Parts Manual: Legacy Products

Parts Manual
Legacy Products
English
Original Instructions 6-2019 A063E750 (Issue 1)
Publication A063E750 Parts Manual
Issue 1 − 6-2019 Model: Alternators
Table of Contents
Description Page
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
BCA164 & BCI164 A To E 2 Bearing (4 Pole) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
BCA162 & BCI162 1 Bearing (2 Pole) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
BCL164 & 184 A − F 1 Bearing (4 Pole) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
BCA182 & BCI182 H TO K 1 Bearing (2 Pole) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
BCA182 & BCI182 H TO K 2 Bearing (2 Pole) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
BCI184 1 Bearing (4 Pole) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
BCI184 2 Bearing (4 Pole) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
HC734E to H 1 Bearing (Ser 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
HC734E to H 2 Bearing (Ser 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Frame 8 Mk2 1 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Frame 8 Mk2 2 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Copyright  2019 Cummins Generator Technologies. All Rights Reserved. Page 1

Parts Manual Publication A063E750
Model: Alternators Issue 1 − 6-2019
About This Manual

This manual applies to Cummins Generator Technologies Alternators. Each part illustrated is identified by a
reference number corresponding to the list of part numbers in the accompanying table.
Alternator parts that have been modified or added by Cummins are identified in this manual. Contact your
nearest authorized distributor for assistance in ordering replacement parts. All other replacement parts must
be ordered from the alternator manufacturer by referring to the item nameplate and supplying all available
information.
Alternator Model Alternator Model

BCA162 & BCI162 BCI184
BCL164 & 184 HC734
BCA182 & BCI182 Frame 8
Alternator Parts:
Replacement parts not identified in this manual can be ordered by contacting your nearest deal-
er, to find your nearest dealer please go to:
www.stamford−avk.com
For any technical enquiries please contact
Cummins Generator Technologies Ltd
+44(o)1780 484732
email to: emea.service@cummins.com
Page 2 Copyright  2019 Cummins Generator Technologies. All Rights Reserved.

Quick Serve Online (QSOL)

Documentation pertaining to the alternator are available on QuickServe Online.
QuickServe Online: https://quickserve.cummins.com/info/index.html
The information contained within this manual is based on information available at the time of going to print.
In line with Cummins Generator Technologies policy of continuous development and improvement, informa-
tion may change at any time without notice. Obtain the most up to date version available on QuickServe Online
or contact your authorized distributor for assistance.
If further information is required, contact your authorized distributor.

Model Identification
This manual covers alternator models produced under the Cummins Generator Technologies brand names.
To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the
Alternator nameplate.
The alternator serial number is located on a data tag on the alternator.
For reference document your alternator information in the spaces below.

Alternator Model Number: _________________________________

Abbreviations
Some of the following abbreviations may be used throughout this Parts Manual:
AVR Automatic Voltage Regulator

EBS Excitation Boost System
DE Drive End
NDE Non-Drive End
PMG Permanent Magnet Generator
QMSN Quote Manufacturer Serial Number
SAE Society of Automotive Engineers
c/w Complete with
fwd/rev Forward & reverse
a/f Air filter

BCA164 & BCI164 A To E 2 Bearing (4 Pole)
18
14
17
16
15 13
2 7
21
3
4 10
9 6 20
22
24
8
5
23 11
27
29
12
26 25 19
28

BCA164 & BCI164 A To E 2 Bearing (4 Pole)
Item Part No. Description Qty

1 130−20661 NDE Cover 1
2 130−20667 NDE Bracket 1
3 130−1380 Exciter stator bcl164 (25mm) A − D 1
4 45−0866 NDE Bearing Kit 1
5 130−20830 Foot 1
6 130−20745 Frame cover bottom A − B 1
130−20834 Frame cover bottom C − D 1
130−20802 Frame cover bottom E 1
7 130−22002 Frame cover top A − B 2
130−22003 Frame cover top C − D 1
130−22004 Frame cover top E 1
8 QMSN Main stator bar assembly 1
9 QMSN Main rotor shaft assembly 1
10 130−1385 Exciter rotor (25mm) A − D 1
11 45−0427 Rectifier assembly 1
12 RSK−1101 Diode Fwd/Rev & Varistor Kit 1
13 130−22000 Main terminal panel from (30/10/05) 1
14 130−22008 NDE Terminal panel from 30/10/05 1
15 130−22008 DE Terminal panel from 30/10/05 2
16 130−20820 Side panel (AVR) to 30/10/05 1
130−20993 Side panel (AVR) from 30/10/05 1
17 130−20819 Side panel 1
18 130−20821 Terminal box lid 1
19 45−0755 AVR Mounting assy kit (no AVR) 1
20 E000−24602/1P AVR SX460 (standard) 1
E000−24608/1P AVR SX460 UL approved 1
E000−24403/1P AVR AS440 1
E000−24408/1P AVR AS440 UL approved 1
21 45−0195 Heater 110−120v 1
45−0194 Heater 220−260v 1
22 45−0024 Heater terminal box (for retrofit) 1
23 45−0727 Fan SAE 5 & 6 1
24 130−21602 DE Adaptor bracket SAE 5 1
25 130−21325 DE Screen 2
26 45−0363 DE Bearing Kit 1
27 130−20773 DE Endbracket 1
28 45−0719 Adaptor Kit SAE 2 1
45−0619 Adaptor Kit SAE 3 1
29 SEE ITEM 28 Adaptor screen included in adaptor kit 1

