Enhaced Oil Recovery Best Practices
Enhaced Oil Recovery Best Practices
Enhaced Oil Recovery Best Practices
Best Practices
G.F. Teletzke, SPE, R.C. Wattenbarger, SPE, and J.R. Wilkinson, SPE, ExxonMobil Upstream Research Company
Summary tion, and simulation work may be undertaken after pilot testing to
Enhanced-oil-recovery (EOR) implementation is complex, and resolve uncertainties further, as indicated by the feedback loop in
successful applications need to be tailored to each specific reser- Fig. 1. If the technical and commercial outlook is still positive, this
voir. Therefore, a systematic staged evaluation and development is then followed by commercial-scale implementation. Stakeholder
process is required to screen, evaluate, pilot test, and apply EOR reviews, indicated by stars, are held after each stage of this process.
processes for particular applications. Pilot testing can play a key Additional detail on the staged evaluation process, as applied to
role in this process. Before field testing, pilot objectives need to polymer flooding, is provided by Kaminski et al. (2007).
be clearly defined and well spacing, pattern configuration, and
injectant volumes determined. Pilot Objectives
This paper outlines a staged approach to EOR evaluation and Defining clear pilot objectives is the first step in designing and
focuses specifically on pilot testing best practices. These best executing a successful pilot. Pilots are conducted to address key
practices were derived from ExxonMobil’s extensive piloting technical and business uncertainties and risks associated with
experience, which includes more than 50 field pilot tests cover- applying an EOR technology in a specific field. The benefits of
ing the full range of EOR processes. Topics covered include: (1) piloting, however, need to be weighed against the time and expense
determining whether a pilot is needed and defining pilot objec- of piloting and against other available alternatives. Conducting a
tives, (2) considerations for successful pilot design, (3) types pilot is one of several options for reducing risk that might include
of pilots and their advantages and disadvantages, (4) tools and additional data gathering/appraisal or phased development. If there
techniques for assessment of key reservoir mechanisms, and (5) are better alternatives to address uncertainty and risk, then a pilot
minimizing uncertainty in pilot interpretation. Key issues that are may not be required. Clearly stating the key uncertainties and pilot
often addressed by pilots are discussed, including areal sweep objectives early in the evaluation process helps determine if a pilot
and conformance, gravity override, viscous fingering, and loss of is the best approach for addressing these risks and helps guide pilot
mobility control. Also included are aspects of instrumentation and design and execution.
measurements in pilot injection, production, and monitoring wells. Care should be taken when developing pilot objectives to ensure
Several ExxonMobil piloting examples are used to illustrate the that the pilot is appropriately used as a component of an overall
best practices, including a single-well injectivity test, an uncon- long-term field-development strategy. Pilots should not be a “trial-
fined pilot with observation wells, a small-scale confined pilot, and and-error” test of various field recovery processes; rather they are
a large-scale multipattern pilot. selectively applied to field test recovery processes that have been
technically and economically evaluated beforehand. Additionally, the
Staged Process for EOR Project Evaluation recovery process to be field tested should be optimized through both
and Development laboratory and reservoir-simulation studies in order to maximize oil
The complexity and cost of EOR requires a disciplined work recovery at the lowest possible cost. Before field testing, the most
process for project evaluation, design, and implementation. To put appropriate well spacing, pattern configuration, length and orienta-
pilot testing best practices in perspective, Fig. 1 outlines a staged tion of wells, injectant, and injection strategy [e.g, continuous gas
workflow that ExxonMobil has used for evaluation and design of injection, water-alternating gas (WAG), simultaneous water and gas
EOR projects. The role of field tests and pilots in this process is (SWAG)] should be defined. Pilots are not run simply to gain experi-
highlighted in the yellow box. ence with application of technology, although training of operators
EOR evaluation starts with screening-level data collection, may be an important component of the pilot testing program.
candidate process selection, injectant source identification, and With these comments in mind, specific piloting objectives may
screening economics. If these are favorable, design and imple- include the following:
mentation of an EOR project then requires in-depth analysis of • Evaluate the EOR process recovery efficiency in the field
the most promising processes. In addition to standard laboratory of interest.
