w w w. k a u s h i k c e s a n .

c o m

ASPHALT
BATCH MAKING
WORLD CLASS TECHNOLOGY
REACH INDIAN MARKET
PLANTS www.kaushikcesan.com
 Our Vision
Our Vision is to be the leading company in road
construction machinery domain by improving the
successful status gained within the Country and
About Us abroad and obtain customer satisfaction as a reliable,
a straightforward and as successful company.

Our cardinal objective is to serve a wide Our Goals

arrayreliable and high quality machines
• Becoming a leading global manufacturer in
of industries with low cost road construction machinery sector.
• Maintain and develop our brand leading
status in the construction machinery market.
• Prioritize our customer and employee
Kaushik Cesan Equipments Pvt. Ltd. is a joint venture between Kaushik
satisfaction
Engineering Works based in Ahmedabad, INDIA and Cesan A.S. based
• Continuous product development and
in Ankara, TURKEY. Kaushik Cesan was established in Year 2013 to serve
innovation.
their global clientele with outstanding engineering, manufacturing and
• Rewarding and highlighting quality.
production services.

Kaushik Cesan has successfully manufactured and installed more than

25 Asphalt Batch Mix Plants in India in less than 30 months after
manufacturing the first Plant in 2014. Kaushik Cesan is coming up with
State of the Art Manufacturing facilities at Sanand which will be increase Advantages
the manufacturing capacity by 300%.
• High fuel efficiency and Lower carbon foot print
• European quality standards
"By providing customers with quality, delivery, installation, instruction and
• Extremely rapid erection and implementation times with options like steel
after-sale services, we are setting high standards and applying advanced
foundation and plug socket cabling
technology developing our business."
• Efficient world class bag filter for stringent pollution norms

About KC Series Asphalt Batch Mix Plant

Kaushik Cesan Asphalt batch mix plants are designed for maximum
efficiency and minimum operation cost. The plant can reduce energy
consumption, greenhouse gas emissions and improve efficiencies by
reducing fuel consumption with its completely self-designed dryer which
operates in basic principle heat transfer to the aggregate. For each ton of
asphalt a minimum 1 litre of fuel can be saved. Operating cost is low
because of low energy needed, optimized fuel consumption, long life of
system units and minimized maintenance needs. The operation of the
plant can be controlled continuously through the computer monitor on the
operator table manually, semi-automatically and automatically. Apart from
these, modular structure of the products provides easy erection and
replacement in a very short time.
ASPHALT BATCH MIX PLANTS CESAN A.S. Founded in 1984
650+ Asphalt Plant Installations in 60+ Countries
CESAN INSTALLATIONS WORLDWIDE... World-wide

Kaushik Engineering Works a prominent Indian Construction Equipment manufacturing company has
commenced with its production activities by means of producing and manufacturing Asphalt Plants in the year
2000. Since then Kaushik has been increasing its geographical presence not only in India but also in the
overseas markets. At present, its products are exported to South Asian, African and Middle East countries
and recently to Europe as well. The company entered into the European market by selling its plant in Poland.
Around 50% of its products are sold in export market and it is aggressively promoting the sales of its products in
the Latin American and Eastern European markets.

CESAN has commenced with its production activities in 1984. CESAN has considerably increased its business
capacity by way of getting started with the production of asphalt plant facilities within the year 1995 and has
reached a state of producing asphalt plant facilities using the highest and the most developed technologies
according to the world standards.

On this partnership, Mr. Saumil Shah, Director, Kaushik Cesan says “Our cardinal objective is to serve a wide
array of industries with low cost, reliable, and high quality machines. Further, in our endeavor to serve our clients
with global quality products, we have collaborated with CESAN A.S. to manufacture Asphalt batch mix plants in
India whose demand is growing faster in the country. Through this JV, we will manufacture the plants in various
designs and capacities ranging from 80 - 400 TPH depending upon the customer needs and demand.”

