TA-2 Visual & Technical Inspection for Hydraulic Excavators

SMCS - Job Code - 540 Component Code - 753T

Cat dealer Customer

Address Address
Contact Contact

Serial Number : PAX00456 Inspector : Eder Peralta Temperature : 15 DEGR

Model : 374D Work Order : 1 Time : PM
Engine S/N: TXG07036 SMU: Date : 6/14/2018
Manufacturer : C15 Unit Location: TECSUP-AREQUIP

Note: Review Machine & S·O·S History and check for Active Service Letters prior to inspection.

Status of the Machine

The status recommendation of your excavator is: Normal

EFRAIN HUANACUNI PACOHUAANCO

 Visual Inspection for Hydraulic Excavator
Status assessment ü– Normal M – Monitor A – Action Blank – Not Applicable

1. Inspection Preparation
# Status Description
1.1 Check with customer for operator complaints

1.2 Perform machine inspection preparation

1.3 Download Product Status Report

1.4 1.4 Check Product Link

Is machine equipped with Product Link?

Is Product Link registered?

Is Product Link reporting to Vision Link?

1.5 Observe engine exhaust colors

1.6 Listen for unusual noises

1.7 Lockout / Tagout Machine

1.8

1.9

Item No. Additional Comments

 2. Lower Level Inspection
# Status Description
2.1 Final drive & sprocket

2.2 Travel Motor & brake valve

2.3 Track adjuster

2.4 Carrier rollers

2.5 Track rollers

2.6 Front idlers

2.7 Track guides

2.8 Track shoes

2.9 Track links, pins & bushings

2.10 Track roller frame & carbody

2.11 Engine Oil Pan

2.12

2.13

Item No. Additional Comments

 3. Middle Level Inspection
# Status Description
3.1 Cab exterior

3.2 Cab interior

3.3 Steps & handrails

3.4 Work lights

3.5 Air cleaner

3.6 Batteries and battery cables

3.7 Radiator, oil cooler, condenser & aftercooler

3.8 Lower radiator & oil cooler hoses

3.9 Counterweight

3.10 Hydraulic pump compartment

3.11 Swing drive gear

3.12

3.13

3.14

Item No. Additional Comments

 4. Upper-Level Inspection
# Status Description
4.1 Hood & platform

4.2 Exhaust manifold

4.3 Turbocharger

4.4 Cylinder head & valve cover

4.5 Engine mounts

4.6 Pulleys, belts & compressor clutch

4.7 Fan guard & fan

4.8 Upper radiator, air inlet, oil cooler & after cooler lines

4.9 Radiator/oil cooler screen

4.10 Water pump

4.11 Radiator cap

Fuel priming pump, secondary fuel filter & fuel injection
4.12
pump
4.13 Engine wiring harness

4.14 Swing drive compartment

4.15 Swing drive

4.16 Main hydraulic control valve

4.17

4.18

4.19

Item No. Additional Comments

 5. Implement/Attachment Inspectio
# Status Description
5.1 Area around boom cylinders & swivel

5.2 Lower boom area

5.3 Boom cylinder

5.4 Area where boom attaches to stick

5.5 Stick cylinder

5.6 Bucket cylinder

5.7 Bucket linkage

5.8 Bucket wear plates

5.9 Side cutters

5.10 Tips & adapters

5.11

5.12

5.13

Item No. Additional Comments

 6. Site Conditions
# Status Description
6.1 Ambient Temperature

NORMAL: -18° to 32°C (0° to 90°F)

MONITOR: 32° to 46°C or -18° to -29°C (90° to 115°F or 0° to -20°F)

ACTION: Above 46°C or Below -29°C
(Above 115° or Below -20°F)
6.2 Altitude

NORMAL: 0 to 1524 m (0 to 5000 ft)

MONITOR: 1524 to 3048 m (5000 to 10,000 ft)

ACTION: Above 3048 m (Above 10,000 ft)

