Scribd Logo
Upload

Welcome to Scribd!

  • 252 views

    10MT Gantry Design

    Uploaded by

    vinit sood
    The document provides specifications for a crane including: 1. It has a capacity of 10 tons and a gantry girder span of 6.91 meters. 2. The maximum wheel load is 9.73 tons and minimum is 3.22 tons based on calculations. 3. The gantry dimensions are specified as 300mm deep top flange, 750mm deep web, and 250mm deep bottom flange made of 12mm, 5mm and 8mm steel, respectively.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    10MT Gantry Design

    Uploaded by

    vinit sood
    252 views7 pages
    The document provides specifications for a crane including: 1. It has a capacity of 10 tons and a gantry girder span of 6.91 meters. 2. The maximum wheel load is 9.73 tons and minimum is 3.22 tons based on calculations. 3. The gantry dimensions are specified as 300mm deep top flange, 750mm deep web, and 250mm deep bottom flange made of 12mm, 5mm and 8mm steel, respectively.

    Original Description:

    gantry design

    Copyright

    © © All Rights Reserved

    Available Formats

    XLSX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document provides specifications for a crane including: 1. It has a capacity of 10 tons and a gantry girder span of 6.91 meters. 2. The maximum wheel load is 9.73 tons and minimum is 3.22 tons based on calculations. 3. The gantry dimensions are specified as 300mm deep top flange, 750mm deep web, and 250mm deep bottom flange made of 12mm, 5mm and 8mm steel, respectively.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    252 views7 pages

    10MT Gantry Design

    Uploaded by

    vinit sood
    The document provides specifications for a crane including: 1. It has a capacity of 10 tons and a gantry girder span of 6.91 meters. 2. The maximum wheel load is 9.73 tons and minimum is 3.22 tons based on calculations. 3. The gantry dimensions are specified as 300mm deep top flange, 750mm deep web, and 250mm deep bottom flange made of 12mm, 5mm and 8mm steel, respectively.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    You are on page 1of 7
    At a glance
    Powered by AI
    The document discusses the specifications and design calculations for a 10 ton capacity crane, including its gantry dimensions, section properties, load calculations, and design checks.

    The crane has a capacity of 10 tons, a span of 29.65m, and a gantry girder span of 6.91m. Its bridge weight is 9.8 tons and crab weight is 0.9 tons. Maximum and minimum wheel loads and gantry weight per running meter are also specified.

    Design checks performed on the crane gantry include checking for combined stress, tension stress, bending stresses, deflections, and shear stress. The results show several parameters exceeding allowable limits.

    CRANE DATA SHEET

    No. of Wheels = 4 4 1
    Crane capacity = 10 Tons
    Crane span = 29.65 mtrs
    Gantry Girder span = 6.91 mtrs Vt. Load Max 4
    Min. Hook Approach = 0.7 mtrs 8
    Wt. of crane Bridge = 9.8 Tons From crane Load = 7.77
    Wt. of crab = 0.9 Tons 25 % Impact = 1.95
    Wt. of crab + Lif = 10.9 Tons
    Self wt. of rail (Approx) = 0 kg / Rn mtrs
    Extra Load (like DSL) = 0 KN
    Fy from staad for max. wheel load = 414 KN Wheel Load (MAX.) = 9.73
    Fy from staad for min. wheel load = 154.3 KN Wheel Load (MIN.) = 3.22
    Gantry wt./ running mtr. = 1.3 KN Traverse wheel load = 0.27
    Max hoz. Load for top flange from staad = 25.3 KN

    Fy 422.983 KN
    Max. Nodal Reactions
    Fx 25.3 KN
    Fy 163.283 KN
    Min. Nodal Reactions
    Fx 25.3 KN

    Some Symbols used in this sofware are:


    Fy = Vertical Reaction at Gantry Support
    Fx = Horizontal Reaction at Gantry Support
    Mv (max.) = Maximum Vertical Bending Moment in Gantry
    Zxc = Section Modulus of Gantry Section for Compression
    Zxt = Section Modulus of Gantry Section for Tension
    Tons
    Tons

