0% found this document useful (0 votes)
294 views16 pages

Industrial Bolting Solutions

Download as pdf or txt
Download as pdf or txt
Download as pdf or txt
You are on page 1/ 16

TORQUE

MAKE-UP VS. BREAK OUT


What’s the harm in using the same torque wrench to make-up (tighten) and break-out (loosen) a fastener? It’s a common
misconception that a torque wrench can perform both functions equally well. The torque required to loosen a nut that has been
in service is often 1-1/2 to 2 times the make-up torque. Rust, corrosion, paint, lubricant dissipation and static friction increase
the torque required to loosen the nut.

Many bolted joints are comprised of multiple fasteners that work together to provide the required clamping force for maximum
joint integrity. This typically involves a procedure that requires several passes with a torque wrench at increasingly higher
torque. Thus the goal for make-up is to save time, reduce worker fatigue, and provide the most accurate torque available. The
fastest, lightest, calibrated torque wrench should be used for this job.

Conversely, accurate torque is not required in a break-out situation. Power and durability are the key factors when loosening
bolts. It usually only takes a small amount of rotation in a nut to completely relieve the bolt load. They key is using a torque
wrench that will deliver maximum torque and not destroy itself in the process.

Because make-up and break-out are two very different operations, they require two very different types of tools. Our goal is to
present our customers with the best tools for each application. The following products are presented following this approach.

TORQUE SOLUTIONS
TOOLS FOR ALL APPLICATIONS
SNAP-ON OFFERS A VARIETY OF HEAVY DUTY TOOLS FOR MAKE-UP OR BREAK OUT

LIGHT MEDIUM HEAVY SUPER MAX


0-1,000 ft. lbs. 1,000-3,000 ft. lbs. 3,000-11,000 ft. lbs. 11,000-25,000 ft. lbs. 25,000+ ft. lbs.

PAGE 10-11
ELECTRONIC TORQUE WRENCHES Up to 600 ft. lbs.

PAGE 15
TUBULAR WRENCHES
PAGE 15

STRIKING WRENCHES

PNEUMATIC TORQUE WRENCHES (PTM) Up to 4,425 ft. lbs. PAGE 3


PAGE 6
PAGE 4

MANUAL TORQUE MULTIPLIERS (MTM) Up to 7,000 ft. lbs.


PAGE 7

RATCHETING HYDRAULIC TORQUE WRENCHES (HTQ / LTQ) Up to 30,982 ft. lbs.

THINLINE HYDRAULIC TORQUE WRENCHES Up to 130,000 ft. lbs.


PAGE 14
2
MAKE UP / PTM SERIES

3/4" to 1-1/2" Drive Reversible


± 5%
Accurate
Pneumatic Torque Wrenches
• Twin motor technology allows the PTM to be both lightweight and fast
• Compact and powerful, allowing excellent access to a variety of threaded fasteners
• The secondary trigger ensures hands are away from pinch points during operation
• Run-down speeds up to 122 RPM (for PTM740)
• A wide variety of reaction fixtures are available,
making this an extremely versatile tool
• Non-impacting tools with low vibration levels
• Operate at noise levels below 85 dB (under load)
• Gearbox rotates independently from the handle so reaction forces
are never transferred back to the operator
• Supplied with a certificate of calibration and torque vs. pressure chart
• PTM series offers a wide range of torque output, from 74–4,425 ft-lb
• Accuracy of ±5%
• Includes case, cranked reaction fixture, tool hanger,
secondary handle and male quick connect

Drive Size Torque Range Torque Range PTM1000


Stock No.
(inches) (ft. lbs.) (Nm)

3/4 PTM370 74-370 100-500


3/4 PTM590 118-590 160-800
3/4 PTM740 147-740 200-1,000
1 PTM1000 200-1,000 270-1,350
1 PTM1475 295-1,475 400-2,000
1 PTM1990 400-1,990 540-2,700
Optional Right Angle Gearbox
1 1/2 PTM2950 590-2,950 800-4,000 RAGB180280
1 1/2 PTM3300 660-3,320 900-4,500 • Configure an existing PTM model Torque Wrench
1 1/2 PTM4400 885-4,425 1200-6,000 with a right angle gearbox for added versatility in
limited space applications
• Contact your Snap-on Representative for more info

ADD VERSATILITY
TO PNEUMATIC TORQUE.
SNAP-ON OFFERS A VARIETY OF REACTION
FIXTURES FOR ANY APPLICATION

Double sided
Reaction Fixture Short
MTMC18293
Reaction Foot
SRF18241

Pneumatic Torque
DOWNLOAD Catalog
Filter/Regulator Unit
THE REACTION REQUIRED TO OPERATE PTM SERIES TORQUE WRENCHES
Download
FIXTURES GUIDE PTMFRL
to find the fixtures • Filter and lubricator in one unit
Straight Reaction • Large pressure gauge allows operator to easily select
SR18291 that fit your specific
industrial application. the appropriate pressure
Don't see what • Adjustable lubricator provides the proper amount of
you need? Have lubrication for PTM series of tools
Snap-on manufacture a fixture for you!
Straight Reaction Use the included CUSTOM REACTION
w/ Peg WORKSHEETS to create your own fixtures.
SRP18298
3
MAKE UP / HTQ SERIES

HTQ™ Series
Hydraulic Torque Wrenches
Hose Coupling
Tower rotates and
swivels for free move-
ment and positioning
of hoses

Uni-Body Housing
for durability

Push-Button Standard Square


Reaction Arm Drive for use with
makes adjust- standard impact
ments easy sockets

Push-Button
Square Drive
Release quickly
changes direction
of drives
Anti-Lock Switch
for instant tool on/off

360° × 180 Increment Reaction Arm


Adjustability to reduce bolt side load

L1

H4
H3

R1 R2
H1 L2
L2
Technical Specifications
Stock L1 L2 L3 H1 H2 H3 H4 R1 R2 Weight
No. inches (mm) inches (mm) inches (mm) inches (mm) inches (mm) inches (mm) inches (mm) inches (mm) inches (mm) lbs. (kg)

