AAAAAAAAAAA Revision No: Revision Date: Doc.

No:

Q-Code : Prepare By/Dept : /

M/c Name : Date :
Conv. Code : Checked By :

Date Reason Date Reason

Single Strand Top Roller Chain Conveyor and Motor Calculation

This sheet is an estimation calculation of load and chain tension on the conveyor. Calculation also provided the required motor power
(Sumitomo cyclo drive). Calculations are based on single strands drive chain and free roller on other side.

Input Information
Conveyor & Product Input Constant & Factor Input
Weight of each conveyed product Wp = 1200 kg/pc Chain speed coefficient K = 1
Length of 1 product contact with chain Lp = 1m Coeficient of friction between chain and :
Qty of product: ~ rail when transfering f1 = 0.12
~ Full accumulation = 0 pcs ~ conveyed object when accumulating f2 = 0.09
~ Transferring during full accumulation = 0 pcs Motor Safety Factor Fsm = 1.50
Conveyor length (sprocket C-C) L = 2m Mechanical Efficiency η = 0.85
Motor load location factor Lf = 1
Tentative Chain & Motor Selection Operation hour/day n1 = ~10 hrs/day
Tentative selection of chain (model) = RF 2060TR No. of start-stop (times/hour) n2 = ~500 times/hr
(top roller type) = Steel Roller Degree of impact fs = 1.2
(mfg) = Tsubaki
Chain pitch Dp = 38.1 mm Speed Information Input
Top roller spacing = Type 1 Driving' sprocket pitch diameter Dp = 243.6 mm
Chain weight per meter M = 4.36 kg/m Drive chain (model) = RS80
Max allowable chain tension Ft = 640 kgf Drive sprocket teeth (PCD) S1 = 24 ( 194.6 mm)
Max allowable load for chain roller Driven sprocket teeth (PCD) S2 = 20 ( 162.4 mm)
~ Conveying roller (top roller) F1allow = 30 kgf/roller Gearmotor ratio R = 87
~ Base roller F2allow = 160 kgf/roller Motor RPM Z = 1450 rpm
Selected motor kW size P' = 2.20 kW

Output Information
Conveying speed v = 15 m/min
Required motor power P = 0.02 kW
Product load acting on each roller WR = 45.72 kgf/roller UNSAFE (WR < Max allowable load per roller)
Translation load T = 3.81 kgf SAFE (T < Max allowable chain tension)

Selection Check
Selected motor model = CHHM3 - 6175 - 87 - B (Brake include/exclude refer to Quotation Spec)
Calculated Catalogue
Moment of Inertia (GD2) of motor G = - 0.0149 kgfm2
Total system moment of Inertia Gli = 0.0000 - kgfm2
(GD2) as seen from the motor shaft
Ratio of Moment of Inertia (ratio GD2)** = 0.00 ≤ 3 SAFE
Gearmotor frame size service factor SF = 1.45 ≤ 1.52 SAFE
Gearmotor allowable radial load Pr = 12.13 ≤ 2890 kgf SAFE

Note / Sketches
Dp

Type 1
2 x Dp

Type 2

Input Pg ____ / ____ Output Pg ____ / ____ Reference Pg ____ / ____ Calc. Pg ____ / ____
 Revision No: Revision Date: Doc. No:

Q-Code : 0 Prepare By/Dept : 0 / 0

M/c Name : 0 Date : 0
Conv. Code : 0 Checked By : 0

Date Reason Date Reason

1/0/1900 0

Calculation
Load Calculation
Conveyor length L = 2 m
Weight of conveyed product WP = 1200 kg/pc
Length of each product in contact with chain LP = 1 m
Conveying product load per meter WP/m = 1200 kgf/m
Qty of conveyed product during full accumulation NP2 = 0 pcs
Total length of products in accumulation portion LP2 = NP2 x Lp
= 0 m
Weight of conveyed object at accumulation portion WP2 = NP2 x Wp
= 0 kg
Qty of conveyed product transfering NP1 = 0 pcs
Total length of product transfering portion LP1 = L - Lp2
2 m
Weight of conveyed object at transfering portion WP1 = NP1 x Wp
0 kg

