Pump - Type
Pump - Type
Pump - Type
Pump
A pump is a device that moves fluids (liquids or gases), or
sometimes slurries, by mechanical action. Pumps can be
classified into three major groups according to the method
they use to move the fluid: direct lift, displacement, and
gravity pumps.[1]
In biology, many different types of chemical and biomechanical pumps have evolved; biomimicry
is sometimes used in developing new types of mechanical pumps.
Contents
Types
Positive displacement pumps
Impulse pumps
Velocity pumps
Gravity pumps
Steam pumps
Valveless pumps
Pump repairs
Applications
Priming a pump
Pumps as public water supplies
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Types
Mechanical pumps may be submerged in the fluid they are pumping or be placed external to
the fluid.
Pumps can be classified by their method of displacement into positive displacement pumps,
impulse pumps, velocity pumps, gravity pumps, steam pumps and valveless pumps. There are
three basic types of pumps: positive displacement, centrifugal and axial-flow pumps. In centrifugal
pumps the direction of flow of the fluid changes by ninety degrees as it flows over impeller, while
in axial flow pumps the direction of flow is unchanged.[2]
A positive displacement pump must not operate against a closed valve on the discharge side of the
pump, because it has no shutoff head like centrifugal pumps. A positive displacement pump
operating against a closed discharge valve continues to produce flow and the pressure in the
discharge line increases until the line bursts, the pump is severely damaged, or both.
A relief or safety valve on the discharge side of the positive displacement pump is therefore
necessary. The relief valve can be internal or external. The pump manufacturer normally has the
option to supply internal relief or safety valves. The internal valve is usually used only as a safety
precaution. An external relief valve in the discharge line, with a return line back to the suction line
or supply tank provides increased safety.
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Rotary-type positive displacement: internal gear, screw, shuttle block, flexible vane or sliding
vane, circumferential piston, flexible impeller, helical twisted roots (e.g. the Wendelkolben
pump) or liquid-ring pumps
Reciprocating-type positive displacement: piston pumps, plunger pumps or diaphragm pumps
Linear-type positive displacement: rope pumps and chain pumps
Gear pumps – a simple type of rotary pump where the liquid is pushed between two gears
Screw pumps – the shape of the internals of this pump is usually two screws turning against
each other to pump the liquid
Rotary vane pumps
Hollow disk pumps (also known as eccentric disc pumps or Hollow rotary disc pumps), similar
to scroll compressors, these have a cylindrical rotor encased in a circular housing. As the rotor
orbits and rotates to some degree, it traps fluid between the rotor and the casing, drawing the
fluid through the pump. It is used for highly viscous fluids like petroleum-drived products, and it
can also support high pressures of up to 290 psi.[6][7][8][9][10][11][12]
Vibratory pumps are similar to linear compressors, having the same operating principle. They
work by using a spring-loaded piston with an electromagnet connected to AC current through a
diode. The spring-loaded piston is the only moving part, and it is placed in the center of the
electromagnet. During the positive cycle of the AC current, the diode allows energy to pass
though the electromagnet, generating a magnetic field that moves the piston backwards,
compressing the spring, and generating suction. During the negative cycle of the AC current,
the diode blocks current flow to the electromagnet, letting the spring uncompress, moving the
piston foward, and pumping the fluid and generaing pressure, like a reciprocating pump. Due
to its low cost, it is widely used in inexpensive espresso machines. However, vibratory pumps
cannot be operated for more than one minute, as they generate large amounts of heat. Linear
compressors do not have this problem, as they can be cooled by the working fluid (which is
often a refrigerant). [13][14]
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Gear pump
This is the simplest of rotary positive displacement pumps. It
consists of two meshed gears that rotate in a closely fitted
casing. The tooth spaces trap fluid and force it around the
outer periphery. The fluid does not travel back on the meshed
part, because the teeth mesh closely in the center. Gear pumps
see wide use in car engine oil pumps and in various hydraulic
power packs.
