Notice

All information contained in this manual is based on the latest

product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.

DOC. NO.: XXXXXXXX REV. 01, MAR. 16

Foreword Instructions
We have pleasure in presenting the Spare Parts Catalogue for ‘BOXER 150’ 1. How to Read the Catalogue : Open the catalogue and from the pictorial
Motorcycle. This catalogue has been specially designed to assist you in index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
selecting the correct parts for procurement to maintain 100% availability.
Now find out the figure of the part you wish to order. Write down the
part number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to
In case, if you have the part number and you need the other details, the
ensure longer life of the vehicle. It is therefore necessary that only the part index can be used. The part index (at the end of the catalogue) will
Genuine Bajaj Spares are used. give you the figure and page number of the part you wish to order.

2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles,
part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components,
colour shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle
catalogue, will be conveyed to you through our Service Circulars. You are for that group so that particular quantity should be multiplied by the
requested to make necessary corrections in the Parts Catalogue as per the number of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the
3. Part Number System : We have used 8 digit system for part numbers.
appropriate and speedy delivery of the Spare Parts as the order placed will The model or hardware item is indicated by first two digits or
bear the latest part numbers. alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
In case, if you need any technical assistance contact the concerned Regional
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
Office or write to us on the following address : enable you to identify the spare parts easily.

4. Abbreviations : The following abbreviations are used in this catalogue.

Bajaj Auto Limited
Assly Assembly V Volts
Export Service Department
N.I. Not illustrated W Watts
Akurdi, Pune 411 035 India
C'case Crankcase Accl. Accelerator
Phone : 020-27406557 Cyl Cylinder Comp. Complete
Fax : 020-27407385 O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Index Index
Plate No. Description Page No. Plate No. Description Page No.

1 Cover Cylinder Head 2 27 Mudguard Front & Rear 54

2 Cylinder Head 4 28 Stand Assembly 56
3 Valve 6 29 Tyre / Tube / Rim 58, 60
4 Camshaft / Tensioner 8 30 Front Hub 62, 64
5 Cylinder & Piston 10 31 Rear Hub 66, 68
6 Crankshaft 12 32 Rear Brake Pedal 70
7 Transmission 14 33 Handle Bar 72, 74
8 Change Drum / Shift Fork 16 34 Front Fork 76, 78
9 Gear Change Mechanism 18 35 Painted Parts & Decals 80
10 Engine Assly & Crankcase RH 20 36 Petrol Tank, Cap Tank & Gauge Fuel 82
11 Crankcase LH 22 37 Fittings - Petrol Tank, Side Cover & Cover Seat 84
12 Cover RH 24 38 Meter Assembly 86
13 Cover Magneto 26 39 Control Cables 88
14 Clutch 28 40 Chain Case 90
15 Kick Starter Mechanism 30 41 Head Lamp & Fairing 92, 94
16 Carburettor 32 42 Indicator Light Assembly 96
17 Air Cleaner Complete 34 43 Tail Lamp Assembly / Front Number Plate 98
18 Silencer Assly 36 44 Electrical Equipments 100
19 Oil Pump 38 45 Tool Kit 102
20 Starter Assly 40 46 Accessories / Grab Handle 104
21 Magneto / C.D.I. / H.T. Coil 42 Kits List 105 to 108
22 Seat Assly / Grip Frame 44 Amendment Sheet (Parts Added & Deleted) 109, 110
23 Engine Mountings 46
Part Index 111 to 124
24 Frame & Frame Fitting 48
25 Swing Arm / Rear Shock Absorber 50
26 Rider Foot Rest / Pillion Foot Rest 52
Pictorial Index Pictorial Index

PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 2 CYLINDER HEAD 4 CYLINDER & PISTON 10 CRANKSHAFT 12

PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
VALVE 6 CAMSHAFT / TENSIONER 8 TRANSMISSION 14 CHANGE DRUM / SHIFT FORK 16
Pictorial Index Pictorial Index

PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
GEAR CHANGE MECHANISM 18 ENGINE ASSLY / CRANKCASE RH 20 COVER MAGNETO 26 CLUTCH 28

PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
CRANKCASE LH 22 COVER RH 24 KICK STARTER MECHANISM 30 CARBURETOR 32

4
Pictorial Index Pictorial Index

PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
AIR CLEANER COMPLETE 34 SILENCER ASSLY 36 MAGNETO, CDI & H.T. COIL 42 SEAT ASSEMBLY 44

PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
OIL PUMP 38 STARTER ASSEMBLY 40 ENGINE MOUNTING 46 FRAME & FRAME FITTING 48
Pictorial Index Pictorial Index

PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 29 PAGE NO.
SWING ARM / REAR SHOCK ABSORBER 50 RIDER FOOT REST / PILLION FOOT REST 52 TYRE, TUBE & RIM 58 TYRE, TUBE & RIM (ALLOY WHEEL) 60

PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 30 PAGE NO. PLATE NO. : 30 PAGE NO.
MUD GUARD - FRONT & REAR 54 STAND ASSEMBLY 56 FRONT HUB (FOR SPOKE WHEEL) 62 FRONT HUB (FOR ALLOY WHEEL) 64
Pictorial Index Pictorial Index

PLATE NO. : 31 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 34 PAGE NO. PLATE NO. : 34 PAGE NO.
REAR HUB (FOR SPOKE WHEEL) 66 REAR HUB (FOR ALLOY WHEEL) 68 FRONT FORK (FOR W/O FAIRING) 76 FRONT FORK (FOR FAIRING) 78

PLATE NO. : 32 PAGE NO. PLATE NO. : 33 PAGE NO. PLATE NO. : 35 PAGE NO. PLATE NO. : 30 PAGE NO.
REAR BRAKE PEDAL 70 HANDLE BAR 72,74 PAINTED PARTS & DECALS 80 FUEL TANK, CAP TANK & GAUGE FUEL 82
Pictorial Index Pictorial Index
PLATE NO. : 37
PAGE NO. PLATE NO. : 38 PAGE NO. PLATE NO. : 41 PAGE NO. PLATE NO. : 41 PAGE NO.
FITTING - FUEL TANK, SIDE COVER
84 METER ASSLY 86 HEADLAMP WITHOUT FAIRING 92 HEADLAMP WITH FAIRING 94
& COVER SEAT

PLATE NO. : 39 PAGE NO. PLATE NO. : 40 PAGE NO. PLATE NO. : 42 PAGE NO. PLATE NO. : 43 PAGE NO.
CONTROL CABLES 88 CHAIN CASE 90 INDICATOR LIGHT ASSLY 96 TAIL LIGHT ASSLY / FR NUMBER PLATE 98
Pictorial Index Pictorial Index

PLATE NO. : 44 PAGE NO. PLATE NO. : 45 PAGE NO. PLATE NO. : PAGE NO. PLATE NO. : PAGE NO.
ELECTRICAL EQUIPMENTS 100 TOOL KIT 102

BOXER S
5

PLATE NO. : 46 PLATE NO. : PAGE NO. PLATE NO. : PAGE NO. PLATE NO. : PAGE NO.
ACCESSORIES
 Plate No.: 1
Cover Cylinder Head

No. Part No. Description Qty Remarks

2
1 JZ 5110 21 Cover Cylinder Head Assly 1
2 59 0400 38 Bolt 1
1
3 JD 5110 10 Gasket Head Cover 1
4 JA 5110 08 Bolt Head Mounting 4 M8 X 1.25 X 196L
5 PA 5110 39 Plate Cylinder Head 1
7 6 JA 5110 11 Hose Breather 1
7 DP 1210 25 Clamp 3
8 PF 5110 21 Flange Bolt 1 M8 X 142
6

5
4

1 2
Front Wheel Direction
 Plate No.: 2
Cylinder Head

No. Part No. Description Qty Remarks

1 36 PF00 01 Kit Asly Cylinder Head 1 With studs &Valve Guide

2 JA 5110 28 Stud 2
3 JZ 5110 16 Gasket Cylinder Head 1
2
4 PF 5814 01 Intake Manifold 1
5 JA 5814 06 Bolt Flange 2
6 PF 5814 02 Sleeve (Carb - Duct Rubber) 1
2 7 DH 1210 38 Clamp 2
8 39 2539 21 ‘O’ Ring (Intake Pipe) 1
1

8
3 6

7
4
7

3 4
Front Wheel Direction
 Plate No.: 3
Valve

No. Part No. Description Qty Remarks

1 JA 5112 11 Shaft Rocker Arm 2 48.2 mm

2 JZ 5112 03 Rocker Arm with Roller 2
3 DG 1010 29 Cotter Valve (Collet) 4
3
4 36 JZ00 01 Valve Kit 1 Refer Page No. 105

1 5 36 JZ00 04 Valve Repair Kit 1 Refer Page No. 105

6 39 2017 19 Seal Valve Stem 2

5
2

5 6
Front Wheel Direction
 Plate No.: 4
Camshaft / Tensioner

No. Part No. Description Qty Remarks

1 JZ 5110 04 Camshaft Complete 1

10
2 JA 5112 16 Spacer Cam Sprocket 1
3 DS 1012 76 Sprocket Cam Shaft - 32 T 1
11
4 DH 1013 87 Hex Head Bolt 1
8
DK 1013 86 Precoated soc. Head Cap Bolt 1 From Dec 12
13 5 DH 1010 48 Special Washer Cam Shaft 1 ’O’ Washer
6 36 JE00 03 Guide Chain Kit 1 Refer Page No. 105
7
9 7 DH 1013 92 Cam chain Tensioner Pivot Bolt 1
15
8 JV 5210 03 Adjuster Chain Silver 1
9 CS 1011 28 Gasket 1
16 10 DD 1010 62 Bolt flange M6 1
11 39 1673 04 Bolt M6 X 20 Silver 2
12 39 0594 17 Circlip for Camshaft 1
14 13 39 2669 21 ‘O’ Ring (Tensioner) 1
14 DS 1099 05 Cam Chain (94 Link) 1
15 39 1880 20 Bearing Ball - Small 15 X 32 X 9 1 W X OD X ID
1 6
16 39 2683 20 Bearing Ball - Big 17 X 35 X 10 1

12
5
2

3
4

7 8
Front Wheel Direction
 Plate No.: 5
Cylinder and Piston

No. Part No. Description Qty Remarks

1 JD 5210 02 Gasket Cylinder Block 1

2 39 1000 06 Dowel Pin 2
3 36 JZ00 05 Piston Ring Set 1 Refer Page No. 105
2 4 DP 1011 65 Ring Snap 2
5 5 36 PF00 02 Kit Cylinder Block / Piston Assly. 1 Refer Page No. 107
6 JA 5210 15 Damper Cylinder Block 3

