OPERATION MANUAL

CHAMP 3329 RB
IMPORTANT SAFETY INSTRUCTIONS
WARNING: Failure to observe these instructions can cause
personal injury to machine operator or bystanders.
WARNING: Fire or explosion hazard. WARNING: Fire or explosion hazard.
NEVER operate this machine in an NEVER attempt to pick up flammable or
explosive atmosphere (grain dust, combustible materials or use such
flammable liquids or fumes, etc.). materials in tanks.
WARNING: Orange Oil (D-limonene) is not compatible with the plastics used in NSS
automatic scrubbers and the Sidekick Chemical Metering System. Use of D-limonene may
result in damage to the machine.
WARNING: This product contains a chemical known to the state of California to cause
cancer and birth defects or other reproductive harm.
INTENDED USE
This machine is intended for commercial use,  ALWAYS wear clean tennis shoes or “non-slip”
scrubbing floors in an indoor environment. NSS does shoes. Leather soled shoes will be extremely slippery
not recommend using these machines for any other when wet.
purpose.  ALWAYS keep face, fingers, hair or any other body
FOR SAFETY part or loose clothing away from any machine opening
or moving part (revolving brush, pad driver, or vacuum
 ALWAYS read and understand all instructions before
motor).
operating or servicing machine.
 ALWAYS turn the machine off when attaching pads
 ALWAYS use this machine ONLY as described in this
or brushes.
manual.
 ALWAYS remove keys when this machine is left
 NEVER attempt to operate this machine unless you
unattended.
have been trained in its operation.
 NEVER turn on machine unless sitting in the
 NEVER allow an untrained person to operate this
operators seat.
machine.
 NEVER climb on machine when it is turned on.
 NEVER attempt to operate this machine if it is not
working properly or has been damaged in any  NEVER use machine to transport passengers other
manner. than the operator.
 NEVER disconnect or modify any switches or safety  ALWAYS be sure that the ramp is secured to the
devices (circuit breaker). vehicle before attempting to load / unload.
 NEVER drop or insert any object into any machine  ALWAYS use extreme caution when operating the
opening. machine on a ramp or loading / unloading this
machine into or out of a truck / trailer. Use extreme
 NEVER operate this machine with any air opening
caution if the ramp is wet, oily, or covered with
blocked. Keep all air openings free of dust, lint, hair,
cleaning chemicals.
etc.
 NEVER stop or turn the machine on a ramp or
 NEVER pick up anything that is burning or smoking,
incline.
such as cigarettes, matches or hot ashes.
 NEVER attempt to climb a grade or operate this
 NEVER spray this machine with water or any liquids.
machine on a ramp or incline of more than 3%.
 NEVER allow the vacuum motor or battery-charging
 NEVER park or store the machine near a dock, on
plug to get wet or a short may occur.
ramps, near a furnace, boiler, open flame, or other
 NEVER operate this machine when the battery high heat source.
charger is plugged in.
 NEVER allow this machine to freeze.
 NEVER operate this machine with the side skirt
 NEVER expose the machine to rain, snow, or
removed.
extreme temperatures.
 NEVER allow this machine to be used as a toy. Close
 NEVER store any items on the machine.
attention is necessary when used by or near children.
 ALWAYS store this machine indoors in a dry, cool
area.
ALL REPAIR SERVICE MUST BE PERFORMED BY AN NSS AUTHORIZED DISTRIBUTOR /
SERVICE STATION USING ONLY NSS ORIGINAL EQUIPMENT PARTS.

SAVE THESE INSTRUCTIONS

ORIGINAL INSTRUCTIONS 
 IMPORTANT SAFETY INSTRUCTIONS
BATTERY POWERED EQUIPMENT WITH ON BOARD CHARGERS
WARNING: Failure to observe these instructions can cause personal
injury to machine operator or bystanders.

No smoking, open Contains acid. Poison. Causes Shock or electrocution

flames, or sparks while Avoid contact severe burns. Avoid hazard.
working with batteries. contact.

WARNING: Batteries emit hydrogen, which can cause fire or explosion.

