Methods of Testings - Doc Version 1
Methods of Testings - Doc Version 1
Methods of Testings - Doc Version 1
1. Measures the average depth of the test The strength of concrete is influenced by the quality of its
SPECIMEN specimen. ingredients – cement and aggregates. Gradation, particle shape
2. Adjust the test span of the tester such that is it and surface texture of aggregates are characteristics which are
particularly important. However, even the last quality of ingredients
I. APPARATUS: three (3) times the average depth of the test
will not produce strong concrete if the ingredients are not
1. Compression Testing Machine (Capacity – specimen. proportioned in accordance with the accepted methods of
250,000 lbs) 3. Place the specimen on the support blocks of designing concrete mixture.
2. Capping Fixtures the tester.
3. Melting Pot 4. Apply the load rapidly up to approximately 50 2. Maximum Size of Aggregate
% of the expected load continuously at the
II. MATERIALS: rate between 125 and 175psi. The maximum size of aggregate has a significant effect
1. Capping Compound (Melted Leadite or Sulfur) on the compressive strength for a given cement content. If the
cement content is constant, the compressive strength is increased
III. CALCUALTIONS:
as the maximum size of the aggregate is increased. Stated
III. PROCEDURES: differently, it means that less cement will be needed to maintain the
1. If the fractures occurs in the tension surface same strength if the maximum size of aggregate is increased.
1. After removal from curing room, cap the within the middle third of the span length,
specimen as soon as practicable with the calculate the modulus of rupture as follows: 3. Water – Cement Ratio
2
melted capping compound to distribute the
R = PL / b d The influence of water – cement ratio on strength
applied load uniformly during the test.
Where: stated by duff Abrams in 1918 marked the most useful
2. Determine the diameter of the test specimen
R =Modulus of Rupture, psi advancement in the history of concrete. Other factors equal, the
to the measurement 0.01 in.(0.25 mm)
P =Maximum Applied Load, lbf lower the water – cement ratio the higher is the strength of
measured at the right angles to each other at concrete. If water is added to the mixture after it has been
L =Span Length, in
about mid-height of the specimen. The discharge from the mixer, the strength is decreased if no additional
b =Ave. width of specimen, in
average diameter will be used to calculate the cement is added.
d =Ave. depth of specimen, in
cross sectional area of the specimen.
3. Place the specimen at the table of the 4. Curing
2. If the fractures occurs in the tension surface
compression tester directly under the upper
outside the middle third of the span length, The strength of concrete will continue to develop
bearing block.
calculate the modulus of rupture as follows: for a number of years if water in the mix is not lost through
4. Apply the load continuously and without shock 2
at a rate of travel of 20 to 50 psi/sec. Until the R = 3Pa / bd drying. In structures which are not moist – cured and remain
specimen falls. Where: substantially dry after construction, the strength of concrete
5. Record the maximum load carried by the a = distance between the line of fracture will never reach the potential strength as indicated by the
specimen during the test. and the nearest support on the tension surface of 28-days compressive strength of control specimens.
the beam, in. Strength development stops at an early age if concrete is
exposed to dry air with no previous moist curing.
IV. CALCULATION: a = L / 3 – 5%L
thickness be more
A slump test is measure of consistency in concrete. It is the
REMARKS
1. Station limit of thickness that failed to meet the allowable tolerance:
Sta. 0 + 349 to Sta. 0 + 351.25 (L = 2.25 m) difference between the height of the mold and the height of the
Deficient in
than 2 mm
2. Area that failed to meet the tolerance in pavement thickness vertical axis of the specimen once it is separated from the mold.
requirement: W x L = 6.10m x 2.25m = 13.725 sq.m.
3. Percent of contract price allowed for payment of item 311 due to In construction work, it is the last barrier or “Go or No Go” point
deficient in thickness: before the concrete is placed, and a lot depends on the results.