1
4

4
6

9 10
Front Wheel Direction
 Plate No.: 6
Crankshaft

No. Part No. Description Qty Remarks

1 59 1500 14 Flange Nut 2

6
4 2A 59 1200 03 Belleville Washer 2
2B 59 1100 08 Plain Washer 1
3 31 1011 73 Key Woodruff 1
4 PF 5310 00 Crank Shaft Assly 1
5 JE 5310 01 Ball Bearing 56 X 22 X 16 2
6 DS 1011 54 Parallel Key 1
3
7 36 JZ00 03 Set Primary Drive / Driven 1 Refer Page No. 107
8 JA 531012 Spring 1
1
1 9 JA 5310 15 Pin Crank Shaft Plunger 1
10 JB 5310 21 Plunger Oil Crank Shaft 1
2A
5
2A
2B
10
9
8

11 12
Front Wheel Direction
 Plate No.: 7
Transmission

No. Part No. Description Qty Remarks

1 PF 5510 02 Shaft Input Transmission (Drive) 1

2 PF 5512 02 Gear 4th Drive 1
3 39 0987 17 Ring Snap (17.2 X 20.5 X 1.5) 5
4 JA 5510 02 Spline Washer (17.2 X 20.5 X 1.5) 3
5 PF 5512 01 Gear 3rd Drive 1
6 PF 5512 00 Gear 2nd Drive 1
1 7 JA 5510 04 Washer Thrust 2nd Drive 1
15 8 PF 5510 03 Shaft Output Transmission (Driven) 1
9 PF 5512 06 2nd Driven Washer 1
2 10 PF 5512 03 Gear 2nd Driven 1
3 4
14 11 PF 5512 04 Gear 3rd Driven 1
5 13
12 12 PF 5512 05 Gear 4th Driven 1
13 JZ 5512 05 Bush 1st Driven 1
6
7 3 14 JZ 5512 04 Gear 1st Driven 1
4
15 JA 5510 08 Washer Thrust 1st Driven 1
11 16 JA 5510 09 Collar Sprocket Drive 1
17 59 2100 24 ‘O’ Ring Collar Sprocket (13.8 X 1.9) 1
8 18 JZ 5510 04 Sprocket Drive (Engine Sprocket) 1 14 Teeth N.S
10 19 DU 1012 13 Plate Lock Sprocket 1
9
20 39 1981 04 Socket Head Bolt 2
16
17
19 18
20

13 14
Front Wheel Direction
 Plate No.: 8
Change Drum / Shift Fork

No. Part No. Description Qty Remarks

4 1 PF 5610 00 Drum Complete Gear Shift 1

3
2 39 0992 06 Dowel (Pin Drum Change) 5
3 JA 5610 02 Cam Drum Change 1
4 JD 5610 11 Special Bolt Drum Change 1 M6 X 1
5 PF 5610 02 Shaft Gear Shift Fork 2

2 6 JD 5610 04 Fork Gear Shift Output 1

7 JZ 5610 02 Fork Gear Shift Input 1

15 16
Front Wheel Direction
 Plate No.: 9
Gear Change Mechanism

No. Part No. Description Qty Remarks

1 PF 5612 00 Lever Gear Shift Comp 1

2 JW 5612 06 Extension Spring 1
3 JW 5612 08 Spring Gear Shift Return 1
4 JA 5612 07 Inhibitor Complete Gear Shift 1
1
2 5 JA 5612 08 Spring Inhibitor 1
6 JA 5612 09 Step Washer (Collar) 1
7 39 2704 11 Plain Washer 1
3 8 39 0817 15 Hex Nut / Flange - M6 1

8 9 JZ 5614 01 Lever Gear Shift (Gear Pedal) 1

10 DH 1015 09 Damper 1
7
12 11 DG 1013 39 Damper 1
4
12 39 1902 04 Flange Bolt 1
6
5

10

11

17 18
Front Wheel Direction
 Plate No.: 10
Engine Assembly / Crankcase RH

No. Part No. Description Qty Remarks

1 PF 5010 04 Engine Assly SS BM-150 4 Speed 1 N.I.

2 36 PF00 05 Kit Asly C’case RH BM150 1
3 59 2000 36 6203 Ball Bearing 1 For I/P Shaft.

10
4 JA 5410 11 Needle Roller Bearing 1 For O/P Shaft.
9 5 JA 5410 10 Stopper Plate 1
11 6 39 1000 06 Dowel Pin 2
7 PF 5410 18 Bushing Drum BM-150 1
8 DH 1013 80 Screw 1
6 8
9 52 JA00 27 Stud Inhibitor Mounting 1
5
10 39 1740 04 Bolt M6 X 85 Silver 2
3
12 11 59 0400 38 Bolt 1
14 12 52 JA00 29 Bolt Shift Change 1
13 JA 5410 12 Guide Kick 1
14 LA E000 15 Flange Bolt - Small 2
13

19 20
Front Wheel Direction
 Plate No.: 11
Crankcase LH

No. Part No. Description Qty Remarks

1 36 PF00 04 Kit Asly C’case Magneto Side BM-150 1 NRB + Bush

Nozzle Oil Jet
(Press Fitted) 2 39 2562 20 Needle Roller Bearing 1
3 59 2000 36 6203 Ball Bearing 1
4 39 1715 19 Seal Oil 1 Output Shaft
5 31 2010 81 Switch Complete 1 Neutral Switch
6 DH 1017 84 Gasket Neutral Switch (T.I.S) 1
7 39 2190 19 Oil Seal 1 Shifter Shaft
8 JA 5410 05 Bush Bendix 1
2
9 39 0747 01 Screw Pan Cross M6 2
8 19
10 JA 5410 34 Stopper Gear Starter Aluminium 1
11 39 1000 06 Pin Dowel 4
3
12 39 0999 06 Hollow Dowel Pin 4
11 13 JG 5710 24 Mesh Oil Filter Assembly 1
14 LJ A000 04 ‘O’ Ring Strainer 1
17
15 JV 5410 06 Cap Oil Filter 1
10
1 16 59 0400 38 Bolt 6
9
17 39 1759 04 Bolt (M6 X 1 X 55L) 1 Crankcase Mounting

14
18 59 2100 23 Ring ‘O’ 1
5 6
13 7 12 19 JD 5410 00 Damper Crankshaft 1
18
15
4
16

21 22
Front Wheel Direction
 Plate No.: 12
Cover RH

No. Part No. Description Qty Remarks

1 36 PF00 08 Kit Asly Cl Cover BM-150 1 Gauge +Circlip

2 JK 5412 14 Decal 1
3 39 1041 19 Oil Seal Clutch Lever 1
19 20 21 22
4 30 1011 42 Oil Seal (Kick Shaft) 1
5 JV 5412 08 Shaft Clutch Release 1
6 JE 5514 01 Rod Push 1
7 DG 1014 18 Gauge 1 Oil Level Check
18
8 DS 1012 15 Wire Circilp 1
10
11 9 JA 5412 36 Plain Washer 1
5
10 JA 5412 37 Spring Torsion Clutch Lever 1
12 3 11 JA 5412 11 Cap Oil Filler 1
9
12 JA 5412 25 ‘O’ Ring Cap Oil Filler 1
17
13 2 13 JK 5412 12 Damper Clutch Cover PL BM-150 1
8
7 14 JA 5412 16 Plate Damper 1
15 DH 1013 88 Bolt Flange 3
15 16 JA 5412 12 Gasket Clutch Cover 1
4
14
17 59 0400 38 Bolt Flange 8
17 18 JV 5412 09 Bracket Clutch Cable 1
19 DD 1211 81 Oil Filter Element 1
20 39 1671 21 ‘O’ Ring 1
21 JV 5412 05 Cap Filter 1
6
1 22 39 1673 04 Bolt flange M6 3
23 23 14 1510 33 Bearing- Ball 1
16 24 39 0999 06 Pin Hollow Dowel 2
24

23 24
Front Wheel Direction
 Plate No.: 13
Cover Magneto

No. Part No. Description Qty Remarks

7
1 36 PF00 07 Kit Assly Cover Magneto 1 With Bush
2 39 1065 04 Bolt M8 Silver colour 8
3 JA 5412 05 Gasket Magneto Cover 1
8 4 59 0400 38 Bolt 2
5 JV 5412 12 Cover LH Rear Complete 1
6 6 JK 5412 13 Damper Cover Magneto 1
3
7 DH 1013 88 Flanged Bolt 3
8 JA 5412 21 Plate Damper Cover Magneto 1
9 9 JA 5410 05 Bush 1 For Drive Gear Assly
10 10 JA 5412 33 Cap TDC Finder 1
11 11 30 1011 95 ‘O’ Ring 1
12 DS 1611 50 Sticker Gear Shifting 1
2
13 JK 5412 14 Decal 1
5

4
13 1

12

25 26
Front Wheel Direction
 Plate No.: 14
Clutch

1 No. Part No. Description Qty Remarks

1 PF 5514 03 Clutch Assembly Complete 1

2 JD 5514 00 Spacer Clutch Assly 1
4
3 JA 5514 06 Collar Clutch 1
11 4 39 2600 11 Washer 1
10 5 36 PF00 09 Kit Plate Friction 1 Refer Page No. 107
2 3 6 JA 5514 14 Wheel Clutch 1
9
8 7 JA 5514 19 Plate Clutch (Steel Plate) 4
8 JA 5514 15 Hub Clutch 1
9 PF 5514 05 Compression Spring 4
10 PF 5514 06 Holder Clutch 1
11 39 1553 04 Bolt Flange M6 4
7 12 39 2200 11 Belleville Washer 1
13 39 0240 11 Plain Washer 1
6 14 DH 1016 48 Nut Special Clutch Center Lock 1 L.H. Threads
12
15 14 1510 33 Bearing - Ball 1 10 X 30 X 9
13
5 15 16 36 JZ00 03 Set Primary Drive & Driven 1 Refer Page No. 107
14

16

27 28
Front Wheel Direction
 Plate No.: 15
Kick Starter Mechanism

No. Part No. Description Qty Remarks

1 JA 6212 01 Lever Assly Kick 1

2 JA 6212 06 Bolt Special 1
6 3 36 DU10 07 Boss Kick Set 1 Refer Page No. 105
4 22 1502 41 Plain Washer 1
11
5 39 0993 11 Plain Washer Small 3
7 6 39 0738 17 Circlip Shaft 2
7 JA 6210 01 Shaft Kick 1
8 DS 1011 17 Spring Kick Starter Ratchet 1
13 9 JA 6210 02 Ratchet 1
8
10 JZ 6210 00 Gear Kick Pinion 1
9
5 11 JA 6210 06 Washer Thrust (16.2 X 25 X 0.5) 1
12 39 2408 17 Circlip 1
13 DD 1010 97 Kick Rubber 1
5 10 14 JE 5410 08 Spring Kick Starter Return 1
2
5 12
14
1