BCA162 & BCI162 1 Bearing (2 Pole)
18
14
17
16
13
15 1
2
3
4
7
21
10
6 20
9
22
26
23
8
5
25
11 19
24
27
12


1 130−20661 NDE Cover 1
3 130−1379 Exciter stator (20mm) D − G & N 1
130−1380 Exciter stator (25mm) H 1
130−1381 Exciter stator (30mm) J − l 1
5 130−20830 Foot 1
6 130−20745 Frame cover bottom D − E 1
130−20800 Frame cover bottom F − G 1
130−20836 Frame cover bottom J 1
130−21385 Frame cover bottom l 1
130−22002 Frame cover top D − E 1
130−22021 Frame cover top F− G 1
7 130−22022 Frame cover top J 1
130−22007 Frame cover top l 1
10 130−1384 Exciter rotor (20mm) D − G & N 1
130−1385 Exciter rotor (25mm) H 1
130−1386 Exciter rotor (30mm) J − l 1
13 130−22000 Main terminal panel 1
14 130−22008 NDE Terminal panel 1
15 130−22008 DE Terminal panel 1
16 130−20820 Side panel (AVR) to (30/10/05) AVM type 1
130−20993 Side panel (AVR) from (30/10/05) 1
17 130−20819 Side panel 1
E000−24403/1P AVR AS440 1
E000−24408/1P AVR AS440 ULapproved 1
21 45−0118 Heater 110−120v 1
45−0117 Heater 220−260v 1
23 45−0830 DE Adaptor SAE 2 1
45−0756 DE Adaptor SAE 3 1
45−0723 DE Adaptor SAE 4
45−0813 DE Adaptor SAE 5

BCA162 & BCI162 1 Bearing (2 Pole) (Continued)

24 130−21325 DE Screen SAE 2/4/5 2
25 130−20685 DE Screen SAE 3 2
26 45−0743 Coupling Kit SAE 6.5 (for SAE 4 & 5) 1
45−0748 Coupling Kit SAE 6.5 (for SAE 6) 1
45−0744 Coupling Kit SAE 7.5 (for SAE 4 & 5) 1
45−0745 Coupling Kit SAE 8 (for SAE 4 & 5) 1
45−0772 Coupling Kit SAE 8 (for SAE 3) 1
45−0775 Coupling Kt SAE 11.5 (for SAE 2) 1
45−0751 Coupling Kit lister tx 2 & 3 1
27 45−0726 Fan SAE 3 & 4 1
45−0727 Fan SAE 5 & 6 1

This page is Intentionally blank.

BCL164 & 184 A − F 1 Bearing (4 Pole)

20
19
21
18
15
16 17
14 1
2
7
4 3
23
22
11
10 6 8
24
25 9
5
12
13

BCL164 & 184 A − F 1 Bearing (4 Pole)

1 130−20661 NDE Louvred cover 1
3 130−1380 Exciter stator bcl164 (25mm) A − D 1
130−1381 Exciter stator bcl184 (30mm) E 1
130−1383 Exciter stator bcl184 (40mm) F 1
4 45−0866 NDE Bearing kit 1
5 130−20832 Foot 1
6 130−20745 Frame cover bottom bcl164 A − B 1
130−10834 Frame cover bottom bcl164 C − D 1
130−20802 Frame cover bottom bcl184 E 1
130−20786 Frame cover bottom bcl184 F 1
7 130−20998 Frame cover top bcl164 A − B 1
130−20999 Frame cover top bcl164 C − D 1
130−21000 Frame cover top bcl184 E 1
130−21001 Frame cover top bcl184 F 1
8 130−20318 Louvred cover 2
11 130−1385 Exciter rotor bcl164 (25mm) A − D 1
130−1386 Exciter rotor bcl184 (30mm) E 1
130−1388 Exciter rotor bcl184 (40mm) F 1
17 130−21005 Side panel AVR 1
18 130−21004 Side panel 1
E000−24608/1P AVR SX460 ULapproved 1
E000−24403/1P AVR AS440 1
22 003−14046 Auxiliary Terminal Board 1
23 45−0195 Heater 110−120v 1
45−0194 Heater 220−260v 1
25 130−20308 DE Bracket 1

18
14
17
13 16
15
3
1
4
2 21 7
10
6 20
9
22
24
8 5
11
23
27
19
29 26 25 12
28


1 130−20661 NDE Cover 1
3 130−1379 Exciter stator (20mm) D − G & N 1
130−1380 Exciter stator (25mm) H 1
5 130−20830 Foot 1
6 130−20745 Frame cover bottom D − E 1
130−20836 Frame cover bottom J 1
130−21385 Frame cover bottom l 1
7 130−22002 Frame cover top D − E 1
130−22021 Frame cover top F− G 1
130−22022 Frame cover top J 1
130−22007 Frame cover top l 1
10 130−1384 Exciter rotor (20mm) D − G & N 1
130−1385 Exciter rotor (25mm) H 2
17 130−20819 Side panel 1
19 45−0755 AVR Mounting assy Kit (no AVR) 1
E000−24403/1P AVR AS440 1
21 45−0118 Heater 110−120v 1
45−0117 Heater 220−260v 1
23 45−0727 Fan SAE 5 & 6 1
25 130−21325 DE Screen
26 45−0363 DE Bearing Kit