NEVER smoke, light a match, or cause a spark during operation or charging.
ALWAYS charge in a well-ventilated area away from open flame.
GENERAL BATTERY CHARGING
 ALWAYS read and understand all instructions  ALWAYS read instructions on charger carefully.
before installing or charging batteries.  ALWAYS use the NSS supplied charger with proper
 NEVER attempt to install or charge batteries voltage rating.
unless you have been trained to do so. For lead acid batteries only, (does not apply to gel cell
 NEVER allow an untrained person to install or or maintenance free batteries).
charge batteries.  ALWAYS check to ensure the battery water level covers
 ALWAYS remove all jewelry when working on or the battery plates before charging.
near the batteries.  ALWAYS check water level after charging and add
 ALWAYS turn off all switches during installation distilled water if necessary to bring
and service. level to the bottom of the fill hole.
 ALWAYS disconnect the battery leads before  NEVER overfill batteries as battery and
performing any service or repair. machine damage may result.
 ALWAYS wear eye protection and protective  ALWAYS wipe any acid from the top of batteries using
clothing to avoid contact with battery acid. a soap solution.
 NEVER lay anything on top of batteries as arcing  ALWAYS study battery manufacturers’ specific
may occur. precautions such as recommended rates of charge.
 IF CONTACT WITH BATTERY ACID OCCURS,  ALWAYS reattach caps to batteries. Do not charge
follow these instructions: with caps loose or removed.
 SKIN – rinse area with water.  ADD only distilled water.
 EYES – Flush with water for 15 minutes.  NEVER charge a frozen battery.
 INTERNAL – Drink water or milk. Follow with  ALWAYS plug the charger into an earthed socket-
Milk of Magnesia, beaten egg or vegetable oil. outlet.
Call a physician immediately.  NEVER touch uninsulated portion of output connector or
uninsulated battery terminal.
BATTERY INSTALLATION  ALWAYS disconnect the AC supply before making or
 ALWAYS use two people to install, as batteries breaking the connections to the battery while charging.
are heavy.  NEVER open, disassemble, or modify charger in any
 ALWAYS position batteries as shown on the way.
machine installation decal to maintain machine  NEVER operate charger if the AC supply cord is
balance. damaged or if the charger has received a sharp blow,
 ALWAYS connect batteries as shown on the been dropped, or otherwise damaged in any way.
machine installation decal to avoid shorting out  ALWAYS keep flammable materials away from charger.
the batteries and the electrical system.
ALL REPAIR SERVICE MUST BE PERFORMED BY AN NSS AUTHORIZED DISTRIBUTOR/
SERVICE STATION USING ONLY NSS ORIGINAL EQUIPMENT PARTS

SAVE THESE INSTRUCTIONS

 IMPORTANT SAFETY INSTRUCTIONS
GROUNDING OF ELECTRICAL EQUIPMENT - BATTERY CHARGER
WARNING: Improper connection of the equipment–grounding
conductor can result in a risk of electric shock. Check with a qualified
electrician or service person if you are in doubt as to whether the outlet
is properly grounded. Do not modify the plug provided with the
charger. If outlet is not suitable for safe use; have a properly grounded
outlet installed by a qualified electrician.
Always use a properly grounded 3-wire extension cord, which has
male and female plugs. If 25 foot extension cords are used, the
electrical carrying capacity should be no less than 14-3 ST., 50-foot
extension cords no less than 12-3 ST.

GROUNDING INSTRUCTIONS
This charger shall be grounded while in use to protect the operator from electric shock. The charger is
provided with a three-conductor cord and a three-contact grounding type attachment plug. The plug must be
plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes
and ordinances. The green conductor in the cord is the ground wire. Never connect this wire to other than
the grounding pin of the attachment plug.
Check nameplate on the charger to be sure voltage and cycle stated is the same as the electrical outlet. Do
not attempt to plug a 120-volt charger into a 240-volt outlet or a 240-volt charger into a 120-volt outlet. If the
cord provided with the charger has an attachment plug as shown in Figure A. below, it is intended for use on a
nominal 120-volt circuit. If a properly grounded receptacle as shown in Figure A is not available, an adapter
may be installed as shown in Figure B if the outlet box that houses the receptacle is grounded. Be sure to
fasten the grounding tab (the green colored rigid ear, lug or the like extending from the adapter) with a metal
faceplate screw.
If the cord provided with the charger has an attachment plug as shown in Figure C, it is intended for use on a
nominal 240-volt circuit (single phase only). Changes to the attachment plug or use of adaptors to other plug
types must be done in accordance with local regulations.

NOTE: In Canada, the use of a temporary adaptor may not be permitted by Canadian electrical code.

ALL REPAIR SERVICE MUST BE PERFORMED BY AN NSS AUTHORIZED DISTRIBUTOR/

SERVICE STATION USING ONLY NSS ORIGINAL EQUIPMENT PARTS.

SAVE THESE INSTRUCTIONS

NOISE AND VIBRATION  Down is on, lowering brushes to heavy pressure.
 Brushes only come on when machine is moving in
NOISE forward or reverse.
Sound pressure level at Operator 70 dB(A) Traction Speed Switch - 2 Positions:
position  Down is high speed.
VIBRATION  Up is low speed.
Weighted RMS acceleration value .507 m/s2
(ISO 5349) Push Button - Toggles between display screens.
Defaults to screen 1 when turned on.
MACHINE INSPECTION Vacuum Switch - 2 positions; 2 functions:
 Now that the machine is unpacked remember to
 Up is on, lowering squeegee.
recycle all packing materials.
 Down is off, raising squeegee.
 Inspect the machine for damage or missing
components. If damage is found, contact the local  Squeegee automatically rises in reverse.
freight company to file a freight claim. LCD Display Screen - brightly lit to work in all
 Inspect squeegee assembly for concealed damage. lighting situations.