29 30
Front Wheel Direction
 Plate No.: 16
Carburettor

No. Part No. Description Qty Remarks

18

2 1 PF 5812 00 Carburettor Assly 1

17
12 2 JA 5812 23 Mixing Cap Assembly 1
3 DH 1211 69 Pilot Screw Kit 1 Refer Page No. 105
4 36 PF00 21 Kit Jet BM 150 1
5 36 JZ00 16 Idling Screw Kit 1 Refer Page No. 106
3
6 JA 5812 21 Needle Valve Assembly 1
7 24 1213 65 Float Complete 1
9 8 CB 1210 42 Screw Washers Bowl M4x14 4
5 9 39 1062 04 Screw TPS 1
19
11 10 JB 5812 02 Throttle Position Sensor 1
10
1 11 JB 5812 04 "O" Ring (TPS) 1
12 36 PF00 22 Kit Piston Valve BM 150 1 Refer Page No. 106
6
13 36 PF00 24 Kit Carburetor Gasket/O Ring 1 N.I. Refer Page No. 106
7 14 24 1210 69 Arm Pin Float 1

14
15 JA 5813 14 Drain Screw 1
16 JZ 5812 20 Hose Drain 1
4 17 JZ 5812 16 Spring 1
13
18 JA 5812 91 Cable Adjuster 1
19 36 PF00 23 Kit Choke Plunger BM 150 1 Refer Page No. 106

8
15
16

31 32
Front Wheel Direction
 Plate No.: 17
Air Cleaner Complete

No. Part No. Description Qty Remarks

1 PF 5810 03 Air Filter Assly 1

2 PF 5810 02 Duct Air Intake 1 Intake
3 JA 5810 05 Assly Catridge Air filter 1
16 17 4 JA 5810 06 Element Air Filter 1
13
14 5 JA 5810 09 Flame Arrester 1
10
6 JA 5810 12 Tube Drain 1
2
7 DS 1211 26 Plug 1
8 DP 1210 25 Clamp 1

11 9 JA 5110 11 Hose Breather 1

12 10 JB 5810 01 Air Intake Duct 1
11 PF 5810 19 Cartridge Cover Assly. 1
9
3 12 JA 5810 11 ‘O’ Ring Cartridge Cover 1
8
13 39 1773 04 Flange Bolt 4
8 14 DH 1210 38 Clamp 1
4 15 39 1779 02 Self Tapping Screw 2
7
16 39 1677 04 Hex Head Screw 2
17 DF 1614 26 Bolt - Stepped with Flange 2
5
6

33 34
Front Wheel Direction
 Plate No.: 18
Silencer Assembly

No. Part No. Description Qty Remarks

1 36 PF00 25 Kit Silencer Without Shield 1

PF 5910 17 Silencer Assly 1 CAT, Wire Shield
PF 5910 65 Silencer Assly 1 CAT, Without Wire Shield
3
2 PF 5910 79 Silencer Assly. 1 W/O CAT, Wire with Shield
PF 5910 59 Silencer Assly. 1 W/O CAT, W/O Wire Shield
2 CB 1011 14 Gasket Exhaust Mounting 1
3 39 2295 15 Flange Nut 2
4 39 2754 04 Bolt Hex with Flange M5 1
5 39 2722 04 Bolt M10 x 1.25 1
6 JB 1130 05 Washer 2
4 5
8
6
7 PF 5910 45 Shield Muffler 1
8
7 8 DH 1016 07 Truss Screw 4
9 PF 5910 43 Wire Shield 1
1

35 36
Front Wheel Direction
 Plate No.: 19
Oil Pump

No. Part No. Description Qty Remarks

1 PF 5710 00 Oil Pump Assly 1

2 JA 5410 16 Gasket Case Oil Pump 1
3 FD 1010 78 Pan Head Screw M6 X 1 X 3DL 3
4 39 0999 06 Dowel 2
5 PF 5710 01 Gear Oil Pump 1

1
4
3

37 38
Front Wheel Direction
 Plate No.: 20
Starter Assembly

4 No. Part No. Description Qty Remarks

3
1 JA 6214 14 Body Complete Starter Clutch 1
2 DH 1017 81 Plate Roller Clutch 1
5
3 JA 6214 10 Gear Starter Clutch 1
1 4 JA 6214 02 Washer 2
2 5 JA 6214 06 Starter Drive Assly 1
15 6 36 JZ00 08 Starter Clutch Repair Kit 1 Refer Page No. 107
7 PF 3516 00 Motor Assly 1
17
8 JA 3516 06 Sealing Ring (Flash) 1
JA 3516 26 Sealing Ring (Lucas-TVS) 1
9 LA D000 11 Flange Bolt M6x20 2 Motor Mounting
10 JA 3516 02 ‘O’ Ring For Spigot (Flash) 1
6
JA 3516 27 ‘O’ Ring For Spigot (Lucas-TVS)
11 JA 3516 08 +ve Brush Holder Assly (Flash) 1
12 JA 3516 09 -ve Brush Holder Assly (Flash) 1
7 11 13 JA 3516 18 Brush & Earth Plate Assly 1 N.I. (Lucas-TVS)
14 JA 3516 24 Brush Spring (Lucas-TVS) 1 N.I
15 JA 3516 19 Terminal Assly (Lucas-TVS) 1
16 39 0849 14 Washer lock - Toothed 3
15 17 DH 1013 80 Screw - Pan - Pre coated 3
12
8

8
10 8

39 40
Front Wheel Direction
 Plate No.: 21
Magneto, CDI & H.T. Coil

No. Part No. Description Qty Remarks

1 PF 3510 03 Rotor Assly 1

2 PF 3510 04 Stater Assly Complete 1
3 39 1674 04 Bolt Flange M6 X 28 2
4 4 DH 1013 80 Pan Head Screw M6 X 12 3
5 JV 3512 04 H. T. Coil With Cable 1
6 PF 3512 01 C.D.I. Assly 1
13 1 7 DD 1110 18 Spark Plug PRZ9 HC 1
3
CF 1110 19 Spark Plug UR4AC 1
4 8 DD 1110 48 Spark Plug Cap 1
9 DD 1110 11 Grommet Spark Plug Cap 1
10 DD 1110 12 Grommet for HT Cable 1
11 39 1943 04 Bolt Flange M6 2
5
12 JN 4020 00 DC Regulator With Capacitor 1
2 13 JA 5410 28 Lock Plate 1
14 59 0400 14 Bolt Flange (N.I.) 4
6

11

10
8
12 9

41 42
Front Wheel Direction
 Plate No.: 22
Seat Assembly

No. Part No. Description Qty Remarks

1 PF 1910 00 Seat assly. complete (Profile Seat) 1

1
JV 1910 01 Seat assly. complete (Flat Seat) 1
2 FD 2110 06 Grommet Seat 2
3 FD 2110 07 Spacer Seat 2
4 39 1211 11 Washer Plain 2
5 LA C000 21 Bolt Hexagon Socket Head 2
6 PF 2314 05 Grip Frame 1
7 39 1556 04 Bolt Flange 2
8 DP 2110 09 Damper For Seat 7
4 3 2
8 5

43 44
Front Wheel Direction
 Plate No.: 23
Engine Mountings

No. Part No. Description Qty Remarks

1 PF 1134 02 Bracket Engine Hanger 2

2 JA 1134 02 Engine Mounting Bracket Front 1
3 39 2723 15 Hex Nut Flanged 2
4 JA 1134 03 Bolt Flanged 2
5 39 2312 04 Bolt Flanged 3
6
6 39 1970 15 Nut Flanged 7
7 59 0400 17 Hex Bolt Flanged 4

6
5 3

7
2

45 46
Front Wheel Direction
 Plate No.: 24
Frame and Frame Fittings

No. Part No. Description Qty Remarks

1 PF 1110 00 Frame Assly. 1

2 DS 1810 18 Nut with Dust Cap 1
3 36 3140 01 Bearing cone Kit 1 Refer Page No. 106
2
36 3140 05 Bearing cone Kit 1 Alt. For 36 3140 01
4 4 DJ 1811 15 Cage Bearing 2
5 DH 1810 14 Cup Steering 1 N.I.
3
1

47 48
Front Wheel Direction
 Plate No.: 25
Swing Arm / Rear Shock Absorber

No. Part No. Description Qty Remarks

1 JB 1220 16 Hex Bolt / Flange - M10 2 For RSA

8 7
2A 39 0714 11 Plain Washer 2 For RSA
2B
2B 39 2349 11 Plain Washer 4
3 PF 1220 05 Rear Shock Absorber 2
2A
2B DZ 1910 16 Rear Shock Absorber 2 (For Philippines)
5 52 PF02 19 Kit Asly Swing Arm 1 With Bush

9 2A
6 DP 1710 06 Bushing Rubber 2
7 39 2366 15 Domed Cap Nut 2
10
11 13 8 39 0789 12 Spring Washer 2
6
9 JB 1220 03 Chain Slider 1
10 39 0553 02 Screw 2 For Chain Sider
1
11 39 0454 11 Plain Washer 2 For Chain Sider
6 12 JA 1210 03 Shaft Swing Arm 1
13 39 0939 15 Nylock Nut 1
3 14 DJ 1510 36 Adjuster Chain LH 1
5
15 DJ 1510 37 Adjuster Chain RH 1
12
16 39 0292 15 Hexagon Nut 4
17 DJ 1510 47 Plate Chain Adjuster 2
1 17
15 18 Pf 1220 23 Statutory Plate 1 N.S
19 PF 1220 24 Tape Double Sided 1 N.S
16
14 16
17

49 50
Front Wheel Direction
 Plate No.: 26
Rider Foot Rest / Pillion Foot Rest

No. Part No. Description Qty Remarks

2 4
14
1 PF 1130 00 Main Step LH 1
2 KA DF08 22 Bolt Flanged 4
14 3 PF 1130 01 Main Step RH 1
3
2
4 DF 1614 13 Rubber Main Step 2
5 DH 1611 94 Kick Stopper 1 For Kick stopper
6 PF 1130 02 Stay LH 1
5 7 PF 1130 03 Stay RH 1
14 8 DP 1611 70 Step RH / LH 2
2 9 JK 1130 08 Rubber Pillion Step 2
10 30 1710 22 Pin Pillion Step 2
13 11 DP 1611 63 Washer for foot step 2 For Rear Footrest
14
2 12 39 0784 08 Split Pin 2
1 13 39 2481 04 Bolt Hex With Flange M8 4
14 39 2659 12 Washer - Spring 4
4
6/7