6.3 Haul Road Grade

NORMAL: Flat

MONITOR: Mild

ACTION: Steep

6.4 Haul Road Condition

NORMAL: Positive Banking, Gradual Turns, Good Erosion Control

ACTION: Negative Banking, Sharp Turns, Poor Erosion Control

6.5 Humidity

NORMAL: Below 25%

MONITOR: 25 to 60%

ACTION: Above 60%

6.6 Air Quality

 NORMAL: No Dust

MONITOR: Light Dust

ACTION: Heavy Dust

6.7 Underfoot Condition

NORMAL: Dry Flat Surface

MONITOR: Moderate Grades, Mixture of Muddy / Dry Surfaces

ACTION: Steep Grades, Muddy, Snow, Ice

6.8 Machine Utilization

NORMAL: 0 to 10 Hours

ACTION: Above 10 hours

6.9 Equipment Role

NORMAL: Utility

MONITOR: Support

ACTION: Production

6.10 Working Material

NORMAL: Uncompacted, Low Abrasion

MONITOR: Moderately Compacted, Moderate Abrasion

ACTION: High Abrasion, Compacted, Dense

6.11 Maintenance Practices

NORMAL: Excellent

MONITOR: Good

ACTION: Poor

6.12 Primary Industries

6.13

6.14

6.15

Item No. Additional Comments

Other Remarks
r Hydraulic Excavators
Blank – Not Applicable

1. Inspection Preparation
Comments
2. Lower Level Inspection
Comments
3. Middle Level Inspection
Comments
4. Upper-Level Inspection
Comments
5. Implement/Attachment Inspection
Comments
6. Site Conditions
Other Remarks
 Technical Inspection for Hydraulic Exca
Status assessment ü- Normal M - Monitor A - Action Blank – Not Applica

1. Engine
1.1Cooling System
Status Description Units Observed Specified (+)Tol
1.1.1 Radiator Pressure Relief (Radiator Cap)
1.1.2
1.1.2 Test Engine Coolant

Check Freezing Point of Engine Coolant

Test Engine Coolant Conditioner

1.1.3 Check Belt Tension

1.1.4 Engine Coolant Temperature C 110 110 112

1.1.5
1.1.5 Radiator Temperature Drop

Upper Tank Temperature C 89 92

Lower Tank Temperature

1.2 Fuel System
Status Description Units Observed New Rebuild

rpm ± tol
1.2.1
1.2.1 Engine Speed - Check

No Load Low Idle RPM 900 910 890

RPM 1850 1860 1840

No Load High Idle - (AEC switch in OFF Position)

No Load High Idle - (AEC switch in OFF Position)

No Load High Idle - (AEC switch in ON position)

 RPM 1750 1760 1740
Normal Maximum Speed with Load - (Pump stall condition)
Status Description Units Observed Specified (+)Tol
1.2.2
1.2.2 Fuel System Pressure - Test

Fuel Pressure at Low Idle KPA 749 999

Fuel Pressure at High Idle KPA 749 999

1.3 Lubrication System

*Status Description Units Observed Specified (+)Tol
1.3.1
1.3.1 Engine Oil Pressure - Test

Oil Pressure at Low Idle KPA 218 600

Oil Pressure at High Idle KPA 301 600

1.4 Basic Engine

*Status Description Units Observed Specified (+)Tol
1.4.1 Cylinder Cutout Test

1.4.2 Engine Crankcase Pressure (Blowby) - Test

1.5 Air Inlet and Exhaust System
*Status Description Units Observed Specified (+)Tol
1.5.1 Inlet Manifold Pressure - Test (Adjusted Boost Pressure from TMI C 43 43 54
1.5.2 Exhaust Temperature - Test (Measure at Each Cylinder) Units Cyl Observed Cyl Observ
Observed #1 #2

#2 #3 #4

#4 #5 #6

#6 #7 #8
1.6 Miscellaneous Engine
*Status Description Units Observed Specified (+)Tol
1.6.1

1.6.2

1.6.3

2. Performance Checks
2.1 Hydraulic Performance Checks
Status Description Units Observed New Rebuild

2.1.1 2.1.1 Travel on Level Ground

Travel on Level Ground Travel Speed - Check

Normal Travel Distance

High Forward

High Reverse

Low Forward

Low Reverse
 Travel Deviation - Check

High Forward

High Reverse

Low Forward

Low Reverse

2.1.2 2.1.2 Travel on Level Ground - Test (Optional Test)

Travel Speed (Right Track) - Check (With each track
raised)
High-Forward

High Reverse

Low Forward

Normal Low Reverse

 *Status Description Units Observed New Rebuild

Travel Speed (Left Track) - Check (With each track

Rebuild
raised)
Normal High Forward

High Reverse

Low Forward

Normal Low Reverse

2.1.3 Machine Drift on a Slope - Check

2.1.4 2.1.4 Swing Speed and Overswing on Level Ground - Check

Normal Swing Speed (Right Swing)