18
14
17
16
13
15 1
2
3
4
7
21
10
9 6
20
22
27
23
8
5
26
11
19
24
25 12


1 130−20661 NDE Cover 1
3 130−1380 Exciter stator (25mm) A −D 1
130−1381 Exciter stator (30mm) E 1
5 130−20830 Foot 1
6 130−20745 Frame cover bottom A − B 1
130−20834 Frame cover bottom C − D 1
130−20802 Frame cover bottom E 1
7 130−20998 Frame cover top A − B 1
130−20999 Frame cover top C − D 1
130−21000 Frame cover top E 1
130−21001 Frame cover top F 1
10 130−1385 Exciter rotor (25mm) A − D 1
130−1386 Exciter rotor (30mm) E 1
14 130−22008 NDETerminal panel 1
16 130−20820 Side panel (AVR) to (30/10/05) avm type 1
17 130−20819 Side panel 1
E000−24403/1P AVR AS440 1
21 45−0118 Heater 110−120v 1
45−0117 Heater 220−260v 1
24 130−21325 DE Screen SAE 2/4/5 2


25 130−20685 DE Screen SAE 3 2
45−0750 Coupling Kit SAE10 (for SAE2) 1
45−0857 Coupling Kit (light fly wheel) 1
27 45−0726 Fan SAE 3 & 4 1
45−0727 Fan SAE 5 & 6 1


BCA182 & BCI182 H TO K 1 Bearing (2 Pole)
18
14
17
16
13
15 1
2
3
4
7
21
10 6
9 20
22
27
23
8
5
26
11
19
24
25 12


1 130−20661 NDE Cover 1
3 130−1380 Exciter stator (25mm) H 1
5 130−20831 Foot 1
6 130−20836 Frame cover bottom H 1
130−20786 Frame cover bottom K 1
7 130−22022 Frame cover top H 2
130−22005 Frame cover top K 1
10 130−1385 Exciter rotor (25mm) H 1
17 130−20819 Side panel 1
E000−24403/1P AVR AS440 1
21 45−0118 Heater 110−120v 1
45−0117 Heater 220−260v 1
24 130−21325 DE Screen SAE 2/4/5 2
25 130−20685 DE Screen SAE 3 2

BCA182 & BCI182 H TO K 1 Bearing (2 Pole) (Continued)

27 45−0726 Fan (SAE 3 & 4) 1
45−0727 Fan (SAE 5 & 6) 1


18
17 14
16
13
15
2 21 7
3
4
10
9 6 20
22
24
8
5
23 11
27
29
26 25 12 19
28


1 130−20661 NDE Cover 1
3 130−1380 Exciter stator (25mm) H 1
130−1381 Exciter stator (30mm) J− l 1
5 130−20831 Foot 1
6 130−20836 Frame cover bottom H 1
130−20786 Frame cover bottom K 1
7 130−22022 Frame cover top H 1
130−22005 Frame cover top K 1
10 130−1385 Exciter rotor (25mm) H 1
130−1386 Exciter rotor (30mm)j − I 1
16 130−20820 Side panel (A,V.R.) to (30/10/05) AVM type 1
130−20993 Side panel (A,V.R.) from (30/10/05) 1
17 130−20819 Side panel 1
E000−24403/1P AVR AS440 1
21 45−0118 Heater 110−120v 1
45−0117 Heater 220−260v 1
23 45−0726 Fan SAE 3 & 4 1
25 130−21325 DE Screen 2
26 45−0363 DE Bearing kit 1
29 SEE ITEM 28 Adaptor screen included in Adaptor kit 1

BCI184 1 Bearing (4 Pole)
18
17 14
16
13 1
15
2
3
4
7
21
10
6
9 20
22
26
23
8
5
25
11
19
24
12


1 130−20661 NDE Cover 1
3 130−1381 Exciter stator (30mm) E 1
130−1383 Exciter stator (40mm) F − G 1
130−1801 Exciter stator H−J core only 1
5 130−20831 Foot 1
6 130−20802 Frame cover bottom E 1
7 130−22004 Frame cover top E 1
130−22005 Frame cover top F − G 1
10 130−1386 Exciter rotor (30mm) E 1
130−1388 Exciter rotor (40mm) F − G 1
130−1800 Exciter rotor H−J core only 1
13 130−22000 Main terminal panel from (30/10/05) 2
16 130−20820 Side panel (AVR) to 30/10/05 1
130−22011 Side panel (AVR) H − J core 1
17 130−20819 Side panel 1
130−21627 Side panel H − J core 1
130−21628 Terminal box lid H − J core 1
E000−24608/1P AVR SX460 ULapproved 1
E000−24403/1P AVR AS440 1
21 45−0195 Heater 110−120v 2
45−0194 Heater 220−260v 1

BCI184 1 Bearing (4 Pole) (Continued)

45−0527 Adaptor SAE3 − H−J core only 1
24 130−21325 DE Screen SAE2/4/5 1
130−20685 DE Screen SAE 3 1
45−0750 Coupling Kit SAE10 (for SAE 2) 1
26 45−0726 Fan (SAE 3 & 4) 1
45−0727 Fan (SAE 5 & 6) 1