10

12
8
11

51 52
Front Wheel Direction
 Plate No.: 27
Mudguard - Front & Rear

No. Part No. Description Qty Remarks

1 PF 1814 04 Fender Assly. Front (Chrome Plated) 1

2 DF 1910 20 Cable Guide 1
3 PF 1814 08 Mud Flap Front Fender 1
4 39 2222 04 Flange Bolt 4 Fender Front Mounting
1 5 JV 1814 08 Fender Rear 1
6 JV 1814 10 Fender Rear Flap 1
7 39 0326 15 Nyloc Nut 6
78 8 39 0242 11 Washer - Plain 6 Front Fender Flap
8A 39 1839 11 Washer 6 Rear Fender Flap
3
19 9 39 1698 01 Screw 6
4
10 39 1309 11 Washer Plain 1
8 9
2 11 39 2473 04 Bolt Hex M6 1
14
5 12 39 1943 04 Bolt Flange 1
11 10
15
13 39 0211 11 Washer Plain 1
14 39 1556 04 Bolt Flange 1

12 13 15 39 1507 11 Washer Plain 1

20 16 KA DF08 20 Bolt Flange 2

8A 6 17 39 1970 15 Nut Hexagon M8 2

7 18 39 1507 11 Washer Plain 2
16 17 18
8A 19 PF 1814 10 Fender Brace 1
9
20 30 2010 69 Reflector Reflex 1

53 54
Front Wheel Direction
 Plate No.: 28
Stand Assembly

No. Part No. Description Qty Remarks

1 PF 1132 02 Center Stand 1

3 2 JA 1132 01 Shaft Stand 1
2 3 39 0797 08 Pin Cotter 1
4 DH 1611 21 Spring Stand Center 1
5 JA 1132 02 Stand Side 1
6 DH 1610 66 Spring Side Stand 1

7 7 DF 1611 02 Bolt 1

4
8 39 0422 15 Nut Nyloc M10 1
9 9 DG 1611 24 Damper Main Stand 1
10 DH 1611 46 Cover Spring Side Stand 1
11 DH 1611 45 Cover Spring Main Stand 1

1 8
6
11 5

10

55 56
Front Wheel Direction
 Plate No.: 29
Tube / Tyre / Rim

No. Part No. Description Qty Remarks

1 DS 1510 03 Wheel Rim Front 1 1.6 X 17

2 PF 1310 01 Tyre Front 3 X 17 RIM with Tube 1
3 DS 1510 34 Wheel Rim Rear 2.15 X 17 1
7
2
6 4 PF 1312 10 Tyre Rear 100 x 90, 17, 55P with Tube 1
5
5 DS 1510 04 Spoke Inner Front 18
6 DS 1510 05 Spoke Outer Front 18
7 16 1510 66 Nipple Spoke 72
8 DS 1510 09 Spoke Inner Rear 18
9 DS 1510 10 Spoke Outer Rear 18
10 DG 1510 22 Band Rim 2

10
1
9
7
8

3
4

57 58
Front Wheel Direction
 Plate No.: 29
Tube / Tyre / Rim (Alloy Wheel)

No. Part No. Description Qty Remarks

3
1 DS 1510 80 Wheel Rim Front (6 Spoke) 1
1
PF 1310 12 Wheel Rim Front (5 Spoke) 1 from May 2012
2 DH 1510 57 Wheel Rim Rear (6 Spoke) 1
PF 1312 22 Wheel Rim Rear (5 Spoke) 1 from May 2012
3 PF 1310 01 Tyre with Tube Front 1 N.I
4 PF 1312 10 Tyre with Tube Rear 1 N.I

59 60
Front Wheel Direction
 Plate No.: 30
Front Hub (for Spoke Wheel)

No. Part No. Description Qty Remarks

5
1 39 2688 20 Ball Bearing 12 x 37 x 12 2
7 2 JA 1316 03 Drum Front 1
6 8 3 30 1510 32 Collar Bearing 1
3
4 30 1510 33 Oil Seal 1
2
4 5 DS 1510 60 Spacer Assy 1
1 6 39 0781 11 Plain washer 1
7 59 1500 03 U Nut M12 1
8 DJ 1510 41 Axle Front 1
9 39 0775 04 Bolt M6 X 30 1
10 JA 1316 07 Lever Brake Front 1
18
11 39 0798 15 Nut Hex. Flange M6 1
1
12 DD 1510 09 Indicator Front 1
13 30 1510 38 'O' Ring 1
15 17
19 14 JA 1316 05 Panel Front Brake 1
16 15 30 1510 11 Cam Brake 1
14 16 30 1511 16 Gear Speedometer 1
17 30 1510 35 Seal Oil 1
13 18 30 1510 69 Spring 2
19 30 1511 05 Shoe- Brake for Spare Parts 1 Asbestos type
12
9 20 21 JN 1318 12 Shoe Brake 1 Non Asbestos type
20 20 39 0242 11 Washer - Plain 2
10 21 30 1510 41 Gear Meter Screw 1
22 JA 1316 06 Bush for Speedo Gear 1
11 22 23 39 0840 01 Screw Pan Cross M4 1
25
23 24 24 39 0900 12 Washer Spring 1
25 30 1511 18 Stopper For Bushing 1

61 62
Front Wheel Direction
 Plate No.: 30
Front Hub (for Alloy Wheel)

No. Part No. Description Qty Remarks

3 2 1 59 1500 03 U Nut (M12) 1

5A 1A JB 1310 17 Axle Front Wheel 1
1
5
2 JB 1310 18 Plain Washer 1
3 DS 1510 56 Dust Seal 1
4 DS 1510 60 Spacer Assy 1 (N.I.)
4 5 39 2688 20 Bearing Ball 1
5A 30 1510 33 Oil Seal 1
6 30 1510 32 Collar Bearing 1
6
7 39 2688 20 Ball Bearing 1
8 30 1511 05 Shoe- Brake for Spare Parts 1 Asbestos type
JN 1318 12 Shoe Brake 1 Non Asbestos type
7
10 9 30 1510 69 Spring 2
11 10 14 1510 21 Oil Seal 1
8
11 30 1510 04 Cam Brake Assly. 1
15 12 9
13 12 JA 1316 05 Panel Front Brake 1
14
13 30 1510 38 Ring ‘O’ 1
14 DD 1510 09 Indicator 1
22 15 39 0775 04 Bolt 1
16
16 JA 1316 07 Lever Brake Cam 1
21
17 39 0798 15 Nut 1
17 18 39 0840 01 Screw Pan Cross M4 1
24 23 19 39 0732 12 Washer Spring 1
24 25 20 30 1511 18 Stopper for Bushing 1
26
1A 21 LB D000 01 Screw 1 To Secure Speedo Cable
22 36 DS 15 02 Speedometer Gear Kit 1
23 30 1510 35 Seal Oil 1
20
24 39 0242 11 Washer Plain 2
19 25 39 1013 21 ‘O’ Ring 1
18 26 JA 1316 06 Bushing Speedo Gear 1

63 64
Front Wheel Direction
 Plate No.: 31
Rear Hub (for Spoke Wheel)

No. Part No. Description Qty Remarks

1
9 1 JN 1410 02 Drive Chain Lock 1
2
2 36 PF00 10 Kit Chain Sprocket 1 Refer Page No. 107
3 39 0801 15 Nut Hex. M20 X 1 1
8 4 39 2567 11 Washer Plain 1
11 5 DJ 1510 35 Collar 1
10 6 39 0794 15 Hex Lock Nut 4
5 7 DS 1510 74 Washer Four Rubber 2
3
8 39 2240 20 Ball Bearing 1
9 DS 1510 68 Coupling 1
10 DS 1510 73 ‘D’ Bolt 4
4 11 DJ 1510 33 Sleeve Rear Axle 1
6 7 12 DK 1510 94 Coupling Rubber 1
15
13 39 2686 20 Bearing Sprocket Side 1
14 30 1510 75 Collar Bearing 1
16 PF 1312 28 Collar Bearing 1 Ref. Cir. IB-120
15 DS 1510 67 Drum Rear (4 Rubber) 1
13
PF 1316 14 Drum Rear (4 Rubber) 1 Ref. Cir. IB-120
16 39 2687 20 Bearing Brake Side 1
17 30 1510 69 Spring 2
12
18 30 1511 05 Shoe- Brake for Spare Parts 1
14 JN 1318 12 Shoe Brake Non Asbestos type 1
23 19 30 1510 11 Cam Brake Rear 1
19A 39 0722 11 Washer 1
20 20 DS 1510 76 Panel Rear Brake 1
21 30 1510 38 Ring ‘O’ 1
24 22 30 1510 05 Indicator 1
18 21
25 23 39 0798 15 Nut M6 1
22 24 JW 1316 01 Lever Brake Rear 1
19
25 39 2447 04 Hex. Head Bolt M6 1
17 27 26 PF 1312 08 Axle Rear Wheel (Dia.15) 1
27 DX 1510 22 Collar 1
28 39 2566 11 Washer Plain 1
28 29 29 DH 1710 19 Nut 'U' M14 Swing Arm 1
26

65 66
Front Wheel Direction
 Plate No.: 31
Rear Hub (for Alloy Wheel)

1 No. Part No. Description Qty Remarks

8
11 1 DJ 1510 53 Drive Chain Lock 1
9
2 2 36 PF00 10 Chain Sprocket Kit 1
6
3 LC A000 01 Nut 1
39 0801 15 Nut 1 Alt for LC A000 01
5 4 LD B000 02 Plain Washer 1
4
39 2567 11 Plain Washer 1 Alt. For LD B000 02
5 DJ 1510 35 Collar 1
7
6 39 2240 20 Bearing Ball 1
7 DS 1510 68 Coupling 1
3 8 DS 1510 73 ‘D’ Bolt 4
9 39 0794 15 Hex Lock Nut 4
10
10 DS 1510 74 Washer 2
15 11 DJ 1510 33 Sleeve 1
12 39 2686 20 Bearing Ball 1
13 30 1510 75 Collar Bearing 1
PF 1312 28 Collar Bearing 1 Ref. Cir. IB-120
14 DK 1510 94 Coupling Rubber 1
14
13 15 39 2687 20 Bearing Ball 1
27 16 30 1510 69 Spring 2
12
17 30 1511 05 Shoe- Brake for Spare Parts 1 Asbestos type
25 JN 1318 12 Shoe Brake 1 Non Asbestos type
18 DS 1510 69 Panel Rear Brake 1
24 19 30 1510 11 Cam Brake 1
19A 39 0722 11 Plain Washer 1
28 26 20 30 1510 38 Ring ‘O’ 1
23 21 30 1510 05 Indicator 1
17 22 JW 1316 01 Lever Brake 1
23 39 2447 04 Bolt 1
16
24 PF 1312 08 Axle 1
20 21 22 25 DX 1510 22 Collar 1
19 19A 18 26 39 2567 11 Plain Washer 1
16 27 DH 1710 19 ‘U’ Nut 1
28 39 0798 15 Nut M6 1

