Erection Tower Method Statement
Erection Tower Method Statement
Erection Tower Method Statement
Owner
Owner’s Engineer
Project Title
FOR APPROVAL
Revision History
Rev. Revision Date Created by Checked by Approved by Description
A 20. 03. 2019 For Approval
Contractors
Replaces Derived from Project Document Code
- - JAW/00/K/U-----CCP3/MS/003
Responsible dept. Created by Checked by Approved by Format
Construction A4
Originator Document Type Document Status
Method Statement FOR APPROVAL
Title, Subtitle Originator Document No.
Samsung
Erection Tower
C&T Method Statement Rev. Date Lang. Sheet
A 20.03. 2019 En -15
1. PURPOSE
The purpose of this document is to explain the methods used for Tower Erection works.
2. SCOPE
This procedure applies to all personnel who are involved in and are responsible for the execution of
Tower Erection works.
3. DEFINITION
Nil.
4. REFERENCE
Technical Specification and Contract Agreement of 500 KV Transmission Line JAWA 1 CCP
project.
7. MATERIALS
7.1. The following materials are required for Tower Erection :
Angle Steel work.
Plates.
Nuts, Bolts and Washers.
Anti Climbing Devices.
7.2. All materials are hot dip galvanized and care must be taken to avoid damaging, scratching or marking
this protective coating. Any defect in the galvanizing should be reported immediately.
7.3. All materials are issued to site from the store. The procedure for storage, batching and issue of tower
materials to site is described in the Work lnstruction for store.
7.4. All materials should be checked for compliance with the specification before leaving the store.
7.5. Material Transportation
9.6.1 Material is transferred from the site store to the tower location by using truck or any
othersuitable means. Smaller truck may be used, for example, where road access is very
narrow.
9.6.2 lf there is no access road access, the steelwork should be carried from the nearest roadside
point to tower location by hand carry.
9.6.3 The materials unloaded at the tower site must be stacked on timber batons, for ease of lifting
and to keep the steelwork clean (any dirt must be washed / brushed off).
9.6.4 The steelwork should be laid out in the sequence it is required for tower erection.
9.6.5 Special care must be taken to avoid damaging the steelwork in any way. Scratches can be
repaired using 'Cold calvanizing Paint' as approved by the Engineer. Steel work with major
damage must be replaced.
9.3. The head guys must be secured to a ground anchor such as Molex Anchors or concrete blocks at a
safe distance from the gin pole. The foreman must select appropriate locationsand check they are
correctly installed. lt is not acceptable to use trees of any type for ground anchors.
9.4. The winch must be anchored to the ground using either stakes, molex anchors.
9.5. Leg Extensions
9.6.1 The first lift is the main leg which fits immediately above the stub. After lifting into position
and bolting up the splice plates and bosom angles, a holding out rope is fixed to the top of
the main leg to maintain the correct slope.
9.6.2 The gin pole is then moved to the next leg and the operation described in 8.5.1 is repeated.
9.6.3 The horizontal and bracing bars, that fit between these legs are then lifted into position.
9.6.4 The gin pole is moved on to the remaining legs, in turn and operations 8.5.1 & 8.5.3 are
repeated until all 4 leg extensions are in place with all the horizontal and bracing members.
9.6. Body Extensions
8.6.1 The Gin pole is then lifted to the first horizontal at one of the main legs. The winch bond
passes through a snatch block at the bottom of the main leg used by the gin pole and through
a second snatch block at the top of the gin pole.
8.6.2 The same procedure as described in 8.5.1 to 8.5.4 is followed to compiete the body extension.
8.6.3 Providing the gin pole is 14m long it may be possible to lift the two adjacent main legs into
position by leaning the gin pole towards each leg by adjusting the gin pole head guys. Head
and foot holding out ropes are attached to each main leg to manuver them into position. ln
this way the gin pole will only be moved to one other leg. However, the gin pole must not
normally lean more than 15" to the vertical.
9.7. Common Portion
8.7.1 The gin pole is lifted, as required, to each new level of the tower.
8.7.2 All material can be lifted into position by the gin pole fixed at one leg. The gin pole is leaned
over, as required, by adjusting the gin pole head guys.
9.8. CROSSARMS
8.8.1 The cross arms are lifted into place when the common portion body is complete.
8.8.2 The earth wire cross arms are lifted first.
8.8.3 The top, middle and bottom cross arms are lifted in two sections (an outer and an inner
section). The outer section is lifted into position with the winch bond passing through a
snatch block on the earth wire cross arms take off plate.
9.6.5 A falling gin pole is then positioned over the base plate. This is typically an a frame made
up from two main legs. lt is common practice to connect a sling from the a frame to the gin
pole to control its fall once the gin pole rises above the top of a frame.
9.6.6 The winch bond is passed through the head of the a frame and head to the gin pole and caught
off at the base plate.
9.6.7 The gin pole is now ready for lifting. Before this operation begins the senior supervisor will
check :
All the guys are correctly positioned with men at each anchor position.
The bonds and guys are not obstructed.
9.6.8 The gin pole is slowly raised by the winch. The side guys should be monitored to ensure that
the gin pole rises in line with the winch.
9.6.9 When the derdck is above 45˚ the rear guy should be very closely monitored. lt need to be
applied quickly if there is a danger of the gin pole falling over towards the winch but
otherwise should have some slack to that it does not work against the winch.
