WPS PQR Procedure

Maraba Al-Iraq Al-Khadra’a Co.
Dr. Concrete Building Material Trading &

General Contracting Co.
WELDING PROCEDURE SPECIFICATION
Project: Flowline Installation Services Contract No. PR139390 Revision No :
Document No: MIK-DRC-WL-P-001 R-02
WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
Rev. Date Discription Prepared By Reviewed By Approved By
R-01 19-Feb-20 Issued for Review & Approvel Naveed Ahmed QA/QC Manager QA/QC Manager
Maraba Al-Iraq Al-Khadra’a Co. WPS NO.:
DATE :
Dr. Concrete Building Material Trading & General Contracting Co.
PQR NO.:
CLIENT :
LOCATION :
QW-482 - WELDING PROCEDURE SPECIFICATION
JOINT DESIGN (QW 402) SKETCH / DETAIL : 1 (A)
Type : SQ BUTT
Backing : NO FIG 1 (A)
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 6 mm
Thickness Range : 6 mm
FILLER MATERIAL (QW 404)
Spec. No. (SFA) : 5.1 Filler Size : 3.15 mm
AWS No. (CLASS) : E 6013 Electrode Flux Type : -
A. No.: : 1 Backing / Storage : As per Manuf. Std.
F. No.: : 2 Consumable Insert : None
Make : ESAB/ADVANI/D&H
POSITION (QW 405)
Position of Groove : 3G Position of Fillet : NA
AWS No. (CLASS) : UPHILL
PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)
Preheat Temp. (Min) : NA Temperature : NA
Interpass Temp. (Max) : NA Time : NA
Preheat Maint : NA Other : NA
GAS (QW 408)
Shielding Gas : NA Flowrate : NA
Percentage Comp. : NA Gas Backing : NA
Trailing : NA Purging : NA
ELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)
Current Mode : DC String or weave Bead : String / Weaving
Volts : 18 to 30 Orifice or Gas Cup Size : NA
Electrical Polarity : STRAIGHT Initial / Interpass Cleaning : Wire Brushing
Amperage : 80 TO 140 Method of back gauging : Grinding
Tungsten Electrode Size & Type : NA Oscillation : NA
Mode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NA
Elect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : Multiple
Other : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLE
Peening : NA
WELDING PROCEDURE
Filler Material Current & Voltage Travel Speed Heat Input
Pass No. Welding Process
Class Dia Type & Pol. Amps Range Volts Range mm / min kJ / mm
ROOT SMAW E6013 3.15 STRAIGHT 80 to 120 20 to 24 85 to 100

SUB. PASS SMAW E6013 3.15 STRAIGHT 90 to 130 24 to 28 90 to 125
AFTER BACK CHIP - - - - - -
FINAL SMAW E6013 3.15 STRAIGHT 90 to 130 24 to 28 90 ot 125
APPROVAL Contractor Contractor Client
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

JOINT DESIGN (QW 402) SKETCH / DETAIL : 1 (B)
Type : SQ BUTT
Backing : NO FIG 1 (B)
P. No. : 1 To 1
Group No. : 1 To 1
Thickness Range : 6 to 8 mm
Spec. No. (SFA) : 5.1 Filler Size : 3.15 / 4 mm
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Current Mode : DC String of weave Bead : String / Weaving
Electrical Polarity : REVERSE Initial / Interpass Cleaning : Wire Brushing
Peening : NA
WELDING PROCEDURE

SUB. PASS SMAW E6013 4 STRAIGHT 120 to 190 24 to 28 100 to 150
SUB. PASS SMAW E6013 4 STRAIGHT 120 to 180 24 to 28 100 ot 150
FINAL SMAW E6013 4 STRAIGHT 120 to 180 24 to 28 100 ot 150
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : SINGLE "V"
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE

NAME :
SIGNATURE :
DATE :
WPS NO.:
Dr. Concrete Building Material Trading & General Contracting Co. DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : SQ BUTT
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
GAS (QW 408)
Peening : NA
WELDING PROCEDURE