18
14
17
13 16
15
2 7
3 21
4 10
6 20
9
22
24
8 5
23 11
27
29
26 12
25 19
28


1 130−20661 NDE Cover 1
3 130−1381 Exciter stator (30mm) E 1
130−1383 Exciter stator (40mm) F− G 1
130−1801 Exciter stator H−J core only 1
5 130−20832 Foot 1
6 130−20802 Frame cover bottom E 1
7 130−22004 Frame cover top E 1
130−22005 Frame cover top F − G 1
10 130−1386 Exciter rotor (30mm) E 1
130−1388 Exciter rotor (40mm) F − G 1
130−1800 Exciter rotor H−J core only 1
13 130−20916 Main terminal panel to (30/10/05) 2
130−22000 Main terminal panel from (30/10/05) 1
16 130−20820 Side panel (AVR) to 30/10/05 1
130−22011 Side panel ( AVR) H − J core 1
17 130−20819 Side panel 1
130−21627 Side panel H − J core 1
130−21628 Terminal box lid H − J core 1
E000−24403/1P AVR AS440 1
21 45−0195 Heater 110−120v 1
45−0194 Heater 220−260v 1
23 45−0726 Fan SAE 3 & 4 1
25 130−21325 DE Screen 2
26 45−0363 DE Bearing kit 1

BCI184 2 Bearing (4 Pole) (Continued)



HC734E to H 1 Bearing (Ser 3)
6 4 3 2
5
1 20
8
17
19
7 9 21 21
16
19
26
18
24
27
13 10
28 11
12 25
30
14
28 15 23
29 22


1 45−0119A Complete PMG upfit kit (Current and Pre Nov 98) 1
45−0397A Complete PMG upfit kit from (11/98) to 01/01) 1
2 760−10562 PMG Cover (Cover included in above kit) 1
3 45−1082 Current PMG rotor/stator repair kit 1
5 730−10235 NDE Bearing cap to (11/98) 1
760−10550 NDE Bearing cap from (11/98 to 11/2000) 1
760−10823 NDE Bearing cap from ( 11/2000) 1
6 760−10122 NDE Bracket G −H (to 3/07/99) 1
760−10121 NDE Bracket E − F (G & H from 4/07/99) 1
7 45−0301 NDE Bearing Kit (REGREASE) to (11/2000) 1
45−0336 NDE Bearing Kit (REGREASE) from (11/2000) 1
8 730−10233 NDE Bearing cartridge to (11/98) 1
760−10568 NDE Bearing cartridge from (11/98 to 11/2000) 1
760−10821 NDE Bearing cartridge from (11/2000) 1
9 366−40800 Exciter stator 75mm 1
A052D957 Exciter stator 75mm Severe Environmental 1
10 QMSN Main stator frame assy 1
11 366−21200 NDE Air inlet cover 1
12 QMSN Main rotor assy 1
13 760−1009 Exciter rotor 75mm 1
14 450−16025 Rotating rectifier assy 1
15 RSK−6001 Diode fwd/rev & varistor kit 1
16 QMSN Main terminal board 1
17 760−10665 Terminal box endpanel NDE 1
18 760−10664 Terminal box endpanel DE 1
19 760−10662 Terminal box side panel 2
21 450−15254 AVR Cover plate (access) 1
450−14310 AVR Cover plate (blanking) 1
22 45−0742 AVR Mounting bracket 1
23 E000−23212/1P AVR MX321 1
E000−23215/1P AVR MX321 UL 1
A062Y338 AVR MX322 1
A060B914 AVR DECS−150 1
24 003−14046 Auxiliary terminal board 2
Continued...

HC734E to H 1 Bearing (Ser 3) (Continued)

25 45−0324 Heater Kit 110−125 volt 1
A053M969 Heater Kit 110−125 volt UL Cert 1
A051Y955 Heater Kit 110−125v to incl term box for retro 1
A053X258 Heater Kit 110−125v to incl term box for retro UL Cert 1
45−0325 Heater Kit 220−260 volt 1
A053N003 Heater Kit 220−260 volt UL Cert 1
A040G626 Heater Kit 220−260v to incl term box for retro 1
26 45−0024 Terminal box for heaters 1
27 45−0674 DE Adaptor Kit SAE 0 1
45−1012 DE Adaptor Kit SAE 00 1
28 760−10178 DE Screen (Included in Adaptor Kits) 1
29 45−0661 DE Louvre SAE 0 2
45−0660 DE Louvre SAE 00 1
30 45−0792 Coupling Kit SAE 18 1
45−0793 Coupling Kit SAE 21 1


6
3
5 4 2
20
7
1 19 17
16
9 19
18
26
24
8 21
13 10
11
27 30 12 25
14
33
31
32
23
28 15
22
29