HTQ.7 3.96 (100.6) 5.98 (151.9) 0.93 (23.6) 1.62 (41.2) 2.53 (64.3) 3 (76.2) 4.25 (108) 0.81 (20.6) 3.32 (84.3) 2.70 (1.2)
HTQ1 4.88 (123.9) 7.33 (186.2) 1.13 (28.7) 1.97 (50) 2.85 (72.4) 3.66 (93) 4.90 (124.5) 0.98 (25) 4.12 (104.7) 3.95 (1.8)
HTQ3 6.34 (161) 9.60 (243.8) 1.51 (38.4) 2.63 (66.8) 3.81 (96.8) 4.88 (124) 6.12 (155.5) 1.31 (33.3) 5.32 (135.1) 8.30 (3.8)
HTQ5 7.61 (193.3) 11.52 (292.6) 1.81 (46) 3.16 (80.3) 4.92 (125) 5.85 (148.6) 7.22 (183.4) 1.57 (39.9) 6.40 (162.6) 14.20 (6.5)
HTQ8 8.43 (214.2) 12.47 (316.73) 1.70 (43.18) 3.57 (90.7) 5.23 (132.8) 6.38 (162) 8.07 (205.2) 1.70 (43.2) 6.97 (177.6) 32.50 (14.75)
HTQ10 9.51 (241.6) 14.38 (365.3) 2.26 (57.4) 3.95 (100.3) 5.62 (142.8) 7.32 (185.9) 8.80 (223.5) 1.96 (48.8) 7.97 (202.4) 24.80 (11.3)
HTQ20 11.41 (298.8) 17.27 (438.7) 2.71 (68.8) 4.73 (120.1) 7.10 (180.3) 8.78 (223) 10.24 (260.1) 2.36 (59.9) 9.58 (243.3) 43.40 (19.7)
HTQ25 6.81 (173.05) 18.52 (470.33) 2.59 (65.87) 5.25 (133.35) 7.57 (192.28) 9.87 (250.69) 11.44 (290.57) 2.50 (65.87) 10.25 (260.35) 75.60 (34.3)
HTQ35 14.03 (356.3) 21.23 (539.2) 3.33 (84.6) 5.82 (147.8) 8.32 (211.3) 10.79 (274.1) 12.36 (313.9) 2.90 (73.7) 11.74 (298.2) 77.45 (35.2)

4
MAKE UP / HTQ SERIES

HTQ™ Series Hydraulic Torque Wrenches


ONE OF THE MOST FIELD PROVEN TOOLS IN THE WORLD MARKET TODAY, RECOMMENDED FOR ALL
INDUSTRIAL TORQUE APPLICATIONS
• 1-way ratchet assures each nut is turned 24˚ • Limited Over-Stroke Mechanism
to avoid a slow down due to bolt torsion as • Dual Pawl Mechanism provides problem free
fasteners are getting tight operation and equal load ratchet mechanism Pneumatic
• Heavily corroded nuts create torsion in the • Corrosion free finish HTQPP
bolt which can be overcome with a second • Piston design prevents side load and the
stroke at full torque (one-way ratchet does not cylinder is maintenance free
inadvertently let bolt torsion relax) • Small operating radius…if a socket fits, the tool
• On vertical applications, our tools find their fits
proper reaction point without being held • Ergonomic design
against it • An anti-backlash mechanism is the only way to
• Ideal to use four tools to close flanges parallel get full torque on a corroded nut and prevent
• Compact, ergonomic design for torque pre-stall or turning speed slow down. It is a must
requirements up to 37,000 ft-lbs to operate multiple torque tools with a single
• High strength metal square drive for hand and your only assurance to get preset
performance and durability torque on all fasteners no matter what!
• 360 degree rotatable tension absorbing reaction Electric*
arm for a perfect fit on many jobs HTQEP
• Uniswivel technology for free
movement and positioning of
tool and hoses
• Plus or minus 3% accuracy

± 3%
Accurate

3-Stage Hydraulic Pumps


HTQPP (Pneumatic)
HTQEP (Electric)*
• For use with Hydraulic Torque Wrenches
• Includes 0-10K PSI (+/-1% ACC) gauge
• One gallon tank capacity

Stock No. HTQPP HTQEP


Description Air Driven Electric Driven
Tank 1 Gallon 1 Gallon
Stages 3 3
Technical Specifications Flow Rate 770 cu. in. / min 620 cu. in. / min
Stock Drive Torque Range Torque Range
No. Size (ft. lbs.) (Nm) Voltage N/A 115/230

HTQ.7 3/4" 120-822 167-1,114 Amperage (115 V) N/A 15 Amp

HTQ1 3/4" 190-1,340 272-1,817 Amperage (230 V) N/A 7 Amp

HTQ3 1" 450-3,230 657-4,379 Air Volume 3,800 cu. in. /sec N/A

HTQ5 1 1/2" 720-5,590 1,137-7,578 Gauge 0-10K PSI 0-10K PSI


(+/- 1% ACC) (+/- 1% ACC)
HTQ8 1 1/2" 1,200-8,000 1,627-10,845
HTQ10 1 1/2" 2,200-11,520 2,343-15,617
HTQ20 2 1/2" 3,050-19,750 4,018-26,787 *Electric Model Recommended for Shop Use.
Not recommended for field use where hydrocarbons are present.
HTQ25 2 1/2" 3,960-25,890 5,368-35,096
HTQ35 2 1/2" 5,400-37,100 7,544-50,293

5
MAKE UP / LTQ SERIES

± 3%
Accurate
Wrench
(5 Models Available)