tests, specialized fluid characterization and reservoir-conditions • Assess effects of reservoir geology on process performance,
coreflood tests using in-situ fluids and a range of injectants are particularly sweep efficiency.
performed to customize a process for each reservoir. Reservoir • Improve field-production forecasts to reduce technical and
characterization studies are conducted concurrently to identify economic risk.
the key geologic controls on field-scale sweep efficiency. The • Obtain data to calibrate reservoir-simulation models for full-
laboratory experiments and reservoir characterization studies are field predictions.
then used as input to geologic and dynamic reservoir-simulation • Identify operational issues and concerns for full-field devel-
modeling of the process at various scales to evaluate options, define opment.
a preferred process design, and provide input to screening-level • Assess the effect of development options on recovery (e.g.,
development and facilities planning. If anticipated rates, recover- well spacing, processing rate, and completion strategy).
ies, and economics are favorable, pilot testing in the target field is • Guide improvements in current operating strategy to improve
often undertaken to resolve uncertainties and fine tune operational economics/recovery.
and execution details. Additional laboratory, reservoir characteriza-
Considerations for Successful Pilot Design
Once pilot objectives have been defined clearly, sufficient time
Copyright © 2010 Society of Petroleum Engineers
and effort need to be expended in designing a pilot to ensure
This paper (SPE 118055) was accepted for presentation at the Abu Dhabi International that the pilot objectives can be achieved. Time spent up front in
Petroleum Exhibition and Conference, Abu Dhabi, UAE, 3–6 November 2008, and revised
for publication. Original manuscript received for review 9 September 2008. Revised
pilot design and optimization usually leads to earlier full-field
manuscript received for review 3 April 2009. Paper peer approved 9 April 2009. implementation. Poorly designed pilots could potentially lead to
the wrong conclusion or even to no conclusions at all. A poorly results are needed to facilitate full-field investment and operating
designed and executed pilot may lead to condemning an appropri- decisions and (2) when are results needed?
ate EOR process incorrectly or promoting an inappropriate EOR • The pilot should be designed and operated to meet the objec-
process, incorrectly; both of which will result in suboptimal field tives, aided by a predictive reservoir-simulation model. The pilot
development. should be able to distinguish between local reservoir/well effects
By their nature, pilots are a scaled down version of the full and general process mechanisms.
commercial implementation of an EOR process. This scaling • Available reservoir characterization information should be
down is brought about to reduce key uncertainties for decision reviewed to define key geologic factors that may affect injectivity
making in a manner that is as timely and cost-effective as possible. and sweep efficiency and to identify a pilot site having represen-
When designing a pilot, care should be taken to both understand tative geology. Additional geologic studies may be required in
and minimize the impact of the scaled down nature of the pilot. advance of the pilot to define the reservoir description to a suf-
Reduced well spacing, judicious placement of observation wells, ficient level of accuracy.
and elevated injection rates are techniques that have been used to • A surveillance and monitoring plan should be developed that
provide information on process-recovery performance in a reason- ensures that data are of high quality and that all needed data are
able time frame. However, it is important that the pilot be designed obtained on a timely schedule. Data should be gathered on opera-
to be scalable to the conditions for full-field application. Pattern tional factors such as downtime and backpressure.
configuration, well design, the chosen injectant, and process • The pilot should be designed and operated to ensure that it
operations should allow for confidence in scale up to the field-wide is interpretable. It is important that surrounding operations do not
implementaton of the process. Finally, the pilot location should be affect pilot results. In addition, high-integrity well completions
chosen to ensure as much as possible that it can be well character- are essential to understand and control sweep efficiency in the
ized and is representative of the broader EOR target. reservoir. Finally, a reliable injectant supply is required.