Roots-type pumps
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Peristaltic pump
A peristaltic pump is a type of positive displacement pump. It
contains fluid within a flexible tube fitted inside a circular
pump casing (though linear peristaltic pumps have been
made). A number of rollers, shoes, or wipers attached to a
rotor compresses the flexible tube. As the rotor turns, the part
of the tube under compression closes (or occludes), forcing the
fluid through the tube. Additionally, when the tube opens to
its natural state after the passing of the cam it draws
(restitution) fluid into the pump. This process is called
peristalsis and is used in many biological systems such as the
gastrointestinal tract. 360° Peristaltic Pump
Plunger pumps
Plunger pumps are reciprocating positive displacement pumps.
These consist of a cylinder with a reciprocating plunger. The suction and discharge valves are
mounted in the head of the cylinder. In the suction stroke the plunger retracts and the suction
valves open causing suction of fluid into the cylinder. In the forward stroke the plunger pushes the
liquid out of the discharge valve. Efficiency and common problems: With only one cylinder in
plunger pumps, the fluid flow varies between maximum flow when the plunger moves through the
middle positions, and zero flow when the plunger is at the end positions. A lot of energy is wasted
when the fluid is accelerated in the piping system. Vibration and water hammer may be a serious
problem. In general the problems are compensated for by using two or more cylinders not working
in phase with each other.
Car washes often use these triplex-style plunger pumps (perhaps without pulsation dampers). In
1968, William Bruggeman reduced the size of the triplex pump and increased the lifespan so that
car washes could use equipment with smaller footprints. Durable high-pressure seals, low-
pressure seals and oil seals, hardened crankshafts, hardened connecting rods, thick ceramic
plungers and heavier duty ball and roller bearings improve reliability in triplex pumps. Triplex
pumps now are in a myriad of markets across the world.
Triplex pumps with shorter lifetimes are commonplace to the home user. A person who uses a
home pressure washer for 10 hours a year may be satisfied with a pump that lasts 100 hours
between rebuilds. Industrial-grade or continuous duty triplex pumps on the other end of the
quality spectrum may run for as much as 2,080 hours a year.[17]
The oil and gas drilling industry uses massive semi trailer-transported triplex pumps called mud
pumps to pump drilling mud, which cools the drill bit and carries the cuttings back to the
surface.[18] Drillers use triplex or even quintuplex pumps to inject water and solvents deep into
shale in the extraction process called fracking.[19]
Rope pumps
Devised in China as chain pumps over 1000 years ago, these
pumps can be made from very simple materials: A rope, a
wheel and a PVC pipe are sufficient to make a simple rope
pump. Rope pump efficiency has been studied by grass roots
organizations and the techniques for making and running
them have been continuously improved.[21]
Impulse pumps
Impulse pumps use pressure created by gas (usually air). In
some impulse pumps the gas trapped in the liquid (usually
water), is released and accumulated somewhere in the pump,
creating a pressure that can push part of the liquid upwards.
Hydraulic ram pumps – kinetic energy of a low-head water Rope pump schematic
supply is stored temporarily in an air-bubble hydraulic
accumulator, then used to drive water to a higher head.
Pulser pumps – run with natural resources, by kinetic energy only.
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Airlift pumps – run on air inserted into pipe, which pushes the water up when bubbles move
upward
Instead of a gas accumulation and releasing cycle, the pressure can be created by burning of
hydrocarbons. Such combustion driven pumps directly transmit the impulse from a combustion
event through the actuation membrane to the pump fluid. In order to allow this direct
transmission, the pump needs to be almost entirely made of an elastomer (e.g. silicone rubber).
Hence, the combustion causes the membrane to expand and thereby pumps the fluid out of the
adjacent pumping chamber. The first combustion-driven soft pump was developed by ETH
Zurich.[22]
It takes in water at relatively low pressure and high flow-rate and outputs water at a higher
hydraulic-head and lower flow-rate. The device uses the water hammer effect to develop pressure
that lifts a portion of the input water that powers the pump to a point higher than where the water
started.
The hydraulic ram is sometimes used in remote areas, where there is both a source of low-head
hydropower, and a need for pumping water to a destination higher in elevation than the source. In
this situation, the ram is often useful, since it requires no outside source of power other than the
kinetic energy of flowing water.