Swing Speed (Left Swing)

Over Swing (Right Swing)

Normal Over Swing (Left Swing)

2.1.5 2.1.5 Swing Speed and Swing Drift on a Slope -Check

Normal Swing Speed (Right Swing)

Swing Speed (Left Swing)

Swing Drift (Right Swing)

Normal Swing Drift (Left Swing)

2.1.6 2.1.6 Cylinder Drift - Check (Loaded Bucket)

Normal Weight of Bucket Load

Boom Cylinder

Stick Cylinder

Bucket Cylinder
2.1.7 2.1.7 Cylinder Drift - Check (Empty Bucket)

Boom Cylinder

Stick Cylinder

Bucket Cylinder

2.1.8 2.1.8 Cylinder Speed - Check

Boom Extension

Boom Retraction

Stick Extension

Stick Retraction

Bucket Extension

Normal Bucket Retraction

 3. Hydraulic System
3.1 Pilot System
Status Description Units Observed Specified (+)Tol
3.1.1 Normal Relief Valve (Pilot) - Test and Adjust

3.1.2 Normal Accumulator (Pilot) - Test

3.2 Main Control Valve
*Status Description Units Observed Specified (+)Tol
3.2.1 3.2.1 Relief Valve (Main) - Test and Adjust

Normal Pump 1

Pump 2

Boom Extension

Stick Extension

Stick Retraction

Bucket Extension

Normal Bucket Retraction

3.2.2 Relief Valve (Main) - Test and Adjust (Heavy Lift)

3.3 Swing System
*Status Description Units Observed Specified (+)Tol
3.3.1 3.3.1 Relief Valve (Swing) - Test and Adjust

Relief Valve (Right Swing)

Relief Valve (Left Swing)

3.3.2 3.3.2 Swing Bearing Movement - Measure

Vertical Movement of Swing Bearing

3.4 Travel System
 *Status Description Units Observed Specified (+)Tol
3.4.1 3.4.1 Relief Valve (Crossover) - Test and Adjust

Normal Power Shift Pressure (Fixed) - Set

Crossover Relief Valve (Forward Left Travel)

Crossover Relief Valve (Reverse Left Travel)

Crossover Relief Valve (Forward Right Travel)

Normal Crossover Relief Valve (Reverse Right Travel)

3.5 Hydraulic Fan System
*Status Description Units Observed Specified (+)Tol
3.5.1 3.5.1 Hydraulic Fan (If Equipped)

Normal Fan Speed (Minimum)

Normal Fan Speed (Upper Limit)

3.6 Miscellaneous Hydraulic
*Status Description Units Observed Specified (+)Tol
3.6.1

3.6.2

3.6.3

4. Electrical System
4.1 Electrical System
Status Description Units Observed Specified (+)Tol
4.1.1 4.1.1 Battery Voltage

Engine Stopped

Low Idle

High Idle

4.1.2 Inspect Battery Cables

4.1.3 Starter Draw Test

4.2 Miscellaneous Electrical
*Status Description Units Observed Specified (+)Tol
4.2.1 Normal USO DEL SISTEMA MONITOR

4.2.2

4.2.3

5. S.O.S.
5.1 S·O·S Sampling
Status Description Obtain
5.1.1 Engine Oil Sample

5.1.2 Engine Coolant Sample (Level II)

5.1.3 Hydraulic Oil Sample

5.1.4 Right Final Drive Oil Sample

5.1.5 Left Final Drive Oil Sample

5.1.6 Swing Drive Oil Sample

or Hydraulic Excavator
Blank – Not Applicable / Not Performed (Add reason in comments)

1. Engine

(-)Tol Comments

108

86

Service Comments
Limit
min / max

0 MIN/10MAX

0 MIN/10MAX Record rpm three seconds after engine speed dial was placed at position
"10"
Record rpm within three seconds after engine speed dial was placed at
position "10"
0 MIN/10MAX

(-)Tol Comments

499

499

(-)Tol Comments

100

275

(-)Tol Comments
 (-)Tol Comments

44

Observed

(-)Tol Comments

. Performance Checks

Service Comments
Limit
Service Comments
Limit
3. Hydraulic System

(-)Tol Comments

(-)Tol Comments

(-)Tol Comments
(-)Tol Comments

(-)Tol Comments
 (-)Tol Comments

4. Electrical System

(-)Tol Comments

(-)Tol Comments

5. S.O.S.

Comments