LTQ4 Torque Wrench Assembled

Cassette
Retaining Pin

Removable Handle

LTQ™ Series
Limited Clearance Torque Wrench System L W2
THE WORLD'S MOST TRUSTED INDUSTRIAL BOLTING SYSTEM
• Low profile makes this wrench • Complete selection of fractional hex
especially well-suited for limited sizes available
clearance applications • Cassettes are quickly and easily
• Rugged design suitable for heavy changed
industry applications • Uniswivel technology for free H
• Five models with torque output up movement
to 30,982 ft-lbs and positioning of tool and hoses
• Wide array of wrench/cassette • Square drive conversion available
combinations available, for use with sockets
covering all fractional hex sizes • Plus or minus 3% accuracy
from 1-1/4" to 6-1/8" • Custom reaction arms are available R
W1

Interchangeable Weight Torque Range (ft. Torque Range


Stock No. L H W1 W2 R
Cassette Size Range without cassette (lbs.) lbs.) (Nm)

LTQ2 1-1/4" - 2-3/16" 7.33 4.02 1.26 1.94 1.03 to 1.98 2.05 243-1,687 330-2,287

LTQ4 1-13/16" - 2-3/4" 10.06 5.36 1.68 2.58 1.32 to 2.67 4.25 580-3,855 786-5,227

LTQ8 2-3/16" - 3-7/8" 12.08 6.69 2.08 2.23 1.78 to 2.91 7.15 1,142-8,149 1,548-11,049

LTQ14 2-3/4" - 4-5/8" 14.14 8.04 2.50 3.63 2.62 to 3.48 11.30 2,010-13,398 2,725-18,165

LTQ30 3-1/2" - 6-1/8" 16.80 10.71 3.33 5.17 3.02 to 4.71 23.80 4,578-30,982 6,207-42,006

EXACT SIZE
FOR EXACT SPECS. Catalog
SNAP-ON OFFERS A VARIETY OF INTERCHANGEABLE CASSETTES Download
FOR ANY APPLICATION
LTQ™ Series Interchangeable Cassettes
• For a complete selection of cassette hex sizes available (1-1/4" to 6-1/8")
scan this QR code or contact your Snap-on Industrial Representative today

6
MAKE UP / TORQUE MULTIPLIERS

SPECIFIC
MTM Series Torque APPLICATIONS
Multipliers Oil & Gas
• Pipeline flanges (gathering station,
pumping stations and refineries)
• Equipment maintenance (yellow iron
Bar Style Multipliers and heavy fleet)
(UP TO 1990 ft. lbs.) • Drill rig (rigging up/down and
MTMB740 maintenance)
• Drilling platform (rig/structure
MTMB950 MTMB1990
assembly and maintenance)
MTMB1990
• Supplied with two reaction bar styles Mining
for maximum versatility • Construction equipment, loaders/
• Robust construction means minimal shovels/excavators (tire maintenance,
maintenance and long life track bolts, general maintenance)
• Includes two reaction fixtures • Haul trucks (tire maintenance and
general maintenance)
• Production equipment (crusher/mill
installation and maintenance)
Bar Style Multipliers • Material handling equipment
(UP TO 3300 ft. lbs.) (conveyor install and maintenance,
general maintenance RR car loading/
MTMB2200
unloading equipment)
MTMB3300
• Robust construction means minimal Railroad
maintenance and long life • Track/switch bolting maintenance
• Anti Wind-Up Ratchet (AWUR) fitted as • Bridge bolting maintenance
standard; keeps the multiplier loaded • Car chassis maintenance and repair
MTMC1475
for easier operation • Locomotive maintenance and repair
• Angle protractor for easy torque and
angle tightening Heavy Fleet
• High ratios allow the use of a small • Wheel torque for tire maintenance
torque wrench • Truck drivers sometimes keep small
multipliers in the cab for emergency
• Supplied with bar style reaction only
tire changes
• General equipment maintenance and
repair
Compact Manual
Power Gen
Multipliers • Pipe flange bolting
(UP TO 5,100 ft. lbs.) • Wind turbine bolting
MTMC730 • Turbine frame bolting
• General power plant maintenance
MTMC1475
MTMC2950 Aviation
MTMC5100 MTMP4400 • Engine installation (bolting engine to
• Compact dimensions allow excellent wing pylon)
access and easy handling • Helicopter gearbox installation
• Anti Wind-Up Ratchet (AWUR) fitted as
standard; keeps the multiplier loaded
for easier operation TORQUE MULTIPLIERS SPECIFICATIONS
• Calibrated to give exact multiplication
Torque Output Torque Output
ratio, and each multiplier issued with Torque Anti- (ft. lbs.) (Nm) Input Output
Stock No. Certification
unique calibration certificate Ratio Windup Size Size
Min Max Min Max
• Variety of alternative reaction styles
available MTMB740 5:1 No No 74 740 100 1000 1/2 3/4
MTMB950 5:1 No No 96 950 130 1300 1/2 3/4
MTMB1990 5:1 No No 200 1990 270 2700 3/4 1
Plate Style MTMB2200 15.5:1 No No 220 2200 300 3000 1/2 1
Multipliers MTMB3300 26:1 No No 330 3300 450 4500 1/2 1
(UP TO 7000 ft. lbs.) MTMC730 22:1 Yes Yes 74 730 100 1000 3/8 3/4
MTMP4400 MTMC1475 27:1 Yes Yes 147 1475 200 2000 1/2 1
MTMP7000
MTMC2950 25:1 Yes Yes 295 2950 400 4000 1/2 1
• High ratios allow the use of a small
torque wrench MTMC5100 25:1 Yes Yes 516 5100 700 7000 1/2 1 1/2
• Anti Wind-Up Ratchet (AWUR) fitted as MTMP4400 25:1 No Yes 450 4400 610 6000 1/2 1 1/2
standard; keeps the multiplier loaded MTMP7000 125:1 No Yes 700 7000 950 9500 1/2 1 1/2
for easier operation