67 68
Front Wheel Direction
 Plate No.: 32
Rear Brake Pedal

No. Part No. Description Qty Remarks

1 PF 1610 02 Brake Pedal 1

2 PF 1610 01 Rod brake 1
1 3 30 1910 38 Pin 1
8
4 DS 1910 35 Packing Brake rod 1
7
5 39 0198 11 Plain washer 2
6 39 0808 08 Split pin 1
3 9
2 5 7 39 0805 11 Plain Washer 1
4 8 39 0797 08 Pin Cotter 1
5
6 9 JV 1610 14 Brake Pedal Return Spring 1
10 39 0198 11 Washer Plain 2
11 30 1910 35 Spring 1
10 12 JB 1610 02 Pin Brake Rod 1
17 13 30 1910 36 Nut Brake Adjuster 1
19 14 JW 1220 04 Rod Torque 1
15
11 15 DH 1510 29 Step Bolt Torque Rod 1
16 16 39 1540 11 Plain Washer 1
18 10 17 39 0789 12 Spring Washer 2
12
18 39 0694 15 Hex. Lock Nut M8 x 1.25 1
14 134 19 39 0807 08 Split Pin 2
20 30 1510 95 Bolt Hex. 1
21 39 0708 15 Nut Hex. M10 X 1 1
19
20 17 21

69 70
Front Wheel Direction
 Plate No.: 33
Handle Bar

No. Part No. Description Qty Remarks

1 DU 1810 21 Handle Bar 1

2 DS 1810 22 Switch Ignition Assly 1
25 2A PF 2326 01 3 in One Lock Set 1 N.I.
3 DJ 2210 03 Mirror Assly. LH 1
4 DJ 2210 04 Mirror Assly. RH 1
28 5 DX 1910 09 Lever Control LH 1
DJ 1910 83 Lever Control LH 1 Ref. Cir. IB-114
2 4 6 DJ 1910 54 Holder LH 1
DJ 1910 81 Holder LH 1 Ref. Cir. IB-114
3 14 27 7 DS 1910 52 Boot For Lever LH 1
12 8 DU 1910 09 Grip LH 1
15 9 JB 4014 00 Control Switch LH 1
13
7 10 JB 4014 09 Clutch Switch 1 N.I.
5
11 16 JZ 4014 05 Clutch Switch 1 N.I. Ref. Cir. IB-114
1 26 11 DD 1911 47 Screw for Cable Adjuster 2 N.S
12 39 1074 04 Flanged Bolt 4
6 13 17 13 36 DS18 01 Holder Handle Set 2 Refer Page No. 106
27 28
18 14 DS 1910 18 Boot For Lever RH 1
19
20 15 DD 1911 42 Lever RH 1
9 24 16 PF 4014 08 Control Switch RH 1
21 22 PF 4014 17 Control Switch RH 1 Ref. Cir. IB-113
8 23 17 DU 1910 03 Hand Grip Assly RH 1
10 18 DS 1810 07 Washer Handle Upper 2
19 DS 1810 08 Damper Handle Upper 2

71 72
Front Wheel Direction
 Plate No.: 33
Handle Bar

No. Part No. Description Qty Remarks

20 DS 1810 05 Bracket Upper Front Fork 1 For Fairing Version

21 DS 1810 09 Damper Handle Lower 2
25
22 DS 1810 10 Washer Handle Lower 2
23 39 0422 15 Nut Nyloc M10 2
24 30 1910 48 Band 2
28 25 39 1943 04 Flange Bolt 2 For Ignition Switch
2 4 26 DS 1910 38 Holder RH 1
27 36 DK00 37 Kit Mirror Holder 2 Refer Page No.108
3 14 27 28 DD 2011 70 Switch Assly 1
12
15
13
7
5
11 16
1 26

6 13 17
27 28
18
19
20
9 24
21 22
8 23
10

73 74
Front Wheel Direction
 Plate No.: 34
Front Fork ( for Without Fairing Version)

No. Part No. Description Qty Remarks

1 PF 1210 12 Fork Front 1

2 36 DK00 20 Front Fork Seal Kit 1 Refer Page No. 107
2A DJ 1810 87 Seal - Oil for 31 Dia. Fork 2
1
3 30 1810 26 Gasket 2
4 30 1810 25 Bolt 2
7
5 PF 1210 17 Fork Pipe Inner 2
8
6 DS 1810 84 Spring Front Fork 2
19 9 7 59 0400 06 Bolt Fork 2 With Washer
17 20
8 DS 1810 15 Cap Nut Fork 1
9 DS 1810 16 Plain Washer 1 For Cap Nut
10
10 DS 1810 05 Bracket Upper Front Fork 1
2 18 11 30 1810 09 Bearing Cone 1
23 12 DS 1810 20 Under Bracket Fork 1
22 13 39 0789 12 Spring Washer 2
2A
14 39 1181 01 Bolt 2
15 PF 1210 18 Pipe Left Fork Outer 1
6 21
5 11 16 PF 1210 19 Pipe Right Fork Outer 1
17 PA 1210 41 Seat Pipe 2
15/16 24
18 31 1810 99 Rebound Spring 2
25
19 DS 1810 12 Bolt Fork 2
20 31 1811 02 ‘O’ Ring 2
3 21 DJ 1810 42 Cover Trail A 2
12 22 PF 1210 28 Damper Cover Fork 2
4 23 DJ 1810 43 Cover Trail B 2
13 24 DJ 1810 85 Cushion Rubber 2
14
25 PF 1210 15 Cover Fork LH 1
26 PF 1210 16 Cover Fork RH 1

75 76
Front Wheel Direction
 Plate No.: 34
Front Fork (For Fairing Version)

No. Part No. Description Qty Remarks

1 PF 1210 26 Fork Front 1

2 36 DK00 20 Front Fork Seal Kit 2 Refer Page No. 107
2A DJ 1810 87 Seal Oil 2
1 3 30 1810 26 Gasket 2
4 30 1810 25 Bolt 2
7 5 PF 1210 17 Fork Pipe Inner 2
8 6 DS 1810 84 Spring Front Fork 2
19 9 7 59 0400 06 Bolt Fork 2 With Washer
17 20 8 DS 1810 15 Cap Nut Fork 1
9 DS 1810 16 Plain Washer 1 For Cap Nut
10 10 DS 1810 05 Holder Fork upper 1
2 18 11 30 1810 09 Bearing Cone 1
12 DS 1810 20 Under Bracket Fork 1
23
13 39 0789 12 Spring Washer 2
22
2A 14 39 1813 04 Bolt 2
15 PF 1210 18 Pipe Left Fork Outer 1
21 16 PF 1210 19 Pipe Right Fork Outer 1
6 11
5 17 DE 1810 33 Cylinder Complete Fork 2
18 31 1810 99 Rebound Spring 2
15/16 24
19 DS 1810 12 Bolt Fork 2
25
20 30 1810 29 ‘O’ Ring 2
21 PF 1210 24 Lamp Shade Assly. 1
3 22 DJ 1810 42 Cover Trail A 2
23 PF 1210 28 Damper Cover Fork 2
12
4 24 DJ 1810 43 Cover Trail B 2
13 25 DJ 1810 85 Cushion Rubber 2
14
26 DS 1810 70 Bush Guide 2
27 DS 1810 72 Washer Guide Bush 2

77 78
Front Wheel Direction
 Plate No.: 35
Painted Parts and Decals

No. Part No. Description Qty Remarks

6 1 1 PF 1812 09 Wind Shield 1

2 PF 7201 X3 Front Fender Painted 1 Ebony Black
PF 7201 3E Front Fender Painted 1 Elect Blue
PF 7201 3F Front Fender Painted 1 Flame Red
PF 7201 2D Front Fender Painted 1 Arctic White
PF 1814 04 Front Fender 1 For Iran
3 PF 7101 X3 P.Tank Ebony Black Decal 1 Black Decal
3 PF 7101 3E P.Tank Elctron Blue Decal 1 Blue Decal
PF 7101 3F P.Tank Flame Red Decal 1 Red Decal
PF 7101 2D P.Tank Arctic White Black Decal 1 Artic White Black Decal
52 PF05 05 Fuel Tank D Grn Wh Dkl Bm150 Iran 1 For Iran
2 4 PF 7302 X3 Side Cover Rh 1 Ebony Black Decal
PF 7302 3E Side Cover Rh 1 Electron Blue Decal
PF 7302 3F Side Cover Rh 1 Flame Red Decal
PF 7302 2D Side Cover Rh 1 Artic White Black Decal N.S
5 4 52 Pf05 01 Side Cvr Rh D Gr W Eb Blk Dkl 1 For Iran
5 PF 7301 X3 Side Cover Lh 1 Ebony Black Decal
PF 7301 3E Side Cover Lh 1 Electron Blue Decal
PF 7301 3F Side Cover Lh 1 Flame Red Decal
PF 7301 2D Side Cover Lh 1 Artic White Black Decal N.S
52 PF05 00 Side Cover Lh 1 For Iran
6 PF 7401 X3 Cowling Painted 1 Ebony Black
7 PF 7401 3E Cowling Painted 1 Electron Blue
PF 7401 3F Cowling Painted 1 Flame Red
PF 7401 2D Cowling Painted 1 Arctic White
52 PF05 03 Cowling Painted 1 For Iran
7 36 PF00 15 Kit Tank Dcl Red 1
36 PF00 16 Kit Tank Dcl Blue 1
36 PF00 17 Kit Tank Dcl Black 1
8 36 PF00 18 Kit Dcl Side Cover Red BM150 1
36 PF00 19 Kit Dcl Side Cover Blue Bm150 1
8 36 PF00 20 Kit Dcl Side Cover Black Bm150 1

79 80
Front Wheel Direction
 Plate No.: 36
Fuell Tank, Cap Tank and Gauge Fuel

No. Part No. Description Qty Remarks

1 DS 1410 09 Cap Assly. Tank 1

2 39 0761 01 Screw Pan Cross 2
5 3 39 2179 24 Washer 2
2 3A 30 1410 31 ‘O’ Ring 2
1 3 4 PF 1718 02 Fuel Tap 1
5 PF 2326 01 3 In 1 Lock Set with Key 1
3A
6 PF 4026 00 Sensor Fuel Level 1 With ‘O’ Ring
7 6A DK 1410 28 O’ Ring 1
4
7 DS 1410 13 Seat Tape 1 Pasted on Tank
8 39 2484 15 Flanged Nut 4
9 PF 1718 03 Pipe Fuel 1 Cock to Carburettor
10 DK 1410 41 Pipe Clip 2

