Cast Resin Transformer Catalog PDF
Cast Resin Transformer Catalog PDF
Cast Resin Transformer Catalog PDF
tw
Cast Resin
Transformer
INTEGRATION
OF POWER SYSTEM
We Light Up the Taipei 101,
Once the highest building in the world
(1)Product Specification 2
(3)Product characteristic 4
(1) Features 13
Application Notes 16
1
CAST RESIN TRANSFORMER
Shihlin molded transformers are made by resin vacuum casting for indoor application.
• Distribution transformer
• Tie transformer
• Rectify transformer
• Grounding transformer
• Furnace transformer
2
CAST RESIN TRANSFORMER
(2) Structure Drawing with Section
Ion bar
H. V. connection
Terminal Magnetic core
Taps
L. V. winding
Connection bar
H. V. winding
Earthing terminal
Standard Accessory
Name plate / Earthing terminal / Lifting lug / High and low voltage terminals / No load Tap changer /
Wheel
Optional Accessory
Housing / Cooling Fan / Dial type thermal meter / Thermal relay
3
CAST RESIN TRANSFORMER
4
CAST RESIN TRANSFORMER
Low Voltage Coils
• Conductor Material:Top quality aluminum(or copper)
foil with high electrical conductivity is applied to reduce
electromagnetic force.
• Winding:High performance winding machine is used.
• Insulation Materials:European high quality F class
insulation materials are applied.
Quality Control
• Quality Recognition:
a.In 1994,BSI and ISO9001 certification were awarded.
b.In 1991 3∮2000kVA and 3∮5000kVA were approved by Taiwan Electric Research & Testing Center.
c.In 2006 3∮2000kVA was approved by KEMA according to IEC 60076-11& CTQC(China National
Transformer Quality Supervision Testing Center).
• Process Control:Each workstation sets up its own control standards and practically ensures the
operation quality by Self-check.
• Final Product Quality Control:Every transformer must go through complete QC tests before shipping.
A forming test will be made on all new design products to ensure the product quality.
5
CAST RESIN TRANSFORMER
SD0100-2 100 4 2560 97.5 56 1350 1250 860 700 700 415 135 410 280 215 1220 900 72 900 a h
SD0150-2 150 4 3050 98.0 58 1400 1350 860 700 700 435 200 420 290 225 1185 810 72 1050 a h
SD0200-2 200 4 3650 98.2 60 1400 1400 860 700 700 450 210 430 300 230 1195 820 72 1250 a h
SD0250-2 250 4 4300 98.3 60 1550 1400 860 700 700 450 210 430 300 230 1345 970 72 1400 a h
SD0300-2 300 6 5200 98.3 62 1400 1300 860 700 700 425 215 420 295 215 1310 935 75 1200 a h
SD0400-2 400 6 6900 98.3 62 1400 1400 860 700 700 455 230 440 310 225 1330 960 97 1450 b h
SD0500-2 500 6 8100 98.4 62 1550 1400 960 800 800 465 180 445 315 230 1420 1010 92 1600 b h
SD0600-2 600 6 9100 98.5 64 1750 1550 960 800 800 510 210 455 325 250 1560 1140 85 2050 b h
SD0750-2 750 6 10600 98.6 64 1750 1500 1060 900 900 495 200 480 350 250 1645 1270 94 2000 b h
SD1000-2 1000 6 13200 98.7 64 1900 1550 1060 900 900 510 200 485 360 270 1795 1380 94 2350 c h
SD1250-2 1250 6 16400 98.7 65 1950 1650 1160 1000 1000 550 210 505 380 270 1885 1435 112 2950 d h
SD1500-2 1500 6 18200 98.8 65 2000 1700 1160 1000 1000 565 210 515 390 275 1795 1495 112 3350 e h
SD2000-2 2000 6 22300 98.9 66 2150 1850 1160 1000 1000 615 225 540 410 305 2110 1545 102 4200 f h
SD2500-2 2500 6 25300 99.0 68 2250 1900 1260 1100 1100 635 230 555 425 315 2240 1675 111 5050 f i
SD3000-2 3000 6 27200 99.1 68 2400 2050 1260 1100 1100 670 260 570 440 330 2395 1745 111 6100 g i
If dry-type transformer has been in storage over one month, the main body should be dried before operating.
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CAST RESIN TRANSFORMER
Dimensions Diagram
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CAST RESIN TRANSFORMER
150 2920 98.09 5.5 1000 830 370 550 300 570
200 3800 98.14 1000 920 450 600 350 710
250 4600 98.19 1130 980 450 650 350 850
2N 2U 2V 2W
1U 1V 1W
Product Specification
1.Standard:IEC 60076-11、
CNS13390
H( Max Height)±10
E± 5 F ±5
L±5 W ±5
According to different capacity and connection, terminal and structure would be changed.