7
MAKE UP / CHAIN PIPE WRENCHES

POWER
OPTIONS
AVAILABLE AutoTORQ Hydraulic Chain Pipe Wrench
PAGE 13 A PORTABLE, SAFER & FASTER ALTERNATIVE TO BEING "HANDS ON"
The AutoTORQ Hydraulic Chain Pipe Wrench is specifically designed to be a portable solution to tighten and
loosen threaded pipe connections. It replaces manual methods for “making” and “breaking” these connections.
It provides a safer and faster alternative to the hands-on set up of tongs and come-a-longs and helps eliminate
more than half of the injuries on a rig and in shop environments.
With the press of a button, the AutoTORQ Hydraulic Chain Pipe Wrench allows the user to move away from the
dangerous, and even deadly, radius around the pipe.
Available in five models covering pipe outside diameters from 1" to 14", pipe
make-up and break-out is a breeze. Just by latching the chain around the pipe and
adjusting the slack with the tensioning nut, tightening and loosening of tubular
threaded joints are no problem.
In addition to its unmatched safety, the AutoTORQ Hydraulic Chain Pipe Wrench
gives operators the portability to go anywhere it’s needed. When compared to the
lack of portability offered by tabletop models, there is no comparison.

THE AUTOTORQ ADVANTAGE


Competing products are tongs or products based
on off-the-shelf tongs. Following are some of the
advantages the AutoTORQ Hydraulic Chain Pipe
Wrench has over these products.
SAFE - Once the AutoTORQ is set up on the pipe, the
Product operator stands a safe distance away from the tool
Demo and watches it do the work. Tongs are either operated
by hand or with the assistance of some type of chain
or cable with a mechanical or motorized winch. This
is extremely dangerous as the cables or chains can
break.
COMPACT - The AutoTORQ has wrench arms that
are much shorter than tong handles allowing it to
work in tight places.
STABLE - The AutoTORQ is designed to maintain a
secure footing on the pipe through the entire power
stroke. Tongs are extremely prone to side loading
making it difficult to break loose pipe connections
requiring higher torque.
POWERFUL - The AutoTORQ has 20% or more
torque output than competing tools.
PORTABLE - The AutoTORQ is preferable to
“bucking machines” that are not portable (unless you
consider pulling a trailer with the machine mounted
on it portable). It is also designed to be assembled on
the pipe in pieces making it easier to handle.

FEATURES
• Incredible safety benefits
AutoTORQ Hydraulic Chain Pipe Wrench • Portable & tough
• 10,367 to 83,998 ft.-lbs. of torque
Pipe Outside Diameter Maximum Torque Weight
Stock No.
Inches (mm) ft-lb. (Nm) lb. (Kg)
• Pipe diameters from 1" to 14"
• 6,000 psi operating pressure
PW1STR 1 to 6 (25-152) 10, 367 (14,422) 60 (27) • Vertical bracket option available
• Low profile reaction arm option available
PW2STR 2-1/8 to 5 (54-127) 23,158 (31,398) 114 (52)

PW3STR 3 to 8-1/4 (76-210) 24,380 (33,055) 136 (62)

PW4STR 4-1/4 to 10-3/4 (108-273) 46,620 (63,208) 189 (86)

PW5STR 4 to 14 (102-356) 83,998 (113,886) 350 (159)

8
MAKE UP / SPINTORQ

± 5%
Accurate

FOR USE
WITH
REGULATOR
PAGE 3

NEW SpinTORQ Pneumatic


Continuous Rotation Torque Wrench
80% FASTER THAN HYDRAULIC TORQUE WRENCHES
FEATURES
• Low-profile head continuously rotates 360 degrees in forward and reverse, drastically
reducing time spent torqueing fasteners, while allowing the wrench to operate in very
limited access bolting applications
• Dual-motor technology allows automatic two-speed operation for fast rundown speeds
and precise final torque speeds
• Accuracy of applied torque is +/- 5%
• Wrench head can be indexed independently from the tool’s gearbox, allowing the
handle to be ergonomically positioned during operation
• Secondary safety trigger requires the operator’s hands to be placed safely away from
pinch points during operation
360˚ Continuous Head
• Fit and reaction points are designed to standard ANSI and API piping flange Rotation
dimensions, so the tool rests against adjacent nuts during use
• Robust design combines a well proven and highly efficient epicyclical gearbox with a
double enveloping worm gear drive to provide reliable and repeatable performance
• Durable powder coating is ideal for demanding work environments

IDEAL FOR Forward / Reverse switch


• Flange bolting; heavy duty assembly; heavy equipment maintenance

MODELS AVAILABLE
Hex Size Torque Range
Stock No.
(inches) (ft. lbs.)

PST686H113 1-13/16 200-686

PST953H200 2 200-953

PST1281H203 2-3/16 256-1,281


Secondary
PST1677H206 2-3/8 335-1,677 Trigger
FOR ENHANCED
PST2146H209 2-9/16 430-2,146
OPERATOR SAFETY
PST2696H212 2-3/4 540-2,696

Torque values are API Specification 6A / ISO 10423 maximum recommended for flange bolting.
9
MAKE UP / MANUAL TORQUE

Interchangeable Head • Laser marked scale for easier reading in varying light sources
Adjustable Click-Type Torque Wrench • Positive stop ensures instrument cannot be accidentally disassembled if
• Plug-and-play system of interchangeable heads are consistently sized from pin to the wound down past scale
center of the fastener, so no adjustment calculations are needed • Includes certificate of calibration
• Minimal friction hour glass cam retains and releases lubricant where needed to • Each instrument comes in a molded storage case for protection
reduce friction
• Push buttons for quick-release of interchangeable head Torque Range Torque Range
Stock No.
• All torque wrenches are calibrated per ASME B- 107-14 and ISO 6789, standards for (ft. lbs.) (Nm)
accuracy, from 20% of full scale to 100% of full scale using NIST traceable equipment QD3IN350 59–251 70–350

MULTIPLE HEADS.
MULTIPLE OPTIONS.
SNAP-ON OFFERS A VARIETY OF INTERCHANGEABLE HEADS
FOR ANY APPLICATION
Interchangeable Heads
Snap-on’s unique plug and play system of interchangeable heads
are consistently sized from pin to the center of the fastener, so
no adjustment calculations are needed. Interchangeable heads
options include*:
• Square Drive Ratcheting • Flare Nut
& Fixed • Open End
• Ratcheting Box End • Box End
Scan the QR code for the complete line of
interchangeable heads, or contact you Snap-on
Industrial Account Representative for
more information.

