Wood Adhesives and Bonding
Wood Adhesives and Bonding
Wood Adhesives and Bonding
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Onur Ülker
Onur Ülker
Additional information is available at the end of the chapter
Additional information is available at the end of the chapter
http://dx.doi.org/10.5772/65759
Abstract
In this last century, world had grown faster than before; now people need more furniture
than in the past century. More furniture means, more particleboards and more
adhesives. Wood adhesives are used in every step of furniture manufacturing. Wood
adhesives aim to bond wooden materials with each other or with different materials.
Today, production with a faster pace is more important. Furniture production lines
could be more productive with fast curing glues. Wood adhesives are used in more than
70% of wood products today in the world. The main reason is their use in gluing
furniture joints and wood composite materials. In this chapter, readers can find four
different topics: (1) technical properties of wood adhesives, (2) environment friendly
adhesives, (3) semisynthetic adhesives, and (4) synthetic adhesives.
1. Introduction
Wood is an anisotropic and porous material with many inherited anatomical features. Major
features are longitudinal tracheids in softwood species, and vessel elements and longitudinal
fibers in hardwood species. The lumens of their cells are large enough to provide a good
pathway for flow of liquid resin. Interconnecting pits are often adequate to permit resin flow.
However, high-molecular weight resins or occlusions in the pits or lumens may inhibit flow.
This conglomeration of resin and wood substance is called the “interphase region.” Two
substrates, each with its own interphase, and the interface between the substrates, comprise
the “bond line.” The geometry of the interphase region varies as a result of many factors, such
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Attribution License (http://creativecommons.org/licenses/by/3.0), which permits unrestricted use,
and reproduction in any medium, provided the original work is properly cited.
distribution, and reproduction in any medium, provided the original work is properly cited.
272 Adhesives - Applications and Properties
A cursory glance through the literature shows the creation of a new or existing wood adhesives,
which are seen as research and development activities to improve. Glue in all industrial sectors
is a modern need; it is also important in the furniture industry. Now in the new world “green
living, green thinking” is the order. It needed a lot of research on environmental and human
friendly adhesives for the new chorus. For example, there are a lot of research works done for
the elimination of formaldehyde emissions from particleboard adhesive. Wood glue is a major
area of importance for industrial and commercial activities. This particular study was made
to explain the importance to improve the adhesion strength.
It is more important to know the use of wood adhesives and their technical properties. These
properties are given below.
In furniture and forest product industry, “wood adhesives” have played an important role in
the development and efficient use of wood. In wood products, the most commonly used
material is glue. If we check different wood products (plywood, MDF, particleboard, OSB,
structural frame and wooden architectural doors, windows, and frames), adhesives are more
important to retain their structure. Significant amounts of adhesives are used in floor coverings,
kitchen counters and for ceiling and wall tiles. They are also used in nonstructural applications,
within car upholstery and accessories. Adhesives increase the resistant strength and stiffness
of the composite sheet. The adhesion of the glue depends on the wood-adhesive bonding chain.
The interphase region is an uneven layer, as illustrated in Figure 1. The geometry of the
interphase is assumed to affect bond performance. Adhesive joints under load must transfer
stress from component to component through the interphase region. The structural makeup
of the interphase, its volume and shape, will dictate the magnitude of stress concentrations
and ultimately have a significant impact on the performance of the bond [1].
Wood Adhesives and Bonding Theory 273
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Figure 1. Example of epi-fluorescence microphotograph with the penetration of UF resin into poplar at three different
pressures applied during the press cycle: 0.5 N/mm2, 1 N/mm2, and 1.5 N/mm2 for radial and tangential penetration
[2].
There were many researches made on penetration of wood adhesives. The penetration of
adhesive into wood can be categorized into two groups:
• Gross penetration
penetration. Cell-wall penetration occurs when resin diffuses into the cell wall or flows into
microfissures.
