SINUMERIK 828D

SINUMERIK 828D BASIC

Advanced CNC made easy

usa.siemens.com/828D

Answers for industry.

 Contents

Applications ____________________________________________________________________________________ 3

CNC systems ____________________________________________________________________________________ 4

Hardware and system features __________________________________________________ 5

Drives and motors __________________________________________________________________________ 9

CNC performance _______________________________________________________________________ 10

Operation and programming __________________________________________________ 12

IT integration ________________________________________________________________________________ 19

Siemens Machine Tool Systems _____________________________________________ 20

Service and support ___________________________________________________________________ 21

Technical information _______________________________________________________________ 22

2
We bring your manufacturing up to speed
With their unique CNC performance, the SINUMERIK 828D and SINUMERIK 828D BASIC
CNCs set benchmarks when it comes to milling and turning on mid-range machines.
Our premium CNC technology opens up unique possibilities for even more productive
workpiece milling and turning. With its SINUMERIK 828 controls, Siemens Machine Tool
Systems offers compact CNC systems for standard milling and turning machines.

With its technology-specific system software, the range of applications extends from vertical
and basic horizontal machining centers — naturally also for moldmaking applications — up to
turning machines with counterspindle, driven tools and Y-axis. Rugged hardware architecture
and intelligent control algorithms, along with premium drive and motor technology, ensure
the highest dynamic response and precision when machining. The intuitive SINUMERIK
Operate graphical user interface facilitates efficient machine operation. With their outstanding
performance, SINUMERIK 828 controls master all of the demands for standard milling and
turning machines, and are supplemented by a range of integrated IT solutions.
 SINUMERIK 828D / SINUMERIK 828D Basic
Compact, powerful, simple — simply perfect

SINUMERIK 828D and SINUMERIK 828D BASIC set standards in the compact CNC class
when it comes to ruggedness and operator friendliness.

Rugged and maintenance-free

With an operator panel front manufactured out of die-cast magnesium, a panel-based CNC
design with well conceived interfaces along with the high IP65 degree of protection make
the SINUMERIK 828 a reliable CNC, even in harsh environments. The SINUMERIK 828D and
SINUMERIK 828D BASIC are completely maintenance-free CNC controls as they have no fan
and no hard disk — and are equipped with NV-RAM memory technology without buffer
battery. Two different panel layouts are available — horizontal and vertical — a feature that
further enhances their versatility.

User-friendly
Equipped with a full QWERTY CNC keyboard with shorcut keys and a high resolution
8.4" / 10.4" TFT color display, SINUMERIK 828 controls can be simply operated. CNC data can
be transferred quickly and easily using USB, Compact Flash (CF) card and RJ45 interfaces at
the operator panel front. The fully graphical user interface and the structure of the CNC
direct keys facilitate fast operation with just a few keystrokes. Turning and milling machines
are operated in an identical fashion.

4
 SINUMERIK 808D SINUMERIK 828D / SINUMERIK 828D BASIC SINUMERIK 840D sl

A CNC portfolio for the global machine tool market

SINUMERIK 808D SINUMERIK 828D   SINUMERIK 840D sl

SINUMERIK 828D BASIC
n Technologies: turning and milling n Drive-based, modular CNC
n Up to 4 axes / spindles n Panel-based compact CNC n Multi-technology CNC
n 1 machining channel n Technologies: turning and milling n Up to 93 axes / spindles
n 7.5“ color display n Up to 8 axes / spindles n Up to 30 machining channels
n S7-200 PLC n 1 machining channel n Modular panel concept up to
19“ color display
n 8.4“ / 10.4“ color display
n SIMATIC S7-300 PLC
n S7-200 PLC

SINAMICS S120
SINAMICS V60 SINAMICS S120 Combi SINAMICS S120
SINAMICS S120 Combi

SINUMERIK SINUMERIK SINUMERIK SINUMERIK

SINUMERIK 808D
828D BASIC 828D 840D sl BASIC 840D sl

Entry-level class Premium class

Compact class

5
 Panel Processing Unit (PPU)
Overview

Everything at a glance
Depending on the particular model:
8.4" TFT color display or 10.4" TFT color display

Durable and rugged

16 softkeys
Panel-based CNC with panel front manufactured
out of die-cast magnesium Using the 8 horizontal and 8 virtual keys, you can
quickly get into all of the operator screen forms with
just a few keystrokes.