Velocity pumps
Rotodynamic pumps (or dynamic pumps) are a type of
velocity pump in which kinetic energy is added to the fluid by
increasing the flow velocity. This increase in energy is
converted to a gain in potential energy (pressure) when the
velocity is reduced prior to or as the flow exits the pump into
the discharge pipe. This conversion of kinetic energy to
pressure is explained by the First law of thermodynamics, or
more specifically by Bernoulli's principle.
These types of pumps have a number of characteristics: A centrifugal pump uses an impeller
with backward-swept arms
1. Continuous energy
2. Conversion of added energy to increase in kinetic energy
(increase in velocity)
3. Conversion of increased velocity (kinetic energy) to an increase in pressure head
A practical difference between dynamic and positive displacement pumps is how they operate
under closed valve conditions. Positive displacement pumps physically displace fluid, so closing a
valve downstream of a positive displacement pump produces a continual pressure build up that
can cause mechanical failure of pipeline or pump. Dynamic pumps differ in that they can be safely
operated under closed valve conditions (for short periods of time).
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Radial-flow pumps
Such a pump is also referred to as a centrifugal pump. The fluid enters along the axis or center, is
accelerated by the impeller and exits at right angles to the shaft (radially); an example is the
centrifugal fan, which is commonly used to implement a vacuum cleaner. Another type of radial-
flow pump is a vortex pump. The liquid in them moves in tangential direction around the working
wheel. The conversion from the mechanical energy of motor into the potential energy of flow
comes by means of multiple whirls, which are excited by the impeller in the working channel of the
pump. Generally, a radial-flow pump operates at higher pressures and lower flow rates than an
axial- or a mixed-flow pump.
Axial-flow pumps
These are also referred to as All fluid pumps. The fluid is pushed outward or inward to move fluid
axially. They operate at much lower pressures and higher flow rates than radial-flow (centrifugal)
pumps. Axial-flow pumps cannot be run up to speed without special precaution. If at a low flow
rate, the total head rise and high torque associated with this pipe would mean that the starting
torque would have to become a function of acceleration for the whole mass of liquid in the pipe
system. If there is a large amount of fluid in the system, accelerate the pump slowly.[25]
Mixed-flow pumps function as a compromise between radial and axial-flow pumps. The fluid
experiences both radial acceleration and lift and exits the impeller somewhere between 0 and 90
degrees from the axial direction. As a consequence mixed-flow pumps operate at higher pressures
than axial-flow pumps while delivering higher discharges than radial-flow pumps. The exit angle
of the flow dictates the pressure head-discharge characteristic in relation to radial and mixed-flow.
Eductor-jet pump
This uses a jet, often of steam, to create a low pressure. This low pressure sucks in fluid and
propels it into a higher pressure region.
Gravity pumps
Gravity pumps include the syphon and Heron's fountain. The hydraulic ram is also sometimes
called a gravity pump; in a gravity pump the water is lifted by gravitational force and so called
gravity pump
Steam pumps
Steam pumps have been for a long time mainly of historical interest. They include any type of
pump powered by a steam engine and also pistonless pumps such as Thomas Savery's or the
Pulsometer steam pump.
Recently there has been a resurgence of interest in low power solar steam pumps for use in
smallholder irrigation in developing countries. Previously small steam engines have not been
viable because of escalating inefficiencies as vapour engines decrease in size. However the use of
modern engineering materials coupled with alternative engine configurations has meant that these
types of system are now a cost effective opportunity.
Valveless pumps
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Valveless pumping assists in fluid transport in various biomedical and engineering systems. In a
valveless pumping system, no valves (or physical occlusions) are present to regulate the flow
direction. The fluid pumping efficiency of a valveless system, however, is not necessarily lower
than that having valves. In fact, many fluid-dynamical systems in nature and engineering more or
less rely upon valveless pumping to transport the working fluids therein. For instance, blood
circulation in the cardiovascular system is maintained to some extent even when the heart’s valves
fail. Meanwhile, the embryonic vertebrate heart begins pumping blood long before the
development of discernible chambers and valves. In microfluidics, valveless impedance pumps
have been fabricated, and are expected to be particularly suitable for handling sensitive biofluids.