6A

10
6
9
8

81 82
Front Wheel Direction
 Plate No.: 37
Fittings - Fuel Tank, Side Covers & Cover Seat

No. Part No. Description Qty Remarks

1 36 DS14 01 Grommet Kit for Side Cover 1 Refer Page No. 107
2 DG 1611 21 Screw 1
8 3 DU 1611 02 Damper 1
4 JV 1710 01 Damper Tank Rear 1 For Tank
6
5 39 1789 24 Washer Nylon 3
6 39 0983 08 Pin Snap 1
7 39 1054 11 Plain Washer 1
7
8 DJ 1410 08 Damper Front 2 For Tank Mounting

1
8

4
2

83 84
Front Wheel Direction
 Plate No.: 38
Meter Assembly

No. Part No. Description Qty Remarks

1 PF 4024 00 Speedometer Assly. 1

2 PF 4024 01 Speedometer Machine With Dial 1
3 PF 4024 05 Fuel Gauge Machine with dial 1
1 4 PF 4024 02 Speedo meter Top Cover 1
5 PF 4024 06 Speedo meter Bottom Cover 1
6 PF 4024 03 Speedometer wiring harness 1
7 CL 2010 42 Bulb 12V - 2 W 4
5 8 DH 1910 37 Bulb 12V - 3 W 3
9 PF 4024 04 Speedometer Bracket 1
10 39 0798 15 Flanged Nut 2
3

8
4
2
7 9

10

85 86
Front Wheel Direction
 Plate No.: 39
Control Cables

No. Part No. Description Qty Remarks

1 PF 1612 11 Cable Accelerator 1

PF 1612 17 Cable Accelerator 1 Ref. Cir. IB-113
2 PF 1612 12 Cable Clutch 1
3 PF 1612 08 Cable Speedometer 1
4 PF 1612 09 Cable Speedometer Inner 1
5 PF 1612 13 Cable front Brake 1
3
6 39 1561 21 ‘O’ Ring 1 N.I.

2 5

4
1

87 88
Front Wheel Direction
 Plate No.: 40
Chain Case

No. Part No. Description Qty Remarks

1 36 PF00 11 Kit Chain Case 1 Refer Page No. 107

2 15 1610 69 Rubber Cap 1
3 DH 1612 83 Bolt M6 2
4 JB 1812 20 Flange Bolt M6 X 1P X 62 L 2

1
3

5
2 3

89 90
Front Wheel Direction
 Plate No.: 41
Head Lamp (Without Fairing)

No. Part No. Description Qty Remarks

1 PF 4010 00 Head light assly 1

PF 4010 07 Head light assly Without Bulb 1
3 DU 2010 29 Special Screw 2
4 DS 2010 19 Collar 2
5 DS 2010 20 Damper I 2 N.S
9 6 DS 2010 21 Damper II 2
7 39 2582 04 Flange Bolt M-8 L 35 2
10
8 39 1970 15 Flange Nut M-8 2
9 CL 2010 23 Lamp 12 V 35/35 W HS1 1
10 PF 4010 09 Lamp Holder (Socket) Assly. 1

8
4 1
6

91 92
Front Wheel Direction
 Plate No.: 41
Head Lamp (With Fairing)

No. Part No. Description Qty Remarks

22

23 1 PF 4010 00 Head light assly 1

2 PF 4010 07 Head light assly Without Bulb 1
3 DJ 2010 51 Reflector with Lens 1
18 4 DU 2010 29 Special Screw 2
19 25 24
20 5 DS 2010 19 Collar 2
6 DS 2010 20 Damper I 2 N.S
7 DS 2010 21 Damper II 2
10 11
8 39 2582 04 Flange Bolt M-8 L 35 2
9 39 1970 15 Flange Nut M-8 2
10 CL 2010 23 Lamp 12 V 35/35 W HS1 1
11 PF 4010 09 Lamp Holder (Socket) Assly. 1
12 PF 1210 25 Fairing Structure 1
13 39 1074 04 Bolt Flange M6 4
14 JW 1812 29 Plain Washer 6
4 3 15 JB 1510 12 Grommet Fairing Mounting 4
16 JB 1510 13 Sleeve Fairing Mounting 4
9 17 39 0798 15 Hex Nut 2
5 1 18 35 1610 60 Nut - Clip 4
7 19 39 1765 11 Washer - Plain 4
20 39 2238 01 Screw - Pan Head 4
21 PF 1812 11 Grommet - Cowling Mtg 2 N.I.
22 PF 1812 09 Windshield 1
6 23 DL 1810 09 Screw - M5 X L 16 4
24 39 2141 24 Washer (Non Metallic Washer) 4
8 12 25 DL 1810 10 Nut-well M5 4

13
17
14 15 16

93 94
Front Wheel Direction
 Plate No.: 42
Indicator Light Assembly

No. Part No. Description Qty Remarks

1 DM 2010 27 Dir. ind. Front LH with Lamp 1 E Marking

2 DM 2010 28 Dir. ind. Front RH with Lamp 1 E Marking
3 DM 2010 29 Dir. ind. Rear LH with Lamp 1 E Marking
4 DM 2010 30 Dir. ind. Rear RH with Lamp 1 E Marking
5 06 2010 83 Lamp 12 V - 10W 4
2
18 2010 44 Lamp 12 V - 10W 4 E Marking
6 DU 2010 16 Lens 4

1
7 39 1225 15 Hex. Nut 4

3 4

6 6

5 5

95 96
Front Wheel Direction
 Plate No.: 43
Tail Lamp Assly / Front Number Plate

No. Part No. Description Qty Remarks

1 DF 2011 38 Tail Light Assly. with lamp 1

3
PF 4010 05 Tail Light Assly. with lamp 1 E Marking
6 2 31 2010 28 Lamp 12 V, 10/5W 1
4
19 1 20 2010 29 Lamp 12 V, 21/5W 1 E Marking
3 39 2430 15 Hex Nut. / Flange 2
5
7 4 DD 2010 11 Damper 2
5 31 2010 01 Collar 2
6 39 2429 11 Plain Washer 2
2
7 PF 2314 01 Bracket Tail Light Assly 1
8 39 1956 04 Bolt Flange Small (for No. Plate) 2
9 DP 1611 45 Plate No. Rear Black 1
10 39 2765 01 Screw Truss M6 2
8 11 DP 1611 44 Number Plate Front 1
12 DD 1811 76 Front No. Plate Mtg Bracket 1
9 13 39 1783 01 Truss Screw Front No. Plate 2
13
14 30 1810 60 Damper 2
12
15 30 1810 61 Collar 2
11
10 16 39 1553 04 Bolt Flange 2
14
17 39 1211 11 Washer 2
15 10
17 19 DM 2010 26 Boot 1
16 20 30 2010 69 Reflector Reflex 1 N.I.
21 39 1972 15 Nut Hexagon with Flange M5 1 Reflector Mtg.

97 98
Front Wheel Direction
 Plate No.: 44
Electrical Equipments

No. Part No. Description Qty Remarks

19
1 JV 4016 02 DC Horn 1
2 39 1689 04 Flange Bolt (M8) 1
3 PF 4022 00 Wiring Harness 1
4 PF 4014 04 Rear Brake Switch 1
18 5 PF 4014 03 Spring Brake Switch 1
6 DS 2010 82 Battery 5 MF dry Charged 1
1 10 13 7 JV 4018 01 Case Battery 1
8 JA 4018 01 Band Battery 1
14
9 DS 2010 25 Assly DC Flasher 1
6 10 JK 3516 00 Starter Relay 1 With Grommet
11 30 2011 04 Fuse Box Assly 2 For Light Main Fuse
2 12 GF 2010 53 Fuse (10 Amp.) 2 Light & Main Fuse
13 JV 4022 04 Starter Relay to Motor Relay 1
4
5
14 JV 4022 05 Cable Assly. (Battery to Earth) 1
9 15 39 1942 04 Bolt Flanged 1
16 30 1910 48 Band 1
15
11 17 30 2010 64 Band (Harness) 1
3 18 DS 2010 22 Cable assly Battery to Starter Relay 1
12

16
17

99 100
Front Wheel Direction
 Plate No.: 45
Tool Kit

No. Part No. Description Qty Remarks

1 DM 2210 13 Tool Kit 1 For Reference Only

Screw Driven 1
Tool Wrench A/F 17 X 22 1
Spanner Box- 16 X 14 1
1
Tool Bar 1

BOXER S

101 102
Front Wheel Direction
 Plate No.: 46
Accessories

No. Part No. Description Qty Remarks

3 1 PF 1130 08 Footrest Third LH 1

2 PF 1130 09 Footrest Third RH 1
3 39 1298 04 Screw Hex. Socket M8x1.25x35 2
4 JB 2312 06 Bolt Socket Head 2
1 4 2 5 PF 2312 01 Leg Guard 1
6 JA 2312 01 Hook Leg Guard 1
7 JA 2312 02 Spacer Leg Guard 1
8 39 0798 15 Nut Hex with Falnge M6 2

8 5

103 104
Front Wheel Direction
Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

1 36JZ0001 Valve Kit JZ511200 Valve Intake 1 8 36JZ0016 Idling Screw Kit JZ581217 Screw Stop 1
JZ511201 Valve Exhaust 1 DH121130 ‘O’ - Ring 1
CB121044 Spring Compression 1
2 36JZ0004 Valve Repair Kit 39201719 Seat Valve Stem 2
DG101029 Cotter Valve 2 9 36PF0022 Kit Piston Valve BM 150 PF581206 Valve Piston 1
JA511203 Retainer Valve Spring 2 DD121054 E-Ring 1
28101129 Seat Valve Spring 2 JZ581211 Holder Assly Magnet 1
JZ511202 Spring Washer 2 DD121055 Spring Compression 1
JZ581223 Packing 1
3 36JE0003 Kit Guide Cam Chain JW541012 Guide Cam Chain (Slack Side) 1 PF581208 Jet Needle 1
JA521002 Guide Cam Chain (Tight Side) 1 PF581207 Ring 1