MACHINE COMPONENTS Emergency Stop Button

 Push for off.
CONTROL PANEL
The operator control panel is located to the left of the  Turn for on.
operator’s seat. This panel has components that Sidekick Chemical Dispensing (optional)
control various machine functions.
See diagram below.  Controls for chemical dispensing are located on
the Pump Control Panel.
Key Switch - key must be turned to the right to
activate machine. THE DISPLAY SCREENS
There are many symbols that can be displayed on
Brush Switch - 3 positions, 3 functions: the LCD. Therefore, the LCD Push Button can be
 Up is on, lowering brushes to light pressure. used to toggle between pre-defined screens (see
 Middle is off, raising brushes. Control Panel for Details).
  Close the skirt.
MACHINE OPERATION
Install the Squeegee Assembly:
General Information  Loosen the two mounting knobs and slide the squeegee
The CHAMP 3329 is very maneuverable and is designed to assembly onto the mounting plate.
clean as you drive the machine. Follow these steps to  Hand-tighten the mounting knobs. Do not use pliers to
prepare the machine for daily operation. tighten the knobs, as this will defeat the “breakaway”
 Always sweep or dust mop the floor of debris before design.
scrubbing. You may also need to preclean some types  As the machine is used, the squeegee blades wear out,
of spills or stains before scrubbing. and need to be replaced due to damage.
 Plan your work so that you make long, straight paths with  Squeegee blades should lie over (like a window
the fewest number of turns as possible. squeegee) whenever the machine is moving forward.
 Remove as many obstacles as possible from the area to  Do not add any weights or other pressure to the
be cleaned. squeegee mechanism; it will not improve the
 Place “Wet Floor” warning signs in area being cleaned. performance or service life.
 Consult your local NSS distributor for more complete  The squeegee rises automatically when the machine is in
procedures and chemical advice. reverse.
 Squeegee springs add pressure to floor. There are 3
Preparing the Machine for use adjustments available by moving the end of the spring
Prepare the Solution Tank: closest to the frame from hole to hole. More pressure is
 Never use water over 140° F (60° C). added the further away the hole is from the center point.
 Pour all liquids through the mesh filter at the left side of When changing the pressure always move both sides,
the solution tank. using the same distance (hole) on each side.
 Fill with clean water, up to 29 gallons.  It is recommended that, with new blades, the rear wheels
be adjusted to their lowest position. Loosen the two
 Add the cleaning chemicals to the solution tank.
screws on the bracket rotate the bracket downward as far
Prepare the Recovery Tank: as it will go, then tighten the screws. Perform this
 Always use a defoamer to protect the vacuum motor of adjustment on both wheels/brackets.
this machine. We recommend that you add at least 4 to  When the squeegee becomes worn, and the wiping edge
6 ounces of defoamer chemical. no longer contacts the floor properly, further use may be
 Vacuum the defoamer into the recovery tank through the possible by adjusting the rear wheels upward enough to
vac hose. restore proper engagement of the blades wiping edge
 Make sure that the drain plug of the recovery tank hose is with the floor. Be sure to adjust the wheels back down
closed tightly. fully when a new blade is installed.