1 45−0119A Complete PMG upfit kit (Current and Pre Nov 98) 1
45−0397A Complete PMG upfit kiT from (11/98) to 01/01) Obsolete 1
2 760−10562 PMG Cover (Cover included in above kit) 1
5 730−10235 NDE Bearing cap to (11/98) 1
760−10550 NDE Bearing cap from (11/98 to 11/2000) 1
760−10823 NDE Bearing cap from ( 11/2000) 1
6 760−10122 NDE Bracket G −H (to 3/07/99) 1
760−10121 NDE Bracket E − F (G & H from 4/07/99) 1
7 45−0300 NDE Bearing Kit (REGREASE) to (11/2000) 1
45−0336 NDE Bearing Kit (REGREASE) from (11/2000) 1
8 730−10233 NDE Bearing cartridge to (11/98) 1
760−10551 NDE Bearing cartridge from (11/98 to 11/2000) 1
760−10821 NDE Bearing cartridge from (11/2000) 1
9 366−40800 Exciter stator 75mm 1
A052D957 Exciter stator 75mm Severe Environmental 1
11 366−21200 NDE Air inlet cover 1
13 760−1009 Exciter rotor 75mm 1
14 450−16025 Rotating rectifier assy 1
15 RSK−6001 Diode fwd/rev & varistor kit 1
16 QMSN Main terminal board 1
17 760−10665 Terminal box endpanel N.D.E 1
18 760−10664 Terminal box endpanel DE 1
19 760−10662 Terminal box side panel 2
21 450−15254 AVR Cover plate (access) 1
450−14310 AVR Cover plate (blanking) 1
22 45−0742 AVR Mounting bracket 1
23 E000−23212/1P AVR MX321 1
E000−23215/1P AVR MX321 UL 1
A062Y338 AVR MX322 1
A060B914 AVR DECS−150 1
24 003−14046 Auxiliary terminal board 2
Continued...

HC734E to H 2 Bearing (Ser 3) (Continued)

25 45−0324 Heater Kit 110−125 volt 1
A053M969 Heater Kit 110−125 volt 1
A051Y955 Heater Kit 110−125v to incl term box for retro 1
45−0325 Heater Kit 220−260 volt 1
A053N003 Heater Kit 220−260 volt UL Cert 1
A040G626 Heater Kit 220−260v to incl term box for retro 1
26 45−0024 Terminal box for heaters 1
27 760−10171 DE Bracket 1
28 760−10177 DE Bracket screen 2
29 45−0662 DE Louvre 1
30 366−13490 DE Bearing cartridge to (11/98) 2
760−10552 DE Bearing cartridge from (11/98 TO 11/2000) 1
760−10829 DE Bearing cartridge from (11/2000) 1
31 45−0298 DE Bearing Kit (REGREASE) to (11/2000) 1
45−0335 DE Bearing Kit (REGREASE) from (11/2000) 1
32 760−10165 DE Bearing cap outer to (11/98) 1
760−10553 DE Bearing cap outer from (11/98 to 11/2000) 1
760−10831 DE Bearing cap outer from (11/2000) 1
33 45−0716 2 Brg Adaptor Kit SAE 0 1
45−0715 2 Brg Adaptor Kit SAE 00 1
34 Included in 33 DE Cover screen (Included in Kits) 1


Frame 8 Mk2 1 Bearing
6 2
4 3
5
8
9
1
16
11
20 23
10
21 19
12
17
14
13
18
15
20
22


1 45−1082 Complete PMG kit 1
2 800−10481 NDE cover 1
3 SEE ITEM 1 Current PMG rotor/stator repair kit 1
4 SEE ITEM 1 Current PMG rotor/stator repair kit 1
5 820−10186 NDE Cap 1
6 800−10602 NDE Endbracket 1
8 820−10185 NDE Bearing cartridge 1
9 800−1023 Exciter stator 1
11 QMSN Main stator panel work 4
13 800−1024 Exciter rotor 1
14 810−1015 Rectifier assy 1
16 QMSN Complete terminal box assy 1
17 45−0324 Heater Kit 2
18 800−10442 Fan clockwise rotation 1
800−10447 Fan anti−clockwise rotation 1
19 45−1147 Adaptor Kit SAE 0 C D & E 1
45−1148 Adaptor Kit SAE 00 C D & E 1
45−1149 Adaptor Kit MHI 1
20 QMSN Adaptor screen (included in adaptor kits) 2
21 800−10607 Drip proof cover 2
22 45−1144 Coupling Kit SAE 18 1
23 45−1150 Louvre 1
E000−13300 AVR MA330 (not shown) 1

5 4 3 2
9 8
1
16
11
10
22 12
14
17
13
23 18
24 15
20
21
25 19
26


1 45−1082 Complete PMG Kit 1
2 800−10481 NDE Cover 1
3 See No.1 Current PMG rotor/stator repair kit 1
4 See No.1 Current PMG rotor/stator repair kit 1
5 820−10186 NDE Cap 1
6 800−10602 NDE Endbracket C − E 1
800−10309 NDE Endbracket F− G 1
8 820−10185 NDE Bearing cartridge 1
9 800−1023 Exciter stator 1
11 QMSN Main stator panel work 4
13 800−1024 Exciter rotor 1
14 810−1015 Rectifier assy 1
16 QMSN Complete terminal box assy 1
17 45−0324 Heater Kit 2
18 800−10442 Fan clockwise rotation 1
800−10447 Fan anti−clockwise rotation 1
19 45−1150 Louvre 1
20 800−10464 DE Bracket C − E (clockwise) 1
800−10313 DE Bracket F − G (clockwise) 1
800−10466 DE Bracket C − E (anti−clockwise) 1
800−10466 DE Bracket F − G (anti−clockwise) 1
21 760−10728 DE Bracket screen C − E 2
800−10983 DE Bracket screen F − G 2
22 800−10475 DE Bearing cartridge C − E 1
820−10137 DE Bearing cartridge F − G 1
23 45−0399 DE Bearing kit C − E 1
45−0401 DE Bearing kit F− G 1
24 800−10477 DE Bearing cap C − E 1
820−10138 DE Bearing cap F − G 1
25 45−1220 Adaptor Kit SAE 0 C − E 1
45−1135 Adaptor Kit SAE 00 C − E (32 hole) 1
45−1136 Adaptor Kit SAE 0 F − G 1
45−1137 Adaptor Kit SAE 00 F− G 1
45−1138 Adaptor kit SAE 00 F− G (32 hole) 1
45−1134 Adaptor kit special C − E 1
26 See Item 26 Adaptor screen (comes with kit) 1
E000−13300 AVR MA330 (not shown) 1