Ink jet printers operating on the Piezoelectric transducer principle also use valveless pumping. The
pump chamber is emptied through the printing jet due to reduced flow impedance in that direction
and refilled by capillary action..
Pump repairs
Examining pump repair records and mean time between
failures (MTBF) is of great importance to responsible and
conscientious pump users. In view of that fact, the preface to
the 2006 Pump User’s Handbook alludes to "pump failure"
statistics. For the sake of convenience, these failure statistics
often are translated into MTBF (in this case, installed life
before failure).[26]
Not all plants are refineries, however, and different results occur elsewhere. In chemical plants,
pumps have historically been "throw-away" items as chemical attack limits life. Things have
improved in recent years, but the somewhat restricted space available in "old" DIN and ASME-
standardized stuffing boxes places limits on the type of seal that fits. Unless the pump user
upgrades the seal chamber, the pump only accommodates more compact and simple versions.
Without this upgrading, lifetimes in chemical installations are generally around 50 to 60 percent
of the refinery values.
Unscheduled maintenance is often one of the most significant costs of ownership, and failures of
mechanical seals and bearings are among the major causes. Keep in mind the potential value of
selecting pumps that cost more initially, but last much longer between repairs. The MTBF of a
better pump may be one to four years longer than that of its non-upgraded counterpart. Consider
that published average values of avoided pump failures range from US$2600 to US$12,000. This
does not include lost opportunity costs. One pump fire occurs per 1000 failures. Having fewer
pump failures means having fewer destructive pump fires.
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As has been noted, a typical pump failure, based on actual year 2002 reports, costs US$5,000 on
average. This includes costs for material, parts, labor and overhead. Extending a pump's MTBF
from 12 to 18 months would save US$1,667 per year — which might be greater than the cost to
upgrade the centrifugal pump's reliability.[26][27][28]
Applications
Pumps are used throughout society for a variety of purposes.
Early applications includes the use of the windmill or
watermill to pump water. Today, the pump is used for
irrigation, water supply, gasoline supply, air conditioning
systems, refrigeration (usually called a compressor), chemical Metering pump for gasoline and
movement, sewage movement, flood control, marine services, additives.
etc.
Because of the wide variety of applications, pumps have a plethora of shapes and sizes: from very
large to very small, from handling gas to handling liquid, from high pressure to low pressure, and
from high volume to low volume.
Priming a pump
Typically, a liquid pump can't simply draw air. The feed line of the pump and the internal body
surrounding the pumping mechanism must first be filled with the liquid that requires pumping:
An operator must introduce liquid into the system to initiate the pumping. This is called priming
the pump. Loss of prime is usually due to ingestion of air into the pump. The clearances and
displacement ratios in pumps for liquids, whether thin or more viscous, usually cannot displace air
due to its compressibility. This is the case with most velocity (rotodynamic) pumps — for example,
centrifugal pumps. For such pumps the position of the pump should always be lower than the
suction point, if not the pump should be manually filled with liquid or a secondary pump should be
used until all air is removed from the suction line and the pump casing.
Positive–displacement pumps, however, tend to have sufficiently tight sealing between the moving
parts and the casing or housing of the pump that they can be described as self-priming. Such
pumps can also serve as priming pumps, so called when they are used to fulfill that need for other
pumps in lieu of action taken by a human operator.
In parts of the British Isles, it was often called the parish pump. Though such community pumps
are no longer common, people still used the expression parish pump to describe a place or forum
where matters of local interest are discussed.[32]
Because water from pitcher pumps is drawn directly from the soil, it is more prone to
contamination. If such water is not filtered and purified, consumption of it might lead to
gastrointestinal or other water-borne diseases. A notorious case is the 1854 Broad Street cholera
outbreak. At the time it was not known how cholera was transmitted, but physician John Snow
suspected contaminated water and had the handle of the public pump he suspected removed; the
outbreak then subsided.