QD3R250
QD2R200
± 4%
Adjustable Click-Type Accurate

Fixed Ratchet Torque Wrench Stock No. Drive Torque Range Torque Range
• Provides consistently accurate readings to ±4% clockwise and ±6% counterclockwise from Size (in. lbs.) (Nm)
20% of full scale to full scale
QD1R50 1/4" 10-50 1.1-5.7
• Sealed ratchet heads are virtually maintenance free
• Easy to read laser-etched scale QD2R200 3/8" 40-200 4.5-22.6
• Cannot be accidentally disassembled if wound down past scale QD2R1000 3/8" 200-1,000 22.6-113.0
• Includes certificate of calibration and storage case
• Unique “hour glass” cam minimizes friction and retains/releases lubricant where needed QD3R250 1/2" 600-3,000 67.8-339.0
resulting in more accurate torque values QD4R400 3/4" 120-600 13.6-67.8

10
MAKE UP / SHOP MANUAL TORQUE

CTECH4RN650A

CTECH4ZN650A
CTECH2FR100
± 2%
Accurate

Control TechTM Stock No. Drive Torque Torque


Electronic Torque Size Range
(in. lbs.)
Range
(Nm)

Wrenches INTERCHANGEABLE HEAD MODELS


Control Tech Electronic* Torque Wrenches provide
CTECH2Y100 Y-Shank 60-1,200 6.8-135.6
instant data on the exact torque actually applied,
enabling a more precise torque application CTECH4ZN650A Z-Shank 288-5,754 32.5-651
across multiple fasteners. Every model features a Built-In Calibration Factor*
FIXED HEAD MODELS
large, backlit LCD screen for better visibility in a • Eliminates the need to perform manual calculations
CTECH4R600 3/4" 360-7,200 40.7-813.5
variety of working conditions and a high capacity (use with interchangeable heads and torque adapters)
memory for storage of 1,500 readings. CTECH4RN650A 3/4" 288-5,754 32.5-650

FLEX HEAD MODELS


*Electric Model Recommended for Shop Use. CTECH3FR250
Not recommended for field use where hydrocarbons are present. 1/2" 150-3,000 16.9-339
CTECH2FR100 3/8" 60-1,200 6.8-135.6

On/Off & +/–


User-Friendly Displays Mode Re-Zero Button Increment Buttons Mode Select / Menu Entry
Count Button
Battery Fully Programmable
Condition
Audible Alert
• 50 memory presets with a batch count of 99
• Presets can be locked to prevent inadvertent changes
Integrated
USB Port or tampering
with Cap
LCD Backlight,
Units & Preset
Peak Torque & Sequence Programming
Data Storage Alert Torque and/or Display Angle Angle Recal Button
Entry Button • Program different torque applications in sequence
and lock-in job mode to ensure the operator follows
sequence without error

Approaching Target Target Achieved Over Torque

LED Indicator Lights Dual 80® Technology


• Precise yet strong ratchet function with minimal
• Dual-side LED indicator lights with configurable
ratcheting arc and very little lost motion
settings provide operational guidance
• Click-types can easily be overtorqued by as much as
20% because the user doesn’t stop pulling the wrench
the instant it clicks. Digital wrenches have yellow/ Multi-Sensory Indicators Calibration Due Indicator*
green/red lights that tell the user when to stop pulling • Ideal for any working condition thanks to • Alerts you when calibration is needed
audible, tactile and visual indicators
• The easy-to-read LCD screen, LED indicator
Multi-Lingual Display lights, audible beep and handle vibration
• Programmable to display commands and work together to signal when torque is
settings in English, Spanish, French or German within the targeted range

Convenient Data Download Torque & Angle Combo Mode


• USB plug and play technology • The most accurate and fastest way to achieve torque
allows data download without plus angle in a single motion Reliable Data Trail
additional software for an audit • Control torque accuracy to +/- 2% CW and +/- 3% CCW • Time stamped data trail for quality control, job
proof trail and process control • Control angle accuracy to +/- 1% of reading and +/- 1˚ auditing and torque verification
11
BREAKOUT / NUT SPLITTERS

SNAP-ON EXCLUSIVE
No other competitor
offers all 3 models!
Models Nut Splitting
Available Range* (in.)
Straight Cut 11/16" to 6-1/8"
Angle Cut 11/16" to 3-7/8"
Double Cut 11/16" to 4-1/4"
* Across the flats or hex size