ACCESSORIES
Range Description Part Number Comments
DROOP KITS
UC DROOP KIT 45−0092
ALL BC DROOP KIT 45−0193
HC4/S4 DROOP KIT 45−0583
HC5 DROOP KIT 45−0588
HC5 DROOP TRANSFORMER FOR
520−11000
DM110
A048U394
DM110 UL CERT
HC6 & 7 DROOP KIT 45−0691
660−11621
DM110
A048L326
DM110 UL CERT
P7 DROOP KIT 45−1024 4 Pole = Amp 1200−1999, 2400−4000
6 Pole = Amp 900−1499, 1800−3000
P7 DROOP KIT 45−1056 4 Pole = Amp < 1200, 2000−2399
6 Pole = Amp < 900, 1500−1799
P7 DROOP TRANSFORMER FOR
760−11572
DM110
P7 DROOP TRANSFORMER FOR
A048G245
DM110 UL CERT
S5 Analog Droop Kit A048G245
S5 Droop CT for Digital AVR A048G245
AIRFILTER KITS
UC22 AIRFILTER KIT 45−0875
UC27 AIRFILTER KIT 45−0878 To end of October 2005
ALL BC AIRFILTER KIT 45−0769 From November 2005
HC4/S4 AIRFILTER KIT 45−0883
HC5 AIRFILTER KIT 45−0315
P7 AIRFILTER KIT 45−1023 Standard Terminal Box Industrial
P7 AIRFILTER KIT 45−1039 Standard Terminal Box Marine
P7 AIRFILTER KIT 45−1062 High Terminal Box Industrial
P7 AIRFILTER KIT 45−1063 High Terminal Box Marine
P7 AIRFILTER KIT G CORE Not currently covered by a kit
TERMINAL BOX ASSY

ALL BC TERMINAL BOX STD ASSY 45−0861
ALL BC TERMINAL BOX STD ASSY 45−1027

BC184 H−J
3PH TERMINAL BOX KIT 45−1040
CORE
UC27 TERMINAL BOX KIT 45−0890
POWER FACTOR CONTROLLER

ALL RANGES PCB VERSION E000−22090
ALL RANGES COMPLETE ASSEMBLY IN STEEL E000−12090
ELECTRONIC MODULES
ALL RANGES FREQUENCY DETECTION MOD-
E000−21041
ULE 12V
ALL RANGES FREQUENCY DETECTION MOD-
E000−21042
ULE 24V
ALL RANGES EXCITATION LOSS:24V E000−22062
ALL RANGES EXCITATION LOSS:12V E000−22063
ALL RANGES MANUAL VOLTAGE REGULATOR 450−11400 UPFIT KIT 45−0506
ALL RANGES DIODE FAILURE DETECTOR E000−12025
ALL RANGES RFI SUPPRESSION ASSY E000−22080
ALL RANGES 3-PH RECTIFIER ASSY E000−22016
HAND TRIMMERS
FOR MX321/SX421 071−01037
FOR MX341,SX440/465/460 AS440 071−01649
ISOLATION TRANSFORMERS
UC22 1:1 TRANSFORMER ASSEMBLY E000−22070/P
UC27 1:1 TRANSFORMER ASSEMBLY E000−22070/P
HC4/S4 1:1 TRANSFORMER ASSEMBLY E000−22070/P
HC5 1:1 TRANSFORMER ASSEMBLY E000−22070/P
HC6 & HC7 2:1 ISOLATION TRANSFORMER &
450−42100
BRKT ASSY 480:240
HC6 & HC7 2.5:1 ISOLATION TRANSFORMER &
450−42200
BRKT ASSY 600:240
HC6 & HC7 3:1 ISOLATION TRANSFORMER &
450−42300
BRKT ASSY 720:240
BEARING RTD’S
P7 NDE RTD KIT 45−1097
P7 DE RTD KIT 45−1096
P7 NDE & DE RTD KIT 45−1095


Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
003−14046, 13 , 37 , 41 130−20993, 7 , 9 , 15 , 19 , 23 45−0301, 37 45−0772, 10 , 20 , 24 , 30