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Twin-screw (positive-displacement)
The twin-screw pump is constructed of two inter-meshing screws that move the pumped fluid.
Twin screw pumps are often used when pumping conditions contain high gas volume fractions and
fluctuating inlet conditions. Four mechanical seals are required to seal the two shafts.
Buffer tank A buffer tank is often installed upstream of the pump suction nozzle in case of a slug
flow. The buffer tank breaks the energy of the liquid slug, smooths any fluctuations in the
incoming flow and acts as a sand trap.
As the name indicates, multiphase pumps and their mechanical seals can encounter a large
variation in service conditions such as changing process fluid composition, temperature variations,
high and low operating pressures and exposure to abrasive/erosive media. The challenge is
selecting the appropriate mechanical seal arrangement and support system to ensure maximized
seal life and its overall effectiveness.[33][35][36]
Specifications
Pumps are commonly rated by horsepower, volumetric flow rate, outlet pressure in metres (or
feet) of head, inlet suction in suction feet (or metres) of head. The head can be simplified as the
number of feet or metres the pump can raise or lower a column of water at atmospheric pressure.
From an initial design point of view, engineers often use a quantity termed the specific speed to
identify the most suitable pump type for a particular combination of flow rate and head.
Pumping power
The power imparted into a fluid increases the energy of the fluid per unit volume. Thus the power
relationship is between the conversion of the mechanical energy of the pump mechanism and the
fluid elements within the pump. In general, this is governed by a series of simultaneous differential
equations, known as the Navier–Stokes equations. However a more simple equation relating only
the different energies in the fluid, known as Bernoulli's equation can be used. Hence the power, P,
required by the pump:
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where Δp is the change in total pressure between the inlet and outlet (in Pa), and Q, the volume
flow-rate of the fluid is given in m3/s. The total pressure may have gravitational, static pressure
and kinetic energy components; i.e. energy is distributed between change in the fluid's
gravitational potential energy (going up or down hill), change in velocity, or change in static
pressure. η is the pump efficiency, and may be given by the manufacturer's information, such as in
the form of a pump curve, and is typically derived from either fluid dynamics simulation (i.e.
solutions to the Navier–Stokes for the particular pump geometry), or by testing. The efficiency of
the pump depends upon the pump's configuration and operating conditions (such as rotational
speed, fluid density and viscosity etc.)
For a typical "pumping" configuration, the work is imparted on the fluid, and is thus positive. For
the fluid imparting the work on the pump (i.e. a turbine), the work is negative. Power required to
drive the pump is determined by dividing the output power by the pump efficiency. Furthermore,
this definition encompasses pumps with no moving parts, such as a siphon.
Efficiency
Pump efficiency is defined as the ratio of the power imparted on the fluid by the pump in relation
to the power supplied to drive the pump. Its value is not fixed for a given pump, efficiency is a
function of the discharge and therefore also operating head. For centrifugal pumps, the efficiency
tends to increase with flow rate up to a point midway through the operating range (peak efficiency
or Best Efficiency Point (BEP) ) and then declines as flow rates rise further. Pump performance
data such as this is usually supplied by the manufacturer before pump selection. Pump efficiencies
tend to decline over time due to wear (e.g. increasing clearances as impellers reduce in size).
When a system includes a centrifugal pump, an important design issue is matching the head loss-
flow characteristic with the pump so that it operates at or close to the point of its maximum
efficiency.
Pump efficiency is an important aspect and pumps should be regularly tested. Thermodynamic
pump testing is one method.
References
1. Pump classifications (http://www.fao.org/docrep/010/ah810e/AH810E05.htm#5.3.1). Fao.org.
Retrieved on 2011-05-25.
2. Engineering Sciences Data Unit (2007). "Radial, mixed and axial flow pumps. Introduction" (htt
p://www.idmeb.org/contents/resource/80030b_15_23.pdf) (PDF).
3. "Understanding positive displacement pumps | PumpScout" (http://www.pumpscout.com/article
s-expert-advice/understanding-positive-displacement-pumps-aid89.html). Retrieved
2018-01-03.