10 36PF0024 Kit Carburetor Gasket/O Ring JA581232 Gasket Float Chamber 1

4 36JZ0005 Piston Ring Set JZ521204 Ring Piston Top 1
DH121130 ‘O’ - Ring Idling Screw 2
JZ521205 Ring Piston Second 1
DH121088 O Ring Air Screw 2
JZ521206 Ring Piston Oil 1
DH121118 ‘O’ Ring Drain screw 1
JA581238 ‘O’ Ring TPS 1
5 36DU1007 Boss Kick Set 30101233 Boss Kit 1
30101234 Spring 1
30101236 Ball Steel 1 11 36PF0023 Kit Choke Plunger BM 150 – Plunger Assembly 1
30101235 Pin 1 – Guide Holder 1
39085517 E - Type Clip 1 PF581205 Lever Assembly Choke 1
DH121071 Cap 1
6   36PF0021 Kit Jet BM 150 JZ581234 Needle Jet 1 Dd121058 Spring Choke Plunger 1
JZ581219 Holder Needle Jet 1 CF121004 O Ring Choke Plunger 1
JZ581218 Jet Main 1
JE581205 Jet Pilot 1 12 36314001 Bearing Cone Kit DH181025 Bearing cone 1
DH181026 Bearing race 1
7 DH121169 Pilot Screw Kit DH121131 Screw Adjuster 1 DH181024 Upper bearing race 1
DH121130 ‘O’ - Ring 1
DH121186 Spring Compr Coil 1
13 36DS1801 Holder Handle Set DS181019 Holder Handle 2
DH121187 Plain Washer 1
DS181006 Holder Handle 2
DH121188 ‘O’ - Ring 1

105 106
Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

14 36PF0010 Kit Chain Sprocket BM 150 DX151023 Sprocket Hub (42T) 1 23 36DK0037 Kit Mirror Holder 39118415 Nut - Nylock :- M5 X 0.8 1
JZ551004 Sprocket Drive (14T) 1 Dl191014 Stud - Lever Handle 1
JV141004 Chain 122 Link 1 30191017 Nut 1
39019811 Washer - Plain 1
15 36JZ0003 Set Primary Drive & Driven JZ551403 Housing Complete Clutch HTTS 1 39072504 Bolt - Hexagon :- M6 X 1 1
JZ531006 Gear Primary Drive 1

16 36JZ0008 Starter Clutch Repair Kit JA621411 Bush Spring Starter Clutch 5
DH101163 Roller Clutch 5
DH101164 Spring 5
DJ101109 Bush For Spring Starter Clutch 5

17 36PF0009 Kit Friction Plate BM 150 JV551402 Plate Friction Clutch 5

18 36PF0002 Kit Block-Piston BM 150 PF521007 Assly Cylinder Block 1

PF521205 Piston Assly 1

19 36JW0013 Leg Gaurd Hardware Kit JA231201 Hook Leg Gaurd1 1

JA231202 Leg Gaurd Spacer 1
39079815 Nut Hexagon with Flange 2

20 36DS1401 Grommet Kit - Side Cover DS141012 Grommet Side Cover Front 2
DS161082 Grommet Side Cover Rear 2

21 36PF0011 Case Chain Kit PF181202 Case Chain Upper Assly. 1

Pf181200 Case Chain Lower Assly. 1

22 36DK0020 Kit Outer Tube DJ181089 Seal Dust 2

DJ181088 Stopper Seal Oil 2
DS181072 Washer Guide Bush 2
DS181070 Guide Bush 2

107 108
SPC Updation Details SPC Updation Details
Page Fig. Old part New part Updation Remarks Page Fig. Old part New part Updation Interchan
Remarks
no. no. no. no. Description date no. no. no. no. Description date geability

60 1 DS151080 PF131012 Wheel Rim Front 10.05.12 6 Spoke wheel introduction

60 4 DH151057 PF131222 Wheel Rim Rear 10.05.12 6 Spoke wheel introduction

68 2 36JZ0026 36PF0010 Kit chain sprocket 04.10.13 Correction

48 1 Pf111000 Pf111074 FrameAssly. 03.04.14 Alternate updation

52 1 Pf113000 Pf113020 MainStepLH 03.04.14 Alternate updation

50 5 36PF0014 Pf122022 Swing Arm Complete 03.04.14 Alternate updation

50 5 36PF0014 56PF0219 Swing Arm Complete 26.11.14 Correction

8 4 DH101387 DK101386 Soc Head Bolt 28.01.15 Mail by Mr Gaurav Khanna

60 7 DS151047 PF131001 Tyre with tube FR 16.03.15 Correction

60 8 DS151051 PF131210 Tyre with tube RR 16.03.15 Correction

2 5 Pf511027 Pa511039 Plate Cly Head 30.07.15 Alternate updation

109 110
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

06201083 5 96 30151069 17 66 31181099 18 78 39078111 6 62

14151021 10 64 30151069 16 68 31181102 20 76 39078408 12 52
14151033 23 24 30151075 14 66 31201001 5 98 39078912 8 50
14151033 15 28 30151075 13 68 31201028 2 98 39078912 17 70
15161069 2 90 30151095 20 70 31201081 5 22 39078912 13 76
16151066 7 58 30151105 19 62 35161060 18 94 39078912 13 78
18201044 5 96 30151105 8 64 36314001 3 48 39079415 6 66
20201029 2 98 30151105 18 66 36314005 3 48 39079415 9 68
22150241 4 30 30151105 17 68 39019811 5 70 39079708 3 56
24121069 14 32 30151116 16 62 39019811 10 70 39079708 8 70
24121365 7 32 30151118 25 62 39021111 13 54 39079815 11 62
30101142 4 24 30151118 20 64 39024011 13 28 39079815 17 64
30101195 11 26 30171022 10 52 39024211 8 54 39079815 23 66
30141031 3A 82 30181009 11 76 39024211 20 62 39079815 28 68
30151004 11 64 30181009 11 78 39024211 24 64 39079815 10 86
30151005 22 66 30181025 4 76 39029215 16 50 39079815 17 94
30151005 21 68 30181025 4 78 39032615 7 54 39079815 8 104
30151011 15 62 30181026 3 76 39042215 8 56 39080115 3 66
30151011 19 66 30181026 3 78 39042215 23 74 39080115 3 68
30151011 19 68 30181029 20 78 39045411 11 50 39080511 7 70
30151032 3 62 30181060 14 98 39055302 10 50 39080708 19 70
30151032 6 64 30181061 15 98 39059417 12 8 39080808 6 70
30151033 4 62 30191035 11 70 39069415 18 70 39081715 8 18
30151033 5A 64 30191036 13 70 39070815 21 70 39084001 23 62
30151035 17 62 30191038 3 70 39071411 2A 50 39084001 18 64
30151035 23 64 30191048 24 74 39072211 19A 66 39084914 16 40
30151038 13 62 30191048 16 100 39072211 19A 68 39090012 24 62
30151038 13 64 30201064 17 100 39073212 19 64 39093915 13 50
30151038 21 66 30201069 20 54 39073817 6 30 39098308 6 84
30151038 20 68 30201069 20 98 39074701 9 22 39098717 3 14
30151041 21 62 30201104 11 100 39076101 2 82 39099206 2 16
30151069 18 62 31101173 3 12 39077504 9 62 39099311 5 30
30151069 9 64 31181099 18 76 39077504 15 64 39099906 12 22

111 112
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

39099906 24 24 39171519 4 22 39231204 5 46 39275404 4 36

39099906 4 38 39174004 10 20 39234911 2B 50 39276501 10 98
39100006 2 10 39175904 17 22 39236615 7 50 59040006 7 76
39100006 6 20 39176511 19 94 39240817 12 30 59040006 7 78
39100006 11 22 39177304 13 34 39242911 6 98 59040014 14 42
39101321 25 64 39177902 15 34 39243015 3 98 59040017 7 46
39104119 3 24 39178301 13 98 39244704 25 66 59040038 2 2
39105411 7 84 39178924 5 84 39244704 23 68 59040038 11 20
39106204 9 32 39181304 14 78 39247304 11 54 59040038 16 22
39106504 2 26 39183911 8A 54 39248104 13 52 59040038 17 24
39107404 12 72 39188020 15 8 39248415 8 82 59040038 4 26
39107404 13 94 39190204 12 18 39253921 8 4 59110008 2B 12
39118101 14 76 39194204 15 100 39256220 2 22 59120003 2A 12
39121111 4 44 39194304 11 42 39256611 28 66 59150003 7 62
39121111 17 98 39194304 12 54 39256711 4 66 59150003 1 64
39122515 7 96 39194304 25 74 39256711 4 68 59150014 1 12
39129804 3 104 39195604 8 98 39256711 26 68 59200036 3 20
39130911 10 54 39197015 6 46 39258204 7 92 59200036 3 22
39150711 15 54 39197015 17 54 39258204 8 94 59210023 18 22
39150711 18 54 39197015 8 92 39260011 4 28 59210024 17 14
39154011 16 70 39197015 9 94 39265912 14 52 36DK0020 2 76
39155304 11 28 39197215 21 98 39266921 13 8 36DK0020 2 78
39155304 16 98 39198104 20 14 39268320 16 8 36DK0037 27 74
39155604 7 44 39201719 6 6 39268620 13 66 36DS1401 1 84
39155604 14 54 39214124 24 94 39268620 12 68 36DS1502 22 64
39156121 6 88 39217924 3 82 39268720 16 66 36DS1801 13 72
39167121 20 24 39219019 7 22 39268720 15 68 36DU1007 3 30
39167304 11 8 39220011 12 28 39268820 1 62 36JE0003 6 8
39167304 22 24 39222204 4 54 39268820 5 64 36JZ0001 4 6
39167404 3 42 39223801 20 94 39268820 7 64 36JZ0003 7 12
39167704 16 34 39224020 8 66 39270411 7 18 36JZ0003 16 28
39168904 2 100 39224020 6 68 39272204 5 36 36JZ0004 5 6
39169801 9 54 39229515 3 36 39272315 3 46 36JZ0005 3 10