SUB. PASS SMAW E6013 3.15 STRAIGHT 90 to 130 24 to 28 90 to 125
FINAL SMAW E6013 3.15 STRAIGHT 90 to 130 24 to 28 90 ot 125
NAME :
SIGNATURE :
DATE :
WPS NO.:
PQR NO.:
CLIENT :
LOCATION :

JOINT DESIGN (QW 402) SKETCH / DETAIL : 2(B)
Type : SQ BUTT
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE

NAME :
SIGNATURE :
DATE :
WPS NO.:
PQR NO.:
CLIENT :
LOCATION :

JOINT DESIGN (QW 402) SKETCH / DETAIL : 3
Type : T FILLET
Backing : NO FIG 3
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
Position of Groove : - Position of Fillet : 2F
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE
ROOT SMAW E7018 3.15 REVERSE 100 to 135 20 to 24 80 to 120

SUB. PASS SMAW E7018 4 REVERSE 120 to 190 24 to 28 90 to 150
NAME :
SIGNATURE :
DATE :
WPS NO.:
PQR NO.:
CLIENT :
LOCATION :

JOINT DESIGN (QW 402) SKETCH / DETAIL : 3A
Type : T FILLET
Backing : NO FIG 3
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE

SUB. PASS ROOT 2 SMAW E7018 4 REVERSE 120 to 190 24 to 28 90 to 150
SUB. PASS ROOT 3 SMAW E7018 4 REVERSE 120 to 190 24 to 28 90 to 150
SUB. PASS 4 TO 5 SMAW E7018 4 REVERSE 120 to 190 24 to 28 90 to 150
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : T FILLET
Backing : NO FIG 4
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE
INSIDE
SUB. PASS (2) SMAW E7018 4 REVERSE 120 to 190 24 to 28 90 to 150
OUTSIDE
1ST PASS SMAW E7018 3.15 REVERSE 100 to 135 20 to 24 90 to 120
FINAL (3) SMAW E7018 4 REVERSE 120 to 190 24 to 28 100 to 150
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : DOUBLE "V"
Backing : NO FIG 4
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
Position of Groove : 3G Position of Fillet : 2F
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE
INSIDE
BACK SIDE
FINAL (3) SMAW E7018 4 REVERSE 120 to 190 24 to 28 100 to 150
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : SQUARE BUTT WITH BACKING STRIP & FILLET
Backing : YES FIG 5
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
Position of Groove : 1G Position of Fillet : 2F
AWS No. (CLASS) : -
GAS (QW 408)
Current Mode : DC String of weave Bead : String
Peening : NA
WELDING PROCEDURE
ROOT (1,2) SMAW E7018 3.15 REVERSE 100 to 135 20 to 24 90 to 120

FINAL (5,6) SMAW E7018 3.15 REVERSE 100 to 135 20 to 24 90 ot 120
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : LAP FILLET
Backing : NO FIG 6
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Electrical Polarity : Electrode-Straight Initial / Interpass Cleaning : Wire Brushing
Peening : NA
WELDING PROCEDURE

NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : LAP FILLET
Backing : NO FIG 7
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE
ROOT (1) SMAW E7018 3.15 REVERSE 80 to 120 20 to 24 80 to 120

FINAL (3,4) SMAW E7018 4 REVERSE 90 to 190 24 to 28 90 ot 150
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : T FILLET
Backing : NO FIG 8
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE

SUB. PASS SMAW E7018 4 REVERSE 90 to 190 24 to 28 90 to 150
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : T FILLET
Backing : NO FIG 9
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Electrical Polarity : Straight Initial / Interpass Cleaning : Wire Brushing
Peening : NA
WELDING PROCEDURE
ONE SIDE CONT.
ROOT (1) SMAW E6013 3.15 STRAIGHT 80 to 120 20 to 24 80 to 120
SUB. PASS (2) SMAW E6013 4 STRAIGHT 90 to 190 24 to 28 90 to 150
2nd STITCH FILLET 100 (100) 100
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : LAP FILLET
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE

NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : LAP FILLET
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE

NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : T FILLET
Backing : NO FIG 11
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE
ONE SIDE CONT.
SUB. PASS (2) SMAW E6013 3.15 STRAIGHT 90 to 190 24 to 28 90 to 150
2nd SITCH FILLET 100 (100) 100
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : LAP FILLET
Backing : NO FIG 7
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE
ONE SIDE CONT.