SEE EXACT
MODELS
NEXT PAGE

AutoSPLITTER® Hydraulic Nut Splitters


REMOVE NUTS WITHOUT THE HASSLE OF TORCHES, HAMMERS & CHISELS
AutoSPLITTER® can cut through the largest frozen nuts in just seconds, with virtually no risk of
injury or accident. It’s easy. Simply slip AutoSPLITTER® head over the nut and apply hydraulic
pressure. One cut frees even the most corroded nut so it can be turned. Or make two cuts, 180
degrees apart, to cleanly cut the nut away.
FAST - To remove a 3-1/2" nut with a torch or hammer and chisel might take
up to 20 minutes. But you only need 20-30 seconds with the AutoSPLITTER®.
Setup is fast as well. AutoSPLITTER® goes from the toolbox to use in less than
five minutes.
SAFE - No hammers or flame are used. The operator has hands off during
operation. AutoSPLITTER® cuts smoothly so that there is no danger to the
Standard
operator or the surrounding equipment.
Single Cutting Model
VERSATILE - AutoSPLITTER® cuts through even the hardest nuts, including ASTM A194 2H from
11/16" to 6-1/8" (17–156 mm) across the flats. You can use it for both inch and metric sizes,
and with virtually any shape nut. Round, Square, 12-point and other special nuts will require
the use of an adapter. Competing nut splitters require up to 17 models to cover the same size
range the AutoSPLITTER® does in 9 models (and even as few as 4 models if the Duo and Trio
packages are purchased)!
POWER
FLEXIBLE - AutoSPLITTER® fits most API and ANSI flanges and virtually all valve bonnets. OPTIONS
AVAILABLE
PRECISE - You can easily calibrate the cutting chisel so only the nut is cut, with no damage to
PAGE 13
the bolt or stud threads.
DURABLE - AutoSPLITTER® is made to last. Our special metallurgy, geometry and hardening
process make our chisels good for dozens of cuts before resharpening and many resharpenings
before replacing! Because of its unique compound angle chisel design, the AutoSPLITTER® even
cuts stainless steel nuts! All AutoSPLITTER® products come with a lifetime guarantee!
FEATURES
• Cuts through most nuts, and ONLY the nut, quickly & safely
• Cuts more nut sizes per models than competitors
• Durable, re-sharpenable chisel (can perform dozens of cuts before chisel needs sharpening)
• Available in Standard and Angle Head models
• Fits most API & ANSI flanges Double Cutting Model

SPLIT NUTS FASTER & EASIER.


DOUBLE CUTTING MODEL AVAILABLE
Some jobs just call for speed. When time matters, double your performance with the Double
Cutting AutoSPLITTER®. Available in 11/16" to 4-1/4" cutting range, cutting across the flats
just became faster and easier. The Double Cutting AutoSPLITTER® works by eliminating the
need to move the nut splitter to a second position 180 degrees from the first to break the nut
from the stud! That’s a serious time saving benefit.
12
BREAKOUT / NUT SPLITTERS

AutoSPLITTER Straight Cut Model GIVE IT SOME


Straight head nut splitters offer versatility with a large cutting range (from 11/16 inch to 6-1/8
inches); cylinders that accept usually two to three heads and adapters that cut round, square,
POWER.
12-point, Huck bolts and uniquely shaped nuts. The Standard AutoSPLITTER fits most API and
ANSI flanges as well as valve bonnets and BOPs. Custom-built nut splitters are also available
when the need arises. Hydraulic Power Units
Replacement
Products such as AutoSPLITTER, ZipTENSIONER, ThinLINE, and
Stud Dia. Nut Size ATF Weight
Stock No. AutoSPREADER require a 10,000 PSI hydraulic pump (sold
inches (metric) inches (metric) lb. (Kg) Chisel Stock No.
separately). Choose from electric, pneumatic or manually
AS105STR 5/16 – 7/8 (M8-M22) 5/8 – 1-7/16 (16-36) 20 (9) B86216
driven power units. All units come complete with 12 feet of
AS200STR 7/8 – 1-1/4 (M22-M33) 1-5/16 – 2 (36-55) 21 (10) B86216 hydraulic hose plus all fittings and quick disconnects needed.
AS204STR 1-1/4 – 1-1/2 (M30-M39) 1-7/8 – 2-3/8 (50-65) 61 (28) B87090
AS210STR 1-3/8 – 1-3/4 (M36-M45) 2-3/16 – 2-3/4 (60-75) 62 (28) B87090
Pneumatic
AS308STR 1-3/4 – 2-1/4 (M45-M56) 2-5/8 – 3-1/2 (75-90) 95 (43) B2K1052 Hydraulic
AS314STR 2 – 2-1/2 (M52-M64) 3 – 3-7/8 (85-100) 100 (45) A92036 Power Unit
AS404STR 2-1/2 – 2-3/4 (M64-M72) 3-3/4 – 4-1/4 (95-110) 205 (93) A91003 FHFA-10K
AS500STR 3 – 3-1/4 (M76-M85) 4-7/8 – 5 (115-135) 210 (95) A92015
• 10,000 psi.
compact air driven
AS506STR 3-1/4 – 3-1/2 (M85-M90) 4-7/8 – 5-3/8 (125-135) 215 (98) A2K1069 • Delivers 620 in3/
AS608STR 3-3/4 – 4 (M95-M100) 5-3/4 – 6-1/8 (140-155) 387 (176) B95019 min. @ 0 psi. and
62 in3/min. @
10,000 psi.

Electric*
Hydraulic
Power Unit
AutoSPLITTER Angle Cut Model FHFE-10K-115
FHFA-10K

