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    Hilti Anchor Catalogue

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    ARUN GOYAL
    This document provides information on zinc die casting alloys including their typical compositions, physical properties, standards, and packaging. It describes the characteristics of common alloys ZAMAK 2, 3, 5, and 8 and includes data on their densities, thermal properties, electrical conductivity, and more.

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    © All Rights Reserved
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    Hilti Anchor Catalogue

    Uploaded by

    ARUN GOYAL
    84 views4 pages
    This document provides information on zinc die casting alloys including their typical compositions, physical properties, standards, and packaging. It describes the characteristics of common alloys ZAMAK 2, 3, 5, and 8 and includes data on their densities, thermal properties, electrical conductivity, and more.

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    This document provides information on zinc die casting alloys including their typical compositions, physical properties, standards, and packaging. It describes the characteristics of common alloys ZAMAK 2, 3, 5, and 8 and includes data on their densities, thermal properties, electrical conductivity, and more.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    84 views4 pages

    Hilti Anchor Catalogue

    Uploaded by

    ARUN GOYAL
    This document provides information on zinc die casting alloys including their typical compositions, physical properties, standards, and packaging. It describes the characteristics of common alloys ZAMAK 2, 3, 5, and 8 and includes data on their densities, thermal properties, electrical conductivity, and more.

    Copyright:

    © All Rights Reserved
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    2017

    Zinc Die Casting Alloys (ZAMAK)


    Technical Datasheet
    Uses
    These alloys are ideal for mass production of strong accurate components e.g. by hot chamber die casting process.

    Characteristics
    Chemical composition (EN1774) ZAMAK 2 ZAMAK 3 ZAMAK 5 ZA8
    Guaranteed analysis (in %) ZL2/ZL0430/ZnAI4Cu3 ZL3/ZL0400/ZnAI4 ZL5/ZL0410/ZnAI4Cu1 ZL8/ZL0810 /ZnAI8Cu1

    AI 3.8-4.2 3.8-4.2 3.8-4.2 8.2 - 8.8


    Cu 2.7-3.3 ≤ 0.03 0.7 - 1.1 0.9 - 1.3
    Mg 0.035 - 0.06 0.035 - 0.06 0.035 - 0.06 0.02 - 0.03
    Pb ≤ 0.003 ≤ 0.003 ≤ 0.003 ≤ 0.005
    Fe ≤ 0.020 ≤ 0.020 ≤ 0.020 ≤ 0.035
    Cd ≤ 0.003 ≤ 0.003 ≤ 0.003 ≤ 0.005
    Sn ≤ 0.001 ≤ 0.001 ≤ 0.001 ≤ 0.002
    Si ≤ 0.02 ≤ 0.02 ≤ 0.02 ≤ 0.035
    Ni ≤ 0.001 ≤ 0.001 ≤ 0.001
    ≤ 0.001

    Typical analysis (in %) ZAMAK 2 ZAMAK 3 ZAMAK 5 ZA 8


    (reference 2015) ZL2/ZL0430/ZnAI4Cu3 ZL3/ZL0400/ZnAI4 ZL5/ZL0410/ZnAI4Cu1 ZL8/ZL0810 /ZnAI8Cu1

    AI 4.05 4.03 4.05 8.52


    Cu 2.90 0.0002 0.83 1.06
    Mg 0.043 0.045 0.044 0.023
    Pb 0.0022 0.0018 0.0019 0.0021
    Fe 0.0026 0.002 0.0023 0.0040
    Cd < 0.0002 < 0.0002 < 0.0002 < 0.0003
    Sn < 0.001 < 0.001 < 0.001 < 0.001
    Si < 0.02 < 0.02 < 0.02 < 0.015
    Ni < 0.001 < 0.001 < 0.001 < 0.001

    Physical data ZAMAK 2 ZAMAK 3 ZAMAK 5 ZA 8


    ZL2/ZL0430/ZnAI4Cu3 ZL3/ZL0400/ZnAI4 ZL5/ZL0410/ZnAI4Cu1 ZL8/ZL0810/ZnAI8Cu1

    Density (kg/dm³ at 20°C) 6.8 6.6 6.7 6.3


    Solidification range (°C) 379-390 381-387 380-386 375-404
    Shrinkage in ‰ 4–5 4–5 4–5 8
    Lin. thermal expansion (coef./°C) 27.8 x 10-6 27.4 x 10-6 27.4 x 10-6 23.2 x 10-6
    Electrical conductivity (%IACS) 25 27 26 27.7

    Standard ZAMAK 2 ZAMAK 3 ZAMAK 5 ZA 8

    EN1774
    ZL2/ZL0430/ZnAI4Cu3 ZL3/ZL0400/ZnAI4 ZL5/ZL0410/ZnAI4Cu1 ZL8/ZL0810/ZnAI8Cu1
    ISO 301
    AS1881 Zn Al 4 Zn Al 4 Cu1
    JIS H2201 Zn Al 4 Zn Al 4 Cu 1
    ASTM B240 Alloy 2 / Z35540 Alloy 3/ Z33521 Alloy 5 / Z35530 ZA-8 / Z 35635

    Package
    Trademark OVERCOR Claw end ingots
    ZAMAK

    Ingot weight 8.3 kg 6.0 kg


    Ingots per bundle 72 + 4 96
    Packing/Weight strapped bundles of about 650 kg strapped bundles of about 580 kg
    Feet/pallet zinc alloy feet wooden pallet

    Nyrstar Sales & Marketing AG • Tessinerplatz 7 • CH-8002 Zürich (Switzerland) • T +41 44 745 81 00 • F +41 44 745 81 10
    sales@nyrstar.com • www.nyrstar.com
    2017

    Zinc Die Casting Alloys (ZAMAK)


    Technical Datasheet
    Slab (72 slabs per bundle) Nominal mass 8.3 kg
    Zamak OVERCOR Dimensions 515 x 120 x 40

    Foot (4 per bundle) Nominal mass 13.6 kg


    Zamak OVERCOR Dimensions 510 x 110 x 120

    Slab bundle (72 slabs + 4 feet per bundle) Nominal mass 650 kg
    Zamak Overcor Dimensions 515 x 515 x 620

    Nyrstar Sales & Marketing AG • Tessinerplatz 7 • CH-8002 Zürich (Switzerland) • T +41 44 745 81 00 • F +41 44 745 81 10
    sales@nyrstar.com • www.nyrstar.com
    2017

    Zinc Die Casting Alloys (ZAMAK)


    Technical Datasheet
    Label, ingot marking and analysis sample

    ®
    Ingot and bundle reference : Overcor

    With plastic cover (on request) Without plastic cover

    Nyrstar Sales & Marketing AG • Tessinerplatz 7 • CH-8002 Zürich (Switzerland) • T +41 44 745 81 00 • F +41 44 745 81 10
    sales@nyrstar.com • www.nyrstar.com
    2017

    Zinc Die Casting Alloys (ZAMAK)


    Technical Datasheet
    Claw end ingot Nominal mass 6.9 kg
    Dimensions 560 x 50 x 54

    Ingot bundle (96 slabs per bundle) Nominal mass 670 kg


    Claw end ingots Dimensions 560 x 560 x 568

    Nyrstar Sales & Marketing AG • Tessinerplatz 7 • CH-8002 Zürich (Switzerland) • T +41 44 745 81 00 • F +41 44 745 81 10
    sales@nyrstar.com • www.nyrstar.com

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