, 27 , 29 , 33
130−10834, 13 45−0324, 38 , 42 , 45 , 47 45−0773, 10 , 20 , 24 , 30
130−20998, 13 , 19
130−1379, 9 , 15 45−0325, 38 , 42 45−0774, 10 , 20 , 24 , 30
130−20999, 13 , 19 45−0775, 10 , 20 , 24 , 30
130−1380, 7 , 9 , 13 , 15 , 19 , 45−0335, 42
23 , 27 130−21000, 13 , 19 45−0792, 38
45−0336, 37 , 41
130−1381, 9 , 13 , 15 , 19 , 23 130−21001, 13 , 19 45−0793, 38
45−0363, 7 , 15 , 27 , 33
, 27 , 29 , 33
130−21003, 13 45−0794, 38
45−0397A, 37 , 41
130−1383, 13 , 29 , 33
130−21004, 13 45−0813, 9 , 19 , 23 , 29
45−0399, 47
130−1384, 9 , 15
130−21005, 13 45−0401, 47 45−0830, 9 , 19 , 23 , 29
130−1385, 7 , 9 , 13 , 15 , 19 ,
130−21006, 13 45−0402, 45 , 47 45−0857, 20
23 , 27
130−21325, 7 , 10 , 15 , 19 , 45−0427, 7 , 9 , 13 , 15 , 19 , 45−0866, 7 , 9 , 13 , 15 , 19 ,
130−1386, 9 , 13 , 15 , 19 , 23
23 , 27 , 30 , 33 23 , 27 , 29 , 33 23 , 27 , 29 , 33
, 27 , 29 , 33
130−21385, 9 , 15 45−0918, 13
130−1388, 13 , 29 , 33 45−0428, 33
130−21602, 7 , 15 45−1012, 38
130−1800, 29 , 33 45−0527, 30
130−21627, 29 , 33 45−1082, 37 , 41 , 45 , 47
130−1801, 29 , 33 45−0619, 7 , 16 , 27 , 34
130−21628, 29 , 33 45−1134, 47
130−20308, 13 45−0620, 7 , 16 , 27 , 34
130−22000, 7 , 9 , 13 , 15 , 19 45−1135, 47
130−20318, 13 45−0621, 7 , 16 , 27 , 34
, 23 , 27 , 29 , 33 45−1136, 47
130−20661, 7 , 9 , 13 , 15 , 19 45−0660, 38
130−22002, 7 , 9 , 15 45−1137, 47
, 23 , 27 , 29 , 33 45−0661, 38
130−22003, 7 45−1138, 47
130−20667, 7 , 9 , 15 , 19 , 23 45−0662, 42
, 27 , 29 , 33 130−22004, 7 , 29 , 33 45−1144, 45
45−0674, 38
130−20685, 10 , 20 , 23 , 30 130−22005, 23 , 27 , 29 , 33 45−1145, 45
45−0715, 42
130−20745, 7 , 9 , 13 , 15 , 19 130−22007, 9 , 15 45−1146, 45
45−0716, 42
130−22008, 7 , 9 , 15 , 19 , 23 45−1147, 45
130−20773, 7 , 16 , 27 , 29 , 33 45−0719, 7 , 16 , 27 , 34
45−1148, 45
130−20774, 27 , 34 130−22011, 29 , 33 45−0723, 9 , 19 , 23 , 29
45−1149, 45
130−20786, 13 , 19 , 23 , 27 , 130−22021, 9 , 15 45−0725, 10 , 19 , 23 , 29
45−1150, 45 , 47
29 , 33 45−0726, 10 , 20 , 24 , 27 , 30
130−22022, 9 , 15 , 23 , 27 45−1220, 47
130−20800, 9 , 15 , 33
210−1037, 29 450−14310, 37 , 41
130−20802, 7 , 13 , 19 , 33 45−0727, 7 , 10 , 15 , 20 , 24 ,
230−10342, 29 30 450−14360, 13
130−20819, 7 , 9 , 15 , 19 , 23
366−13490, 42 45−0742, 37 , 41 450−15254, 37 , 41
, 27 , 29 , 33
366−21200, 37 , 41 45−0743, 10 , 20 , 23 , 30 450−16025, 37 , 41
130−20820, 7 , 9 , 15 , 19 , 23
, 27 , 29 , 33 366−40800, 37 , 41 45−0744, 10 , 20 , 23 , 30 730−10233, 37 , 41
130−20821, 7 , 9 , 15 , 19 , 23 45−0024, 7 , 9 , 13 , 15 , 19 , 45−0745, 10 , 20 , 24 , 30 730−10235, 37 , 41
, 27 , 29 , 33 23 , 27 , 29 , 33 , 38 , 42
45−0746, 10 , 20 , 24 , 30 760−1009, 37 , 41
130−20830, 7 , 9 , 15 , 19 45−0117, 9 , 15 , 19 , 23 , 27 760−10121, 37 , 41
45−0748, 10 , 20 , 23 , 30
130−20831, 23 , 27 , 29 45−0118, 9 , 15 , 19 , 23 , 27 760−10122, 37 , 41
45−0749, 10 , 20 , 24 , 30
130−20832, 13 , 33 45−0119A, 37 , 41 760−10165, 42
45−0750, 10 , 20 , 24 , 30
130−20834, 7 , 19 45−0194, 7 , 13 , 29 , 33 760−10171, 42
45−0751, 10 , 20 , 24 , 30
130−20836, 9 , 15 , 23 , 27 45−0195, 7 , 13 , 29 , 33 760−10177, 42
45−0755, 7 , 9 , 15 , 19 , 23 ,
130−20916, 33 45−0298, 42 27 , 29 , 33 760−10178, 38
130−20928, 27 , 33 45−0300, 41 45−0756, 9 , 19 , 23 , 29 760−10550, 37 , 41

Numerical Index (Continued)

Part No. Page Part No. Page Part No. Page Part No. Page
760−10551, 41 800−1024, 45 , 47 820−10137, 47 E000−23212/1P, 37 , 41