113 114
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

36JZ0008 6 40 DD101062 10 8 DH101392 7 8 DJ181043 23 76

36JZ0016 5 32 DD101097 13 30 DH101509 10 18 DJ181043 24 78
36PF0001 1 4 DD111011 9 42 DH101607 8 36 DJ181085 24 76
36PF0002 5 10 DD111012 10 42 DH101648 14 28 DJ181085 25 78
36PF0004 1 22 DD111018 7 42 DH101781 2 40 DJ181087 2A 76
36PF0005 2 20 DD111048 8 42 DH101784 6 22 DJ181087 2A 78
36PF0007 1 26 DD121181 19 24 DH121038 7 4 DJ181115 4 48
36PF0008 1 24 DD151009 12 62 DH121038 14 34 DJ191054 6 72
36PF0009 5 28 DD151009 14 64 DH121169 3 32 DJ191081 6 72
36PF0010 2 66 DD181176 12 98 DH151029 15 70 DJ191083 5 72
36PF0010 2 68 DD191142 15 72 DH151057 2 60 DJ201051 3 94
36PF0011 1 90 DD191147 11 72 DH161066 6 56 DJ221003 3 72
36PF0015 7 80 DD201011 4 98 DH161121 4 56 DJ221004 4 72
36PF0016 7 80 DD201170 28 74 DH161145 11 56 DK101386 4 8
36PF0017 7 80 DE181033 17 78 DH161146 10 56 DK141028 6A 82
36PF0018 8 80 DF161102 7 56 DH161194 5 52 DK141041 10 82
36PF0019 8 80 DF161413 4 52 DH161283 3 90 DK151094 12 66
36PF0020 8 80 DF161426 17 34 DH171019 29 66 DK151094 14 68
36PF0021 4 32 DF191020 2 54 DH171019 27 68 DL181009 23 94
36PF0022 12 32 DF201138 1 98 DH181014 5 48 DL181010 25 94
36PF0023 19 32 DG101029 3 6 DH191037 8 86 DM201026 19 98
36PF0024 13 32 DG101339 11 18 DJ141008 8 84 DM201027 1 96
36PF0025 1 36 DG101418 7 24 DJ151033 11 66 DM201028 2 96
52JA0027 9 20 DG151022 10 58 DJ151033 11 68 DM201029 3 96
52JA0029 12 20 DG161121 2 84 DJ151035 5 66 DM201030 4 96
52PF0219 5 50 DG161124 9 56 DJ151035 5 68 DM221013 1 102
CB101114 2 36 DH101048 5 8 DJ151036 14 50 DP101165 4 10
CB121042 8 32 DH101380 8 20 DJ151037 15 50 DP121025 7 2
CF111019 7 42 DH101380 17 40 DJ151041 8 62 DP121025 8 34
CL201023 9 92 DH101380 4 42 DJ151047 17 50 DP161144 11 98
CL201023 10 94 DH101387 4 8 DJ151053 1 68 DP161145 9 98
CL201042 7 86 DH101388 15 24 DJ181042 21 76 DP161163 11 52
CS101128 9 8 DH101388 7 26 DJ181042 22 78 DP161170 8 52

115 116
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

DP171006 6 50 DS181007 18 72 DU181021 1 72 JA351619 15 40

DP211009 8 44 DS181008 19 72 DU191003 17 72 JA351624 14 40
DS101117 8 30 DS181009 21 74 DU191009 8 72 JA351626 8 40
DS101154 6 12 DS181010 22 74 DU201016 6 96 JA351627 10 40
DS101215 8 24 DS181012 19 76 DU201029 3 92 JA401801 8 100
DS101276 3 8 DS181012 19 78 DU201029 4 94 JA511008 4 2
DS109905 14 8 DS181015 8 76 DX151022 27 66 JA511011 6 2
DS121126 7 34 DS181015 8 78 DX151022 25 68 JA511011 9 34
DS141009 1 82 DS181016 9 76 DX191009 5 72 JA511028 2 4
DS141013 7 82 DS181016 9 78 DZ191016 3 50 JA511211 1 6
DS151003 1 58 DS181018 2 48 FD101078 3 38 JA511216 2 8
DS151004 5 58 DS181020 12 76 FD211006 2 44 JA521015 6 10
DS151005 6 58 DS181020 12 78 FD211007 3 44 JA531012 8 12
DS151009 8 58 DS181022 2 72 GF201053 12 100 JA531015 9 12
DS151010 9 58 DS181070 26 78 JA113201 2 56 JA541005 8 22
DS151034 3 58 DS181072 27 78 JA113202 5 56 JA541005 9 26
DS151056 3 64 DS181084 6 76 JA113402 2 46 JA541010 5 20
DS151060 5 62 DS181084 6 78 JA113403 4 46 JA541011 4 20
DS151060 4 64 DS191018 14 72 JA121003 12 50 JA541012 13 20
DS151067 15 66 DS191035 4 70 JA131603 2 62 JA541016 2 38
DS151068 9 66 DS191038 26 74 JA131605 14 62 JA541028 13 42
DS151068 7 68 DS191052 7 72 JA131605 12 64 JA541034 10 22
DS151069 18 68 DS201019 4 92 JA131606 22 62 JA541205 3 26
DS151073 10 66 DS201019 5 94 JA131606 26 64 JA541211 11 24
DS151073 8 68 DS201020 5 92 JA131607 10 62 JA541212 16 24
DS151074 7 66 DS201020 6 94 JA131607 16 64 JA541216 14 24
DS151074 10 68 DS201021 6 92 JA231201 6 104 JA541221 8 26
DS151076 20 66 DS201021 7 94 JA231202 7 104 JA541225 12 24
DS151080 1 60 DS201022 18 100 JA351602 10 40 JA541233 10 26
DS161150 12 26 DS201025 9 100 JA351606 8 40 JA541236 9 24
DS181005 20 74 DS201082 6 100 JA351608 11 40 JA541237 10 24
DS181005 10 76 DU101213 19 14 JA351609 12 40 JA551002 4 14
DS181005 10 78 DU161102 3 84 JA351618 13 40 JA551004 7 14

117 118
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JA551008 15 14 JB131018 2 64 JN402000 12 42 JZ581216 17 32

JA551009 16 14 JB151012 15 94 JV161014 9 70 JZ581220 16 32
JA551406 3 28 JB151013 16 94 JV171001 4 84 JZ621000 10 30
JA551414 6 28 JB161002 12 70 JV181408 5 54 KADF0820 16 54
JA551415 8 28 JB181220 4 90 JV181410 6 54 KADF0822 2 52
JA551419 7 28 JB231206 4 104 JV191001 1 44 LAC00021 5 44
JA561002 3 16 JB401400 9 72 JV351204 5 42 LAD00011 9 40
JA561207 4 18 JB401409 10 72 JV401602 1 100 LAE00015 14 20
JA561208 5 18 JB531021 10 12 JV401801 7 100 LBD00001 21 64
JA561209 6 18 JB581001 10 34 JV402204 13 100 LCA00001 3 68
JA581005 3 34 JB581202 10 32 JV402205 14 100 LDB00002 4 68
JA581006 4 34 JB581204 11 32 JV521003 8 8 LJA00004 14 22
JA581009 5 34 JD511010 3 2 JV541006 15 22 PA121041 17 76
JA581011 12 34 JD521002 1 10 JV541205 21 24 PA511039 5 2
JA581012 6 34 JD541000 19 22 JV541208 5 24 PF111000 1 48
JA581221 6 32 JD551400 2 28 JV541209 18 24 PF113000 1 52
JA581223 2 32 JD561004 6 16 JV541212 5 26 PF113001 3 52
JA581291 18 32 JD561011 4 16 JW122004 14 70 PF113002 6 52
JA581314 15 32 JE531001 5 12 JW131601 24 66 PF113003 7 52
JA581406 5 4 JE541008 14 30 JW131601 22 68 PF113008 1 104
JA621001 7 30 JE551401 6 24 JW181229 14 94 PF113009 2 104
JA621002 9 30 JG571024 13 22 JW561206 2 18 PF113202 1 56
JA621006 11 30 JK113008 9 52 JW561208 3 18 PF113402 1 46
JA621201 1 30 JK351600 10 100 JZ401405 10 72 PF121012 1 76
JA621206 2 30 JK541212 13 24 JZ511004 1 8 PF121015 25 76
JA621402 4 40 JK541213 6 26 JZ511016 3 4 PF121016 26 76
JA621406 5 40 JK541214 2 24 JZ511021 1 2 PF121017 5 76
JA621410 3 40 JK541214 13 26 JZ511203 2 6 PF121017 5 78
JA621414 1 40 JN131812 19 62 JZ551004 18 14 PF121018 15 76
JB113005 6 36 JN131812 8 64 JZ551204 14 14 PF121018 15 78
JB122003 9 50 JN131812 18 66 JZ551205 13 14 PF121019 16 76
JB122016 1 50 JN131812 17 68 JZ561002 7 16 PF121019 16 78
JB131017 1A 64 JN141002 1 66 JZ561401 9 18 PF121024 21 78

119 120
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

PF121025 12 94 PF181410 19 54 PF531000 4 12 PF71013F 3 80

PF121026 1 78 PF191000 1 44 PF541018 7 20 PF7101X3 3 80
PF121028 22 76 PF231201 5 104 PF551002 1 14 PF72012D 2 80
PF121028 23 78 PF231401 7 98 PF551003 8 14 PF72013E 2 80
PF122005 3 50 PF231405 6 44 PF551200 6 14 PF72013F 2 80
Pf122023 18 50 PF232601 2A 72 PF551201 5 14 PF7201X3 2 80
PF122024 19 50 PF232601 5 82 PF551202 2 14 PF73012D 5 80
PF131001 2 58 PF351003 1 42 PF551203 10 14 PF73013E 5 80
PF131001 3 60 PF351004 2 42 PF551204 11 14 PF73013F 5 80
PF131012 1 60 PF351201 6 42 PF551205 12 14 PF7301X3 5 80
PF131208 26 66 PF351600 7 40 PF551206 9 14 PF73022D 4 80
PF131208 24 68 PF401000 1 92 PF551403 1 28 PF73023E 4 80
PF131210 4 58 PF401000 1 94 PF551405 9 28 PF73023F 4 80
PF131210 4 60 PF401005 1 98 PF551406 10 28 PF7302X3 4 80
PF131222 2 60 PF401007 1 92 PF561000 1 16 PF74012D 6 80
PF131228 14 66 PF401007 2 94 PF561002 5 16 PF74013E 6 80
PF131228 13 68 PF401009 10 92 PF561200 1 18 PF74013F 6 80
PF131614 15 66 PF401009 11 94 PF571000 1 38 PF7401X3 6 80
PF161001 2 70 PF401403 5 100 PF571001 5 38
PF161002 1 70 PF401404 4 100 PF581002 2 34
PF161208 3 88 PF401408 16 72 PF581003 1 34
PF161209 4 88 PF401417 16 72 PF581019 11 34
PF161211 1 88 PF402200 3 100 PF581200 1 32
PF161212 2 88 PF402400 1 86 PF581401 4 4
PF161213 5 88 PF402401 2 86 PF581402 6 4
PF161217 1 88 PF402402 4 86 PF591017 1 36
PF171802 4 82 PF402403 6 86 PF591043 9 36
PF171803 9 82 PF402404 9 86 PF591045 7 36
PF181209 1 80 PF402405 3 86 PF591059 1 36
PF181209 22 94 PF402406 5 86 PF591065 1 36
PF181211 21 94 PF402600 6 82 PF591079 1 36
PF181404 1 54 PF501004 1 20 PF71012D 3 80
PF181408 3 54 PF511021 8 2 PF71013E 3 80

121 122
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

123 124