The overall dimension won't be changed, above transformer outline drawing is for reference only.
8
TRANSFORMER
LOW VOLTAGE CAST RESIN
CAST RESIN TRANSFORMER
3Ø 60HZ IP20 (Three Phase 60HZ With Housing)
150 2920 98.09 5.5 1200 880 400 550 300 650
200 3800 98.14 1235 1000 450 600 350 830
250 4600 98.19 1365 1050 450 650 350 970
L±5
CL
W±5
Product Specification
1.Standard:IEC 60076-11、
H±10
NP
CNS13390
2.Insulation thermal Class:F (155℃)
3.Coil Temperature Rise:100K
4.AC.Withstand Voltage:3kV
5.Noise Level:According to table 2.
E±5 F±5
According to different capacity and connection, terminal and structure would be changed.
The overall dimension won't be changed, above transformer outline drawing is for reference only.
9
CAST RESIN TRANSFORMER
Guarantee
Rated Dimension(mm)
Value(75℃)
Total
High Total Impedance Weight
Power Low Voltage Efficiency
Voltage Loss Voltage H L W E F (kg)
(kVA) (V) (%)
(V) (W) (%)
3 190 94.04 310 300 260 200 190 40
5 260 95.06 350 300 260 200 190 45
7.5 350 95.54 400 300 260 200 190 50
≤4.5
10 420 95.97 370 340 300 250 230 70
15 220 530 96.59 420 340 300 250 230 85
20 110 680 96.71 460 340 300 250 230 100
480
25 380Y/220 820 96.82 440 480 340 300 270 130
460
220Y/127
30 440 950 96.93 460 480 340 300 270 145
208Y/120
37.5 380 1170 96.97 490 480 340 300 270 165
200Y/115
220
50 199Y/115 1360 97.35 3.0 560 570 360 350 280 220
75 190Y/110 1790 96.67 680 570 360 350 280 260
~
100 2170 97.88 5.5 850 730 370 500 300 380
150 3000 98.04 1000 730 370 500 300 460
200 3800 98.14 1030 920 450 600 350 670
250 4600 98.19 1090 920 450 600 350 770
2N 2U 2V 2W
1U 1V 1W
1.Standard:IEC 60076-11
2.Insulation thermal Class:H (180℃)
3.Coil Temperature Rise:125K
H( Max Height)±10
3 4.AC.Withstand Voltage:3kV
5.Noise Level:According to table 2.
2
E± 5 F ±5
L±5 W ±5
According to different capacity and connection, terminal and structure would be changed.
The overall dimension won't be changed, above transformer outline drawing is for reference only.
10
LOW
CAST
VOLTAGE
3Ø 60HZ IP20 (Three Phase 60HZ With Housing)
RESIN TRANSFORMER
Guarantee
Rated Dimension(mm)
100 2170 97.88 5.5 1050 780 400 500 300 450
150 3000 98.04 1200 780 400 500 300 530
200 3800 98.14 1265 1000 450 600 350 750
250 4600 98.19 1325 1000 450 600 350 850
L±5
CL
W±5
1.Standard:IEC 60076-11
H±10
E±5 F±5
According to different capacity and connection, terminal and structure would be changed.
The overall dimension won't be changed, above transformer outline drawing is for reference only.
11
CAST RESIN TRANSFORMER
E
50
NP
H
E F
4-DØ Hole
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CAST RESIN TRANSFORMER
High Efficiency Cast Resin Transformer
(1) Features
Power loss and Efficiency Comparisons
Power loss - In the case of 3Ø 1500KVA Efficiency (pf =1.0) - In the case of 3Ø 1500KVA
100.0%
(Watt) High Efficiency Type
2500
Iron Loss and Copper Loss
↓18% reduced at same time.
