2012 Appendix C: Hydrogen Quality

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2012

Appendix C: Hydrogen Quality

Appendix C – Hydrogen Quality


The hydrogen fuel quality specification in Table C.1 below is based on the SAE International
Surface Vehicle Standard SAE-2719 - Hydrogen Fuel Quality Guideline for Fuel Cell Vehicles, June 2011.
This specification has been harmonized to the extent possible with the draft international standard,
ISO/DIS 14687-2, Hydrogen Fuel – Product Specification – Part 2: Proton exchange membrane (PEM) fuel cell
applications for road vehicles, recently approved by the International Organization for Standardization
(ISO).
The primary purpose of this specification is to ensure that the effects of possible fuel contaminants
on fuel cell performance and durability in early commercial vehicles are acceptable. Modeling and
analysis have shown that the impact on the cost of producing hydrogen fuel that complies with the
specification is not significant. However, the costs of analyzing and verifying compliance with the
specification are still under study. ASTM International has developed and is validating standardized
methods to sample and analyze the presence of contaminants at the levels prescribed in the
specification.
Additional fuel quality RD&D, fuel cell testing, operational data from fuel cell vehicles,
improvements in the impurity tolerance of fuel cells, and advanced material storage options that are
likely to introduce or impose different impurities may lead to revisions of these limits. Fuel Cell and
Hydrogen Program RD&D planning will address hydrogen quality issues as they relate to cost and
performance goals for each technology area— production, delivery, storage, fuel cells, and safety,
codes and standards. Those issues and RD&D activities specific to each of these areas will be
included in those sections of the RD&D Plan.

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2012

Appendix C: Hydrogen Quality

Table C.1: Hydrogen Fuel Quality Specification

Minimum
Laboratory Test Methods to
Chemical e Analytical
Constituent Limits Consider
Formula f Detection
and Under Development
Limit
Hydrogen fuel index H2 >99.97%
Total allowable non-
hydrogen, non-helium, 100
non-particulate µmol/mol
constituent
Acceptable limit of each individual constituent
a 5 0.12
Water H20 ASTM D7653-10, ASTM D7649-10
µmol/mol µmol/mol
b
Total hydrocarbons 2 0.1
(C 1 basis) µmol/mol ASTM D7675-11 µmol/mol
5 1
Oxygen O2 ASTM D7649-10
µmol/mol µmol/mol
300 100
Helium He ASTM D1945-03
µmol/mol µmol/mol
100 5
Nitrogen, Argon N 2 , Ar ASTM D7649-10
µmol/mol µmol/mol
2 0.1
Carbon dioxide CO 2 ASTM D7649-10, ASTM D7653-10
µmol/mol µmol/mol
0.2 0.01
Carbon monoxide CO ASTM D7653-10
µmol/mol µmol/mol
c 0.004 0.00002
Total sulfur ASTM D7652-11
µmol/mol µmol/mol
0.01 0.01
Formaldehyde HCHO ASTM D7653-10
µmol/mol µmol/mol
0.2 0.02
Formic acid HCOOH ASTM D7550-09 , ASTM D7653-10
µmol/mol µmol/mol
0.1 0.02
Ammonia NH 3 ASTM D7653-10
µmol/mol µmol/mol
d 0.05 0.01
Total halogenates ASTM WK23815, WK34574
µmol/mol µmol/mol
Particulate 1 0.005
ASTM D7650-10, ASTM D7651-10
Concentration mg/kg mg/kg

a Due to water threshold level, the following constituents should not be found, however they should be tested for if
there is a question on water content:
Sodium (Na+) @ <0.05 µmole/mole H 2 or <0.05 µg/liter
Potassium (K+) @ <0.05 µmole/mole H 2 or <0.08 µg/liter
or Potassium hydroxide (KOH) @ <0.05 µmole/mole H 2 or <0.12 µg/liter
b Includes, for example, ethylene, propylene, acetylene, benzene, phenol (paraffins, olefins, aromatic compounds,
alcohols, aldehydes). THC may exceed 2 micromoles per mole due only to the presence of methane, in which case the
summation of methane, nitrogen and argon is not to exceed 100 ppm.

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2012

Appendix C: Hydrogen Quality

c Includes, for example, hydrogen sulfide (H 2 S), carbonyl sulfide (COS), carbon disulfide (CS 2 ) and mercaptans.
d Includes, for example, hydrogen bromide (HBr), hydrogen chloride (HCl), chlorine (Cl 2 ) and organic halides (R-X).
e Limits are upper limits except for the hydrogen which is a lower limit. All limits are subject to revision
after additional testing under operational conditions and improved standardized analytical procedures.
f Gaseous sampling uses procedures in ASTM D7606-11

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