The common mistakes that should be avoided are: 1.) Poor
Deficiency in Thickness = Reqd. Thickness – Ave. Credited
Thickness sampling 2.) Neglecting to ampen the core 3.) Improper rodding
CREDITED THICKNESS,
= 20.0 – 19.3 4.) An unstable base, and 5.) Wrong type of rod – and the test
= 0.70 cm (7.0mm) results bears little relation to actual concrete equality.
within 6mm to 10 mm (refer to Table)
cu.m.
17.5
19.0
20.0
--
allowed
Apparatus:
AVERAGE THICKNESS,
1. SCOPE
1. Galvanized mold, No. 16 gage (frustrum of a cone with a base diam. Of 8 in.
and height of 12 in.) This method describes the procedures for obtaining
2. Scoop representative samples of fresh concrete as delivered to the
cu.m.
20.5
20.0
21.0
19.5
17.5
17.0
17.5
19.0
20.0
3. Trowel
project site and on which tests are to be performed to determine
4. Tamping Rod (5/8” dia., L = 24 in. with one end bullet pointed at the lower
end) the compliance with quality requirements of the specifications
under which the concrete is furnished. The methods include
Procedure: sampling from stationary, paving and truck mixers, and from
agitating and non-agitating equipment used to transport central
1. Dampen the mold and place on a flat moist non-absorbent mixed concrete.
surface
2. Fill the mold with concrete in three layers, each approximately 2. SAMPLING
+ 250 RL
+ 450 RL
+ 150 LL
+ 345 LL
+ 350 LL
+ 351.25
+ 355 LL
the scoop-full around the top edge of the mold as the concrete The elapsed time between obtaining the first and the final
Sta. 0 + 050
+ 349
slides from it, in order to insure symmetrical distribution of portions of the composite samples shall be as short as possible,
concrete within the mold. but in no instance shall it exceed 15 minutes.
3. Each layer should be rodded with 25 stroke of a 5/8” diameter rod
RL
having a length of 24 in. and bullet-pointed at the lower end. The Transport the individual samples to the place where fresh
stroke should be distributed in a uniform manner over the cross concrete test are to be performed or where test specimens are to
section of the mold and should penetrate into the underlying layer be molded. They shall then be combined and re-mixed with a
by ½ inch. shovel to ensure uniformity.
4. After the top layer has been rodded, strike off the surface of the
concrete with a trowel so that the mold is exactly filled. Start tests for slump or air content, or both, within 5 minutes
5. Remove the mold from the concrete by raising it carefully in a after the sampling is completed.
vertical direction, then measure immediately the slump by
determining the difference between the height of the mold and Start molding test specimens for strength within 15 minutes
the height of the concrete: after fabricating the composite sample. Keep the elapsed time
between obtaining and using the samples as short as possible
Slump = 12” – height of the concrete after its and protect the sample from the sun, wind, and other sources of
CORE ID
#4–F
#4
#5
6. After the slump measurement is completed, tap gently the sides 3. PROCEDURE
Y
of the concrete frustum with the tamping rod. The behavior of the
concrete under this treatment is a valuable indication of the Size of Sample – Make the sample to be used for strength tests
cohesiveness, workability, and placeability of the mix. A well a minimum of 1 cu.ft.
proportioned workable mix will gradually slump to lower elevation
and return its original identity, while a poor mix will crumble, a. Sampling from Stationary Mixers, Except Paving Mixers –
Total Credited Thickness = 154.5 cm segregate and fall apart.
Ave. Credited Thickness = 19.3 cm Sample the concrete at two or more regularly spaced
intervals during discharge of the middle portion of the
batch. Take the samples within the time limit of 15
minutes and composite them into one sample for test
purposes. Do not obtain samples from the very first or last Dimension of Measures - after each layer is rodded, tap the sides of the
portions of the batch discharge. Perform sampling by measure smartly 10 to 15 times with the appropriate
Capacity Inside Inside Thickness Metal Size of
passing a receptacle completely through the discharge Of Agg.
mallet
stream or by completely diverting the discharge into a (liters) Dia. Height Wall - add final layer so as to avoid overfilling
Bottom Max.