Communications
Front interfaces (IP65)
n RJ45 Ethernet
n USB 2.0
n Compact Flash (CF) card

6
Maintenance-free
No battery (continuous data buffering
based upon NV-RAM technology)
n No fan User-friendly
n No hard disk Full QWERTY keyboard
n Hard keys with protective foil
n IP65 degree of protection

Clever
3/8" thread for accessories

Optimum connection
Rear interfaces
n USB 2.0
n RJ45 Ethernet
n DRIVE-CLiQ
n PLC I/O interface
n RS232 C
n NC inputs/outputs

7
 SINUMERIK 828D and SINUMERIK 828D Basic
Optimum scalability in the compact class

n Up to 6 axes / spindles (M), 8 A / S (T)

n 1 machining channel

10.4" n Min. block change time ~ 1 ms (M)

n 256 tools, 512 cutting edges

28D
n 5 MB user memory

SINUMERIK 8
PPU 280.2/281.2
Performance

n Up to 6 axes / spindles
n 1 machining channel

10.4" n Min. block change time ~ 2 ms (M)

n 128 tools, 256 cutting edges
n 3 MB user memory

PPU 260.2/261.2

Up to 5 axes / spindles

28D
n

n 1 machining channel

SINUMERIK 8
Min. block change time ~ 3 ms (M)

BASIC
n
8.4"
n 80 tools, 160 cutting edges
n 1 MB user memory

PPU 240.2/241.2

Scalable CNC performance

In addition to two high-performance CNC versions of the SINUMERIK 828D, the SINUMERIK
828D BASIC is the favorably-priced entry into the compact class. This means that
SINUMERIK 828 CNCs are always perfectly adapted to the performance requirements of
standard machine tools.

8
SINAMICS and SIMOTICS
The powerhouses behind the scenes

SINUMERIK 828 controls in

conjunction with SINAMICS
drives and SIMOTICS motors are
optimally designed to address
the requirements of standard
turning and milling machines.

SINAMICS S120 — the highest degree of flexibility SIMOTICS servomotors

SINAMICS S120 is synonymous with performance and High standstill torques, the fastest speeds and smooth-
flexibility when it comes to CNC machines. In addition to running characteristics make SIMOTICS servomotors the
a wide range of motor modules up to a power rating of optimal feed drive for CNC machines. A high degree of
300 kW, there is also an infeed unit with a controlled DC protection, strong bearings and a vibration-free design
link. This ensures the shortest spindle acceleration times mean that these synchronous servomotors have
and facilitates perfect reactive power compensation for outstanding reliability. High-quality magnetic materials
the complete machine (cos φ = 1). This is complemented by result in a very high power density — and therefore very
DSC (Dynamic Servo Control), which represents a unique small motor dimensions. As a result, these motors can be
position control technique to achieve the highest dynamic installed in extremely tight spaces.
performance of feed and spindle motors.
usa.siemens.com/simotics-s

SINAMICS S120 Combi — the ideal drive

SIMOTICS torque motors
for compact CNC machines
Based upon SIMOTICS 1FW6 torque motors, completely
SINAMICS S120 Combi combines the performance of the
new technologies can be addressed, such as turning on
modular SINAMICS S120 in a compact, rugged design.
milling machines — also known as multi-tasking.
Here, an infeed and up to four motor modules are
integrated in one housing. By intelligently expanding the usa.siemens.com/simotics-t
system to include two more motor modules, the SINAMICS
S120 Combi is the ideal drive for compact, standard CNC
machines with a spindle power of up to 15 kW and up to Spindle solutions from Siemens
five feed axes.
Siemens has supplemented its long tradition in building
electric motors to include a high level of expertise in
spindle manufacturing with Weiss Spindle Technology.
This allows us to offer you a wide range of spindle
solutions from a single source. The result is a portfolio
that ideally supports each spindle solution type.