In wood, the least resistance to hydrodynamic flow is in the longitudinal direction, following
the lumens in the long and slender tracheid of softwood, or through the vessels of hardwoods.
Since vessels are connected end-to-end with perforation plates and there is no pit membrane,
this cell type dominates the penetration of adhesives in hardwoods. Using optical microscopy,
the author has observed resin in pit chambers of both hardwood and softwood species and in
cell lumens in which the only entry pathway for the resin was through the pit.
Adhesive penetration influences link 4 through 7 in reference [3]. All of the potential adhesion
mechanisms are influenced by penetration. The concept of mechanical interlocking is obvi-
ously dependent on penetration of the adhesive phase beyond the external wood surface. In
addition, the combined adhesion force due to covalent bonding and formation of secondary
chemical bonds is directly related to the area of surface in contact between the adhesive and
the cell wall.
In reference [3], a chain-link analogy for an adhesive bond is proposed as shown in Figure 2
and inferred that the bond is only as good as the weakest link in the chain. Adhesive penetration
plays a vital role in this analogy. Link 1 is the pure adhesive phase, unaffected by the substrates.
Links 2 and 3 represent the adhesive boundary layer that may have cured under the influence
of the substrates and is no longer homogeneous. Links 4 and 5 represent the interface between
the boundary layer and the substrate and constitute the “adhesion” mechanism. That mecha-
nism may be mechanical interlocking, covalent bonding, or secondary chemical bonds due to
electrostatic forces. Links 6 and 7 represent wood cells that have been modified by the process
of preparing the wood surface or the bonding process itself.
For example, rotary peeling of veneer causes fractures that initiate in the radial-longitudinal
plane. The cells in the region may have been weakened, and thus increase the potential for
failure of the bond. Planning, flaking, sanding, and other mechanical surface preparation
techniques will also cause minute fractures in the wood cells. Finally, links 8 and 9 represent
the unadulterated wood. A properly designed adhesive bond would have the lower limit of
structural integrity located at links 8 and 9. In other words, the wood should be the weakest
link [1].
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Adhesion is the tendency of dissimilar particles or surfaces to bond to one another. The internal
forces between molecules that are responsible for adhesion are chemical bonding, dispersive
bonding, and diffusive bonding. These intermolecular forces can make cumulative bonding
and bring certain emergent mechanical effects.
Cohesion word (cohaerere in Latin language) means “stick or stay together.” Cohesive force
is the tendency of similar molecules to stick together. They attract mutually. Cohesive force
caused by the shape and structure of molecules, which makes the distribution of orbiting
electrons irregular when molecules get close to one another, creating electrical attraction that
can maintain a microscopic structure such as a water drop.
Chain link analogy for adhesion and cohesion is shown in Figure 3. The adhesive and cohesive
definition refers to the forces that keep together the adhesive with the substrate (adhesion) and
the adhesive to itself (cohesion). These forces correspond to:
a. chemical bonds
b. intermolecular forces
The meaning of “wetting” is always misunderstood because there are many explanations for
wetting in the literature. Some examples are given below:
a. “The liquids which spread over a solid surface, the adhesion of these liquids to the solid could explain
the wetting properties of the solid [4].”
b. “Good wetting will assist spreading and penetration, but it is not identical with them, good wetting
is a zero contact angle [5].”
c. “Wetting is that phenomena of a liquid spreading out over and intimately contacting a solid surface
[6].”
276 Adhesives - Applications and Properties
d. “If the molecules at the interfaces of the liquid and the solid are attracted more strongly by the solid
than by the liquid, the liquid wets the surfaces and tends to creep outward along them, on a non-
wetted surface the liquid molecules are still influenced by their own attraction for one another [7].”
”In reference [8], wetting is the term that has come into common usage to describe what happens when
a liquid comes in contact with a solid surface.”