Chain Tension & Translation Load Calculation

Tentative selection of chain size = 2060TR
Max allowable chain tension = 640 kgf
Max roller allowable load for conveying roller F1allow = 30 kgf/roller
Max roller allowable load for base roller F2allow = 160 kgf/roller
Critical max roller allowable load = 30 kgf/roller (lowest roller allow load)
Chain pitch Dp = 38.1 mm
Top roller spacing = Type 1
Chain weight per meter M = 4.36 kgf/m
Total chain weight WC = 2.1 x M x L
= 20.14 kg
Chain weight in accumulation portion WC2 = M x LP2 x L
= 0 kg
Chain weight in transfering portion WC1 = M x LP1 x L
= 9.59 kg
Coefficient of friction between:
chain and rail when transfering f1= 0.12
chain and conveyed object when accumulating f2= 0.09
Chain speed coefficient K= 1
Product load acting on each roller WR = WP/m /Dp
= 45.72 kgf/roller
Maximum static load applied (for 2 strands) TC = (((WP1+ WC1) x f1) + (WP2 x f2) + ((WP2+ WC2) x f1) + (1.1 x WC x f1))
= 3.81 kgf
Translation load T = Tc x K
= 3.81 kgf/strand
*WR < Max allowable load per roller & = UNSAFE
T < Max allowable chain tension = SAFE

Input Pg ____ / ____ Output Pg ____ / ____ Reference Pg ____ / ____ Calc. Pg ____ / ____
Power Calculation
Product conveying speed v = 15.3 m/min
Mechanical Efficiency h = 0.85
Motor Safety Factor Fsm = 1.5
Required motor power P = ( T x v x Fsm) / ( 6120 x h )
( 6120 = 1000 x 60 / 9.81 ) = 0.02 kW
Selected motor kW size P' = 2.2 kW
Design kW safe? = SAFE

Motor Selection Calculation

Driving' sprocket pitch diameter Dp = 243.55
Drive sprocket teeth (PCD) S1 = 24 ( 194.6 mm )
Driven sprocket teeth (PCD) S2 = 20 ( 162.4 mm )
Gearmotor ratio R = 87
Motor RPM Z = 1450
Actual translation torque Tli = (975 x P x R) / Z
= 0.98 kgfm
Total system moment of Inertia (GD2) as seen from the Gli = (W x v2) / (p2 x Z2)
motor shaft = 0.0000 kgfm2
Moment of Inertia (GD2) of motor G = 0.0149 kgfm2
Ratio of Moment of Inertia (ratio GD2)** RGD = Gli / G
= 0.00 ≤ 3
Motor Moment of Inertia safe? = SAFE
No. of start-stop (times/hour) n2 = ~500
Load location factor Lf = 1
Degree of impact fs = 1.2
Equivalent radial load Pri = (Tli / S1) x Lf x fs
= 12.13 kgfm
Gearmotor allowable radial load Pr = 2890
Radial load safe? = SAFE

Input Pg ____ / ____ Output Pg ____ / ____ Reference Pg ____ / ____ Calc. Pg ____ / ____
Table 1
Maximum Allowable Chain Tension (units in kgf)
Chain type Type of base roller 2060TR 2080TR 2100TR
Tsubaki Steel roller 640 1090 1740
DongBo 660 1150 1900

Table 2 Table 3 Table 4

Maximum Allowable Top Roller Load Maximum Allowable Base Roller Load Speed Coefficient, K
Chain Size Top roller (kgf/roller) Chain Size Steel Chain speed (m/min) K
Plastic Steel R roller below 15 1
2060TR 10 30 2060TR 160 15 - 30 1.2
2080TR 18 55 2080TR 270 30 - 50 1.4
2100TR 30 85 2100TR 400 50 - 70 1.6