9
 SINUMERIK CNC performance
The machining standard

Position Speed Current

control control control
Feed
Y
0.001nm

N1 N12
X nm

High-performance accuracy Advanced Surface Shortest idle times

SINUMERIK controls set standards relating to every aspect of machining performance.

Whether precision and speed, reducing cycle times or energy efficiency and safety —
SINUMERIK CNCs set the pace.

The highest precision

SINUMERIK CNCs and SINAMICS drives compute with high-performance 80 bit NANOFP
accuracy. This eliminates rounding errors and results in an extremely high internal
computational accuracy in the complete controller circuit. Feed forward control ensures
that errors are almost completely compensated — and jerk limitation reduces stress on
the mechanical system when axes accelerate. Thanks to Dynamic Servo Control, SINAMICS
drives offer additional position control — and as an additional feature, disturbance
resistance for the machine control.

Maximum speed
When machining many CNC blocks in the shortest time, for example, free-form surfaces, the
machining process itself no longer defines the speed, but the performance of the CNC system.
With the Advanced Surface feature, SINUMERIK CNC offers you the ideal solution. Advanced
Surface stands for state-of-the-art control algorithms, such as Look Ahead or the dynamic
compression of linear and circular blocks in fifth degree polynomials (NURBS). This means that
machines equipped with SINUMERIK controls can be operated at their physical limit.

The shortest idle times

Especially in large serial production, idle times, where the machine is no longer productive,
represent a critical productivity-inhibiting factor. Here, with its synchronous architecture
and intelligent functions, such as synchronized actions or asynchronous sub-programs,
SINUMERIK provides the optimal solution. For example, the loading of equipment can be
implemented without having to make time-consuming interventions in the PLC.

10
 Kinematic transformations SINUMERIK Ctrl-Energy SINUMERIK Safety Integrated

Kinematic transformations
SINUMERIK CNC is in its element when it comes to the handling of complex machine
kinematics — from the classic face / peripheral surface transformation for turning machines
through multi-side machining in swiveled planes, up to dynamic 5-axis transformation in
tool- and moldmaking, as well as in the aerospace industry. The SINUMERIK 840D sl
supports every type of special transformations up to milling with robot kinematics —
therefore paving the way for advanced machine tool applications.

Energy efficiency with SINUMERIK Ctrl-Energy

Siemens Machine Tool Systems sets the standard when it comes to energy efficiency —
SINUMERIK Ctrl-Energy encompasses a wide range of high-efficiency drive / motor
components, CNC / drive functions, software solutions and services. SINUMERIK Ctrl-Energy
offers energy-efficient solutions over the machine's entire lifecycle — from the design to the
operation of the machine. Users have intelligent functions at their fingertips, such as the
ability to analyze the energy costs associated with the workpiece. SINUMERIK CNC helps you
to save energy by simply pressing the Ctrl + E shortcut key.

Protection for people and machine with SINUMERIK Safety Integrated

Siemens Machine Tool Systems is the leader when it comes to the protection of people and
the machine. SINUMERIK Safety Integrated has set the standard for machine tool safety
technology. Here, intelligent system functions permit user-friendly operation of the machine.
For example, machine setup with the protective doors open — this provides the highest
degree of safety for machine operators and the machine itself.

