Methods of Testings
Methods of Testings
Methods of Testings
Start molding test specimens for strength 3 155+/-2 160+/-2 5.0 2.5 12.5
within 15 minutes after fabricating the 10 205+/-2 305+/-2 5.0 2.5 25.0
composite sample. Keep the elapsed time 15 255+/-2 295+/-2 5.0 3.0 40.0
between obtaining and using the samples as 30 355+/-2 305+/-2 5.0 3.0 100.0
short as possible and protect the sample from
the sun, wind, and other sources of rapid
evaporation, and from contamination. 4. Strike-Off – flat rectangular plate,
6 mm thick or glass or acrylic
3. PROCEDURE plate, 12 mm thick.
-- Length and width at least 50 mm
Size of Sample – Make the sample to be greater than the diameter of the
used for strength tests a minimum of 1 cu.ft. measure.
5. Mallet – with rubber or rawhide head,
a. Sampling from Stationary Mixers, 0.57+/-0.23 kg for 14 liters or smaller
Except Paving Mixers – measures, 1.02+/-0.23 kg for measures
larger than 14 liters capacity measure.
Sample the concrete at two or more
regularly spaced intervals during II. CALIBRATION OF MEASURE
discharge of the middle portion of the (AASHTO DESIGNATION: T 19-80)
batch. Take the samples within the time
limit of 15 minutes and composite them 1. Weigh empty measure
into one sample for test purposes. Do 2. Fill the measure with water at room
not obtain samples from the very first or temperature
last portions of the batch discharge. 3. Determine the net weight of water in the
Perform sampling by passing a measure
receptacle completely through the STANDARD METHOD OF TEST FOR
STANDARD METHOD OF discharge stream or by completely UNIT WEIGHT AND YIELD OF CONCRETE
4. Measure the temperature of the water and - In compacting the final layer, the
determine its unit weight, from the following vibrator shall penetrate into the
table ( interpolate if necessary) underlying layer approximately 25
mm MAKING AND CURING CONCRETE TEST SPECIMEN MAKING AND CURING CONCRETE TEST SPECIMEN
Unit Weight of Water - The duration of vibration will depend IN THE LABORATORY IN THE FIELD
upon the workability of the concrete AASHTO Designation: T 126-76 AASHTO Designation: T 23
Temperature kg/cu.m. and effectiveness of the vibrator (ASTM Designation: C 192-76) (ASTM Designation: C 31)
- (note: Usually, sufficient
F C vibration has been applied as No. Of Specimen – 3 or more for each test age or
soon as the surface of the condition A. COMPRESSION TEST SPECIMENS
60 15.6 999.01 concrete becomes relatively
65 18.3 998.54 smooth) PREPARATION OF MATERIALS: 1. Size of Specimens
70 21.1 997.97
75 23.9 997.32 4. Strike-Off Temperature – 20 to 25 degrees C Diameter = 3 x max. nominal size of
80 26.7 996.59 - After the consolidation, aggregate
85 29.4 995.83 strike-off the top surface of he Cement – Shall pass through 1.18 mm (No. 16) or Height = 2 x diameter
concrete and finish it smoothly finer sieve
5. Calculate the factor for the measure by with the flat strike-off plate - All lumps must be rejected 2. Molding
dividing the unit weight of the water by the - Fill the mold in 3 layers of
weight required to fill the measure. 5. Cleaning and Weighing MIXING PROCEDURE: approximately equal volume
- After the strike-off, clean all - Rod each layer with a bullet-shaped
III. SAMPLE – Obtain the sample of freshly excess concrete from the A. Hand Mixing tamping rod at lower end
mixed concrete in accordance with the exterior of the measure and – mix cement and fine aggregate - The strokes shall be distributed
Standard Sampling of Fresh Concrete. determine the net mass of the without water (and admixture, if uniformly over the cross-section of the
(AASHTO DESIGNATION: T 141) concrete. any) mold and shall just penetrate into the
- mix coarse aggregate without underlying layer
IV. PROCEDURE 6. Calculation water - The bottom layer shall be rodded
- add water (and admixture throughout its depth
1. Consolidation – consolidate by rodding for Unit Weight = (Net Mass of the concrete) X “solution” if used until the concrete - Tap the side of the mold to close the
concrete having a slump greater than 75 mm, (Calibration Factor of measure) is homogeneous voids left by they tamping rod
by rodding or vibration if the slump is 25 to 75 - After the top layer has been rodded,
mm, and by vibration if the slump is less than Yield = (Total Mass of Batch) / (Unit Weight of B. Machine mixing the surface of the concrete shall be
25 mm Concrete) struck off with a trowel and cover with
2. Rodding – place the concrete in Step 1 – Prior to starting rotation, add coarse a glass or metal plate to prevent
the measure in three layers of Cement Content aggregate, some of the mixing water, evaporation
approximately equal volume = Mass of Cement in the Batch and the solution of admixture, if
- rod the bottom layer throughout its Volume of the Batch required.
depth but the rod shall not forcibly Step 2 – Start mixer and add fine aggregate,
strike the bottom of the measure cement and water while running.