Because several phenomena occur when this contact is made, it seems logical to assume that
the term wetting is best used in a generic sense. Putting this concept in perspective, the term
wetting is used to cover the processes of adhesion, penetration, and spreading. All these cases
explain definitely different types of wetting. Setting adhesion as a subgroup of the wetting is
a result of its surface energetics. It is identified simply as the wetting conditions that apply
during “face to face contact” [9].
We can clarify this by stating that using the surface energetics approach. The word adhesion
implies strictly an interracial phenomenon, while in practical, two materials bond together.
Wetting phenomenon is shown in Figure 4.
“Penetration” refers to wetting conditions when a liquid works its way up along the walls of
a solid material, and “spreading” refers to wetting conditions involved when a liquid flow out
over a surface. In Figure 4, this theory is explained. In reference [10], wetting is explained as a
process that takes place when a liquid contacts a solid surface. Usually the process of adhesion
takes place in air; thus, three phases are involved: liquid, solid, and vapor.
The contact angle of a liquid with a solid surface is a convenient measure of wettability; it is
an indicator of the affinity of a liquid for a solid. In reference [11], contact angle measurements
are made in various ways, the balance of a liquid drop which is lean on a plane solid surface
is under the movement of three surface tensions. In Figure 5, basic conditions are explained.
If the contact angle is “θ", it will be inverse measure of wettability, while the cosine of “θ” is
an apparent direct measure. In Young's equation for the classical case of the three phase line,
278 Adhesives - Applications and Properties
get in touch with between a smooth, rigid, and solid phase “S”, a liquid “L”, and vapor “V’,
expresses the relationship between the equilibrium contact angle “θ ”, and the three-surface
tensions γLv, γsL, and γsv .
g sv = g sL - g Lv × cos q (1)
This equation contains two solid-surface tensions, which are extremely difficult, if possible at
all, to measure, it is usually combined with in reference [12], and this relationship relates the
work of adhesion, WsL, between solid and liquid:
WsL = g sv + g Lv - g sL (2)
The combination of Eqs. (1) and (2) yields the original Young-Dupre equation, which has been
one of the most useful tools in the experimental approach to study surface behavior:
In reference [14], many of the main derivations and arguments concerning the validity of these
equations are described. Their conclusion, after detailing the results of the various thrusts to
this end, seems worthy of particular note: ‘’ The present reviewers lack sympathy with much of this
work, finding it difficult to understand why it should have been thought necessary to raise so many
objections to, or to devise so many derivations of, what is, in their opinion, a set of self-evident equa-
tions.” We lay ourselves open to the charge of enjoying the advantages of hindsight, and perhaps also to
that of being naive in outlook, but we do not see why it should have taken so long for workers to appreciate,
for example, that we must be the work required to separate the liquid from the solid to give both solid
and liquid phases in equilibrium with the vapor phase. If the three-phase system is truly in equilibrium,
both before and after separation, then (these) equations necessarily follow [14].”
Although in reference [14], the results of various derivations of Young's and Dupre's equations
have been discussed, it is important here to note briefly the major results because of their
relationship and bearing on other methods of measuring wettability. WSL, the reversible work
of adhesion per unit area, is not the same value when measured in a vacuum on the one hand
and in the saturated vapor of the wetting liquid on the other [15, 16]. The two are distinguished,
as WSL0 or WA0 or the work under vacuum, and WsL or WA as the work in the saturated vapor
of the wetting liquid [10].
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WSL0 has been shown to always be greater than WsL [11]. In essence, what this means is that on
adsorption of a gas or vapor the surface free energy (surface tension) of the solid is reduced.
This phenomenon is expressed by the following equation:
p sv = g s - g sv (4)
where :
πsv: the change in the surface free energy upon adsorption of the vapor of the contacting liquid.