Install a Pad Driver and Pad: NOTE: Remove squeegee, brushes or pad drivers, and
 There is a wide range of pads or brushes available for the side skirts if transporting to different places or loading /
many cleaning applications of this machine. See the unloading into a truck or trailer.
“Accessories” page in the Parts List manual. Install the batteries:
 Pull pin and open skirt.  Turn off all switches and tilt the battery compartment lid
 Turn the pad driver upside down on the floor and remove open to expose battery compartment.
the pad holding cup.  Batteries are heavy - use two people to install.
 Remove the center cutout of the 17” pad and place the  Refer to wiring diagram inside the battery compartment.
pad on the face of the pad driver. Align batteries in compartment as shown on diagram.
 The pad must be centered on the driver to prevent  Install battery cables as shown on wiring diagram.
wobbling or bouncing.  Tighten bolts and hex nuts with a wrench.
 Install and secure the pad holding cup to the pad driver.
Turn the pad driver over so that the pad faces the floor. Caution: Do not touch two terminals with a wrench.
 Raise the brush motor into the transport position (center  Loose or improper battery connections will cause battery
position of switch). or machine damage and possible personal injury.
 Align the lugs of the pad driver with notches of the drive  Charge the batteries before use!
casting.
 Turn the pad driver to lock onto the drive casting. Battery Charging
 Close the locking latch.  To recharge the batteries plug the charger cord, located
 Close the skirt. at the rear of the machine, into an electrical outlet
 Repeat for the other side. (100/115/230 50/60 HZ VAC).
Install a Brush: CAUTION: Make sure the battery type LED on the
 Pull pin and open skirt. charger matches the type of battery installed in your
 Raise the brush motor into the transport position. machine! EXCEPTION-TROJAN AGM’S TO BE
 Align the lugs of the brush with the notches of the drive CHARGED WITH GEL SETTING.
casting.  When the cord is plugged into an outlet the machine will
 Turn the brush to lock onto the drive casting. become disabled.
 Close the locking latch. See Battery Charger section for more details.
Prepare the Sidekick Chemical Metering System (if  Add only distilled water to the cell of a battery (Flooded
equipped) only) to adjust the liquid level. Do not use well or tap
water. Before charging, add only enough water to ensure
***CAUTION: Purging the Sidekick lines may the top of the plates are covered. After charging, add only
dispense a small amount of the chemical directly enough water to bring the level to the bottom of the fill
onto the floor. If using wax stripper or harsh tube.
chemicals, purge the lines in an area that cannot  Do not overfill the battery liquid level, this will cause
be damaged by the chemical in use. electrolyte (acid) spill. Spilled electrolyte (acid) can cause
machine damage and personal injury. Clean up and
 Place a container filled with the desired cleaning dispose of all spills immediately.
chemical into the bottle holder located at the front of  See the battery-warning sheet (page 2) for more details.
the machine.  If machine is equipped with battery Auto-Fill system fill
o The bottle holder accepts F-style rectangular batteries prior to charging.
containers, and some smaller round containers.  Empty and rinse clean the recovery tank.
o Empty F-style containers are available from NSS,  Remove and rinse clean the squeegee assembly.
order part #9590171. ***NOTE: prolonged exposure to some wax stripper
 Ensure all hose fittings are tight, then insert the brands may degrade the squeegee material. Rinsing
suction tube into the chemical bottle, and tighten the after use in a wax floor stripping application is highly
cap. recommended.
 Turn on the Scrubber then press the ON button on the  Remove and rinse clean the pad driver and / or brush.
Sidekick. The ON indicator will illuminate.  Inspect the machine components for wear or damage.
 Press and hold the PURGE button on the Sidekick Call authorized service center for repairs.
until you see the supply line to the pump filled with the  Wipe machine down; NEVER spray this machine with
chemical. water or any liquids.
 Select the desired dilution ratio as recommended by  Inspect the squeeze tube in the Sidekick Chemical
the chemical manufacturer. Metering System for cracks or leaks.
 The Sidekick is ready for use. Sidekick Chemical Metering System
To Change Chemicals  Purge the lines with clean water after each use.
 Loosen the cap on the chemical bottle, and remove  The squeeze tube under the see-through cover on top
the suction line from the chemical bottle. of the pump requires periodic replacement
 Dispose or store any remaining chemical according to approximately every 500 hrs (depending on chemicals
local and federal regulations. used).
 Place the suction line into a container of clean water.  To replace the squeeze tube:
 With the machine over a floor drain, press and hold the 1. remove ferrule nuts from pump
purge button until the clean water is drawn thru the 2. unscrew pump cover, exposing the squeeze
pump and dispensed at the brushes. tube.
 Remove the suction line from the container of clean 3. remove damaged squeeze tube and replace
water. Replace the container of clean water with a with new squeeze tube.
container of the desired chemical, and install the 4. a screwdriver can be inserted in the spinner hub
suction line. and rotated as the tube is being replaced to
 Press and hold the Purge button until chemical is ease insertion. It is important not to twist the
seen being drawn up to the pump, and pumping down tube as it is being inserted and the fittings
the tube from the pump to the tee fitting below the should be inserted “flat side up”
machine. 5. add grease from the included packet.
After each use, always flush the Sidekick lines with 6. Re-install cover and resume normal operation
clean water to prevent dried chemical from
accumulating in the lines. Weekly Maintenance (Every 20 Hours)
 Verify that all daily maintenance has been performed.