11
 SINUMERIK Operate
The state-of-the-art operating system for the 21st centuty

Animated Elements Program manager SinuTrain

SINUMERIK Operate offers you such an easy-to-use graphical user interface that's
setting the standard for efficient machine tool operation.
usa.siemens.com/sinumerik-operate

Interactive input with Animated Elements

With Animated Elements, SINUMERIK Operate makes it very easy to enter parameters.
Animated Elements completely redefine what graphical programming and operation truly
mean — using a unique display with moving (animated) image sequences.

Program manager for a better overview

SINUMERIK’s program manager makes data handling just as easy-to-use as a PC, where data
from various storage media are displayed. A CNC program can be transferred from the
data server to the CNC's memory by simply copying and pasting. And it's even easier —
large moldmaking workpieces can be executed right in the program manager, directly via
the company's network or a Compact Flash (CF) card.

SinuTrain for SINUMERIK Operate

SinuTrain training software makes SINUMERIK Operate even closer to reality on the PC,
including the animated machine operator panel. The expertise you gain in the training
course can be easily transferred into real life applications. This powerful tool facilitates
offline programming at the PC — NC programs can be transferred directly to the CNC.
Thanks to SINUMERIK Operate and the original SINUMERIK NC kernel, there are no
restrictions in the operation, programming or execution of NC programs.
usa.siemens.com/sinutrain

12
 Intelligent JOG mode Tool and workpiece measuring Transparent tool management

Intuitive handling, shorter setup times — based upon an intelligent JOG mode and
intuitive tool management, SINUMERIK Operate graphically and interactively supports all
of the typical setup functions. This keeps unproductive times to an absolute minimum.

Intelligent JOG mode

In SINUMERIK Operate, the intelligent JOG mode provides graphical, interactive support for
every typical setup function for turning and milling machines. This means that a tool can be
simply loaded with just three clicks. On lathes, face turning of a blank or boring soft clamping
jaws are directly realized in the intelligent JOG mode — without having to generate a part
program. This means that non-productive times are reduced to an absolute minimum.

Tool and workpiece measuring

Tool and workpiece measurement is optimally supported in the intelligent JOG mode. It is
sufficient to probe an edge, corner or holes in order to determine the clamping position,
including the basic rotation of the tool — also in swiveled workpiece planes. Measuring
tools is a simple procedure for the SINUMERIK CNC. Regardless of whether the tool geometry
is simply ”scratched“ or determined using a tool measuring system, by pressing just one key,
the geometry is transferred into the CNC’s tool offset memory.

Transparent tool management

SINUMERIK offers the perfect command when it comes to tool management. Tool data
and magazine location are clearly displayed on the screen. A suitable magazine location is
automatically selected by simply selecting a tool and pressing a key — the SINUMERIK CNC
does the rest. It goes without saying that each tool’s lifetime is monitored, and when
required, the appropriate replacement tool is loaded.

13
 SINUMERIK Operate
Perfect for every programming task

Large serial production Small serial production SINUMERIK CNC simulation

With various programming languages, SINUMERIK supports every CNC programming

method that is used around the world — from machining individual parts, up to large
serial production.

For large series … CNC simulation for reliable and safe processes
Achieve the shortest machining times for large serial SINUMERIK CNC simulation guarantees maximum process
production and with the highest flexibility for special reliability and safety as the real geometries of the tools are
applications — SINUMERIK controls make this possible always used. It goes without saying that the simulation
with advanced CNC programming based upon high-level shows the precise image of the required machining
language elements. Using programGUIDE, SINUMERIK operation — not just bright, colorful graphics.
CNC programs can be easily combined with high-
Whether face or peripheral surfaces, swiveled workpiece
performance technology and measuring cycles. Even
planes or even machining in several channels, SINUMERIK
classic ISO codes can be programmed. As a result,
CNC simulation simulates every machining type. With the
SINUMERIK is especially attractive for machine operators
moldmaking quick view, even very large part programs
who prefer this classical programming method.
can be displayed on the screen within seconds.

