase too much from the free stream
speed. As the flow is already supersonic,
increasing the speed even more would not
be beneficial for the wing structure.
Reducing the thickness of the wing brings
the top and bottom stringers closer
together, reducing the total moment of
inertia of the structure. This increases is
axial load in the stringers, and thus the
area, and weight, of the stringers must be
increased. Some designs for hypersonic
missiles have used liquid cooling of the
leading edges (usually the fuel en route to
the engine). The Sprint missile's heat
shield needed several design iterations for
Mach 10 temperatures.[5]

Reentry vehicles
Heating caused by the very high reentry
speeds (greater than Mach 20) is
sufficient to destroy the vehicle unless
special techniques are used. The early
space capsules such as used on Mercury,
Gemini, and Apollo were given blunt
shapes to produce a stand-off bow shock,
allowing most of the heat to dissipate into
the surrounding air. Additionally, these
vehicles had ablative material that
sublimates into a gas at high temperature.
The act of sublimation absorbs the
thermal energy from the aerodynamic
heating and erodes the material away as
opposed to heating the capsule. The
surface of the heat shield for the Mercury
spacecraft had a coating of aluminum with
glassfiber in many layers. As the
temperature rose to 1,100 °C (1,400 K) the
layers would evaporate and take the heat
with it. The spacecraft would become hot
but not harmfully so.[6] The Space Shuttle
used insulating tiles on its lower surface to
absorb and radiate heat while preventing
conduction to the aluminum airframe. The
damage to the heat shield during liftoff of
Space Shuttle Columbia contributed to its
destruction upon reentry.

References
1. Kurganov, V.A. (3 February 2011),
Adiabatic Wall Temperature , Thermopedia,
doi:10.1615/AtoZ.a.adiabatic_wall_temper
ature , retrieved 2015-10-03
2. Weisshaar, Dr. Terry A. (2011). Aerospace
Structures- an Introduction to Fundamental
Problems. Purdue University. p. 18.
3. Rich, Ben R.; Janos, Leo (1994). Skunk
works: a personal memoir of my years at
Lockheed. Warner Books. p. 218.
ISBN 0751515035.
4. Johnson, Clarence L.; Smith, Maggie
(1985). Kelly: more than my share of it all.
Washington, D.C.: Smithsonian Institution
Press. p. 141. ISBN 0874744911.
5. Bell Labs 1974, 9-17
6. "How Project Mercury Worked" . How
Stuff Works. Retrieved 2011-10-04.
Moore, F.G., Approximate Methods for
Weapon Aerodynamics, AIAA Progress
in Astronautics and Aeronautics,
Volume 186
Chapman, A.J., Heat Transfer, Third
Edition, Macmillan Publishing Company,
1974
Bell Laboratories R&D, ABM Research
and Development At Bell Laboratories,
1974. Stanley R. Mickelsen Safeguard
Complex
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