 Inspect the battery liquid level; using only distilled
MACHINE MAINTENANCE water, adjust to the proper level as needed.
 NOTE: If optional auto fill system is installed, follow
Daily Maintenance
the directions that come with this system.
 You must recharge the batteries when indicated by the
 Check all battery terminal and cable connections.
battery meter, and after every use. Read the battery
Tighten as deemed necessary.
meter while the machine is in use.
1  Clean any corrosion from the battery terminals and
*325 Ah batteries normally require 14 ½ - 16 /2 hours
cables.
to fully charge.
 Check the solution flow to the pad driver and / or
 NEVER let the batteries sit overnight after the machine
brush. Flush clean the solution tank and hose with a
has been run for more than 1 hr since last recharge.
mixture of 8 oz. (250ml.) of white vinegar to 1 gallon (4
 See Battery Charger section.
liter) of warm water.
Battery Electrolyte (Liquid) Level (Flooded only)
 Inspect filters.
 ****CAUTION**** Battery Charger
Inspect and replenish battery water in every cell in every
battery weekly. Failure to maintain proper electrolyte The onboard battery charger supplied with this machine
level in every cell of every battery will cause premature is capable of charging lead acid batteries from 185 to
battery failure, and void the warrantee. 350ah capacity. There is no need to change algorithms
or settings based on battery manufacturer, or battery
Monthly Maintenance (Every 100 Hours) size.
 Verify that all daily and weekly maintenance has been
The charger can also be set to charge flooded (wet) cell,
performed.
AGM, or Gel batteries. LED’s on the charger indicate
 Equalize your batteries (Flooded only). To equalize the
which type of battery the charger is set to charge. One
batteries, after they have been fully charged, unplug the
setting is for Flooded and AGM batteries, the other
charger (from the wall outlet), and plug it back in. The
charger will skip thru the first few phases of the charge
setting is only for GEL batteries.
cycle, and run thru the finish phase. This will balance out Depending on battery charger model, the charger can
all the cells in the batteries, and provide maximum battery operate on 100/115/230 VAC 1ph 50/60 HZ power, and
life. THIS STEP IS ESPECIALLY IMPORTANT IF YOU will automatically detect these input voltages. Before
PRACTICE OPPORTUNITY CHARGING (see page 8). connecting the battery charger to power, check the label
 Clean filters by rinsing with cool, clear water. Dry on the battery charger to verify the proper input power.
Completely.
Determining Your Battery Type
After every 750 Hours of Operation:
CAUTION: DIFFERENT BATTERY TYPES HAVE
 Inspect the drive motor carbon brushes for wear. DIFFERENT CHARGING REQUIREMENTS. FAILURE
Replace the brushes when they are 3/8 in. (9mm.) in TO PROPERLY IDENTIFY YOUR BATTERY TYPE
length. AND SET THE CHARGER ACCORDINGLY WILL
 Inspect the brush drive motor carbon brushes for RESULT IN BATTERY DAMAGE, AND VOID THE
wear. Replace the brushes when they are 1/2 in. WARRANTEE.
(13mm.) in length.
 Inspect the vacuum motor carbon brushes for wear. Your machine may have been ordered with batteries
Replace the brushes when they are 7/16 in. (11mm.) installed at the NSS factory. The standard battery type,
in length. normally supplied by NSS, is the Flooded (wet) cell lead
acid battery. Gel and AGM sealed batteries may also be
available at customer request.
Battery Replacement Notes
 Entire Pack. Flooded (wet) batteries can be easily identified by the
o It is always recommended to replace all batteries in removable cell caps. Removing the caps allows
the pack at the same time. inspection of the liquid electrolyte (sulfuric acid) level in
 One or more batteries out of the pack. This is not each cell.
recommended. Replacing just one or two batteries out of AGM (Absorbed Glass Mat) batteries are sealed,
the pack can lead to the following: maintenance free batteries. The do not have cell caps
 Overcharging the new, or the remaining intended for removal. Look for “AGM” printed on the
original, batteries. tops or sides of the batteries.
 Undercharging the new, or remaining original,
batteries. Gel (gelled electrolyte) batteries are also sealed,
 Over discharging either the new or the maintenance free batteries. The do not have cell caps
remaining original batteries. intended for removal. Look for “GEL” printed on the
o If you wish to only replace some of the batteries in the tops or sides of the batteries.
pack, follow these steps for best results: Battery Charger Indicator LED’s
 Replacement batteries must always be of the same Your battery charger is equipped with LEDs that indicate
battery manufacturer, model, and amp-hour rating
the following:
as the remaining batteries in the pack.
 Never mix batteries from different manufacturers in  Battery Type Setting. Either of these two LEDs
the same pack. will be illuminated, anytime the charger is
 Fully charge both the new battery, and the plugged in, to signal which type(s) of batteries
remaining original batteries. (s.g. = 1.265 the charger is configured to charge. The two
minimum, use a hydrometer) options available are:
 Use a replacement battery that is close to the
same age as the remaining original ones. o Wet / AGM: When this LED is
 Do not run the machine as long for about 20 illuminated, the charger is configured to
cycles. For example, if you used to get 4 hrs charge either flooded (wet), or AGM
runtime, only run it for 2.5 hrs, and then charge the batteries.
batteries completely.
o Gel Cell. When this LED is illuminated,
 Opportunity charge whenever possible.
 Equalize after 30 days. (Flooded only) the charger is configured to charge Gel
batteries ONLY. EXCEPTION: Trojan
 AGMs are to be charged with the Gel  Fault Indications. During charging, the charger
setting. provides feedback about the charge process
 State of Charge Indicators. Four additional and any problems detected. It will provide
LEDs provide information about the charge level feedback and signal the type of problem by
of the batteries during charging. flashing LEDs as described below:
o 30%, 60%, 90% and 100%.