… and small serial production

Quick View for moldmaking
For small serial production and individual parts,
Quick View facilitates the visualization of geometries in
programming time is a decisive factor — and both
tool- and moldmaking in the shortest amount of time.
ShopMill and ShopTurn machining step programming
Critical areas can be quickly identified as the actual CAM
are unbeatable. Machining operations such as drilling,
files are displayed.
centering, plunging or pocket milling are shown in the
form of machining steps. Even for complicated machining
operations, CNC programs are extremely compact and
easy to read. Using dynamic broken-line graphics, which
are absolutely unique in the market, all of the geometrical
elements can be displayed to-scale in the CNC program.

14
The finest technology cycle packages
Turning, milling and more

Milling cycle Contour machining Measuring cycle

With a powerful technology cycle package for turning and milling, Siemens Machine
Tool Systems proves its technological leadership in CNC technology once again.

Technology cycles for every machining operation High-end solid contour machining and stock removal
SINUMERIK controls offer a range of drilling, milling In addition to standard geometries, when you use
and turning cycles that are absolutely unique in the SINUMERIK CNC, even complicated geometries can be
marketplace — from basic machining operations such machined without a CAD/CAM system — thanks to the
as centering, deep-hole drilling, milling circular pockets integrated geometry computer and intelligent stock
and turning grooves, up to more complex machining removal cycles. The range extends from the contour
operations such as engraving, deep-hole milling and the milling of pockets with a maximum of 12 islands, up to
trochoidal milling of hard metals. Based upon intelligent contour plunging on turning machines — and all of this
kinematic transformations, technology cycles are available with automatic residual material detection. This means
at all machining planes. For example, at the face or that the ideal tools can be used for every machining
peripheral surfaces of turned workpieces, or in swiveled segment. The result — ideal machining quality with
planes of milling workpieces. significant time-savings.

Multiple clamping for ShopMill machining Measuring cycles for the highest precision
step programming
Integrated measuring cycles ensure workpiece precision
Milling machines become even faster and even more during the machining process. Tool geometries and work
flexible — ShopMill machining step programs can be offsets are automatically corrected, so that the required
automatically compiled for multiple clamping with production tolerances are maintained even for high-batch
reduced tool change operations. CNC programs are quantities. The integrated recording function ensures that
automatically generated — and multiple clamping is the workpiece quality is optimally documented. For 5-axis
supported for both identical and different workpieces. machines, a special measuring cycle determines the exact
machine geometry, which helps to compensate machine
tolerances while workpieces are being machined.

15
 SINUMERIK Operate
Everything on board for optimization and diagnostics

Auto-Servo Tuning Information at a glance Machine diagnostics

SINUMERIK Operate offers the ideal onboard resources to optimize axes, carry out
fault diagnostics and perform maintenance work and service tasks. External PC-based
software tools are not required.

One-click optimization
With its Auto-Servo Tuning (AST) functionality, SINUMERIK Operate offers automatic
optimization of control parameters to achieve maximum dynamic performance and
accuracy of the machine axes — and with just one click. This simplifies machine
commissioning — and the machine can be post-optimized regularly during operation.
This ensures maximum precision over the entire life of the machine.

All information onboard

Using context-sensitive graphical onboard help, SINUMERIK technical documentation
can be called up on the CNC screen. As a result, all of the information on the input fields,
CNC language commands, as well as system messages and system parameters, are directly
available at the machine — manuals no longer have to be printed out, which means that
operation and programming have been simplified; commissioning, diagnostics and
maintenance have been made far more efficient and user-friendly.

Diagnostics
Especially during large serial production, machine failures can result in huge production
losses. SINUMERIK Operate provides intelligent onboard diagnostics, so in case of a
problem, the machine is up and running again as quickly as possible. In addition to bus
diagnostic tools for drive, peripheral and network components, there is also a powerful
trace function. This is used to trace and troubleshoot NC, PLC and drive signals.