www.kaushikcesan.com
COLD AGGREGATE BIN FEEDERS DRYER
& CONVEYOR BELTS • Made from special alloy materials to endure against heat and
abrasion.
• Special drying flight design for uniform transfer of heat to all different
• Proven Performance under harsh conditions. sizes of aggregates.
• Frequency-Controlled sensitive dosing. • Driven by 4 wheels pulley or chain sprocket.
• Trouble-free flow. • Hardening provides long life of ring and pulley materials.
• Vibrator for easy flow of fine material. • Perfect design of bucket to provide homogenous heat transfer to all
• Process can be controlled and followed from control cabin simultaneously aggregates.
• Grid used to prevent passing of coarse material. • Easy maintenance of bucket systems.
• Total proportional control for flexibility and accuracy. • Maximum heat transfer and high efficiency are provided via special
• Warning system when material runs out or accidental interruption. design of burner and inner parts of dryer.

BURNER
• All kind of fluids, natural gas and LPG can be used.
• Air/fuel ratio, flame length, suction etc. are controlled by automation
from control cabin.
• Complete combustion provides low NOx, CO emission, high
efficiency and low fuel consumption
• Safe operation
• Rail system provides easy maintenance and repair
 HOT AGGREGATE VIBRATING SCREEN
ELEVATOR • Optional 4/5/6 horizontal decks
• Driving is done by vibrator or eccentric weight system
• Tension, Perfect inclination and homogeneous load
• Weighted type tension system. distribution provide trouble-free capacity
• Interlocking for reverse motion of chain and • Perfect inner design that prevents the mixing of
buckets. different sizes of materials
• Special dust protection design of bearings • Easy changeable sieves, useful doors platforms It
• Human sized easy maintenance clams. can be used as by-pass by means of 0-5
• Large Maintenance platforms compartment of sieving machine.
• Wearing plates protects the buckets against
abrasion

HOT MATERIAL
BIN & WEIGHING
UNIT
• 4 or more compartments depending upon
Vibrating Screen.
• Each compartment with level indicator.
• Aggregate, filler and foreign fine materials
are weighed separately.
• Weighing system with load-cells for
bitumen.

FILLER SILO MIXER

• Double silo system for recovered filler • Mixing Palettes witch is produced by Ni-Hard 4 or
and foreign filler material flows fitted high manganese cast material is long life guaranteed.
separately to the weighing unit • Perfect asphalt with 25-30 sec mixing time.
• Rotary Valve is designed for balanced • Gates with pneumatic control.
discharging • Simultaneous working parallel double shafts.
• Pneumatic shock is designed for easy
flow
• Close circuit working system
BAG HOUSE FILTER BITUMEN TANKS
• Nomex Filter Bags are durable to 200 C0 temperature. • Protection of heat for a long time, perfect isolation • It can be connected each other by 3 way valves
Fresh air system works at higher temperature than 200 C0 • Jacketed piping • Heat control via by thermostatic valves
• System works automatically and controlled from • Bitumen feeding system with pneumatic 3 way • Level indicators
control cabin. • Thermal-oil coil system valve • Jacketed bitumen pump
• Under 20mg/m3 emission is suitable with respect to
world standard.
• Compact, less Volume with bigger filtration area.
• Reusing of coarse material which are taken from
re-separator and reusing fine materials which are taken
from filter
THERMIC FLUID HEATER
• Low operation cost & long life.
• 3,00,000 - 15,00,000 kcal/h capacities
• Can be used separately from control cabin
• Can be run or run out by automatic min-max temperature control time
• High-low pressure control
• Level gauge for thermal-oil. /voiced and lightened
warning system
• Thermal circulation pump
STOCK SILO • High Efficiency

· Low type or Tower Type

· Perfect isolation for protection of heat
transfer
· Pneumatic controlled discharging gates
STANDARD LAYOUT CONTROL CABIN &
AUTOMATION SYSTEM

13

8
7
The operation of the Kaushik Cesan Asphalt Plant can be controlled
19
continuously through the computer monitor on the operator table
manually semi automatically and automatically.
18
9
10 Control system is done by SCADA that works on the Windows
6 operating systems. Main program is very easy to understand and
17 functional. It is used easily with one button clicking. The peripherals
11
information are collected from 3 stations and stored in the computer
and processed. It canbe controlled directly or from distance by
14 16
15 12 modem/internet. Plant operations and production report are stored
in a database.