2. Pull the jumper off the board (position 1), and

Changing the Battery Type Setting then store the jumper for later use at position 2.
See photo below.
The standard setting for the onboard battery charger
3. Reinstall the top cover.
is Flooded/AGM. EXCEPTION: If your machine was
ordered from NSS equipped with Gel batteries, then
the charger was configured for Gel batteries at the
factory.
Configuring the Charger for Gel batteries.
1. Remove the top cover.

Position 2
Storage Location
For jumper
Top cover
screws
Position 1
Remove
jumper for gel

Configure the Charger for Flooded/AGM batteries

 1. Remove the top cover g. ALWAYS check the electrolyte level about every 3
2. Pull the jumper from the storage location or 4 charge/discharge cycles BEFORE
(position 2), and install the jumper at position 1. CHARGING.
3. Reinstall the top cover. h. ALWAYS refill the batteries with distilled water (if
needed) AFTER CHARGING.
Operating the Battery Charger i. ALWAYS fully recharge the batteries after use
(until the green LED comes on).
CAUTION: DIFFERENT BATTERY TYPES HAVE j. ALWAYS equalize the batteries every 30 days
DIFFERENT CHARGING REQUIREMENTS. (Flooded only).
FAILURE TO PROPERLY IDENTIFY YOUR k. NEVER OVER DISCHARGE!
BATTERY TYPE AND SET THE CHARGER l. NEVER charge GEL batteries with the charger set
ACCORDINGLY WILL RESULT IN BATTERY to FLOODED/AGM.
DAMAGE, AND VOID THE WARRANTEE. m. NEVER charge FLOODED/AGM batteries with the
charger set to GEL. EXCEPTION-TROJAN
The battery charger is fully automatic. Simply plug AGM’S TO BE CHARGED WITH GEL SETTING.
the charger into a suitable wall outlet, and the
charger will charge the batteries. The green 100% Opportunity Charging
LED will be continuously illuminated when the charge Opportunity charging is charging the batteries when
cycle is complete. an opportunity presents itself, such as during breaks,
and is done in addition to a full charge cycle.
A bubbling, or boiling sound coming from the Opportunity charging is recommended, as this extra
batteries during the last few hours of the charge is charging time will help raise the operating voltage of
normal. The batteries may be warm, but not too hot the batteries, and will help ensure maximum cycle
to touch. life.
Equalizing the batteries (Flooded only) NOTE: Trojan AGM batteries should be charged with
The batteries should be equalized once every 30 the GEL setting.
days to ensure maximum battery life.
**The charger has been tested on batteries from the
To equalize the batteries: following manufacturers:
 Plug in the charger, and fully charge the  Trojan flooded cell
batteries (until the green 100% LED is on  US Battery flooded cell
continuously).  Deka flooded cell
 Unplug the charger from the wall outlet,  Crown gel
then plug it back in.
 Concord gel
 The charger will run for 2hrs, holding the
 Discover AGM
batteries at a constant voltage, and
equalizing each cell. TABLE 1
Battery Types
Battery Do’s and Don’ts:
System Volts
Battery Volts

a. You do not have to fully discharge the batteries

Amp Hour

before charging. They do not have a “memory”. NSS Crown

Battery Type
b. Plug the charger in anytime the machine is not in Part Part
Setting
use. Number Number
c. NEVER let the electrolyte level fall below the tops
of the plates (flooded cell batteries). This will
damage your batteries almost immediately, and 4491061 1-1470 12 36 210 Flooded/AGM
void the battery warrantee. It will be evident if this
has happened. 3390361 1-1435 6 24 & 36 225 Flooded/AGM
d. NEVER refill the batteries with well or tap water
(flooded cell batteries). 2392111 1-1427 12 24 115 SPE CURVE 0
e. NEVER overfill the batteries (flooded cell
6393651 1-1428 12 24 145 SPE CURVE 0
batteries).
f. NEVER let the batteries sit discharged overnight SPE CURVE 1
(or between shifts). 2392731 1-12145 12 24 100

6491931 1-1437 6 24 & 36 200 Gel

2691501 1-1450 6 36 325 Flooded/AGM

 TRIO+: Scrubber System Diagnostic Codes
Scrubber System Faults External to TRIO+
Code Fault Description Corrective Action
0810 Throttle fault-1.0 For all Throttle Diagnostic Codes:
0811 Throttle max wiper difference error. 1- Check the throttle wiring for shorts or opens. Repair or replace as necessary.