16
 Operator

GSM
network
Machine setter

1 2 3
4 5 6
7 8 9
* 0 #

Service/ maintenance

SMS / text messaging Maintanence planner Available in 20 languages

Consistent control with Easy Message

The process status of the machine is always available at a glance — and Easy Message
makes it possible. All of the important status information is sent to your mobile phone by
text message (SMS) — for example, tool life, the availability of blanks and even upcoming
machine maintenance schedules. This means that you are always up tp date, even if you are
not standing at the machine. This feature increases machine efficiency, your overall
productivity and the production process — while facilitating preventive maintenance.

SINUMERIK 828D maintenance planner —

all maintenance work is displayed on the screen
Using the onboard maintenance planner, it is even easier to plan and implement
maintenance schedules. Advance warning messages support machine operators when
preparing the work — and pre-defined actions play a role in protecting both the operator
and the machine. The onboard maintenance planner almost completely replaces printed
maintenance manuals.

SINUMERIK Operate — it speaks your language

SINUMERIK Operate is available in over 20 languages. With this comprehensive package
of languages for the graphical user interface, SINUMERIK CNC systems support the global
marketing of machine tools.

17
 SINUMERIK MDynamics
Synonymous for perfect workpiece surfaces

Surface quality

Precision Speed

When you combine cutting-edge machine tool operation High-Speed Settings

with unique technology cycles, you have the ultimate The High-Speed Setting cycle is user-friendly and
in shopfloor programming and high-quality CNC simplifies the parameterization of moldmaking
applications — using just a few parameters, SINUMERIK
simulation — together with premium motion control.
is set to the required machining tolerance and to the
particular machining task such as roughing, finishing or
semi-finishing.
Advanced Surface gets the most out of your machine
Advanced Surface is synonymous with milling to the
physical limits of the machine. State-of-the-art look ahead The combination makes the difference
algorithms and intelligent block compression ensure
Advanced Surface, High-Speed Settings, kinematic
maximum machining speed with the highest surface
transformations and SINUMERIK Operate for machine tool
quality and precision.
operation and programming — as well as comprehensive
technology and measuring cycles — create a unique
combination of exciting features for sophisticated
milling machines.
usa.siemens.com/sinumerik-mdynamics
Speed

Machining time: 281 sec Machining time: 231 sec

18
IT integration with Siemens
Intelligent networking in production

In addition to CNC technology,

Siemens offers an extensive
portfolio for IT integration —
from standard data transfer
using SINUMERIK Operate,
up to PLM data management
with TEAMCENTER.

SINUMERIK controls master all of the usual data transfer techniques such as USB,
Compact Flash (CF) card and TCP/IP Ethernet — without the need for emulation or
file conversion programs.

SINUMERIK Integrate
SINUMERIK Integrate perfectly integrates SINUMERIK controls into the IT environment
of today's plants. This is achieved by using a powerful software suite.

SINUMERIK and NX CAM

Using NX CAM, the well-known solution for CNC programming, companies can maximize
the production yield of their modern CNC machines. In addition to a wide range of flexible
technologies for CNC programming, NX CAM also includes a part manufacturing solution.
This encompasses a library of clamping resources, as well as options for data management,
process planning and options to directly connect to the shopfloor. Being closely tied to the
SINUMERIK CNC results in an integrated and seamless CAD/CAM/CNC process chain — which
ensures maximum productivity when it comes to high-quality workpiece manufacturing.

TEAMCENTER
This product from Siemens PLM Software is the central information source for product and
process expertise in companies. Thanks to a comprehensive Product Lifecycle Management
(PLM) solution portfolio, TEAMCENTER links every station of the product lifecycle to this
central source. The portfolio encompasses requirements and engineering process
management, simulation process management, as well as production process management.
The latter is a single, scalable, reliable and secure source for production information, which
supports lifecycle processes from development, all the way through to production.