(mm) (mm) (mm) (mm)
sample container. (mm) - 25 strokes if the measure used is 14-liters or smaller
in capacity
b. Sampling from Paving Mixers – 5.0 12.5 - 50 strokes for 28-liter measure
3 155+/-2 160+/-2 2.5
10 205+/-2 305+/-2 5.0 2.5 25.0 3. Internal Vibration
Sample the concrete after the contents of the paving 15 255+/-2 295+/-2 5.0 3.0 40.0 - Fill and vibrate in two equal layers
mixer have been discharge. Obtain samples from at least 30 355+/-2 305+/-2 5.0 3.0 100.0 - Insert vibrator at three different points for each layer
five different portions of the pile and then composite into - In compacting the bottom layer, do not allow the
one sample for test purposes. Avoid contamination with vibrator to rest on or touch the bottom or sides of the
sub-grade materials or prolong contact with an absorptive measure
sub-grade. 4. Strike-Off – flat rectangular plate, 6 mm thick or glass or acrylic - In compacting the final layer, the vibrator shall
plate, 12 mm thick. penetrate into the underlying layer approximately 25
c. Sampling from Revolving drum / Truck Mixers or Agitators -- Length and width at least 50 mm greater than the mm
– diameter of the measure. - The duration of vibration will depend upon the
5. Mallet – with rubber or rawhide head, 0.57+/-0.23 kg for 14 liters or workability of the concrete and effectiveness of the
Sample the concrete at two or more regularly spaced smaller measures, 1.02+/-0.23 kg for measures larger vibrator
intervals during discharge of the middle portion of the than 14 liters capacity measure. - (note: Usually, sufficient vibration has been applied as
batch. Take the samples within the time limit specified for soon as the surface of the concrete becomes
sampling fresh concrete and composite them into one relatively smooth)
II. CALIBRATION OF MEASURE
sample for test purposes. In any case do not obtain
samples from the first or last portions of the batch (AASHTO DESIGNATION: T 19-80) 4. Strike-Off
discharge. Sample by repeatedly passing a receptacle - After the consolidation, strike-off the top surface
through the entire discharge stream or by completely 1. Weigh empty measure of he concrete and finish it smoothly with the flat
diverting the discharge into a sample container. Regulate 2. Fill the measure with water at room temperature strike-off plate
the rate of the discharge of the batch by the rate of 3. Determine the net weight of water in the measure
revolution of the drum and not by the size of the gate 4. Measure the temperature of the water and determine its unit 5. Cleaning and Weighing
opening. weight, from the following table ( interpolate if necessary) - After the strike-off, clean all excess concrete
from the exterior of the measure and determine
Unit Weight of Water the net mass of the concrete.
Temperature kg/cu.m. 6. Calculation
F C Unit Weight = (Net Mass of the concrete) X
(Calibration Factor of measure)
STANDARD METHOD OF TEST FOR 60 15.6 999.01
UNIT WEIGHT AND YIELD OF CONCRETE 65 18.3 998.54 Yield = (Total Mass of Batch) / (Unit Weight of
AASHTO Designation: T 121 – 82 70 21.1 997.97 Concrete)