Reservoir simulation and geologic modeling, which incorporate
the best available reservoir description and are history matched to
pilot performance, are the most effective tools for designing and Types of Pilots and Their Advantages and
interpreting pilot performance and translating that performance to Disadvantages
field-scale predictions. A properly designed pilot should ensure Before discussing the types of pilots, it is important to clarify the
that the pilot area is sufficiently characterized and sufficient pilot distinction between data gathering, pilot, and phased implementa-
data are collected to underpin reservoir modeling. Without proper tion. The following is offered as a simple distinction:
pilot design, however, reliable data for history matching field per- • Data gathering: The primary purpose of data gathering is to
formance will not be gathered, and, therefore, confident assessment collect field data to address specific key uncertainties that could
of field-scale performance will be at risk. have a significant impact on a business decision. Example: If injec-
EOR pilots should typically be designed to provide insight on tivity is a key uncertainty in assessing feasibility of a waterflood,
both the local displacement efficiency of the injectant at the pore then conduct a field test(s) to measure injectivity under a defined
scale and the volumetric sweep efficiency at the reservoir scale. A set of conditions.
frequent challenge is to obtain a volumetric sweep efficiency that • Pilot: The primary purpose is to validate the performance of
adequately captures the improved local displacement efficiency a particular EOR process in the field. Example: Laboratory tests
observed in the laboratory. and simulation studies indicate that a CO2 WAG project is likely to
With these comments in mind, the following are the require- yield the highest recovery and best overall economic value among
ments for a successful pilot test: recovery processes considered. Before making a huge investment
• Pilot objectives should be clearly defined in advance. The required for a large-scale application, a pilot is conducted at a well
key questions to be answered before doing a pilot are: (1) What spacing scalable to that expected for full-scale application.
Small-Scale Pilot
• Phased implementation: The primary purpose is to manage Nonproducing Pilots. The simplest design is a single-well injectiv-
uncertainty by implementing a project in phases, with appropriate ity test to determine the ease at which gas can be injected into the
adjustments in scope and optimization of design between phases. formation and to evaluate injectivity losses resulting from WAG
Example: A new reservoir development with limited injectant processes. By adding an observation well, the vertical sweep and the
supply planned as phased development, with the scope of the local displacement efficiency of the gas at the observer location can
second phase (i.e., wells, facilities, recovery process) adjusted to be determined. Addition of a second observer permits the assessment
incorporate learnings from the first phase. of the vertical sweep over the distance separating the two observers.
With these definitions in mind, the types of pilots can be The locations of the observation wells will need to account for both
grouped into four configurations: reservoir heterogeneities and near-well pressure gradients (drift) that
1. Nonproducing pilot. may result in the injected fluids moving away from rather than toward
2. Small-scale unconfined pilot. the observation wells. Because gas injectants are frequently less dense
3. Small-scale confined pilot. than the in situ oil, observation wells will provide valuable information
4. Multipattern producing pilot. on gravity override that may lead to poor sweep efficiency.
While each pilot configuration has its place and purpose, it is One key to successful gasflooding processes is achieving high
generally true that a more complex, and therefore, more costly, volumetric sweep efficiency. Placement of multiple observers
configuration will yield more data and be easier to scale up to com- around the injector permits an assessment of not only the vertical
mercial conditions. Therefore, a balance must be struck between sweep efficiency at the injectors but also the areal sweep efficiency.
the risks of a commercial project and the cost of ensurance pro- The product of the vertical and areal sweep efficiencies gives an
vided by data from a pilot. estimate of the volumetric sweep efficiency for the pattern.
Fig. 2 illustrates factors that should be considered when selecting Fig. 4 summarizes the advantages and disadvantages of nonpro-
pilot type and scale. Two extreme cases are shown. In the first case, ducing pilots. This type of pilot may be useful for providing quick
the recovery process is well understood because it has been proved and inexpensive estimates of injectivity and vertical sweep effi-
commercially in other fields, the reservoir is well understood because ciency, but it does not provide quantitative data on overall volumet-
there is a nearby analog or existing application in the same field, and ric sweep efficiency and ultimate recovery efficiency. In addition,
there is low economic and injectant supply risk. In this case, commer- it provides no operational experience with handling and recycling
cial application without pilot testing may be considered, with some produced fluids and is extremely sensitive to fluid drift.
additional data gathering or phased implementation to manage risk, as
discussed earlier in this section. In the second case, the recovery pro- Producing Pilots. Pilots that incorporate production wells, other-
cess is untested, the reservoir is complex or not understood, and there wise known as “oil-in-the-tank” pilots, provide the most direct data
is significant economic and injectant supply risk. In this case, small- on oil recovery, fluid transport through the reservoir, and pressure
scale pilots, followed by a larger commercial demonstration pilot, are drop between injectors and producers. Important factors to con-
frequently used to manage risk before commercial application. Clearly, sider when designing and interpreting producing pilots include:
a range of alternatives between the two extreme cases is possible. • Drift: Is the pattern acting as a truly confined flow system?