In reference [10], Eq. (3) includes the factor πsv in cases other than vacuum, and more correctly
assumes the following form:
Glue is the most important raw material coming after wood in furniture industries. Especially
after World War II, glue ameliorated its time and bonding techniques and developments
occurring in plywood block board and in the production of chipboard. It has led to develop-
ments in a positive direction. Results of the physical and mechanical properties of these
materials have been borne and assessed in a wide variety of places where there are opportu-
nities for its usage. In past, plant and animal glues are used, later they left the place for the
synthetic resin. Animal glue has to fight against instability and resistance to hot water and
microorganisms and the lack of block board limit their usage, though the use and application
of synthetic resin in plywood production eliminate these drawbacks. Thus, these materials are
now in different atmospheric conditions, letting in water, as well as in direct contact with the
water on the concrete breakdown, in mold making, etc., as these are used widely in very
different fields. Adhesives used in the furniture industry prior to 1930s were obtained from
crop and animals, and those obtained from animals are classified as:
Adhesives obtained from animals are gelatin-type adhesives. They are obtained from waste
and by-products of the animal industries. Raw materials of animal adhesives are hides, sinews,
and bones of cattle and other animals. The wastes of leather industry (from tanned hides) are
also utilized. Adhesives that are made from hides are of higher grade than glue obtained from
bones and tendons [17].
Adhesives obtained from animals are of gluten origin and are obtained by boiling collagens
in water agent. To prepare such a solution, adhesive solution is left in cold water which induces
swelling (15-30 minutes for the powder and 2 hours for beads), and then if necessary, heat at
temperatures not exceeding 60°C in bain-marie. Animal glues can be wetted with water and
pasted on any support material. During withdrawal, dry animal glue is proportional to the
water used to prepare the solution. The viscosity of the binder solution varies with the change
in pH. At low viscosities, pH is between 4.5 and 5.
Adhesives obtained from animals are treated one or three times with cold and clean water
depending on the part of the animal, glue weight, and size keeping it for a while in this aqueous
gel and by heating at 60°C temperature to bring it to the suitable condition. If the glue is not
suitable for boiling, it will weaken its gluing property. In plywood and veneer industries, the
glue is applied with a gluing machine. It is more important not to use excess glue unnecessarily.
Because, in this case, the deterioration of the balance between the amount of water present in
the glue and moisture content of the wood material will cause distortion, such as a crack up,
swelling, and corrugated formation of drawbacks. In this regard, the inconveniences of glue
application are much more than the minimum driving. These issues suggest that when applied,
the amount of glue from animals should be held in 10 per 9.29 m2.
Plywood unit is prepared by applying hot melted adhesive between the layers placed in the
cold press, uses the fluid state glue, and is subsequently heated to 60°C in order to bring it by
a press. Later heat up to 25°C for the purpose of heated press 60°C so. Subsequently, 25°C > a
is cooled. Unfavorable side of animal glues are that they comes off when contacted with water
or at 80°C temperature and due to higher relative humidity of animal glue bonding there is
the loss of precision. Furthermore, animal glues, with the action of microorganisms can easily
undergo deterioration.
Botanical adhesives are obtained mostly by processing starchier plants. As well as some of the
resins of wood species fall into this group. Both in animal glue and vegetable glue, formalde-
hyde (an organic compound with the formula CH₂O) and so on are used to prevent microor-
ganisms.
Plant-derived adhesives are divided into two groups as starch- and cellulose-derived. The first
group is adhesives derived from starch, extracted from plants, such as corn, rice, potatoes, and
wheat and is generally used in bookbinding, paper bags, and cardboard boxes.
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The second group of adhesives is made from cellulose, derived from trees, shrubs, or fruits
such as bananas, which are used more in stickers affixed to glass.
4. Semisynthetic adhesives
Cellulosic derivatives are thermoplastic adhesives. Thermoplastics are in solid phase at normal
temperature. On heating, they soften and melt; this property helps them to protect the floor
when a chemical alteration occurs. They occur as an adhesive solution, dispersion, and in solid
form. Once heated, they become solid ones. A liquefied thermoplastic material can provide
adhesion when allowed to cool. In solution and dispersion they remain as a film by the
evaporation of the liquid solvent. They are classified into two groups:
Cellulose nitrates are cellulose, which are obtained from cotton by reaction with nitric acid and
sulfuric acid. The color of cellulose nitrate normally is opaque or transparent, but under the
day light, it will be dark. It is resistant to water and oils, and it biodegrades at moderate
temperature in weak acids, alkalis, and organic solvents. But it is a strong, flexible adhesive.