19
 Machine Tool Systems
Siemens — your partner for machine tools

Siemens Machine Tool Systems

A strong partner for the machine tool environment The optimum solution for each and every sector
SINUMERIK CNCs have been setting standards in the Global trends, such as the continuous population growth
machine tool market for more than 50 years. With the and the rising demand for communication resources, are
power and innovation of a unique and experienced placing new requirements on sectors such as automotive,
development team in the industry, Siemens is there to aerospace, power generation and medical. Siemens
ensure that highly productive machine tools can also be Machine Tool Systems is in direct contact with these
implemented in the future based upon SINUMERIK control machine tool markets. This guarantees the optimum
systems. In addition to innovation, quality is first and product fit for SINUMERIK systems.
foremost, and based upon continuous improvements in
development, production and test processes, we ensure
maximum availability of software and hardware products. Premium IT integration and services
We also supply leading-edge IT integration and simulation
solutions to optimally network production and the IT
Global organization
environment. This is supplemented by a sector-specific
With a closely meshed network of sales, service and portfolio of support and services to ensure maximum
training locations, as well as international production productivity in production, service and maintenance.
facilities, Siemens Machine Tool Systems is optimally As a result, SINUMERIK sector solutions are being
organized to globally market machine tools. employed around the world.

20
SINUMERIK Manufacturing Excellence
Service and support at the highest level

Procurement Machine in use Machine retrofit

Supplementary services — what our customers find attractive …

Siemens Extended Machine Productivity Machine

Manufacturing IT Spares Plus
Financial Services Contracts Improvement Retrofit

SINUMERIK Manufacturing Excellence

Technical support
Field service Spare parts / Repair Training
(hotline)

Basic services — what you can expect from us ...

Basic services — what you can expect from Siemens Additional services — what our customers find attractive
With a wide range of additional services, SINUMERIK
Field service
Manufacturing Excellence increases your machine tool
As a global company, Siemens Machine Tool Systems also productivity — from the initial design, through use, up to
has a global service team to provide fast and expert machine retrofit and even modernization.
service, repair and maintenance around the world in more n Siemens Financial Services
than 60 regions.
Financial solutions that perfectly fit your needs

Technical support (hotline) n Manufacturing IT

Process optimization through the implementation
In more than 25 regions around the world, our technical of the SINUMERIK Integrate product suite
hotline experts answer every question related to
SINUMERIK CNC — and of course, in your local time zone n Extended Machine Contracts
and in even your own language. Tailored machinetool service contracts that fit
your budget
usa.siemens.com/cnc-support
n Spares Plus
Preventive spare parts management
Spare parts and repair
n Productivity Improvement
A tight-knit, flexible and responsive spare parts and repair
Reduce the cycle times ofyour existing machines
network in more than 70 regions around the world
ensures that replacement parts are quickly available — n Machine Retrofit
and at reasonable prices. General overhaul of CNC machine tools that gives
new life to old iron
SINUMERIK training
usa.siemens.com/cncretrofit
SITRAIN offers professional training for the operation,
programming, commissioning and maintenance of
SINUMERIK controls in more than 30 countries around
the world.