The following is a discussion of pilot designs that have been • Balance: Are the relative rates of injectors and producers
used to gather the necessary performance data to make commer- allocated to maximize areal sweep efficiency in the pilot area?
cial-scale implementation decisions, particularly for gas injection • Isolation: Is the zone taking injection the only zone that is
and WAG processes. Both producing and nonproducing pilot producing?
designs have been used successfully. Fig. 3 summarizes the non- The cost of running a pilot that is truly confined, balanced,
producing configurations. and isolated may be considerable because offset production may
need to be curtailed. This is especially important in systems with fluid mobilities can be gained from observation wells. Methods for
gas or light oil in which pressure gradients across the pilot site data acquisition from observation wells typically include logging,
may result in significant fluid flux that will compromise pilot sampling, and pressure measurements.
interpretation. A compromise may have to be struck between the Fig. 5 summarizes some representative producing pilot con-
best possible data and a situation that can be simulated later with figurations. Producing pilots provide not only an understanding of
reasonable confidence. the injectivity of fluids into the formation, but more importantly,
Another opportunity provided by a producing pilot is the some quantitative data on the production potential of the recovery
experience with separation and handling of produced fluids. Small- process, and subsequently a rough estimate of oil recovery. Single,
scale facilities can be constructed, and easily modified, to gain inverted five-spot patterns are often used to provide such informa-
experience with separation and recycling of fluids. If the pilot tion. Observation wells are often included to evaluate the vertical
is successful, then the experience gained with facilities design sweep and displacement efficiency at the observers, vertical and
will translate into cost savings associated with construction of the areal sweep at a distance, fluid mobilities within the formation,
commercial facilities. and to estimate oil recovery.
Observation wells provide a means of monitoring fluid movement As indicated in Fig. 6, although unconfined producing pilots
at various points intermediate to the injector and producer. Valuable can provide some production experience rapidly and at relatively
information on conformance, fluid transport in the reservoir, and low cost, the swept volume can be difficult to evaluate and perfor-
Non-Producing Pilots
Advantages Disadvantages
• Low cost • No oil in tank
• Quick estimate of oil mobilization vs. • No operational experience with
distance production
• Estimate of vertical conformance • No confirmation of swept volume
• No production facilities required • Limited data on mobility control,
• Estimate of injectivity overall conformance, chemical
retention
• Fast results
• Extremely sensitive to fluid drift
mance may not be representative of a repeated pattern and may be not sample representative heterogeneities, reflect the balance of a
difficult to scale. In addition, they are sensitive to fluid drift and repeated pattern flood, scale to wider well spacings, or indicate
can take as long to run as a true pattern flood. long-term problems.
Better recovery estimates can be obtained by using a single, For improved confidence in scaling pilot results to potential
normal five-spot pattern. In this design, water or gas is injected at full-field applications, repeated inverted five-spot patterns have
the four corners of the pattern to provide confinement of the oil sometimes been used. This arrangement provides the best estimates
within the pattern and, therefore, improved estimates of recovery of oil recovery and sweep efficiency, the best data for calibrating
compared to an unconfined pattern. To reduce pilot duration, con- simulation models, and the most direct scaleup to commercial
fined pilots are typically run at a closer well spacing than planned operations. However, this type of pilot will have the longest
for commercial application. Advantages and disadvantages of such duration and will require extensive evaluation time. Naturally,
small-scale confined pilots are summarized in Fig. 7. This type of piloting costs increase with the number of patterns placed on test.
pilot can provide good estimates of oil displacement and, when Advantages and disadvantages of large-scale, multipattern pilots
coupled with the use of observation wells, vertical sweep efficiency are summarized in Fig. 8.
as a function of distance from the injection well at modest cost.
