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ENGINEER’S REPORT
Basic Information
Francis R. Viacrusis
(Plant Manager)
Joey A. Dayandante
(PCO)
Introduction
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SUBICCON CORPORATION Discharge Permit Application
Brgy. Nagbayan, Castillejos, Zambales
The existing concrete batching plant and the newly constructed aggregate
crushing plant of Subiccon Corp. located at Brgy. Nagbayan, Castillejos,
Zambales was granted an Environmental Compliance Certificate (ECC)
Amendment with ECC Reference Code No. III-9706-093-303A issued on June
11, 2018. (See attached ECC Amendment)
Purpose / Rationale
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SUBICCON CORPORATION Discharge Permit Application
Brgy. Nagbayan, Castillejos, Zambales
The plant site is accessible to all types of four-wheeled vehicle and can be
reached via the Olongapo-Bugallon Road (National Highway) which is
approximately 4-5 kilometers away from the town proper. All types of land
vehicles can use this route, jeepneys ply the said national highway and available
during most times of the day. The existing site is within an industrial area. (See
attached Location Map)
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SUBICCON CORPORATION Discharge Permit Application
Brgy. Nagbayan, Castillejos, Zambales
SITE
Location Map
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SUBICCON CORPORATION Discharge Permit Application
Brgy. Nagbayan, Castillejos, Zambales
The flow process of operation of the 250 tons per hour capacity of the
aggregate crushing plant consists of hauling and stockpiling of raw materials.
The quarry materials will undergo a series of processes, namely crushing,
screening and washing. Wet process is introduced to upgrade the quality of
materials and to eliminate dust emission.
Quarry (rock) materials from the quarry site are delivered to the crushing
plant by truck haulers. Materials are fed directly to the crusher and/or stockpiled
within the site.
Materials which is a mixture of fine, coarse and medium size boulders are
dump to the feeder hopper and then to the vibrating feeder where all fine
materials goes directly to the primary conveyor while coarse and bigger sizes
proceed to jaw crusher. Crushed materials from the jaw crusher would be
conveyed to the primary and delivery conveyor, respectively to be fed to the
vibrating screen.
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SUBICCON CORPORATION Discharge Permit Application
Brgy. Nagbayan, Castillejos, Zambales
compartments or decks vibrating screen equipped with water spray system which
serves as cleaner and air pollution control device. This unit controls, screens and
separates different sizes of aggregates.
First deck produces Gravel 1”, second G-3/4” and third is divided into two
(2) sections which produces G-3/8” and Sand. At the 3/8” screening, the gravel
will be screened to the vibrating screen and will be distributed to its appropriate
conveyors while sand and clay passes to a sand classifier where a clean high
quality of processed or washed sand is produced. (See attached Flow Process and
Photos of the newly installed/constructed Aggregate Crushing Plant)
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SUBICCON CORPORATION Discharge Permit Application
Brgy. Nagbayan, Castillejos, Zambales
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SUBICCON CORPORATION Discharge Permit Application
Brgy. Nagbayan, Castillejos, Zambales
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SUBICCON CORPORATION Discharge Permit Application
Brgy. Nagbayan, Castillejos, Zambales
The most common pollution sources of the plant during operation will be
generated from the process equipment of aggregate crushing machineries.
These machineries are the main sources of air and water pollution in terms of
Total Suspended Particulates (TSP) and Total Suspended Solids (TSS)
respectively. On the other hand, solid waste, hazardous waste and domestic
wastewater management are other environmental impacts during the plant’s
operation.
All of the aforementioned wastes from their sources if left unattended and
disposed into the environment without treatment or proper method of acceptable
disposal will cause pollution and environmental problems.
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SUBICCON CORPORATION Discharge Permit Application
Brgy. Nagbayan, Castillejos, Zambales
The facility currently generates very few solid wastes in the form of office
garbage and domestic refuse. Recyclable materials are collected and stored in
designated containers daily and sold to recyclers at the end of each month.
Totally disposable solid wastes are regularly picked up by the barangay garbage
collection unit for disposal. Though negative and long-term, the impact of solid
waste accumulation at this point is insignificant and also properly addressed by
management. (See attached Barangay Certification)
Photo shows storage bins properly labeled and segregated of solid wastes
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SUBICCON CORPORATION Discharge Permit Application
Brgy. Nagbayan, Castillejos, Zambales
The vibrating feeder and vibrating screen (3-deck) are equipped with high
pressured water spray system which serves as cleaner and air pollution control
device.
Although dust and other dust pollutants are expected not to exceed the
DENR Standards, the following measures will be undertaken:
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SUBICCON CORPORATION Discharge Permit Application
Brgy. Nagbayan, Castillejos, Zambales
The plant will generate hazardous waste such as used oil, used batteries
and busted fluorescent lamps. These materials will be separated from the regular
waste and properly stored, labeled and disposed according to R.A. 6969
guidelines. A DENR accredited recyclers/treaters and transporters will be hired
by the proponent prior to disposal/hauling of hazardous wastes from the plant.
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SUBICCON CORPORATION Discharge Permit Application
Brgy. Nagbayan, Castillejos, Zambales
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SUBICCON CORPORATION Discharge Permit Application
Brgy. Nagbayan, Castillejos, Zambales
Toilet facilities for employees are already equipped with septic tanks for
treatment of domestic wastewater. In compliance with the new Sanitation Code of
the Philippines, the septic tank is of the triple chamber type with no leaching field.
Effluent flows into the vault through the inlet hole located at the center of the vault
chamber. Settable solids in the incoming wastewater settle and form a sludge
layer at the bottom of the tank. Because in the long term, accumulation of scum
and sludge can reduce the effective volumetric capacity of the tank; the contents
of the septic tanks shall be pumped periodically. To further minimize polluting
effluent, management shall put premium on cleanliness, customary sanitation in
the workplace and periodic de-clogging of wastewater passages.
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SUBICCON CORPORATION Discharge Permit Application
Brgy. Nagbayan, Castillejos, Zambales
L = 4.0 m L = 4.0 m
W = 3.0 m W = 3.0 m
D = 2.5 m D = 2.5 m
L = 4.0 m
W = 3.0 m
D = 2.5 m
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SUBICCON CORPORATION Discharge Permit Application
Brgy. Nagbayan, Castillejos, Zambales
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SUBICCON CORPORATION Discharge Permit Application
Brgy. Nagbayan, Castillejos, Zambales
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SUBICCON CORPORATION Discharge Permit Application
Brgy. Nagbayan, Castillejos, Zambales
Personnel Protection
Prepared by:
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