    Tons on each wheel


    Tons on each wheel
    Tons on each wheel (from SP : 38 (S&T)-1987 page no.48)
    CRANE GANTRY CALCULATION
    Mv (Max.) 60 Ton-mtr. (From staad)
    Length of gantry girder 6.91 mtr.
    Yield Stress (fy) 300 Mpa
    Max. Shear 34 Ton (From Staad) GANTRY WT. = 72.61

    depth thk
    top flange (mm) 300 12
    web (mm) 750 5
    bottom flange (mm) 250 8

    top flange area 36 cm^2 A (cm^2) Y (cm) A x Y (cm^2) H (cm) Ax H^2 (cm^4)
    web area 36.5 cm^2 TOP 36 74.4 2678.4 30.64 33797.1456
    bottom flange area 20 cm^2 WEB 36.5 37.3 1361.45 7.26 1923.8274
    total area 92.5 cm^2 BOTTOM 20 0.4 8 43.36 37601.792
    43.76
    C.G. FROM TOP 31.24 cm
    CG. FROM BOTTOM 43.76 cm
    TOTAL Ix 89537 cm^4
    TOTAL Iy 3742 cm^4 ω
    Rx (full section) 31.11 cm 0
    Ry (full section) 6.36 cm 0.1
    0.2
    As per IS:800-1984 Clause 6.2.4 0.3
    Elastic critical stress is given by fcb = k1*(X+k2*Y)*(C2/C1) 0.4
    C1 31.24 0.5
    C2 43.76 0.6
    L (effctive length of compression flange) = 0.85 x Gantry length = 5.8735 mtr. (As per IS: 800-1984 clause 6.6.1 page no. 76) 0.7
    L/Ry (full section) 92.35 (As per IS: 800-1984 page no. 56) 0.8
    K1 1 0.9
    D 75 cm 1
    T 1.2 cm
    ω 0.7215393 (from BS 449-2:1969 page no. 17)
    k2 0.22 d1
    Y 310.72 t
    X 327.24 1344 / sqrt( fy)
    C2/C1 1.4 d1/t
    fcb 553.84 N/mm^2 T/t
    σbc 1538 kg/cm^2 (Max. Allowable Bending Compressive Stress)
    σbt 2018 kg/cm^2 (Max. Allowable Tensile Stress)

    Check for Combined Stress :


    Mv/Zxc full section + MH/Zyy top flange
    (Refer Example by Prof. Satish Kumar
    IIT Madras) σbc 0.66*fy

    = 1.3351 + 0.47148 = 1.81 < 1 ERROR


    Check for Tension:
    = Mv/Z xt full section
    σbt

    = 1.44 < 1 ERROR

    Actual Vt. bending stress Compressive : 2053.4 kg/cm² ERROR


    Actual Vt. bending stress Tensile : 2905.6 kg/cm² ERROR

    Max. Vertical Deflection from Staad = 10.3 (from staad)


    Allowable Vertical Deflection = 9.213333 mm ERROR

    Horizontal Deflection = 6.9 mm < 10 mm O.K.

    Check for shear :


    Average Shear Stress in Web of I-Section =
    Tav = 931.51 kg/cm²
    Permissible Shear Stress = 1200 kg/cm²
    Since, Permissible Shear Stress > Calculated Shear Stress O.K.
    kg/mtr.

    30 1.2 Zxc 2922


    73 0.5 Zxt 2065
    25 0.8

    (Ixx) (cm^4) Iyy (cm^4) Zyy (cm^3)


    33801 2700 180
    18133 0 0
    37603 1042 83

    k2
    -1
    -0.8
    -0.6
    -0.4
    -0.2
    0
    0.1
    0.2
    0.3
    0.4
    0.5
    73
    0.5
    77.6
    146 >85
    2.4 <=2

    You might also like