Looking to get around obstructions or cut on flat surfaces? The angle head nut splitter can’t • 10,000 psi.
be beat. With a cutting range from 11/16 inch to 3-7/8 inches, the angle head goes where compact electric driven
straight head nut splitters cannot. Avoid frustration and invest in the versatile and innovative • Delivers 620 in3/min. @ 0 psi. and
Angle Head AutoSPLITTER. 62 in3/min. @ 10,000 psi.
Stud Dia. Nut Size ATF Weight Replacement
Stock No.
inches (metric) inches (metric) lb. (Kg) Chisel Stock No.
*Electric Model Recommended for Shop Use.
Not recommended for field use where hydrocarbons are present.
AS105AH 5/16 – 7/8 (M8-M22) 5/8 – 1-7/16 (16-36) 20 (9) A94057
AS200AH 7/8 – 1-1/4 (M22-M33) 1-5/16 – 2 (36-55) 21 (10) A94057
AS204AH 1-1/4 – 1-1/2 (M30-M39) 1-7/8 – 2-3/8 (50-65) 61 (28) A92031
AS210AH 1-3/8 – 1-3/4 (M36-M45) 2-3/16 – 2-3/4 (60-75) 62 (28) A92031 Pneumatic
AS308AH 1-3/4 – 2-1/4 (M45-M56) 2-5/8 – 3-1/2 (75-90) 95 (43) A92032 Hydraulic
AS314AH 2 – 2-1/2 (M52-M64) 3 – 3-7/8 (85-100) 100 (45) A92032
Power Unit
(Foot Pump)
105A
• 10,000 psi.
air driven,
foot actuated hydraulic power unit
• Delivers 68 in3/min. @ 0 psi. and 4 in3/min.
AutoSPLITTER Double Cut Model @ 10,000 psi.
The only double-cutting, double acting model in the world! This model saves time by half:
simply position the AutoSPLITTER once and the nut is cut twice.
Replacement
Stud Dia. Nut Size ATF Weight Chisel Stock No.
Stock No.
inches (metric) inches (metric) lb. (Kg) (Advancing/ Manual Hydraulic
Stationary) Power Unit (Hand Pump)
AS105DC 5/16 - 3/4 (M8-M20) 11/16 - 1-1/4 (16-36) 20 (9) A94057 / A2K646
AS200DC 7/8 - 1-1/8 (M22-M30) 1-7/16 - 1-11/16 (36-41) 21 (10) A94057 / B2K1001
AS204DC 1-1/4 - 1-3/8 (M33-M36) 1-13/16 - 2-3/16 (46-60) 61 (28) A92031 / B2K978
AS210DC 1-3/8 - 1-1/2 (M36-M39) 2-3/16 - 2-3/8 (55-65) 62 (28) A92031 / A97058
AS308DC 1-3/4 - 2 (M45-M52) 2-5/8 - 3-1/8 (65-90) 95 (43) A92032 / A2K705 150H2
• 10,000 psi. 2-Stage manual hydraulic hand pump
• Delivers 0.66 in3/min. @ 325 psi.
and 0.16 in3/min. @ 10,000 psi.
• Comes complete with two 12-foot hydraulic hoses,
More information Available:
T-block and load-lowering valve
Need more specs? Contact your Snap-on Industrial Representative for specifications and
dimensions on any model listed.
13
BREAKOUT

POWER
ThinLINE Hydraulic Torque Wrench OPTIONS
STRENGTH WHEN STRENGTH MATTERS, USE THE TOUGHEST AVAILABLE
BREAK-OUT WRENCH IN THE BUSINESS PAGE 13
Designed to fit tight spaces with ease, ThinLINE provides the
strength and dependability to get the job done every time
without breaking.
Unlike competing hydraulic ratcheting wrenches, ThinLINE
has a self-contained, semi-ratcheting mechanism that’s not
susceptible to breakage. It also delivers 60˚ nut turn before
wrench reset is needed. When paired with the torque power of a
long wrench arm and larger cylinder size, ThinLINE’s strength is
unmatched.

WHAT WEAKNESS MEANS TO A PROJECT


Nipple-down projects on wellheads are extremely challenging.
The tight spaces between the wall of the blowout preventer, the
nut and the overhead clearance on the bolt do not allow access
for anything bigger than a slugging wrench. Obviously, slugging
wrenches do not provide the power or safety to do the job.
Competing low-profile, ratcheting hydraulic torque wrenches
provide limited access to the nuts and more strength than a
slugging wrench but still have nowhere near enough strength
and power to handle the job. A typical 4" wrench arm on a
ratchet link only provides about 3,300 to 3,800 ft-lb of torque
and is susceptible to breakage when pushed to its limits. Stock No.
Bolt Size Range Nut Size Range Max Torque
inches (mm) inches (mm) in. lbs. (Nm)
To break-out the same size nut, ThinLINE provides more than two
SERIES150 3/4 - 1 1/4 (19-32) 1-1/4 - 2 (32-51) 3,240 (4,406)
times the torque and a longer wrench arm than other low-profile
competitors. A 6" ThinLINE wrench arm delivers 8,640 ft-lb of SERIES200 1-3/8 - 2 (33-52) 2-3/16 - 3-1/8 (55-80) 8,640 (11,710)
torque and the strength to actually break-out a nut without
SERIES250 1-7/8 - 3 (48-85) 2-5/16 - 4-5/8 (75-120) 20,250 (27,450)
breaking the wrench.
SERIES32512 2-3/4 - 3-1/2 (70-89) 4-1/2 - 5-3/8 (110-135) 41,840 (56,730)
FEATURES
SERIES32518 3-1/2 - 4 1/4 (89-108) 5-3/8 - 6-1/2 (135-165) 68,440 (92,790)
• Torque in push and pull modes
• Fits tight spaces SERIES400 4 - 5 1/4 (102-133) 6-1/8 - 8 (135-210) 138,230 (187,410)
• 60˚ turn before reset
• Lightweight and powerful NOTE: Each wrench series cover a range of bolt sizes and require specific wrench assemblies.
• Interchangeable wrench heads and reaction units Please contact your Snap-on representative for applicable part numbers.

TENSIONING

ZipTENSIONER Hydraulic Stud Tensioners


SIMULTANEOUSLY TENSIONS MULTIPLE THREADED FASTENERS IN HALF THE TIME
The revolutionary ZipNut® Double Zip® spring loaded thread segments allow the tensioner to
slide over the protruding stud threads, eliminating the time consuming task of threading the
puller nut. It's compact design allows 100% stud coverage from one side of any ANSI or API
flange. All parts are stainless steel, nickelplated or coated to provide corrosion protection, ideal
for offshore, petrochemical, steel and mining.
The ZipTENSIONER can be used for all standard tensioning operations, but it is designed to
provide subsea, nuclear, and wind industries with the latest technology and flexibility. It can
be fitted with a special hydraulic release mechanism and hydraulic motor driven nut rotator for
subsea applications – ROV and diver compatible.