- distribute the strokes uniformly
over the cross section of the If Step 2 is not possible
measure and for the top two layers, - Stop mixer
penetrate about 25 mm into the - Add other ingredients
underlying layers - Mix for 3 minutes
- after each layer is rodded, tap the - Followed by 3 minutes rest
sides of the measure smartly 10 to - Followed by 2 minutes final
15 times with the appropriate mallet mixing
- add final layer so as to avoid Note: Cover open top wile resting.
overfilling
- 25 strokes if the measure used is Discharge concrete to mixing pan and remix
14-liters or smaller in capacity using shovel until uniform in appearance.
- 50 strokes for 28-liter measure
3. Internal Vibration Curing
- Fill and vibrate in two equal - cover immediately after
layers molding
- Insert vibrator at three different - remove from mold not less than 20 nor
points for each layer more than 48 hours after molding
- In compacting the bottom layer, do - storage during the first 48 hours should be
not allow the vibrator to rest on or vibration-free
touch the bottom or sides of the
measure
N No 25 N N - N 3 N U
o . of 25 o o 1 Ro 10 o e o. p
. . q of t
. Str 50 . 0 d (3/8) C o
o ok 75 o o 0 Dia 16 o u yl 3
f es f f ( me (5/8) f a in 0
R per L S 4 ter 16 L l d 0
o La a tr ) M (5/8) a a e (
d yer y o h m 16 y s r 1
d e k a (in (5/8) e r m 2
r r e m )
i e l c) (i O
n s s f s q n. v
g R / d u ) e
s e L e i r
p q a p r 3
e u y t e 0
r i e h d 0
r 2 (
L r 2
1
a e 0 e 2
y d 0 q )
e ( u 3
r 8 a 0
/ ) l 0
R a 3 (
o 1
o s
2
d n r )
D e m -
i a o 4
a r r 6
m a e 0
e s M R (
1
t p o o
8
e r d d )
r a e d O
c Cyl 100 o i v
t ind (4) f n e
i er 150 C g r
c Dia (6) o R 4
. 200 6
b m o
M (8) 0
l p d (
e m 250 a d 1
(in (10) c i 8
c) ti n )
o g
n V
i
b
r
a
t
i
o
n
V
i
b
r
a
t
i
o
n
Consolidation by Vibrator 🡪 When the rodding and spading T 160 Note: Specimens made to determine
🡪 Use 3 insertion of the vibrator at operations is completed, the top shall o (25) when placed concrete is ready for traffic
different points for each layer be struck off with a straightedge and p or
S less Depth, mm should remain in them molds for 44 – 52
🡪 Allow the vibration to penetrate finished with a wood float
u 165 (in) hours. Then stored as near as possible to
through layer being vibrated, and into r –
layer below, approximately 25 mm (1 150 – 200
the installation they represent and cured
f 310
inch) a (26 (6 – 8) the same.
R N 25 N Approximat c – Over 200
o 1 e Depth / e 49) (8) GENERAL RULES:
3. Curing o . for
o Layer, mm a 310 150 – 200
🡪 After molding cover top with wet d o eac . (in) (6 – 8)
r (50)
burlap and store in a cold place S f h7 o Over 200 1. Take samples from at least three parts of
e or
🡪 Remove from mold after 24 i S sq. f Half Depth a mor (8) the load.
hours and soak in water more t cm. 100 (4) o e
z r (sq.i L Depth of 2. Use rigid non-absorptive, water - tight
than 7 days prior to the time of f
test (tests shall be kept in the e o n.) a Sample S molds at least 6” x 6” in cross section.
field at least three-fourths of the a k of y 200 (3) or p 3. Oil molds lightly before filling, fill molds in
e Surf as near as e 3 – inches deep layers and rod each layer
test period) n s ace
e practicable c once for each 2 sq.in. of area.