99.0%
2000
↓27% Ordinary type
Load
Loss 98.0% CNS
1500 Load
Loss
97.0%
1000 Load
↓33% Loss
↓41%
500 96.0%
No-Load
Loss No-Load Loss No-Load Loss
0 95.0%
CNS Ordiary type High efficiency type 0% 20% 40% 60% 80% 100% 120%
300 300
Annual Electric Fee(KNTD/Year)
CNS Standard
150 Ordinary type 150
100 100
High efficiency type
50 High efficiency type
50
0 0
10 20 30 40 50 60 70 80 90 100 10 20 30 40 50 60 70 80 90 100
Load-Factor(%) Load-Factor(%)
• Noise (dBa) - In the case of 3Ø 1500kVA • Emission (0.423kg / kWh) of CO2 - in case of 3Ø
1500kVA 50% loading
70 40
CO2 ( ton/Year )
35
65
↓6dBa 30
60
65 36
↓10 ( ton/Year )
63 25
57 28
55
20 18
50 15
CNS Ordiary type High efficiency type CNS Ordiary type High efficiency type
13
CAST RESIN TRANSFORMER
Application provision
EVD3-1000-2 1000 6.0 56.0 1.5 1,700 8,600 10,300 98.98% • Tolerance refer to
CNS13390 and
EVD3-1250-2 1250 6.0 56.0 1.5 2,100 9,500 11,600 98.08% IEC 60076-11
EVD3-1500-2 1500 6.0 57.0 1.0 2,300 10,500 12,800 99.15% • Base Temperature
75˚C
EVD3-2000-2 2000 6.0 57.0 1.0 2,900 13,900 16,800 99.17%
1000 ● ● ● ● ● ● ● ○ ○ ○ △
1250 ● ● ● ● ● ● ● ○ ○ ○ △
1500 ● ● ● ● ● ● ● ○ ○ ○ △
2000 ● ● ● ● ● ● ● ○ ○ ○ △
2500 ● ● ● ● ● ● ● ○ ○ ○ △
14
CAST RESIN TRANSFORMER
Three Phase 750~2500 kVA 22800-11400VΔ / 380Y-220V Outline Dimension
IPOO IP2O
2U 2V 2W 2N
1U
Zc
CL
1U 1V 1W
NP
1U 1V 1W
Yc Xc
H.V. terminal
Ød CL CL
15
15
Xs Ys
X Y
20 28
Fig H1 Fig H2
L.V. terminal
20 40 20 25 50 25
CL
20
25
25
15
20
40 40
50 50
30
50
40
750 1500 1060 1780 900 900 19 2200 2000 1500 2200 2800 Fig.L1
1000 1600 1060 1900 900 900 19 2700 2200 1600 2350 3350 Fig.L2
1250 1700 1160 1820 1000 1000 19 3200 2200 1600 2350 3850 Fig.H1 Fig.L3
3
1500 1750 1160 1880 1000 1000 19 3600 2400 1600 2350 4300 Fig.L4
2000 1850 1160 2060 1000 1000 19 4650 2400 1700 2600 5400 Fig.L5
2500 1950 1260 2180 1100 1100 19 5600 2600 1700 2700 6350 Fig.H1 Fig.L5
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CAST RESIN TRANSFORMER
Application Notes
(1) Safety Distance
• The minimum safety distance between cable wire and transformer is shown as in
Diagram 1.
• The minimum insulation distance from the transformer to the fully sealed case(plate)
wall is shown as in Diagram 2 and Table 1.
Diagram 1 Diagram 2
LV HV
x
x
120mm 120mm
(minimum) (minimum)
7.2 60 90
12 75 130
17.5 95 210
24 125 210
36 170 320
(2) Ventilation
• Generally transformers are installed indoors or in a plate. to keep surrounding temperature
not getting to high. It is recommended to have good ventilation facilities installed.
Normally a loss of 1kW is equivalent to an air volume of more than 4m³/min,i.e.the
minimum area required for ventilation openings at the installation site. The areas of indoor
ventilation intake and outlet should meet the following requirements:
S=0.18P√H S'=1.1×S
S:Intake Area(m²) S'=Outlet Area(m²)
p:Transformer Total Losses(kW)
H:Height Difference between intake and outlet level.
16
CAST RESIN TRANSFORMER
(3) Installation
• Elevation:The transformer is designed to be used under 1000m (3300ft) above the sae level.
• Ambient Temperature:Applied as in the table shown below.
17
We Provide Great Quality & Customer’s Satification
China Japan
FAR EASTERN IND. LTD. TOKYO ELECTRIC POWER CO.
TSMC(SHANGHAI) CO., LTD. KANSAI ELECTRIC POWER CO. INC
CHICONY CO. LTD. KYUSHU ELECTRIC POWER CO. INC
JUN HUI IND. CO. LTD OKINAWA ELECTRIC POWER CO. LTD
ASIA OPTICAL INT’L LTD. CHUGOKU ELECTRIC POWER CO. LTD.
DYNAMIC ELECTRIC CO. LTD. MITSUBISHI ELECTRIC CORP.
CHENG SHIN-TOYO TIRE & RUBBER CO. LTD. NIPPON STEEL CORP.
LIANZHONG STAINLESS STEEL CORP. JFE GROUP
UNIMICRON TECHNOLOGY CORP. TMEIC
CENSION SEMICONDUCTOR CO. LTD. TAKENAKA CROP.
QIMONDA TECHNOLOGIES CO. LTD MHI, KHI, IHI,SHI
HAINAM JINHAI PULP & PAPER CO. LTD KINDEN CORP.
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