(ASTM Designation: C 138 – 77) 75 23.9 997.32
80 26.7 996.59 Cement Content
85 29.4 995.83 = Mass of Cement in the Batch
I. APPARATUS Volume of the Batch
5. Calculate the factor for the measure by dividing the unit weight of
1. Balance the water by the weight required to fill the measure.
2. Tamping Rod – round, straight steel rod, 16 mm in diameter 60 MAKING AND CURING CONCRETE TEST SPECIMEN IN THE
III. SAMPLE – Obtain the sample of freshly mixed concrete in accordance LABORATORY
mm in length and rounded tamping end
with the Standard Sampling of Fresh Concrete. (AASHTO
3. Measure – a cylindrical container made from metal that is not AASHTO Designation: T 126-76
readily attacked by cement paste DESIGNATION: T 141) (ASTM Designation: C 192-76)
- Watertight and sufficiently rigid to retain its form and
calibrated volume under rough used IV. PROCEDURE No. Of Specimen – 3 or more for each test age or condition
Minimum Capacity of Measures 1. Consolidation – consolidate by rodding for concrete having a PREPARATION OF MATERIALS:
slump greater than 75 mm, by rodding or vibration if the slump is
Max. Nominal Size Capacity of 25 to 75 mm, and by vibration if the slump is less than 25 mm Temperature – 20 to 25 degrees C
Of Coarse Agg., mm Measures, ltr 2. Rodding – place the concrete in the measure in three layers of
approximately equal volume Cement – Shall pass through 1.18 mm (No. 16) or finer sieve
25.0 6.0 - rod the bottom layer throughout its depth but the rod - All lumps must be rejected
shall not forcibly strike the bottom of the measure
37.5 11.0
- distribute the strokes uniformly over the cross
50.0 14.0 MIXING PROCEDURE:
section of the measure and for the top two layers,
75.0 28.0
114.0 71.0 penetrate about 25 mm into the underlying layers A. Hand Mixing
152.0 99.0 – mix cement and fine aggregate without water (and
admixture, if any)
- mix coarse aggregate without water Consolidation by Vibrator
- add water (and admixture “solution” if used until the Use 3 insertion of the vibrator at different
concrete is homogeneous points for each layer
200(8) as near
Strokes/Layer
as practicble
Allow the vibration to penetrate through
half depth
100 (4)
No. of
B. Machine mixing layer being vibrated, and into layer below,
Layer
-
approximately 25 mm (1 inch)
25
25
50
75
Step 1 – Prior to starting rotation, add coarse aggregate, some of
the mixing water, and the solution of admixture, if 3. Curing
required. After molding cover top with wet
No. of Layers
as required
and soak in water more than 7 days
3 or more
3 equal
2 equal
If Step 2 is not possible prior to the time of test (tests shall
Rod Diameter
- Add other ingredients fourths of the test period)
Mm (inc)
10 (3/8)
16 (5/8)
16 (5/8)
16 (5/8)
- Mix for 3 minutes While in the laboratory the specimen
- Followed by 3 minutes rest shall be kept at laboratory
- Followed by 2 minutes final mixing temperature until 24 to 48 hours
Note: Cover open top wile resting. before testing
Compaction
Vibration
Vibration
Rodding
Rodding
Mode of
Discharge concrete to mixing pan and remix using shovel until General Rules:
uniform in appearance. 1. Take samples from at least three
parts of the load
Curing 2. Use only non-absorptive molds
- cover immediately after molding 3. Fill in three equal layers, rod each
Cylinder Dia.
- remove from mold not less than 20 nor more than 48 hours layer 25 times with spherical-nose
Mm (inc)
No. of Cylinder mm
250 (10)
100 (4)
150 (6)
200 (8)
300(12) -460(18)
Up to 300 (12)
after molding rod
(in.)
12 to 24 hours, with tops covered at
temperature between 60 and 80 F
MAKING AND CURING CONCRETE TEST SPECIMEN IN THE FIELD (20 – 26 C)
AASHTO Designation: T 23 5. Pack cylinders carefully in sawdust
(ASTM Designation: C 31) and ship to laboratory for testing.
Liters
214
199
192
181
172
163
146
Approximate Depth / Layer, mm (in)
+ or – 3 %
intervals not exceeding 150 mm (6 in) along the centerline of the
cu.m.
- 4.7 kg
+ 8.9 kg
long dimension of the specimen. For specimens wider than 150
0
0
Depth of Sample
Half Depth
Kgs.
100 (4)
214
199
192
181
172
163
146
shaft of the vibrator to penetrate into the bottom layer
1 for each 14 sq.cm. (2 sq.in.) of Surface approximately 25 mm (1 in.)
