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    Potential Process Failure Causes

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    Pratiksh Patel
    This document lists potential causes for process failures such as omitted processing, errors setting up work pieces, missing or wrong parts, mis-operation, improper equipment maintenance, and lack of safety controls. It also provides potential process controls to prevent failures, including standardized work instructions, fixtures and jigs, mistake-proofing tooling, mechanical and electronic sensors, job sheets, bar coding, training, inspection, statistical process control, and preventative maintenance.

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    Potential Process Failure Causes

    Uploaded by

    Pratiksh Patel
    6 views1 page
    This document lists potential causes for process failures such as omitted processing, errors setting up work pieces, missing or wrong parts, mis-operation, improper equipment maintenance, and lack of safety controls. It also provides potential process controls to prevent failures, including standardized work instructions, fixtures and jigs, mistake-proofing tooling, mechanical and electronic sensors, job sheets, bar coding, training, inspection, statistical process control, and preventative maintenance.

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    This document lists potential causes for process failures such as omitted processing, errors setting up work pieces, missing or wrong parts, mis-operation, improper equipment maintenance, and lack of safety controls. It also provides potential process controls to prevent failures, including standardized work instructions, fixtures and jigs, mistake-proofing tooling, mechanical and electronic sensors, job sheets, bar coding, training, inspection, statistical process control, and preventative maintenance.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    6 views1 page

    Potential Process Failure Causes

    Uploaded by

    Pratiksh Patel
    This document lists potential causes for process failures such as omitted processing, errors setting up work pieces, missing or wrong parts, mis-operation, improper equipment maintenance, and lack of safety controls. It also provides potential process controls to prevent failures, including standardized work instructions, fixtures and jigs, mistake-proofing tooling, mechanical and electronic sensors, job sheets, bar coding, training, inspection, statistical process control, and preventative maintenance.

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    © All Rights Reserved
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    Potential Process Failure Causes

    • Omitted processing
    • Processing errors
    • Errors setting up work pieces
    • Missing parts
    • Wrong parts
    • Processing wrong work piece
    • Mis-operation
    • Adjustment error
    • Equipment not set up properly
    • Tools and/or fixtures improperly prepared
    • Poor control procedures
    • Improper equipment maintenance
    • Bad recipe
    • Fatigue
    • Lack of Safety
    • Hardware failure
    • Failure to enforce controls
    • Environment
    • Stress connections
    • Poor FMEA(s)

    Potential Process Controls


    • Standardized work instructions/procedures
    • Fixtures and jigs
    • Mistake-proofing tooling and/or product design
    • Mechanical interference interfaces
    • Mechanical counters
    • Mechanical sensors
    • Electrical/Electronic sensors
    • Job sheets or Process packages
    • Bar coding with software integration and control
    • Marking
    • Training and related educational safeguards
    • Visual checks
    • Post process inspection/testing
    • Gage/MSA studies
    • Statistical Process Control
    • Design of experiments on the process/Robust process design
    • Preventive maintenance
    • Automation & Real Time Control

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