9.6.10 After the gin pole has reached the vertical position all four guys are caught off and the gin
pole is ready to begin lifting operation.
12. EXCEPTION
ln the steep area or narrow area, to pull the gin pole can use the kick back system (Different with the
normal procedure on Point 9.5)
13. RECORD
13.1. Post Erection lnspection.
13.2. Certificate of Tower Earlhing
14. ATTACHMENT
Hazard Identification Risk Assessment and Determination Control
Work Flow for Tower Erection.
Post Erection Inspection Form.
Hazard Identification Risk Assessment and Determination Control
Tower Erection Method Statement
Risk Value
Activity / Tools / Control S Urgent Mitigation
R/
No Material / Product Hazard Risk of Operational R Yes/No
NR P PPL Residu
/ Service at Presence Time H S E ELI SUB KTS ADM PPE
al Risk
1 Preparation of Work Resiko
Permenaker RI
No09/MEM/VII/2010 UU no.
1 th 1970, Per 05 / Men / 1985 Ensure the worker have adequate
R Incompetence Operator Lifting Failure Lifting Procedure 3 1 4 1 H Y M
Lifting equipment Per 01 / skill to work with lifting device.
Men / 1980 K3 Construction
of buildings
4 : Fatal VH VH H H VL
3 : Serious VH H M M VL
Severity
(S)
2 : Light M M M L VL
1 : First aid M M L VL VL
TOWER ERECTION FLOW
Responsible by
Start
Design Tower
Tower Fabricator
Steel Tower Fabrication
No Project Store
Receiving in Project Store
Yes
Erection Preparation
Bolt Tightening
Post Erection
No QA/QC Engineer
Inspection
Finish
500 kV OVER HEAD TRANSMISSION LINE
JAWA-1 Combined Cycle Power Plant 1760 MW
A B C D
LEG EXTENSIONS :
PERPANJANGAN LEG
ADDITIONAL COMMENTS :
KOMENTAR TAMBAHAN
Construction QA/QC
Subcontractor Owner/OE
Contractor (SCT)
REV. 0 DATE :
Risk Assessment Title:
Stop Work,
Social Problem Socialization work to the community 3 2 M Community involvement in work 2 2 M
Personnel Injury
Failure of lifting Personnel injury Check for safe radius and not to To conduct crane inspection prior to enter work
3 3 H 2 2 M
equipment Property Damage exceed SWL of the crane site
Slipping and
Personnel injury Travel path is free of obstruction 3 2 M To place safety signage at work place 2 2 M
Tripping
Muddy ground Personnel injury Vehicle to maintain allowable safe Provide flagman to guiding vehicle, ensure tyre
3 2 M 3 1 L
condition property damage speed limit while within the job site condition are good for use at muddy ground
Risk Assessment Title:
Slipping and
2 Survey works Personnel injury Travel path is free of obstruction 3 2 M To place safety signage at work place 2 2 M
Tripping
Slipping and
Personnel injury Travel path is free of obstruction. 3 2 M To place safety signage at work place. 2 2 M
Tripping
Stop Work,
Social Problem Socialization work to the community 3 2 M Community involvement in work 2 2 M
Personnel Injury
Personnel Injury,
Lifting gear failure Competent boring machine operator 4 2 H Rigger to be trained and competent 4 1 M
Property Damage
Risk Assessment Title:
Lifting gear / Personnel Injury, To check all lifting gear on daily basis prior to
appliance failure – Valid certificates by 3rd party 4 2 H 4 1 M
Property Damage start work
falling objects
Communication Personnel Injury, Only designated person to Brief tool box talk with all involved personnel
3 2 M 3 1 L
error Property Damage communicate during activity prior to commence works.
Noise Hazard Personnel Injury Conduct induction training 3 2 M Use complete PPE 3 1 L
Slipping and
5 Excavation Personnel injury Travel path is free of obstruction. 3 2 M To place safety signage at work place 2 2 M
Tripping
Wildlife animal-
Personnel injury Bush clearing for work area 3 2 M Use complete PPE 2 2 M
Snake
Stone and soil Personnel Injury, Ensure the stone thrown size appx Excavation material are placed 1 m from edge
3 2 M 2 2 M
struck down Property Damage 10 cm Ensure using PPE
Fall down to the Ensure install barricade or police line To place barricade and safety signage at work
Personnel Injury 3 2 M 2 2 M
excavation pit each the excavation pit place
Drowned inside the Ensure back fill the excavation pit To place barricade and safety signage at work
Personnel Injury 3 2 M 2 2 M
excavation immediately place
Stop Work,
Social Problem Socialization work to the community 3 2 M Community involvement in work 2 2 M
Personnel Injury
Failure of Heavy Personnel injury Check for safe work Heavy To conduct Heavy Equipment inspection and
3 3 H 2 2 M
Equipment Property Damage Equipment tagging prior to enter work site
Install rebar, Struck down by Personnel Injury, Ensure supervisor on site when installing the
6 Ensure all worker using safety helmet 3 2 M 2 2 M
formwork, stub material Property Damage rebar, form work and stub
Dangerous The skin and leg Personnel Injury, Ensure all worker using rubber boot
8 3 2 M Ensure supervise by foreman or supervisor 2 2 M
subtance infected Property Damage during concreting activity