• Eliminates manual rotation by tensioning


multiple threaded fasteners simultaneously
• Fully automated single unit slides on/off bolt
• Available in fixed and variable styles
POWER • Perfect for Subsea, Nuclear, Wind, Offshore
OPTIONS and Petrochemical Industries
AVAILABLE
PAGE 13
14 TALK TO YOUR SNAP-ON SOLUTIONEER TO EXPLORE HOW ZIPTENSIONERS CAN WORK FOR YOU
ACCESSORIES

Hydraulic Heavy Duty Tubular Wrench System


The Snap-on® Tubular Wrench System is the ultimate in bolting versatility.
Torque Backup Choose from multiple handle lengths, handle connectors and wrench heads
Wrench System for your specific application.
PREVENTS THE ROTATION
Interchangeable
OF BOLTS DURING TORQUE Wrench Head
• Turns a two-man job into a
one-man job for greater
productivity Flank Drive® 12-Point Offset Box
• Wrenches don’t bind, so
Tubular Wrench Heads
less time is spent removing
• Available in sizes from 1-1/16" to 3-1/8"
the backup wrench after the
(27 to 79 mm)
fastener is torqued
• Compact design fits
in very tight clearance
positions
• Used in combination with
wrench retainers, useful
when fastener position would Hydraulic Backup Interchangeable Open End Tubular Wrench Heads
normally cause backup Wrench Wrench Head • Available in sizes from 7/8" to 1-1/2" (22 to 38 mm)
wrenches to fall off
• 12-Point design allows easier
indexing to desired position Hydraulic Backup Wrench
• Hands-free operation keeps BTQCY4
fingers away from pinch points • Interchangeable wrench heads
• No hammering or prying sold separately
necessary when releasing
torsion stress Interchangeable Wrench Heads Flank Drive® 12-Point Straight Box Tubular Wrenches
• Available in fractional sizes 1" to 3-1/8" • Available in lengths from 3/4" to 3-1/8" (19 to 79 mm)
• Torque rating clearly displayed
on the wrench • Available in metric sizes 30 to 85 mm

Manual Torque
Backup Wrenches
• Available in fractional sizes 1/2" to 6-1/8" Tubular Handles Handle Connectors
• Available in metric sizes 27 to 130 mm • Available in 13", 24" and 36" lengths • Available in 24" and 36" lengths

HANDS FREE RETENTION


FOR FREE STRIKING.
Wrench Retainers
SAFE & EFFICIENT ONE-PERSON HAMMER WRENCHING
• Creates safety and efficiency by eliminating the need for a second worker
or “rope holder”
• By simply threading the retainer onto the nut, downward pressure secures
the wrench to the bolt, allowing “hands free” security
• If multiple striking revolutions are needed, the incorporated spring
mechanism allows the wrench to be indexed without rethreading the retainer AVAILABLE IN SIZES
• Works with offset and straight handle slugging wrenches 3/4" TO 1-7/8"
• Marked with stud sizes, not hex sizes, for easy identification Purchase as a 10-piece
• Includes tether point for drop prevention set or individually

Heavy Duty Striking Wrenches • Anvils are proportional to hex opening sizes
• Special heat treatment provides maximum durability
12-POINT STRAIGHT HANDLE SLEDGE HAMMER
for long life
• Striking face wrenches are designed to be struck by • Straight handle design resists springing while
a hammer on the anvil area in order to loosen frozen allowing the fastener to turn easily
fasteners or to tighten and set fasteners • Available in sizes 1-3/16" to 4-5/8" (30 to 117 mm)
15
ACCESSORIES

HEAVY DUTY SOCKETS


FOR INDUSTRIAL APPLICATIONS
1/4" to 2-1/2" Drive Impact Sockets
Everyone knows that a Torque Wrench is only as good as the socket it uses. That's why Snap-on
creates only the best Impact Sockets. Manufactured from special alloy steel and heat treated
for optimum strength and durability, Snap-on Impact Sockets are rugged enough to tighten and
break out even the most stubborn fasteners. With drive sizes from 1/4" to 2-1/2" in multiple
depths, plus specialty created for specific applications, Snap-on has the right Impact Sockets
for any industry. Contact your Snap-on Industrial Representative today for a full listing of the
sockets you need for your area of need.

AutoSPREADER Manual or Hydraulic Flange Spreaders


OPENS ANY SIZE FLANGE WITH CONTROLLED FORCE
AutoSPREADERs are simple to use: by placing the jaws between the flange faces and turning the ratchet handle, you get 10,000 lbs. of spreading force in one pass.
AutoSPREADERs create up to a 3" gap with no slipping thanks to their serrated jaws. Perfect for lifting, leveling, lowering and aligning.
• One size fits all flange sizes
• No loose wedges or parts, stays put (no drift), have jaws that open parallel,
includes safety blocks and can be remotely operated
• Lightweight (Manual: 14.5 lbs, Hydraulic 13 lbs) for easy, one-person operation
FEATURES
• 10,000 lbs. of force per spreader • Only requires a 3/16" insertion gap
• Lightweight – only 13.5 lbs. • Jaws open parallel
• 3" gap achieved in a single pass • No loose wedges or parts
• Hydraulic and manual version • Safety blocks included
POWER
OPTIONS
AVAILABLE
PAGE 13

Product
Demo

HS10K (Hydraulic) MS10K (Manual)

VIEW OUR ENTIRE CATALOG OF TOOLS AT SNAPON.COM/INDUSTRIAL


THIS CATALOG IS FOR INDUSTRIAL & COMMERCIAL CUSTOMERS ONLY.
To order the products featured in this flyer, contact your Industrial
Account Manager or call the Snap-on Industrial Customer Service
Center 1-877-740-1900.
Every effort is made to ensure that listed product is available. Some items are in limited supply.
Every attempt is made to ensure accuracy, however, errors during publication can occur.
Product numbers, features and specifications can change as well as pricing.
Snap-on is a trademark of Snap-on Incorporated. © Snap-on Incorporated 2019.
All other marks are trademarks of their respective holders.
Snap-on Industrial, 2801 80th Street, Kenosha WI 53143

8/2019 BOLTING SOLUTIONS - 0000168167

You might also like