🡪 While in the laboratory the d p 1 r i
specimen shall be kept at N e for s m 4. Spade all sides with a trowel, strike off top
laboratory temperature until 24 to o r eac o e with a straightedge, and finish with a
48 hours before testing L h n
. a 14 s No. of
wood float.
,
o y sq.c d Layers s 5. Cover test beams immediately with a
General Rules:
1. Take samples from at least three f e m. o q double layer of wet burlap and let
r (2 2 equal . specimens stand undisturbed for 24 hours
parts of the load S sq.i
s
3 or more c
2. Use only non-absorptive molds t n.) o 1 at temperatures between 60 to 80 F.
m
3. Fill in three equal layers, rod r of 2 or more .
each layer 25 times with o Surf (
spherical-nose rod ace s
k
4. Let cylinder stand undisturbed q
e .
from 12 to 24 hours, with tops
covered at temperature between
s i
p n
60 and 80 F (20 – 26 C) .
5. Pack cylinders carefully in e R 10 )
sawdust and ship to laboratory r o (3/8
for testing. L d ) Mode of
d 10 Compaction
a i (3/8
B. FLEXURE TEST SPECIMENS y a ) Rodding
e m 16 Rodding
1. Size of Sample e (5/8 Vibration Consolidation by vibration – Insert the
r APPROXIMATE SAND AND WATER
Depth = 3 x max. nominal size of t ) Vibration
aggregate e
vibrator at intervals not exceeding 150 mm (6 in) CONTENTS PER CUBIC METER OF
Width = depth or may be wider r along the centerline of the long dimension of the CONCRETE
by not more , specimen. For specimens wider than 150 mm (6
m in.), use alternating insertions along two lines.
Than half
m
Length = 3 x depth + 2 inches or ( Allow the shaft of the vibrator to penetrate into the Based on mix having a water – cement
more i bottom layer approximately 25 mm (1 in.) ratio of 0.57 by weight of 22.8 kg per bag of
n cement ( 22.8 L/bag of cement), 75.0 mm slump
2. Molding c
3. Curing
h and natural sand having a fineness modulus of
🡪 Fill the mold with concrete in layers of
approximately 75 mm (3 inches) in e - After molding tests specimens, 2.75.
depth
s immediately cover molds with wet
) burlap and store in a cold place
🡪 Rod each layer 50 times for each For mixes having either proportions, see
square foot ( or 1 stroke for each 2 - Let tests specimens stand undisturbed adjustment below
square inches) in their molds for 24 – 48 hours at 60 –
🡪 After each layer is rodded, the 80F
concrete shall be spaded along the - Immediately after removal, soak
sides and ends with a mason’s trowel specimens in water
or other suitable tools
- Cure samples 4 to 7 days at the project
site
N L 214 A E 0 K 199 Each Designated 50 – 4.75 Class B: Footings, pedestals, massive pier shafts, pipe
e i 199 d f 0 g 184 0.055 Size of ( 2” – No. 4 ) bedding, and gravity walls, unreinforced or
t t 192 j f + or – 3 . 178 increase Coarse 63 – 4.75 with only a small amount of reinforcement.
W e 181 u e % 166 or
a r 172 s c + 8.9 kg 157 decreas
Aggregate ( 2 ½” – No. 4)
t s 163 t t - 4.7 kg 148 e in Square 19 – 4.75 Class C: Thin reinforced section, railings for filler in
N Opening, ( ¾” – No. 4) steel grid floors precast piles and cribbing.
e 146 m o 131 Water –
e
A r K 214 e n Sand 51 Cement Std,, mm 25 – 4.75
t
n C g 199 n V
W % of 46 C ratio (Alternate) ( 1” – No. 4) Class P: Prestressed concrete structures and
g o s 192 t a Total 41 h Each 25 – 4.75 members.
a
u n . 181 o l Aggre 37 a 0.1 ( 1” – No. 4 )
t
l t 172 f u gate 34 n increase
e Consistenc 50 – 100 Seal : Concrete deposited in water.
a e 163 A e by 31 g or
r y Range in (2–4)
r n 146 b s Absol 26 e decreas
C Slump 50 – 100
C t o i ute s e in
o
o p v n
n Volum i fineness Mm ( inch ) (2–4)
u e e T e n Modulus 50 – 100
t
r r T a cu.m. C of Sand (2–4)
e
s c a b (Table V) 12.5 (1/2) o Each 25
n 100 max.
e u b l Maximum 19.0 (3/4) n mm
t ( 4 ) max.