0812 Throttle max pull down difference error. 2- If Diagnostic Code is not cleared, then replace throttle (Potentiometer).
0813 Throttle max pull safe difference error. " " " "
0814 Throttle reference error. " " " "
0815 Throttle lo reference error. " " " "
0816 Throttle hi reference iso error. " " " "
0817 Throttle lo reference iso error. " " " "
0818 Throttle error both have readings. " " " "

1310 Excessive current trip. High Voltage - Battery Voltage exceeds Controller Parameters.
1311 Soft aux 1 over current occurred. Brush Lift Actuator exceeded current limit.
Check limit switch settings, wiring, or replace.
1312 Soft aux 2 over current occurred. Squeegee Lift Actuator exceeded current limit.
Check limit switch settings, wiring, or replace.

1313 Soft aux 3 over current occurred. Solution Solenoid exceeded current limit. Check wiring, or replace.
1314 Soft aux 4 over current occurred. Overhead Light or Head Light exceeded current limit.
Check wiring (diodes), or replace device.
1318 Soft brake light over current occurred. Horn circuit exceeded current limit.
Check wiring (diodes) or replace device.
131C Soft alarm over current occurred. Beeper circuit exceeded current limit. Check wiring or replace device.
1321 Aux 1 over current 2 occurred. Brush Lift Actuator exceeded current limit.
Check limit switch settings, wiring, or replace.
1322 Aux 2 over current 2 occurred. Vac Lift Actuator exceeded current limit.
Check limit switch settings, wiring, or replace.

1411 Error aux 1 positive shorted - low. Check Brush Lift Actuator and wiring.
Repair or replace as necessary.
1412 Error aux 1 negative shorted - low. Check Brush Lift Actuator and wiring.
Repair or replace as necessary.
1413 Error aux 2 positive shorted - low. Check Squeegee Lift Actuator and wiring.
Repair or replace as necessary.
1414 Error aux 2 negative shorted - low. Check Squeegee Lift Actuator and wiring.
Repair or replace as necessary.

1501 Brake fault 2. Check Brake circuit wiring and brake.

Repair or replace as necessary.
1507 Brake over current error. Check Brake circuit wiring and brake.
Repair or replace as necessary.
1600 High battery error. Battery is overcharged or damaged. Replace battery.

1D02 Front-end spec change trip. Drive parameters have been reprogrammed.
Cycle power with key switch.
1E03 Inhibit activated. Fix whatever condition is causing Inhibit signal.
1E04 Inhibit activated 2. Fix whatever condition is causing Inhibit signal.
1E06 Inhibit input out of range. Invalid Inhibit signal. Check wiring and device.
Repair or replace as necessary.

2C00 Low battery error. Battery Charge too low. Recharge battery.
2C01 Low battery error 2. Battery Charge too low. Recharge battery.
2C02 Soft battery lockout occurred. Battery Charge too low. Recharge battery.
2C03 Soft battery lockout 2 occurred. Battery Charge too low. Recharge battery.

2F01 Tiller displaced error. Throttle displaced on Power-up. Release throttle and then
re-engage throttle. Check Potentiometer settings (neutral).

3A00 Bad settings. Illegal program parameter settings.

7000 Startup with push selected. N/A

7001 Push activated in drive mode. N/A

7500 Tiller comms timeout. Problem with LCD Module or wiring. Check cable connection between controller
and LCD. Repair or replace as necessary.

7600 Soft brush motor disconnected error. Check Brush Motor wiring and connections.
7601 Soft brush current fold back. Check Brush Motor for excessive amp draw. Check for locked rotor conditions
(debris caught in brushes, gear box locked up, etc.). Repair or Replace as
necessary.

7602 Soft brush current fold back 2. Check Brush Motor for excessive amp draw. Check for locked rotor conditions
(debris caught in brushes, gear box locked up, etc.). Repair or Replace as
necessary.

7603 Soft brush current fold back 3. Check Brush Motor for excessive amp draw. Check for locked rotor conditions
(debris caught in brushes, gear box locked up, etc.). Repair or Replace as
necessary.

7604 Soft brush inhibit. Check Brush Motor for excessive amp draw when starting.
Repair or Replace as necessary.
7605 Brush startup over current detection. Check Brush Motor for excessive amp draw. Check for locked rotor conditions
(debris caught in brushes, gear box locked up, etc.). Repair or Replace as
necessary.

7700 Soft vacuum motor disconnected error Check Vac Motor wiring, connections and carbon brushes.
7701 Soft vacuum current fold back. Check Vac Motor for excessive amp draw.
Repair or Replace as necessary.
7702 Soft vacuum current fold back 2. Check Vac Motor for excessive amp draw.
Repair or Replace as necessary.
7703 Soft vacuum current fold back 3. Check Vac Motor for excessive amp draw.
Repair or Replace as necessary.