760−10552, 42 800−10309, 47 820−10138, 47 E000−23215/1P, 37 , 41
760−10553, 42 800−10313, 47 820−10185, 45 , 47
E000−24403/1P, 7 , 9 , 13 , 15
760−10562, 37 , 41 800−10442, 45 , 47 820−10186, 45 , 47 , 19 , 23 , 27 , 29 , 33
760−10568, 37 800−10447, 45 , 47 A040G626, 38 , 42
E000−24408/1P, 7 , 9 , 13 , 15
760−10662, 37 , 41 800−10464, 47 A051Y955, 38 , 42 , 19 , 23 , 27 , 29 , 33
760−10663, 37 , 41 800−10466, 47 A052D957, 37 , 41 E000−24602/1P, 7 , 9 , 13 , 15
760−10664, 37 , 41 800−10475, 47 A053M969, 38 , 42 , 19 , 23 , 27 , 29 , 33
760−10665, 37 , 41 800−10477, 47 A053N003, 38 , 42 E000−24608/1P, 7 , 9 , 13 , 15
, 19 , 23 , 27 , 29 , 33
760−10728, 47 800−10481, 45 , 47 A053X258, 38 , 42
760−10821, 37 , 41 800−10602, 45 , 47 A053X260, 38 , 42 QMSN, 27
760−10829, 42 800−10607, 45 A060B914, 37 , 41 RSK−1101, 7 , 9 , 13 , 15 , 19
760−10831, 42 800−10983, 47 A062Y338, 37 , 41 , 23 , 27 , 29 , 33
800−1023, 45 , 47 810−1015, 45 , 47 E000−13300, 45 , 47 RSK−6001, 37 , 41 , 45 , 47

Copyright 2019, Cummins Generator Technologies Ltd. All Rights Reserved
Cummins and the Cummins logo are registered trademarks of Cummins Inc.

Parts Manual: Legacy Products

Uploaded by

Copyright:

Available Formats

Parts Manual: Legacy Products

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Parts Manual: Legacy Products

Uploaded by

Copyright:

Available Formats

Parts Manual

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Copyright  2019 Cummins Generator Technologies. All Rights Reserved. Page 1

About This Manual

Alternator Model Alternator Model

BCA182 & BCI182 Frame 8

Page 2 Copyright  2019 Cummins Generator Technologies. All Rights Reserved.

Quick Serve Online (QSOL)

If further information is required, contact your authorized distributor.

Copyright  2019 Cummins Generator Technologies. All Rights Reserved. Page 3

The alternator serial number is located on a data tag on the alternator.

For reference document your alternator information in the spaces below.

Page 4 Copyright  2019 Cummins Generator Technologies. All Rights Reserved.

AVR Automatic Voltage Regulator

Copyright  2019 Cummins Generator Technologies. All Rights Reserved. Page 5

BCA164 & BCI164 A To E 2 Bearing (4 Pole)

Page 6 Copyright  2019 Cummins Generator Technologies. All Rights Reserved.

BCA164 & BCI164 A To E 2 Bearing (4 Pole)

Item Part No. Description Qty

Copyright  2019 Cummins Generator Technologies. All Rights Reserved. Page 7

BCA162 & BCI162 1 Bearing (2 Pole)

Page 8 Copyright  2019 Cummins Generator Technologies. All Rights Reserved.

BCA162 & BCI162 1 Bearing (2 Pole)

Item Part No. Description Qty

Copyright  2019 Cummins Generator Technologies. All Rights Reserved. Page 9

BCA162 & BCI162 1 Bearing (2 Pole) (Continued)

Item Part No. Description Qty

Page 10 Copyright  2019 Cummins Generator Technologies. All Rights Reserved.

This page is Intentionally blank.

Copyright  2019 Cummins Generator Technologies. All Rights Reserved. Page 11

BCL164 & 184 A − F 1 Bearing (4 Pole)

Page 12 Copyright  2019 Cummins Generator Technologies. All Rights Reserved.

BCL164 & 184 A − F 1 Bearing (4 Pole)

Item Part No. Description Qty

Copyright  2019 Cummins Generator Technologies. All Rights Reserved. Page 13

BCA162 & BCI162 2 Bearing (2 Pole)

Page 14 Copyright  2019 Cummins Generator Technologies. All Rights Reserved.

BCA162 & BCI162 2 Bearing (2 Pole)

Item Part No. Description Qty

Copyright  2019 Cummins Generator Technologies. All Rights Reserved. Page 15

BCA162 & BCI162 2 Bearing (2 Pole) (Continued)

Item Part No. Description Qty

Page 16 Copyright  2019 Cummins Generator Technologies. All Rights Reserved.

This page is Intentionally blank.

Copyright  2019 Cummins Generator Technologies. All Rights Reserved. Page 17

BCA164 & BCI164 1 Bearing (4 Pole)

Page 18 Copyright  2019 Cummins Generator Technologies. All Rights Reserved.

BCA164 & BCI164 1 Bearing (4 Pole)

Item Part No. Description Qty

Copyright  2019 Cummins Generator Technologies. All Rights Reserved. Page 19

BCA164 & BCI164 1 Bearing (4 Pole) (Continued)

Item Part No. Description Qty

Page 20 Copyright  2019 Cummins Generator Technologies. All Rights Reserved.

This page is Intentionally blank.

Copyright  2019 Cummins Generator Technologies. All Rights Reserved. Page 21

BCA182 & BCI182 H TO K 1 Bearing (2 Pole)

Page 22 Copyright  2019 Cummins Generator Technologies. All Rights Reserved.

BCA182 & BCI182 H TO K 1 Bearing (2 Pole)

Item Part No. Description Qty