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    MIL "ON" P043E, P043F, P2401, P2402, & P2419 Due To Water Intrusion Into Charcoal Canister

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    Alvaro
    Manual toyota

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    MIL "ON" P043E, P043F, P2401, P2402, & P2419 Due To Water Intrusion Into Charcoal Canister

    Uploaded by

    Alvaro
    182 views4 pages
    Manual toyota

    Original Title

    T-SB-0016-12

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    Manual toyota

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    182 views4 pages

    MIL "ON" P043E, P043F, P2401, P2402, & P2419 Due To Water Intrusion Into Charcoal Canister

    Uploaded by

    Alvaro
    Manual toyota

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    T-SB-0016-12 January 20, 2012

    MIL "ON" P043E, P043F, P2401, P2402, & P2419 Due to


    Water Intrusion into Charcoal Canister
    Service
    Category Engine/Hybrid System

    Section Emission Control Market USA

    Applicability

    YEAR(S) MODEL(S) ADDITIONAL INFORMATION

    2007 – 2011 Yaris Body Type(s): 4Dr. Sedan

    Introduction

    Some 2007-2011 model year Yaris sedan vehicles may experience a MIL “ON” condition with DTCs
    P043E, P043F, P2401, P2402 and P2419 present. This can be caused by water or debris entry into
    the evaporative control system through the fresh air inlet. To address this condition, a fuel pipe
    protector has been created to help prevent water intrusion into the fuel filler pipe cover.

    Parts Information

    PREVIOUS PART NUMBER CURRENT PART NUMBER PART NAME QTY

    77248-21010 77248-52060 Fuel Tank Filler Pipe Cover Holder* 1


    77219-21010 Same Fuel Tank Filler Pipe Cover* 1
    77277-52031 77277-52080 Fuel Tank Filler Pipe Protector 1
    77740-52090 Same Canister Assy, Charcoal 1
    77706-52020 Same Charcoal Canister Filter No2 1

    *Applies to certain 2007 MY Yaris vehicles ONLY - see step 5 of the Repair Procedure.

    Required Tools & Equipment

    REQUIRED EQUIPMENT SUPPLIER PART NUMBER QTY

    TIS Techstream*
    or TSPKG1
    Techstream Lite ADE or 1
    TSLITEDLR01
    NOTE: Software version 6.20.020 or later is required.

    * Essential SST.

    NOTE
    Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at
    1-800-368-6787.

    © 2012 Toyota Motor Sales, USA Page 1 of 4


    T-SB-0016-12 January 20, 2012 Page 2 of 4

    MIL "ON" P043E, P043F, P2401, P2402, & P2419 Due to Water Intrusion into
    Charcoal Canister

    Warranty Information

    OP CODE DESCRIPTION TIME OFP T1 T2

    R & R Fuel Tank Filler Pipe Cover Holder,


    EG9047 0.5 77277-52031 8A 88
    Cover, Protector, Charcoal Canister & Filter

    APPLICABLE WARRANTY
    • This repair is covered under the Toyota Comprehensive Warranty. This warranty is in effect for
    36 months or 36,000 miles, whichever occurs first, from the vehicle’s in-service date.

    • Warranty application is limited to occurrence of the specified condition described in this


    bulletin.

    Repair Procedure

    1. Using TIS Techstream, check for DTCs P043E, P043F, P2401, P2402, and P2419.
    A. If the above DTCs are present, proceed to step 2.
    B. If all 5 DTCs are NOT present, this TSB does NOT apply, continue diagnostics per the
    Repair Manual.
    2. Check for water or debris in the EVAP system by disconnecting the vent hose from the canister
    pump module.
    Is water or debris present in the vent hose?
    A. YES – Proceed to step 3.
    B. NO – This TSB does NOT apply, continue diagnostics per the Repair Manual.
    3. Replace the charcoal canister and charcoal canister filter No. 2 as outlined in the Repair Manual.
    • 2007 / 2008 / 2009 / 2010 / 2011 Yaris:
    Engine/Hybrid System – Emission Control – “Canister: Removal”
    • 2007 / 2008 / 2009 / 2010 / 2011 Yaris:
    Engine/Hybrid System – Emission Control – “Canister: Installation”
    4. Remove fuel tank filler pipe protector and retain fasteners.

    © 2012 Toyota Motor Sales, USA


    T-SB-0016-12 January 20, 2012 Page 3 of 4

    MIL "ON" P043E, P043F, P2401, P2402, & P2419 Due to Water Intrusion into
    Charcoal Canister

    Repair Procedure (Continued)

    5. For 2007 Yaris, follow this procedure, all other model years proceed to step 7. Inspect the fuel
    tank filler pipe cover holder for the presence of the drain hole shield that is included with the
    updated fuel tank filler pipe cover holder as shown in Figures 1 and 2 below.
    Figure 1. Fuel Tank Filler Pipe Cover: PREVIOUS Design Figure 2. Fuel Tank Filler Pipe Cover: CURRENT Design

    1 2

    1 4 Holes 1 2 Holes
    2 Drain Hole Shield

    6. If drain hole shield is present, proceed to step 7. Figure 3. .


    If drain hole shield is NOT present, replace the
    fuel tank filler pipe cover and cover holder with
    the updated parts.

    1 Fuel Tank Filler Pipe Cover


    2 Fuel Tank Filler Pipe Cover Holder

    © 2012 Toyota Motor Sales, USA


    T-SB-0016-12 January 20, 2012 Page 4 of 4

    MIL "ON" P043E, P043F, P2401, P2402, & P2419 Due to Water Intrusion into
    Charcoal Canister

    Repair Procedure (Continued)

    7. Replace fuel tank filler pipe protector with updated Figure 4. .


    part. Slide the supplied plastic tie over the fuel
    tank filler pipe cover holder then reinstall original
    fasteners.

    NOTE
    Do NOT adjust the length or tension of zip tie.

    1 Zip Tie

    8. Clear all DTCs using TIS Techstream.


    9. Perform the Automatic EVAP System Check and verify that no pending DTCs set.
    System > Engine and ECT > Utility > EVAP System Check

    NOTE
    if the Automatic EVAP System Check fails to run, perform the following:
    • Turn the ignition OFF.

    • Turn TIS Techstream OFF.

    • Turn the ignition ON and TIS Techstream ON and restart the Automatic EVAP System
    Check.

    © 2012 Toyota Motor Sales, USA

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