4. "The Volumetric Efficiency of Rotary Positive Displacement Pumps" (https://www.pumpsandsys
tems.com/rotary-pumps/may-2015-volumetric-efficiency-rotary-positive-displacement-pumps).
www.pumpsandsystems.com. 2015-05-21. Retrieved 2019-03-27.
5. inc., elyk innovation. "Positive Displacement Pumps - LobePro Rotary Pumps" (http://www.lobe
pro.com/fund-why-choose-lobepro-12-reasons.php). www.lobepro.com. Retrieved 2018-01-03.
6. "Eccentric Disc Pumps" (https://www.psgdover.com/mouvex/products/eccentric-disc-pumps).
PSG.
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28. Wasser, Goodenberger, Jim and Bob (November 1993). "Extended Life, Zero Emissions Seal
for Process Pumps". John Crane Technical Report. Routledge. TRP 28017.
29. Donald Routledge Hill, "Mechanical Engineering in the Medieval Near East", Scientific
American, May 1991, pp. 64-9 (cf. Donald Hill, Mechanical Engineering (http://home.swipnet.s
e/islam/articles/HistoryofSciences.htm) Archived (https://web.archive.org/web/2007122509183
6/http://home.swipnet.se/islam/articles/HistoryofSciences.htm) 25 December 2007 at the
Wayback Machine)
30. Ahmad Y. al-Hassan. "The Origin of the Suction Pump: al-Jazari 1206 A.D." (https://web.archiv
e.org/web/20080226102543/http://www.history-science-technology.com/Notes/Notes%202.ht
m) Archived from the original (http://www.history-science-technology.com/Notes/Notes%202.ht
m) on 26 February 2008. Retrieved 16 July 2008.
31. Hill, Donald Routledge (1996). A History of Engineering in Classical and Medieval Times (http
s://books.google.com/books?id=MqSXc5sGZJUC&pg=PA143&dq=Taccola+first+piston).
London: Routledge. p. 143. ISBN 0-415-15291-7.
32. "Online Dictionary – Parish Pump" (http://dictionary.reference.com/browse/parish+pump).
Retrieved 2010-11-22.
33. Sealing Multiphase Pumping Applications | Seals (http://pump-zone.com/seals/seals/sealing-m
ultiphase-pumping-applications.html). Pump-zone.com. Retrieved on 2011-05-25.
34. "When to use Progressive Cavity Pumps" (http://www.libertyprocess.com/when_to_use_progre
ssive_cavity_pumps.html). www.libertyprocess.com. Retrieved 2017-08-18.
35. John Crane Seal Sentinel – John Crane Increases Production Capabilities with Machine that
Streamlines Four Machining Functions into One (http://www.sealsentinel.com/interphex/Day1-
Story2.html) Archived (https://web.archive.org/web/20101127044346/http://www.sealsentinel.c
om/interphex/Day1-Story2.html) 2010-11-27 at the Wayback Machine. Sealsentinel.com.
Retrieved on 2011-05-25.
36. Vacuum pump new on SA market (http://www.engineeringnews.co.za/article/vacuum-pump-ne
w-on-sa-market-2005-04-22). Engineeringnews.co.za. Retrieved on 2011-05-25.
Further reading
Australian Pump Manufacturers' Association. Australian Pump Technical Handbook, 3rd
edition. Canberra: Australian Pump Manufacturers' Association, 1987. ISBN 0-7316-7043-4.
Hicks, Tyler G. and Theodore W. Edwards. Pump Application Engineering. McGraw-Hill Book
Company.1971. ISBN 0-07-028741-4
Karassik, Igor, ed. (2007). Pump Handbook (https://books.google.com/books?id=MNq-mAEAC
AAJ) (4 ed.). McGraw Hill. ISBN 9780071460446.
Robbins, L. B. "Homemade Water Pressure Systems" (https://books.google.com/books?id=7ig
DAAAAMBAJ&pg=PA83). Popular Science, February 1919, pages 83–84. Article about how a
homeowner can easily build a pressurized home water system that does not use electricity.
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