In addition, detailed data on pressure gradients, fluid mobilities, Assessment of Key Reservoir Mechanisms
and fluid transport can be obtained that enable rigorous calibration The specific tools used to assess key reservoir mechanisms will
of simulation models. However, the small size of the pattern may depend on the EOR process being pilot tested. For illustrative
Advantages Disadvantages
• Estimate of injectivity • Swept volume difficult to evaluate
• Low cost • Streamlines, pressure gradients, oil
• Rough estimates of mobility control, recovery not representative of
oil mobilization, chemical retention repeated pattern
• Some production experience • Performance difficult to scale
• Fast results • Sensitive to fluid drift
• Takes as long to run as a pattern
flood
Advantages Disadvantages
• Good estimate of oil displacement, • May not sample representative
and vertical conformance vs. heterogeneities
distance • May not reflect pattern balance of
• Detailed data on mobility control, repeated pattern flood
pressure gradients, and chemical • May not scale to wider well spacings
transport
• May not indicate long-term problems
• Data for simulator calibration
• Easier to scale-up to commercial
• Modest cost
• Moderately fast results
purposes, this section will focus on the key reservoir mechanisms A second problem is that gas can channel through high-per-
associated with gas injection EOR. Fig. 9 summarizes three sig- meability “thief” zones, leading to poorer-than-expected sweep
nificant problems that can arise in horizontal gas injection and efficiency. Channeling is controlled by permeability distribution.
WAG EOR projects (Healy et al. 1994). This figure focuses on Gas channeling can be evaluated in the design phase by conducting
problems associated with horizontal floods because these make thorough geological and reservoir description studies along with
up the majority of gas injection EOR pilots that have been con- small-scale reservoir simulation studies that properly account for
ducted to date. the governing geologic heterogeneities. Also, the sweep experi-
First, in some situations, it may not be possible to inject water enced in a prior waterflood will provide a strong indication of
and gas at the desired rates. Reservoir variables that control injec- the degree of channeling to be expected in a gas injection project.
tivity are effective permeabilities and near-wellbore damage. Water Thus, an accurate reservoir description combined with history
injectivity has been a problem in some floods, especially in low- matching prior waterflood performance can help evaluate the
permeability reservoirs. If injectivity is a potential problem, it can potential for channeling in the gasflood.
be evaluated in the design phase through careful laboratory measure- The final potential problem is that gas, which is usually less
ments, and by conducting pilot injectivity tests. dense than oil or water, can gravity override or flow to the top of
Advantages Disadvantages
• Best estimate of oil recovery and • Very expensive
sweep efficiency • Extensive evaluation time
• Confirmed “oil-in-the-tank”
• Best data for calibrating simulators
• Easiest to scale-up to commercial
performance
• Commercial-scale operating
experience and cost data
Injectivity
• Cannot inject gas or Water Gas Water • Lab measurements
water at desired rates • Pilot injectivity tests
a reservoir unit as it moves away from injection wells. When this outlines the data needed for interpretation of each mechanism and
occurs, it will sweep only the very top portion of the zone. Gas monitoring tools and techniques that can be used to acquire the
override is highly sensitive to vertical permeability and to the lateral required data.
extent of barriers to vertical flow. Again, geological and reservoir Understanding injectivity changes requires measurement of not
description studies and perhaps pilot tests can help to identify only the injectivity index, but also the permeability distribution and
conformance problems and thus avoid a surprise. Because grav- fluid mobilities near the injection well. Frequent measurements of
ity override is sensitive to the viscous-to-gravity ratio (VGR), it is injection rates and bottomhole pressures are used to provide high-
important to operate a gas injection or WAG pilot at water and gas resolution injectivity data. Flow profiles, fall-off tests, and step-rate
throughput rates and well spacing that result in a VGR comparable tests have been used to characterize the near-well permeability
to that which could be achieved in a commercial-scale project (Stone distribution and fluid mobilities. Permanent downhole monitoring
1982; Jenkins 1984). tools are now being used routinely to obtain high-resolution real-
In summary, the key mechanisms to be assessed during pilot time temperature and pressure data.