There is even aged adhesive reversibility.
Cellulose ethers are prepared by reactions of suitable alcohol sulfate or chloride salts in an
alkaline environment. They are sold in the market as organic solvents or by dissolving the gel
powder in water and a vaporizable solvent. After the evaporation of the solvent, they remain
as thermosetting polymers. Upon evaporation, there is a degree of shrinkage and decrease in
volume. In these cases, the adhesive is not suitable to be used for structural strength.
In 1930s, synthetic resin adhesives were used in the woodworking industry. They have many
advantages for use in the woodworking industry. In the outdoor furniture, synthetic resin
adhesives can be used in joints that remain as strong as the wood even in unprotected exposure
to the weather. Most of the “animal” adhesives can be used in furniture joints for interior use
only [18].
Inorganic adhesives are based on typical compounds, such as sodium silicate, magnesium
oxychloride, lead oxide (litharge), sulfur, and various metallic phosphates. These materials
form strong resistant bonds for special applications, and are still widely used. The advent of
synthetic organic polymer adhesives during the last two decades has led to a decline in the use
of many of the older inorganic adhesives laboratory recipes [19].
The more important adhesives for wood are currently produced by chemical synthesis.
Chemical synthesis, usually converts synthetic adhesives from liquid to solid by a hardener or
a setting agent. These agents may be furnished separately for addition to the resin before use,
or they may be present (particularly with spray-dried powdered resins) in the resin as
supplied [18, 20].
282 Adhesives - Applications and Properties
The advantages and disadvantages of synthetic resin adhesives are given below.
Advantages
a. low cost materials,
b. easy to use and to scale-up for industrial use, and
c. high temperature resistant joints.
Disadvantages
Polyvinyl resin emulsions are thermoplastics, softening when the temperature is increased to
a particular level and hardening again when cooled. PVA adhesives are copolymer based. PVA
adhesive solidifies by evaporation or by absorption of water by the gluing material. Solidifi-
cation time is relatively short, about 45 seconds. The best temperature for using PVA adhesive
is around 20°C. PVA resins have long storage and working lives at normal room temperatures.
Users must avoid in-storage evaporation or freezing. Packaging should be modified to keep
them cool. They are diluted to last longer. PVA adhesives are milky-white fluids to be used at
room temperature in the form supplied by the manufacturer. Emulsion films are resistant,
waterproof, usually applied quickly, does not smell, and they do not change the taste. They
are durable to machine use and are oil-resistant [17, 18, 20].
PVAC (the term embraces both homopolymer and copolymers) was in the forefront of the
transition of adhesives from natural to synthetic adhesives. While overall consumption of
homopolymer plus copolymer doubled during the 1975–1987 period, the copolymer adhesives
increased by a dramatic 250%. The preferred comonomers are ethylene acrylate esters. Three
uses for PVAC in packaging, construction, and textiles account for 80% of the polymer and
95% of compound usage. PVAC adhesives are found to be used in a dozen construction
applications; the largest is ready-mix joint cement for gypsum board. These are highly filled
formulations with a polymer content of 3%. Concrete adhesives containing PVAC serve to bond
new concrete to old. Vinyl acetate-ethylene is the material of choice for vinyl and paper
lamination to hardboard gypsum board and other substrates [21].
As a furniture adhesive, PVAC is used for general assembly applications, film overlay and
high-pressure lamination, edge gluing, wood veneer, and edge bonding. The demand has
increased by 400% in the last 20 years. In furniture market ‘’white glue” continues to be a staple
for both home and shop.