7800 Traction motor fault -1. Check Drive Motor wiring, connections.
7801 Traction motor over current error. Check Drive Motor for excessive amp draw. Release Parking Break. Replace as
necessary.
7802 Soft traction motor in fold back state. Traction Motor being overloaded or Fold back parameters set too low.
7803 Motor line voltages instability timeout. Check Drive Motor wiring, Controller wiring, connections.
7880 Traction speed input out of range. Check Drive Motor wiring, Controller wiring, connections.

7900 Emergency stop error. N/A

7901 Soft belly button activated. N/A

8000 Service mode. N/A

9000 Brushes not fitted. N/A

 Possible Internal TRIO+ Faults

Code Code Code Code Corrective Action

0003 1800 3104 3603 For All Internal TRIO + Diagnostic Codes:
0100 1802 3105 3608 1 - Turn Off Key switch and disconnect batteries.
0204 1B20 3200 3609 2 - Wait 1 minute.
0705 1B21 3201 360a 3 - Reconnect Batteries and turn On Key switch.
0706 2102 3210 360b 4 - If Diagnostic Code is not cleared, then replace TRIO+.
0A01 2103 3211 360c
0B02 2D01 3212 360d
0B0B 3100 3213 360e
1704 3101 3214 7501
1705 3102 3601
1706 3103 3602

TROUBLE SHOOTING – SIDEKICK CHEMICAL DISPENSOR

PROBLEM CAUSE SOLUTION
Sidekick pump not operating Turned off, water valve is off, brushes Ensure pump, solution valve, and
turned off
brushes are on.
Improper wiring Inspect/repair by qualified technician
Sensor plugged Remove sensor and blow air (5psi
max) thru in the opposite direction as
the arrow on the part to clear the
obstruction.
Sidekick operating, but not pumping Vacuum leak at fittings on bottle cap, Check fittings at bottle cap for leaks.
chemical Squeeze tube cracked, chemical
Replace squeeze tube if cracked. Fill
bottle empty
chemical bottle.
 Trouble Shooting
PROBLEM CAUSE SOLUTION
No Solution The solution valve is closed. Open the solution valve.
Flow.
Water solenoid valve not open. Charge the battery.
Obstruction in the solution hose. Remove the obstruction.
Solution valve or cable damaged. Repair / replace the valve cable.
Solution tank is empty. Fill the tank.
Solution valve is dirty. Clean the solution valve.
Damaged seat and washer in valve. Replace valve.
Will Not Pick Squeegee is up. Lower squeegee.
Up Any Water
Vac motor switch is “off”. Turn vac motor switch “on”.
From The
Floor. Recovery tank is full. Empty tank.
Vacuum shut-off float is stuck. Remove obstruction.
Hole in squeegee hose. Replace hose.
Vac motor is not running. Have an authorized serviceman repair.
Drain plug not in tight. Tighten drain plug.
Porthole cover is missing. Replace porthole cover.
Squeegee blade is worn / damaged. Reverse / replace squeegee blade.
Obstruction / damage in the squeegee, squeegee Remove obstruction / repair damage.
hose or standpipe
Battery Tops of batteries are dirty / wet. Clean / dry, & clean terminals.
Runtime is Battery terminals are dirty / damaged. Clean terminals, and connectors, replace
less than damaged cables.
when new.
Electrolyte level is too low. Add distilled water and charge.
Batteries are not fully charged. Charge batteries until green LED stays on.
Charger is damaged. Have an authorized serviceman repair.
Check for fault codes on the battery charger
while it is operating. Check specific gravities
Battery is defective.
& voltage after discharged, and after
charged.
Wrong size battery. Replace with larger batteries.

Battery tray full. Drain battery tray.

Cleaning Is Brush / pads are worn. Replace.

Not Even. Damage to brush assembly or solution valve. Have an authorized serviceman repair.
Motor is not running. Check circuit breakers. Reset if necessary,
replace carbon brushes, repair wiring,
replace switch.
Not enough or uneven water. Check solution hose for blockage.
Machine Does Check circuit breaker. Reset circuit breaker.
Not Run. Check battery connections.
Code on control panel. Contact authorized repair service center.
NOTE: If problems remain after taking the above steps, contact your local authorized service station for further
evaluation and repair.
NOTES
NOTES
 NSS® Enterprises, Inc.
3115 Frenchmens Road, Toledo, Ohio 43607
PHONE (419) 531-2121 FAX (419) 531-3761
NSS Asia Limited Shanghai
Building 188, Lane 1421, East Zhuan Xin Road,
Min Hang District, Shanghai, China 201108
PHONE: (021) 61371251 FAX: (021) 61371252

CHAMP 3329 Operation Manual - 9097632 - Orig. 02-05 – Rev J 07-14