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    Normal Shutdown Procedure: Chanar Energy Limited Tandlianwala Faisalabad

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    MuhammadTayyab
    The normal shutdown procedure document outlines 54 steps to safely shutdown a 1x22 MW cogeneration plant. It involves gradually reducing turbine load and steam pressure over time, closing valves, stopping equipment like pumps and fans in a certain sequence, and ensuring proper drainage and ventilation of the system. The shutdown is a carefully coordinated process to bring the plant from full operation to a fully shut down and secured state.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Normal Shutdown Procedure: Chanar Energy Limited Tandlianwala Faisalabad

    Uploaded by

    MuhammadTayyab
    87 views4 pages
    The normal shutdown procedure document outlines 54 steps to safely shutdown a 1x22 MW cogeneration plant. It involves gradually reducing turbine load and steam pressure over time, closing valves, stopping equipment like pumps and fans in a certain sequence, and ensuring proper drainage and ventilation of the system. The shutdown is a carefully coordinated process to bring the plant from full operation to a fully shut down and secured state.

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    02._Unit_shutdown_procedure

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    The normal shutdown procedure document outlines 54 steps to safely shutdown a 1x22 MW cogeneration plant. It involves gradually reducing turbine load and steam pressure over time, closing valves, stopping equipment like pumps and fans in a certain sequence, and ensuring proper drainage and ventilation of the system. The shutdown is a carefully coordinated process to bring the plant from full operation to a fully shut down and secured state.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    87 views4 pages

    Normal Shutdown Procedure: Chanar Energy Limited Tandlianwala Faisalabad

    Uploaded by

    MuhammadTayyab
    The normal shutdown procedure document outlines 54 steps to safely shutdown a 1x22 MW cogeneration plant. It involves gradually reducing turbine load and steam pressure over time, closing valves, stopping equipment like pumps and fans in a certain sequence, and ensuring proper drainage and ventilation of the system. The shutdown is a carefully coordinated process to bring the plant from full operation to a fully shut down and secured state.

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    © All Rights Reserved
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    NORMAL SHUTDOWN

    PROCEDURE

    Chanar Energy Limited Tandlianwala


    Faisalabad
    Operation Department
    1x22 MW Cogeneration
    Chanar Energy Limited
    DOC #: CEL/OPS/SOP-02

    Normal Shutdown Procedure


    PROCEDURE:

    1. Inform NPCC for STG shutdown 2 hours earlier and revise DAC.
    2. Inform Mills side representative for stopping extraction supply.
    3. Start decreasing STG load & extraction steam pressure gradually.
    4. Decrease drum extractor speed and maintain steam pressure & temperature.
    5. Keep watch on STG bearing vibration & differential expansion.
    6. Decrease FD RPM as per curve.
    7. Decrease baggase feeding as per requirement.
    8. When steam flow decreases below 50% MCR, Close upper Left & Right OFA from 80% to 50%
    (2 holes).
    9. Maintain steam temperature by manual adjustment of attemperator TCVs.
    10. When STG load reaches to 15MW, DISABLE third extraction.
    11. Stop 3rd running boiler feed water pump (during season).
    12. Put drum level controller on MAN & maintain drum level.
    13. Close MOV 1003 (During Season).
    14. Change Ejector/Gland steam supply from TG bleed to 110/10 Bar Auxiliary PRDS.
    15. When STG load reaches 12MW, close QCNRV-2351, 2352 & 2353 (1 st, 2nd bleed & 3rd
    extraction.
    16. Open APH bypass dampers MD-2001/2002 and maintain ESP inlet temperature 140⁰C.
    17. Close HP heater bleed steam supply valves (PCV 1010 & MOV-1005).
    18. Open HP heaters bleed steam line drain valves.
    19. Stop 2nd running Boiler feed pump.
    20. Discharge ESP fields when ESP inlet temp decreases 130⁰C.
    21. Close SCAPH drain valve near condenser.
    22. Open boiler start-up vent PCV-2009 and maintain steam temperature/pressure.
    23. Reduce TG load to 2MW and desynchronize as below:

    Desynchronize STG from grid:

    24.OPEN GCB manually from syhronization panel.


    Prepared By: Shift Manager Page 1 of 3
    Nov-2018
    Revision:0
    Approved By: General Manager
    Operation Department
    1x22 MW Cogeneration
    Chanar Energy Limited
    DOC #: CEL/OPS/SOP-02

    Normal Shutdown Procedure


    STOP STG:

    25. STOP turbine by Emergency trip on DCS or panel.


    26. Open TG casing and balancing line drain valves.
    27. Check TG warm-up vent 1003 and drain valve 1002are open.
    28. Open steam line manual drain valves near deaerator and TG hall.
    29. Stop one CEP pump.
    30. Stop all drum extractors one by one.
    31. Stop all screw feeders.
    32. Stop RAD-1 & RAD-2.

    Note:
    If boiler silos are required to be empty, then first close RPG gates and stop drum extractors after
    emptying silo.

    If other unit is in shut down condition, STOP Slot chain and other BCs.

    33. Stop SA Fan.


    34. After complete burning of baggase on travelling grate, stop FD & ID fan.
    35. Close ID, FD and SA fans inlet & outlet dampers.
    36. Close start-up vent.
    37. Close TG inlet Steam Stop Valve.
    38. Check/close CBD.
    39. Stop LP & HP dosing pumps with consulting shift chemist.
    40. Engage barring gear when RPM reaches to zero and start barring gear motor.
    41. Stop gland sealing steam and ejector steam Supply.
    42. Open Gland steam header drain valves.
    43. Close ACW supply valves of generator cooler.
    44. Switch ON generator space heaters and Exciter space heaters.
    45. Close Boiler outlet steam stop valve GVM-2003.

    Prepared By: Shift Manager Page 2 of 3


    Nov-2018
    Revision:0
    Approved By: General Manager
    Operation Department
    1x22 MW Cogeneration
    Chanar Energy Limited
    DOC #: CEL/OPS/SOP-02

    Normal Shutdown Procedure


    46. Throttle lube oil cooler ACW discharge valve to maintain lube oil temperature between 37 to
    45⁰C.
    47. Stop boiler feed water pump & maintain drum level by BFP operation.
    48. Stop travelling grate motor after 2 hours of shutdown.
    49. Stop SAC.
    50. Stop CEP pump, GSVC fan after 4 hours of shutdown.
    51. Stop MCW pump when TG exhaust temperature decreases 50⁰C.
    52. Stop ash handling system 8 hour after shutdown.
    53. When steam pressure decreases to 2bar, open super heaters vents & drains and boiler drum
    vents.
    54. Stop one service air compressor.

    Note:
    Stop all service air compressors & instrument air compressors if other unit is in shutdown condition.

    Prepared By: Shift Manager Page 3 of 3


    Nov-2018
    Revision:0
    Approved By: General Manager

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