21
 Technical information
SINUMERIK 828D BASIC SINUMERIK 828D 
PPU24x PPU26x PPU28x
Configuration

Mechanical design Panel-based

Operation with SINAMICS S120 Combi drives ● ● ●
Operation with SINAMICS S120 Booksize drives ● ● ●
Maximum number of axes/spindles (M: milling/T: turning) 5/5 6/6 6/8
CNC user memory, up to 1 MB 3 MB 5 MB
Additional CNC user memory on CF card/USB stick ● ● ●
Minimum block change time ~3 ms ~2 ms ~1 ms
Current/speed controller cycle 125 µs
Current/speed controller cycle, e.g. for high-speed spindles 62.5 µs
Display size (TFT color displays) 8.4" 10.4" 10.4"
PLC adaptation control S7-200-based
PLC I/O interface based on PROFINET ● ● ●
Axis functions
Travel to fixed stop with Force Control ● ● ●
Acceleration with jerk limitation ● ● ●
Dynamic precontrol ● ● ●
Advanced Position Control (APC) – – –
Dynamic Servo Control in the drive ● ● ●
Interpolation
Interpolating axes, up to 4 4 4
Straight line, circle, helix ● ● ●
Splines, polynomials, involutes ● ● ●
Advanced Surface Milling
Look Ahead, number of blocks 50 100 150
Compressor Milling
Couplings
Synchronous axis pair (gantry axes) ● ● ●
Synchronous spindle/multi-edge turning ● ● ●
Master value coupling/cam table interpolation – – –
Electronic gear ● ● ●
Transformations
Face/peripheral surface transformation TRANSMIT ● ● ●
Multi-side machining (3+2 axis machining) ● ● ●
SINUMERIK synchronous architecture
Motion-synchronized actions ● ● ●
Asynchronous subprograms ASUB ● ● ●
Compensations

Compensation of measuring system and spindle pitch

● ● ●
(bidirectional)
Temperature compensation ● ● ●
Sag compensation ● ● ●
Additional compensations (cogging torques, etc.) ● ● ●
Tools/tool management
Number of tools/cutting edges in the tool list, up to 80/160 128/256 256/512
Unit quantity/tool life monitoring with replacement
● ● ●
tool management

22
 SINUMERIK 828D BASIC SINUMERIK 828D 
PPU24x PPU26x PPU28x
CNC operation
SINUMERIK Operate ● ● ●
Animated Elements ● ● ●
SinuTrain training and offline programming tool ● ● ●

CNC programming
SINUMERIK CNC programming language with high level
● ● ●
language elements
Online ISO dialect interpreter ● ● ●

programGUIDE (technology cycle support) ● ● ●

Technology cycles for drilling, milling and turning ● ● ●

Cycles for in-process measurements (with cycle support)

(tool probe calibration, workpiece measurement, tool ● ● ●
measurement)

ShopMill/ShopTurn machining step programming ● ● ●

programSYNC (multi-channel operation and programming) – – –

3D CNC simulation for turning/milling ● ● ●

Simulation parallel to the main machining time (simulation
– – –
of program X, while program Y is being executed)
Additional functions to increase machine performance
(residual material detection, multiple clamping, contour ● ● ●
processor, etc.)

Onboard optimization and diagnostics

Context-sensitive onboard help system ● ● ●
Onboard servo and drive optimization (AST) ● ● ●
Onboard signal, bus and network diagnostics ● ● ●
IT integration
Standard data transfer RS232C/CF card/USB/Ethernet
SINUMERIK Integrate (Access MyMachine) ● ● ●
Safety functions

SINUMERIK Safety Integrated (drive-based) ● ● ●

Open Architecture
Openness in the user interface
● ● ●
SINUMERIK Integrate Run MyScreens (OA EasyScreen)
Openness in the CNC kernel and in the drive – – –
SINUMERIK Ctrl-Energy
Ctrl-E analysis (determining the energy usage of
● ● ●
the machine)
Ctrl-E Profile (energy management of the machine
● ● ●
in non-productive times)
Automatic reactive current compensation
● ● ●
(with Active Line Module)
Automatic flux reduction for induction spindle motors ● ● ●
– not available
● available (certain functions are available as CNC option, please ask your machine tool manufacturer)

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can be found on the web
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390 Kent Avenue merely general descriptions or characteristics of
Elk Grove Village, IL 60007 Printed in USA performance which in case of actual use do not
© 2014 Siemens Industry, Inc. always apply as described or which may change as a
1-800-879-8079 result of further development of the products. An
obligation to provide the respective characteristics
shall only exist if expressly agreed in the terms of
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