Aggregate bitumen temperature, flame amount percentage,

5 damper opening percentage, dosing velocities, mixing time,
4
weighing of bitumen, filler and aggregate, etc. are observed and
controlled from the control cabin instantly.

3 The control cabin of the plant is made of sheet iron and its door can
be locked. The field of view for the operator is designed as the
operator will be able to see and follow all the plant. The cabin is
insulated against heat and cold. An air conditioner with the
sufficient capacity is provided inside the control cabin to perform
heating and ventilation.
1

1 Cold Aggregate Bin Feeder 11 Mixer

2 Collecting Belt 12 Stock Silo
3 Inclined Belt 13 Bag Filter
4 Dryer 14 Filler Silo
2
5 Burner 15 Chimney
6 Aggregate Elevator 16 Control Cabin
7 Filler Elevator 17 Bitumen Tanks
8 Vibrating Screen 18 Fuel Tank
9 Hot Aggregate Bin 19 Thermic Fluid Heater
10 Weighing Units
 CONTROL PANEL INSTALLATION ACROSS INDIA
Reporting according to the Machine parameters
• Distribution of aggregate (in hot bins)
• Distribution of complementary material (Filler, cement)
• Amount of bitumen
• Temperature Distribution
- Temperature of aggregate
- Temperature of bitumen
- Temperature of chimney
- Temperature of fuel-oil
• Failures & Alarm distribution
• Mixing time period
• Production capacity (Real capacity) distribution
• Cold aggregate feeding distribution (required capacity)
• Production cost distribution Ashti, Maharastra Aurangabad, Maharastra Gurgaon, HR
- Fuel consumption
- Electricity cost
- Amount of bitumen

TECHNICAL INFORMATION
PLANT TYPE KC 80 KC 120 KC 160 KC 200 KC 250 KC 300 KC 400

Cold Aggregate Silos 8, 10, 12, 15, 20 m

3
Bhatinda, Punjab Nasik 1, Maharastra Surat, Gujarat
Silo capacity (m3) feeding width is up to 650 mm, dosing with frequency controlling

Collecting Belt Width (mm) 500 650 650 650 850 850 850
Length (mm)
varies according to the number of silos

Inclined Belt Width (mm) 500 650 650 650 850 850 850

1. 60 1. 08 2. 00 2. 20 2. 40 2. 40 2.70
Dryer Diameter (m) Length (m)
8. 00 8. 00 8. 60 9. 00 9. 00 10. 00 12.00

Sieving Machine 4, 5, 6 decks

4,5 divisions
Hot Aggregate Silos Capacities(tons) Nasik 2, Maharastra Siliguri, WB Mysore
9 20 20 25 25 30 30
Aggregate Weighing Capacities (kg) 1250 1500 2000 2500 3000 4000 5000
Filler Weighing Capacities (kg) 150 200 200 250 300 400 500
Bitumen Feeding Capacities (lt/sn) 6 6 10 10 15 15 20
Mixer Capacities (kg) 1000 1500 2000 2500 3000 4000 5000
Automation Kaushik Cesan Automation System
Bitumen – Fuel Tank Capacities(m3) 20, 40, 50, 60
Thermal Oil System x1000 (Kcal/h) 500 600 750 1000 1000 1000 1000
Electrical Heating For all capacities, can be produced in variable capacities regarding to your requests.
Raipur, Chhattisgarh Mohali, Punjab Sangamner, MH
*Kaushik Cesan, reserve the right to make technical modifications without prior notice.
 Kaushik Cesan Equipments India Pvt. Ltd.
Plot No. 520, Road No. 14,
Kathwada GIDC,
Odhav - Kathwada Road,
Ahmedabad - 382 430. Gujarat India

Phone : +91 - 79 - 22902714, +91 - 79 - 22901989

Mobile : +91 - 9099941311, +91 - 9825164764
Fax : +91 - 79 - 22902815
Email : info@kaushikcesan.com

www.kaushikcesan.com