Exit Point Angle

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Beam exit point and effective angle :

Exit point is the location which marks the entry of the central
ray of the ultrasonic beam into the test specimen. A smaller
discontinuity produces maximum indication, when it is on this
central ray of the beam. Hence, the exact angle of the axis of
the beam can be determined by triangulation after maximizing
signals from known small reflectors. During angle probe
examination, the probe is moved backward and forward to hit
the discontinuity with the axis of the beam so that the location
of the reflector can be determined. All measurements for flaw
location utilize the exit point.
To locate the exit point, move the angle probe over the scale
marked on the IIW - V1 block to obtain the maximum signal
from the 100 mm radius curved surface. Mark the point on the
probe body which coincides with the central line of the scale
marked on the face of the block. This is the exit point of the
axis of the ultrasonic beam.
This check can be performed on the V2 calibration block
also. The 50 mm radius side should be used to avoid near
zone effect.
Refracted beam angle :
Place the exit point of the angle probe in the approximate
position of the angle marked on the face of the IIW - V1
calibration block, that corresponds to the nominal angle marked
on the probe faceplate. Move the probe to maximize the signal
obtained from the reflector hole. Correlate the exit point to the
corresponding angle marked on the calibration block to
determine the angle of refraction of the ultrasonic beam axis,
i. e. the exit point of a 600 probe should be on the 600 mark
when the signal becomes maximum. The angle thus obtained is
valid for steel only.
Angle can be determined with the V2 block also.
Accurate method :
Refracted angle of the axis of the beam can be accurately
determined by analyzing the maximum reflection signal obtained
from a small diameter side drilled hole at known depth in a
reference calibration block. Smaller hole size at higher depth
provides better accuracy. For deep holes, the maximum signal
should be carefully detected.
Refracted Beam angle  is calculated as,
Cos inverse [ hole depth / ( beam path + hole radius )]

Effective beam angle in other materials:


Material Velocity Effective
mtrs/sec angles
--------------------------------------------------------------------
4340 Steel 3240 45 60 70
347,Aust Stainless 3090 42 56 64
Aluminum 3130 43.5 57 65
Inconel 3020 41 54 61
Titanium, 105A 3120 43 57 65

Hole depth up to center = 30mm


Beam path up to hole center = 56 + 0.75
or 56.75 mm.
[ Radius of hole, 0.75mm added to beam path ]
Probe angle  = Inv Cosine [ 30 / 56.75 ]
= Inv Cosine 0.5286 or 580

K. Chatterjee, 75643 Center for NDT P 00 Rv 02 Self study material.

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