testing of gas injection processes include injectivity, gravity over- To assess gravity override properly, the change in oil saturation
ride, channeling, viscous fingering, and areal sweep. Table 1 with depth and distance behind the passing gas displacement front
Means San Andres 1982–83 Nonproducing Co2 miscible Stiles et al. (1983)
Judy Creek “A” 1987 Unconfined pattern Hydrocarbon miscible Pritchard et al. (1990,
1992)
Redwater 1988–89 Multipattern Hydrocarbon miscible Wood et al. (1993)
Slaughter 1991–92 Multipattern Co2 foam Hoefner and Evans
(1995)
Greater Aneth 1992–94 Multipattern Co2 foam Hoefner and Evans
(1995)
East Texas Basin 2001–2005 Single patten Gravity-stable immiscible gas Hyatt and Hutchison
injection with horizontal wells (2005)
Cold Lake (Ethyl) 1964– Multipattern Cyclic steam stimulation Buckles (1979)
Cold Lake (May) 1972– Multipattern Cyclic steam stimulation Buckles (1979)
Cold Lake (Leming) 1975– Multipattern Cyclic steam and steam drive Buckles (1979)
with horizontal wells
Cold Lake (H22 Pad) 2002– Multipattern Laser Leaute (2002), Leaute
and Carey (2005)
South Belridge 1986–87 Multipattern Steam foam Djabbarah et al. (1990,
1997)
South Belridge (Diatomite) 1992–96 Multipattern Steam drive Murer et al. (2000)
Esperson Dome 1984–87 Single pattern In-situ combustion Choquette et al. (1991)
Celtic 1996–99 Single well (horizontal) SAGD Saltuklaroglu et al.
(2000)
Celtic 1997–2001 Dual well (horizontal) SAGD Saltuklaroglu et al.
(2000)
Celtic 2002–2005 5-spot SSE Kaminsky and
Wattenbarger (2008)
gies (Pritchard and Neiman 1992). The field is a limestone reef well (Georgi et al. 1991). The observation well was placed within
reservoir located approximately 200 km northwest of Edmonton, the expected WAG commingled zone on the basis of prepilot reser-
Alberta, Canada. Its average horizontal permeability is 43 md and voir simulation modeling. The location was chosen to confirm the
average thickness is 68 ft. Gravity override was a concern because expected size and shape of the WAG commingled zone (Fig. 11).
the reservoir has good vertical permeability. The pilot was situated • Production and injection profile logs for monitoring changes
in a location that (1) was representative of the reef margin facies in fluid production rates and fluid entry horizons. These consisted
that was the primary target of the hydrocarbon miscible flood, (2) of a suite of spinner, density, capacitance, and temperature tools.
would ensure an interpretable pilot, and (3) would be an economic • Water and solvent tracer for defining the areal distribution of
venture on its own by accessing unswept reservoir. injected water and gas. A gas-phase tracer (sulfur hexafluoride)
The pilot pattern configuration is shown in Fig. 10. The test and liquid phase tracer (tritiated toluene) were used to monitor
consisted of 6 months of baseline water injection followed by 1 year fluid movement.
of WAG injection with enriched hydrocarbon gas at a volumetric Conclusions of the pilot, on the basis of an integrated interpreta-
WAG ratio of 1.0. This WAG ratio was accomplished by 1 week of tion of the monitoring data, were that (1) a definite oil bank was
enriched hydrocarbon gas injection at an average rate of 2000 res formed by the miscible process, (2) gravity override was consistent
m3/d followed by 3 weeks of water injection at an average rate of with the simulation model predictions, and (3) a reduction in pat-
660 res m3/d. These rates were chosen to achieve the same VGR as tern size would improve sweep efficiency and ultimate oil recovery.
the planned commercial operation. The gas was injected at a higher The calibrated simulation model was used to define an optimized
rate than the water to maximize vertical sweep at the injector and injection strategy comprising (1) injection of an initial high-rate
be representative of the vertical injection profile of a commercial bank of the enriched gas before WAG injection, (2) tapering the
operation. A lower water injection rate was used to reduce the total WAG ratio, (3) proper timing of lean chase gas injection, and (4)
average fluid rate and, thus, achieve the target VGR. tailoring of WAG cycle length and bank size to pattern geology.