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Contact adhesives should be applied to both surfaces, and allowed to dry, depending on the
ambient temperature and the chemical structure of glue. The wait and airtime (10 minutes, 15
284 Adhesives - Applications and Properties
minutes) varies. Contact adhesives are unique in that they develop considerable strength
immediately upon contacting surfaces [16].
Urea formaldehyde resins are widely used in chipboard or plywood production. UF resin is
produced by heating suitable urea and formaldehyde at 115°C for 5 hours. They are usually
produced during the production of high quality glue E3 formaldehyde emissions. UF resins
came into market in 1930s. UF resin can be formulated either for hot pressing or for room
temperature curing by different types and amounts of catalyst. UF resins are compatible with
various low cost extenders or fillers, thus permitting variation in both quality and cost. They
are available with solid contents from about 40–70% percent. They are also marketed as dry
powders, with or without incorporating the catalyst [18].
UF resins are used as adhesives provide a number of advantages to manufacturers in the wood
industry. The use of UF resins adhesives make it superior to other chips and boards them,
providing the reasons for the choice of MDF and plywood production as follows:
a. low cost,
c. easy to use,
g. hardness,
i. colorless.
UF resin has some disadvantages despite an outstanding advantage. UF resins have a high
durability, especially in low humidity and high temperature. Hence UF resin produced from
forest industry products are suitable for indoor use only. The combination of temperature with
humidity reduces adhesive property of the urea formaldehyde and melamine urea formalde-
hyde adhesives in the product and leads to formaldehyde gas emission.
MF resins are usually used in the impregnated decor paper, barrier lining the balance and
preservation, post-forming craft, and overlays. They are also used in production for hardwood
Kraft paper impregnated overlay and coatings for the tray. MF resin adhesives are sold in
furniture market as powders. MF resin adhesives are prepared by mixing with water or used
with a MF hardener. The color of MF adhesive is almost white, but the addition of filler usually
gives them a light tan color similar to the urea resins. MF resins are considerably more
expensive than PF or UF resins. Uncatalyzed MF resin adhesives also have been investigated
for gluing heavy laminated ship timbers at curing temperatures of 140–190°F [18, 20].
Silicone adhesives are known as polysiloxanes. In the chemical structure of silicones, silicon
(Si) and oxygen (O) atoms are sequentially arranged instead of carbon (C) contained polymer
is the common name. The most methyl or phenyl groups are located bound to silicon atoms
of the silicone molecules. Silicones are the most fluidic produced in the form of a resin. Silicone
fluids are quite stable substances, and they are not affected by water or influenced by rising
heat.
They are very good electric insulators as well as hydraulic fluids and emulsion-breaking
agents, and they are also used to reduce water permeability of various materials, such as paper.
Silicone rubbers are also electrically insulating and chemically resistant and maintain flexibility
in a wide temperature range. These are the important features. It is most commonly used in
protective sheath and insulating varnishes.
6. Conclusions
The aim of this chapter has been to present a selective review of the literature of wood
adhesives. Different kinds of wood adhesives were explained. Today wood products and wood
adhesive industry have many aspects in common. Furniture designers should know wood
adhesives and their using tips. Bonding theory and wetting phenomenon were explained in
this chapter. An effort was made to tie the status of research in wood adhesion with main
adhesive types. The principal results of this section can be summarized as follows:
286 Adhesives - Applications and Properties
a. The positive relationships of glue-bond quality and adhesive penetration into the wood
structure.
b. The positive relationships glue-bond quality and wettability of the wood structure.
d. Chain link analogy for adhesion and cohesion has a strong influence on optimum
conditions for good bonding.
e. Organic (animal, plant), semisynthetic, and synthetic adhesives were explained with their
usage.
On the forefront of adhesion research, types and using tips of adhesives are important. Wood
adhesives and adhesion theory depends on wood surface, contact angles, and adhesive type.
Author details
Onur Ülker
Department of Interior Architecture and Environmental Design, Fine Arts Faculty, Kırıkkale
University, Kırıkkale, Turkey
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