POWER TRAIN

Removal and Installation .................................................................... 5 – 1

Removal of Engine and Transmission Assembly ........................................ 5 – 1
Overhead Guard, Covers, Air Cleaner and Other Components .............. 5 – 1
Controls ................................................................................................ 5 – 3
Batteries ................................................................................................ 5 – 4
LPG system (Dual Fuel Gasoline and LPG Model) ................................ 5 – 5
Cooling, Exhaust and Hydraulic ............................................................. 5 – 6
Front Wheel and Front Axle Shaft .......................................................... 5 – 7
Engine and Transmission Assembly ....................................................... 5 – 8 5
Installation ................................................................................................ 5 – 9
 POWER TRAIN

Removal and Installation

Removal of Engine and Transmission Assembly

The engine and transmission are installed as an assembled unit. The engine may be removed independently of the
transmission, but the transmission can only be removed together with the engine.

Overhead Guard, Covers, Air Cleaner and Other Components

4
3

9
7

210745

Sequence
1 Overhead guard, Headlamps 6 Engine cover
2 Steering wheel 7 Floor plate, Floor mat
3 Seat 8 Air hose, Air cleaner
4 Radiator cover 9 Fuel hoses (without LPG engine models)
5 Gas spring

5-1
POWER TRAIN

Suggestions for Removal

1. Overhead guard, headlamps 1

(1) Disconnect the headlamp harness connectors, then
remove the overhead guard.
(2) Lift and remove the overhead guard using a hoist and
slings as shown in the illustration.

Weight of overhead guard 70 kg (154 lb), approx.

2. Steering wheel 2
Remove the steering wheel referring to “GROUP 11
STEERIG WHEEL.”
210746
NOTICE: The steering shaft need not be removed.

3. Gas spring 5

! WARNING
Be sure to suppor t the engine cover when
removing the gas spring 5 and hood 6. Failure to
do so could result in your hands being injured by
a falling engine cover.

4. Floor plate and mat 7

Remove the floor plate and mat 7 together with the
accelerator pedal.

5. Air hose, air cleaner 8

After removing the air hose and air cleaner 8, cover the
intake port of the engine and the air cleaner in order to
prevent dust and other foreign matter from entering them.

6. Fuel hose 9
Before removing the fuel hose 9, make sure to release the
line pressure using service tool and close the cock on the
fuel tank.

7. Harness connectors
The disconnected harness connectors and the terminals on
the engine and transmission should be attached to the main
harness, in order to avoid damaging them.

5-2
 POWER TRAIN

Controls

3
2

4 5
6 1

210747

Sequence
1 Brake pipe 4 Connector (Stop lamp switches)
2 Inching cable, Clevis pin, Washer, Snap pin 5 Pedal assembly
3 Brake fluid reserve tank 6 Accelerator lever assembly

Suggestion for Removal

To remove the inching cable 2, disconnect it from the
inching pedal and the transmission and then loosen the Inching cable
lock nuts.

210748

5-3
POWER TRAIN

Batteries
Structure
1 Fuse box 5
2 Relay box
3 Battery cable (negative)
5
4 Battery cable (positive)
5 Battery clamp, Clamp rod
3
6 Battery, Battery case 5
7 Battery seat 4

2
6
1

7
210749

Suggestions for Removal

1. Removing fuse box 1 and relay box 2

While opening the claws that lock the fuse box and relay
box, raise and remove both boxes. Place the fuse box and
relay box together outside the frame with the harnesses
connected.

2. Removing battery cable 3, 4

Be sure to disconnect the negaive (ground) cable first.
210750

5-4
 POWER TRAIN

LPG system (Dual Fuel Gasoline and LPG Model)

Structure
1 LPG tank
1
2 Tank bracket
3 LPG hose
4 LPG pipe and Connector assembly
5 Water hose
6 LPG hose
2
7 Water hose
8 Vaporizer assembly

Start by:
(a) Drain the fuel in the line by running the engine with 3
the valve on the LPG tank shut off.
(b) Drain the coolant from the engine by removing the
drain plug.
5
(c) Drain the coolant from the radiator by loosening the 4
cock at the bottom of the radiator. 6

7
8

210751

5-5
POWER TRAIN

Cooling, Exhaust and Hydraulic

13
14

4 12
5

7
1

11

3
2

10

210752

Sequence
1 Reserve tank 7 Cooler hose assembly (between radiator and
2 Hose (upper) powershift transmission)
3 Hose (lower) 8 Cooling fan
4 Return hose (between hydraulic tank and 9 Fan belt
control valve) 10 Fan guard
5 Suction hose (between hydraulic tank and oil 11 Shroud
pump) 12 Radiator
6 Delivery hose (between oil pump and steering 13 Oxygen sensor
control valve) 14 Exhaust pipe

Start by: Suggestion for Removal

(a) Drain the coolant from the engine by removing the Disconnect the cooler hose 7 from the transmission side
drain plug. and temporarily attach it to the right side of the frame.
(b) Drain the coolant from the radiator by loosening
the cock at bottom of the radiator.

5-6
 POWER TRAIN

Front Wheel and Front Axle Shaft

1
3

210753

Structure
1 Wheel nuts 2 Front wheel 3 Front axle shaft

Refer to “GROUP FRONT AXLE” for removal and

installation of each part.

5-7
POWER TRAIN

Engine and Transmission Assembly

3
2

210754

Sequence
1 Front axle mounting bolt 4 Engine mounting bolt
2 Split pin 5 Engine and transmission assembly
3 Slotted nut 6 Engine mount

Start by:
Lift the engine and transmission assembly with a hoist and
slings.

Suggestion for Removal

Slowly lift the engine and transmission assembly 5 out by
moving it backwards referring to the balance.

Weight of engine and

315 kg (695 lb)
transmission assembly

5-8
 POWER TRAIN

Installation
Follow the removal sequence in reverse.

Suggestions for Installation

(1) Engine and transmission assembly
(a) Apply sealant (oil resistant liquid gasket such as
ThreeBond #1104) to the transmission mounting
surface of the front axle.
(b) Slowly lift the assembly.

Weight of engine and

315 kg (695 lb)
transmission assembly

(c) While aligning the holes in the rubber cushions and

those in the left and right engine supports, lower
the lifted assembly. Engine mount bolt

(d) On each side, first insert the engine mounting bolt

and align the bolt holes in the transmission and Rubber cushion
front axle, then fasten the bolts (12 places).
(e) Fasten each engine mounting bolt with the castle Engine support
nut and lock the nut with the split pin.
(2) Check that the clutch valve plunger is pushed out
210755 Castle nut
completely when connecting the cable between the
inching pedal and the transmission.
(3) Bleed the air out of the brake fluid circuit after
connecting the brake pipe.
(4) When installing the exhaust pipe, use a new gasket.
(5) Connect the ground (negative) cable to the battery only
after making sure that all wiring is connected properly.
(6) Refill the engine, radiator, front axle, and transmission
with oils/coolant, and check for leakage. Unless
otherwise specified, use distilled water mixed with
LLC at a concentration of 35%.

! WARNING
Antifreeze solution is TOXIC. In case of contact
with your skin, FLUSH IMMEDIATELY WITH WATER.
Have your Mitsubishi forklift truck dealer discard
antifreeze solution drained from the engine.

(7) Bleed the air out of the fuel circuit of engine.

(8) After checking the parts, start the engine. Operate the
mast lifting/tilting and steering, and check the 100899
hydraulic oil level. Also recheck the engine oil,
coolant and transmission oil levels.
5-9