2nd SITCH FILLET 100 (100) 100
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : T FILLET
Backing : NO FIG 12
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE

NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : T FILLET
Backing : NO FIG 13
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE
INSIDE
OUTSIDE
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : T FILLET
Backing : NO FIG 14
WELDING PROCESS `` SMAW TYPE : MANUAL
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE
ONE SIDE CONT.
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : DOUBLE V BUTT
Backing : NO FIG 15
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
GAS (QW 408)
Peening : NA
WELDING PROCEDURE

SUB. PASS (2) SMAW E7018 3.15 REVERSE 90 to 130 24 to 28 90 to 125
SUB. PASS (3,4) SMAW E7018 3.15 REVERSE 90 to 130 24 to 28 90 to 125
AFTER BACK CHIP
FINAL SMAW E7018 3.15 REVERSE 90 to 130 24 to 28 90 to 125
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : LAP FILLET
Backing : NO FIG 16
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE

NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : T FILLET
Backing : NO FIG 17
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE
ONE SIDE CONT.
2ND SIDE STITCH FILLET 100 (100) 100
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : Single V Full Pen Butt Joint
Backing : NO FIG 18
Backing Material Type / Grade : Chip Back to Sound metal & reweld
P. No. : 1 To 1
Group No. : 1 To 1
Thickness Range : 1.76 to 20 mm
POSITION (QW 405)
GAS (QW 408)
Electrical Polarity : Electrode - Negative Initial / Interpass Cleaning : Wire Brushing
Peening : NA
WELDING PROCEDURE
ROOT SMAW E6013 3.15 STRAIGHT 90 to 95 22 to 24 65 to 90 0.275

HOT PASS SMAW E6013 3.15 STRAIGHT 90 to 95 18 to 20 85 to 90 0.238
FILLING SMAW E6013 4 STRAIGHT 100 to 120 18 to 20 85 to 90 0.238
CAPPING SMAW E6013 3.15 STRAIGHT 90 to 95 22 to 24 65 to 90 0.275
AFTER BACK CHIP
SUB PASS SMAW E6013 3.15 STRAIGHT 90 to 95 18 to 20 85 to 90 0.238
FINAL SMAW E6013 4 STRAIGHT 100 to 120 22 to 24 65 to 90 0.275
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : T FILLET
Backing : NO FIG 19
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE

NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : SQUARE BUTT WITH BACKING STRIP
Backing : YES FIG 20
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE

FINAL (5,6) SMAW E7018 3.15 REVERSE 100 to 135 20 to 24 90 ot 120
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : SQUARE BUTT W/BACKING PLT. FOR COD
Backing : YES FIG 21
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
Position of Groove : 1G Position of Fillet : -
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE

FINAL (5 TO 10) SMAW E7018 3.15 REVERSE 100 to 135 20 to 24 90 ot 120
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : SQUARE BUTT W/BACKING PLT. FOR COD
Backing : YES
Type / Grade No. : GR.B To GR.B ANNULAR TO CLEAN OUT BOTTOM JOINT
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
Position of Groove : 1G Position of Fillet : -
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE

FINAL (3 TO 4) SMAW E7018 3.15 REVERSE 100 to 135 20 to 24 90 ot 120
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type : T FILLET
Backing : NO FIG 9
P. No. : 1 To 1
Group No. : 1 To 1
Thickness Range : 6 mm OUTER RIM TO BOTTOM DECK LAP JOINT
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Peening : NA
WELDING PROCEDURE
ONE SIDE CONT.
NAME :
SIGNATURE :
DATE :

WPS PQR Procedure

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Maraba Al-Iraq Al-Khadra’a Co.