A . l e size of 25.0 (1) d increase
g m e V Aggregat 37.5 (1 ½) it or 100 – 200
g . f e, mm 50.0 (2) i decreas (4–8)
r o (in.) 75.0 (3) o e in Maximum 0.53
e r 150.0 (6) n slump Water –
g Sand 56 O s Manufac
Cement 0.58
a % of 51 t + or – 1 S ture
t h ti sand Ratio kg/kg
Total 46 + or ½
e Aggre 42 e 0 p For 0.55
gate 39 r +3 u Less
by 36 C -3 l Workabl 0.49
Absol 31 o a e
ute n t Concret 0.58
Volum d e e as
e i d Paveme
cu.m. t i nt
N l 199 i n Minimum 360
R o T Cement (9.0)
e i 184 P
o n a
u
t t 178 e Content 320
W e 166 s r b per cu.m. (8.0)
n l
a r 157 c Kg (bag #) 380
d e
t s 148 e
e V (9.5)
e 131 n
d
r t 440
C (11.0)
C S
o 380
o a
u
r
n n (9.5)f
t d
s
e
e
n
Class A
A
t
g B
p
g
e
r
r Table 1 C
e
c
g
u P
a
.
t Minimum 20.7 ( 3,000 )
m
e compressiv SEAL
.
e Strength 16.5 ( 2,400 ) Uses of Each Class of Concrete
of 150 mm
x 300 mm 20.7 (3,000 ) Class A: All superstructures and heavily reinforced
Concrete substructures. For slabs, beams, girders, SAMPLNG REQUIREMENTS FOR TESTING
Cylinder 37.7 ( 5,000 ) columns, arch ribs, box culverts, reinforced Of Common Construction Materials
Specimen abutments, retaining walls and reinforced
at 28 days 20.7 ( 3,000 ) footings.
Mpa (Psi) SA
MP
LIN
G b. Moisture 3 units
RE Content
QU 10 Steel Bar 1 (S) per 10,000 kgs 1 meter
IRE or 10 tonnes
ME 11 Steel Sheet 1 (S) per 1,000 1 sheet
NT (Galvanized) sheet
S 12 Wire:
FO (Strand)
R Wire 2 meters
TE (Strap)
STI
13 Gabion 1m x 2m
NG
of 14 Paints 2 (S) per 100 cans 1- 4 liter can
Co
mm 1 - 20 liter can
on 15 Joint Filler 1 - 400mm x 400mm
Co (Pre-molded) sample
nstr
16 Curing 1 - liter
ucti
Compound
on
Mat 17 Concrete 1-set of 3 cylinder 1-set of 3 cylinder (6" x
eria Cylinder for 75 cu.m. 12")
ls 18 Concrete 1 set of 3 beams for 1 set of 3 beams (6" x
Beam 75 cu.m. or 1-day 6" x 21")
pouring
MATERIALS MINIMUM TESTING MINIMUM QUANTITY 19 Concrete 5 holes / km. / lane
REQUIREMENTS OF SAMPLE TO BE Core
SUBMITTED FOR 5 holes / 500 mtrs
TESTING when 2-lanes
poured
20 Asphalt Core
a.) Density 1 core for every
1 Cement 1 - sample per 2,000 10 kgs and 100m or at least one
bags Thickness for each full day's
2 Asphaltic 1 (S) per 40 tonnes 5 liters Test operation
Materials or 200 drums 21 Water
3 Asphalti Mix 1-(S) per 130 tonnes 20 kgs (Complete) Analysis
4 Aggregates a.) Chemical 500 Ml
Analysis
a.)Coarse 70 kgs b.) Sediment 500 Ml
Aggregates load Analysis
b.) Fine 50 kgs 22 Structural 1 (S) per 50 Reduced Section (as
Aggregates Steel/Sheet tonnes/50,000 kgs prescribed)
5 Soil 1-(S) per 1,500
Aggregates cu.m.
a.) 20 kgs
Classification
b.) Routinary 50 kgs
Test
c.) Moisture
Density
Relation & 50 kgs
CBR
6 Non - 2 pipes Min./0.5 % 2 pipes
Reinforced of No. of Pipes
Concrete
Pipe
7 Reinforced 1 (S) per 50 pipes or 1 pipe (1m length)
Concrete 2% No. of pipes
Pipe
8 Steel Pipe 1 (S) per 600 length 2 pcs of 100 mm long
(Galvanized ) taken from both ends
w/o thread
9 Concrete
Hollow
Blocks
(Complete)
a. Strength 3 units