1 for each 7 sq. cm. (sq.in.) of Surface
Aggregate by
3. Curing
Sand % of
No. of Strokes per Layer
Absolute
Volume
cu.m.
- After molding tests specimens, immediately cover molds
Total
56
51
46
42
39
36
31
with wet burlap and store in a cold place
Percent Sand
- Let tests specimens stand undisturbed in their molds for
+ or – 1
+ or ½
25
+3
-3
0
- Immediately after removal, soak specimens in water
liters
199
184
178
166
157
148
131
- Cure samples 4 to 7 days at the project site
cu.m.
Note: Specimens made to determine when placed
concrete is ready for traffic should remain in them molds for
199
184
178
166
157
148
131
Kg.
3 or more
2 or more
2 equal
51
46
41
37
34
31
26
Mode of Compaction
Aggregate, mm (in.)
Maximum size of
at temperatures between 60 to 80 F.
Vibration
Vibration
Rodding
Rodding
Manufacture sand
37.5 (1 ½)
12.5 (1/2)
19.0 (3/4)
(Table V)
150.0 (6)
25.0 (1)
50.0 (2)
75.0 (3)
Top Surface area of Specimen, sq.cm.
150 – 200 (6 – 8)
150 – 200 (6 – 8)
(sq.in.)
Depth, mm (in)
Cylinder Specimen at 28
Hollow Blocks
Minimum compressive
Strength of 150 mm x
Class A: All superstructures and heavily reinforced substructures. For (Complete)
300 mm Concrete
20.7 ( 3,000 )
16.5 ( 2,400 )
37.7 ( 5,000 )
20.7 ( 3,000 )
slabs, beams, girders, columns, arch ribs, box culverts,
20.7 (3,000 )
reinforced abutments, retaining walls and reinforced footings. b. Moisture 3 units
Content
Class B: Footings, pedestals, massive pier shafts, pipe bedding, and 10 Steel Bar 1 (S) per 10,000 kgs or 1 meter
gravity walls, unreinforced or with only a small amount of 10 tonnes
reinforcement. 11 Steel Sheet 1 (S) per 1,000 sheet 1 sheet
(Galvanized)
Class C: Thin reinforced section, railings for filler in steel grid floors 12 Wire: (Strand)
precast piles and cribbing. Wire 2 meters
Square Opening, Std,,
(Strap)
Designated Size of
Coarse Aggregate
( 2 ½” – No. 4)
( 2” – No. 4 )
( ¾” – No. 4)
( 1” – No. 4 )
( 1” – No. 4)
50 – 4.75
63 – 4.75
19 – 4.75
25 – 4.75
25 – 4.75
Seal : Concrete deposited in water. 14 Paints 2 (S) per 100 cans 1- 4 liter can
1 - 20 liter can
50 – 100
50 – 100
50 – 100
(2–4)
(2–4)
(2–4)
(4–8)
0.58
0.55
0.49
0.58
load Analysis
bags 22 Structural 1 (S) per 50 Reduced Section (as
2 Asphaltic 1 (S) per 40 tonnes or 5 liters Steel/Sheet tonnes/50,000 kgs prescribed)
Materials 200 drums
3 Asphalti Mix 1-(S) per 130 tonnes 20 kgs (Complete)
4 Aggregates
a.)Coarse 70 kgs
Aggregates
Minimum Cement Content
a.) 20 kgs
(11.0)
(9.5)f
(8.0)
(9.5)
360
320
380
440
380
Classification
b.) Routinary 50 kgs BEYOND THE HORIZON THERE IS MORE!
Test
c.) Moisture ENGR. VALIENT C. CANCERAN, CE, ME-1
Density
Relation & 50 kgs
CBR
6 Non - 2 pipes Min./0.5 % of 2 pipes
Reinforced No. of Pipes
Concrete Pipe
7 Reinforced 1 (S) per 50 pipes or 1 pipe (1m length)
SEAL
Class