Dr. Concrete Building Material Trading &

Project: Flowline Installation Services Contract No. PR139390 Revision No :

Document No: MIK-DRC-WL-P-001 R-02

WELDING PROCEDURE SPECIFICATION

(REF. SPECIFICATION : ASME SECTION IX)

Rev. Date Discription Prepared By Reviewed By Approved By

ROOT SMAW E6013 3.15 STRAIGHT 80 to 120 20 to 24 85 to 100

QW-482 - WELDING PROCEDURE SPECIFICATION

ROOT SMAW E6013 3.15 STRAIGHT 80 to 115 20 to 24 80 to 100

QW-482 - WELDING PROCEDURE SPECIFICATION

ROOT SMAW E6013 3.15 STRAIGHT 80 to 115 20 to 24 80 to 100

QW-482 - WELDING PROCEDURE SPECIFICATION

ROOT SMAW E6013 3.15 STRAIGHT 80 to 120 20 to 24 85 to 100

QW-482 - WELDING PROCEDURE SPECIFICATION

ROOT SMAW E6013 3.15 STRAIGHT 80 to 115 20 to 24 80 to 100

QW-482 - WELDING PROCEDURE SPECIFICATION

ROOT SMAW E7018 3.15 REVERSE 100 to 135 20 to 24 80 to 120

APPROVAL Contractor Contractor Client

QW-482 - WELDING PROCEDURE SPECIFICATION

ROOT SMAW E7018 3.15 REVERSE 100 to 135 20 to 24 80 to 120

APPROVAL Contractor Contractor Client

QW-482 - WELDING PROCEDURE SPECIFICATION

APPROVAL Contractor Contractor Client

QW-482 - WELDING PROCEDURE SPECIFICATION

APPROVAL Contractor Contractor Client

QW-482 - WELDING PROCEDURE SPECIFICATION

ROOT (1,2) SMAW E7018 3.15 REVERSE 100 to 135 20 to 24 90 to 120

QW-482 - WELDING PROCEDURE SPECIFICATION

ROOT SMAW E6013 3.15 STRAIGHT 80 to 120 20 to 24 80 to 120

QW-482 - WELDING PROCEDURE SPECIFICATION

ROOT (1) SMAW E7018 3.15 REVERSE 80 to 120 20 to 24 80 to 120

QW-482 - WELDING PROCEDURE SPECIFICATION

ROOT SMAW E7018 3.15 REVERSE 100 to 135 20 to 24 80 to 120

APPROVAL Contractor Contractor Client

QW-482 - WELDING PROCEDURE SPECIFICATION

APPROVAL Contractor Contractor Client

QW-482 - WELDING PROCEDURE SPECIFICATION

ROOT (1) SMAW E6013 3.15 STRAIGHT 80 to 120 20 to 24 80 to 120

APPROVAL Contractor Contractor Client

QW-482 - WELDING PROCEDURE SPECIFICATION

ROOT (1) SMAW E6013 3.15 STRAIGHT 80 to 120 20 to 24 80 to 120

APPROVAL Contractor Contractor Client

QW-482 - WELDING PROCEDURE SPECIFICATION

APPROVAL Contractor Contractor Client

QW-482 - WELDING PROCEDURE SPECIFICATION

ONE SIDE CONT.

APPROVAL Contractor Contractor Client

QW-482 - WELDING PROCEDURE SPECIFICATION

ROOT (1) SMAW E6013 3.15 STRAIGHT 80 to 120 20 to 24 80 to 120

APPROVAL Contractor Contractor Client

QW-482 - WELDING PROCEDURE SPECIFICATION

APPROVAL Contractor Contractor Client

QW-482 - WELDING PROCEDURE SPECIFICATION

APPROVAL Contractor Contractor Client

QW-482 - WELDING PROCEDURE SPECIFICATION

ROOT (1) SMAW E7018 3.15 REVERSE 80 to 120 20 to 24 80 to 100

APPROVAL Contractor Contractor Client

QW-482 - WELDING PROCEDURE SPECIFICATION