Table 5
Coefficient of friction between chain and rail when conveying, f1
Chain type Type of base roller Dry Lubricated
Top Roller Chain Steel Roller R roller 0.12 0.08

Table 6
Coefficient of friction between conveying goods and chain when accumulating, f2
Chain type Type of roller on base chain Dry Lubricated
Top Roller Chain Plastic top roller 0.06 -
Steel top roller 0.09 0.06

Table 7
Load factor , Fd
No. starts/stops ~3 hours/day ~10 hours/day 24 hours/day
(Times/hour) U M H U M H U M H
~ 10 0.80 1.00 1.20 1.00 1.10 1.35 1.20 1.25 1.50
~ 200 0.85 1.10 1.30 1.10 1.30 1.50 1.25 1.50 1.65
~ 500 0.90 1.20 1.40 1.15 1.45 1.60 1.30 1.60 1.75
Load factor U Allowable ratio of Moment of Inertia (GD2) ≤ 0.3
M Allowable ratio of Moment of Inertia (GD2) ≤ 3
H Allowable ratio of Moment of Inertia (GD2) ≤ 10

Table 8 Table 9
Degree of impact Chain approx weight (unit in kgf/m)
Condition fs Chain Size Base roller Top roller
Almost none 1 S roller R roller S roller R roller
Slight 1.0 ~ 1.2 2060TR 3.68 4.36 2.77 3.46
Great 1.4 ~ 1.6 2080TR 5.65 6.76 4.29 5.40
2100TR 9.11 11.37 6.51 8.77

Table 10
Load location factor
Frame Size Load Location L (mm)
Single Reduction Double Reduction ~5 10 15 20 25 30 35 40 45 50 60 70 80 90 100
607 SK - 0.83 0.92 1.00 1.08 1.17 1.25 - - - - - - - - -
608 SK - 0.83 0.90 0.97 1.03 1.10 1.17 1.24 - - - - P-r - - -
609 SK - 0.87 0.92 0.97 1.03 1.08 1.13 1.19 - - - - - - - -
610 SK - 0.87 0.92 0.97 1.03 1.08 1.13 1.19 - - - - - - - -
611 SK - 0.83 0.88 0.93 0.98 1.02 1.07 1.12 1.17 1.22 - - - - - -
606 606 DA 0.83 0.94 1.19 1.56 - - - - - - - - - - -
607 607 DA 0.82 0.91 1.00 1.29 1.59 1.88 - - - - - -L - - -
608 - 0.81 0.87 0.94 1.03 1.28 1.54 1.80 - - - - - - - -
609 609 DA 0.86 0.92 0.97 1.13 1.38 1.64 1.90 - - - - - - - -
Lo
610 610 DA 0.86 0.92 0.97 1.13 1.38 1.64 1.90 - - - - - - - -
611 - 0.78 0.84 0.90 0.96 1.02 1.08 1.19 1.36 1.53 - - - - - -
612 DA
612 - 0.82 0.87 0.92 0.97 1.08 1.25 1.42 1.59 1.76 - - - - -
612 DB
613 DA
613 613 DB - - 0.83 0.87 0.92 0.96 1.00 1.13 1.25 1.38 1.63 1.88 - - -
613 DC
614 DA
614 614 DB - - - 0.66 0.73 0.80 0.87 0.93 1.00 1.10 1.30 1.50 1.70 1.90 -
614 DC
616 DA
616 616 DB - - - 0.83 0.87 0.90 0.93 0.97 1.00 1.11 1.32 1.53 1.75 1.96 -
616 DC
617 DA
617 617 DB - - - 0.86 0.89 0.92 0.94 0.97 1.00 1.11 1.32 1.53 1.75 1.96 -
617 DC
618 DA
618 - - - - 0.85 0.87 0.90 0.93 0.95 0.98 1.09 1.26 1.43 1.60 1.78
618 DB
619 DA
619 - - - - - 0.85 0.87 0.89 0.91 0.93 0.97 1.04 1.18 1.32 1.46
619 DB