The monitoring program included:
• Induction resistivity and neutron logging to determine oil, Small-Scale Confined Pilot. The initial pilot of the solids-sta-
water, and gas saturation changes at a fiberglass-cased observation bilized emulsion (SSE) heavy-oil-recovery process developed by
Observation well
T 64 R 11
R 10
Sweep
pilot
T 65 16-5
Reef edge
ExxonMobil was conducted at the Celtic field in Saskatchewan, modeling, and reservoir simulation. Initial reservoir modeling stud-
Canada. The SSE process involves the generation and injection of ies were conducted before the pilot to confirm that the chosen well
solids-stabilized water-in-oil emulsion to more favorably displace spacing and 3-year piloting period would be sufficient to gather nec-
viscous oils (Kaminsky and Wattenbarger 2008). After several essary injection, production, and observation-well data to meet pilot
years of laboratory and theoretical development, the SSE recovery objectives. Falloff tests were conducted periodically to characterize
process was deemed ready for piloting in the field. The objectives the pilot area further and to evaluate changes in well injectivity.
of the pilot were (1) to gain operational experience with the SSE The reservoir surveillance program included: close monitor-
process, (2) to confirm the ability to generate and inject a solids- ing of injection and production rates, continuous measurement
stabilized emulsion in the field, (3) to confirm the in situ stability of of bottomhole pressures and temperatures, producer sampling
the injectant, and (4) to confirm improved reservoir displacement. and analysis, tracers, and observation well logging. Fiber-optic
After review of several potential pilot locations, the Celtic field was sensors were placed in each of the observation wells to measure
chosen because its reservoir characteristics matched the desirable pressure response. Temperature logs were run in the observation
target characteristics for the SSE process, it had existing infrastruc- wells on a routine basis to help detect the arrival of the slightly
ture, and it was well characterized with historic performance data. heated injected fluid. Carbon/oxygen and induction logs were run
The Celtic SSE pilot was designed as an isolated five-spot pat- less frequently to detect changes in fluid saturation. Water-phase
tern with four corner injection wells, a central producing well, and and injector-specific oil-phase tracers were added to the injected
three observation wells (see Fig. 12). Use of a full, isolated pattern fluid to help track the movement of the injected fluids and to aid
minimized interference with existing operations and ensured that oil in the determination of in situ stability. Regular sampling and an
recovery during the pilot came from within the pilot pattern. Initial in-line viscometer were used to control the quality of the injectant.
characterization of the pilot included logging, coring, extensive These quality controls were helpful in identifying and correcting
coreflood analysis, a new method to measure steady-state relative initial startup problems with injectant preparation. At the end of
permeabilities for heavy oil systems, fluid characterization, geologic the 3-year pilot, a post-flood well was drilled to take core from
the swept region of the flood. The ability to generate and inject
solids-stabilized emulsion in the field was demonstrated early on
Observation in the pilot. Integrated analysis of the post-flood core-well results
Injector well Producer and extensive surveillance data allowed estimation of the in situ
24
Gas flowing zone
(including dispersion)
R3
INJ1 injection well
20
production well
Flow Thickness (m)
16
Commingled Water flowing
observation well
zone zone R2
12
35 45 25
PROD ft ft ft
8 Log INJ2
interpreted Predicted INJ4 OBS2 OBS1
base of commingled
4 commingled R1
zone
zone dimension
OBS3
0 150 ft
0 100 200 300 400 40
ft
Distance from Injector (m)
INJ3
N
Fig. 11—Simplified cross section of Judy Creek vertical-sweep
pilot showing observation well location. Fig. 12—Celtic SSE pilot configuration.
600 0.4
20 11
525 20
0.35
Cycle OSR
450 0.3
375 0.25
300 0.2
225 0.15
150 0.1
75 Cycle 6 Cycle 7 0.05
0 0
-0
0 00 01 01 02 02 03 03 04 04
ar ug- eb- ug- eb- ug- eb- ug- eb- ug-
M A F A F A F A F A
Fig. 13—Comparison of LASER (orange) and CSS (blue) performance for Cold Lake LASER Pilot.
stability of the injectant and displacement performance, which (2) calibrate reservoir simulation models for full-field predictions;
were found to be consistent with prior laboratory corefloods and (3) improve field production forecasts; (4) reduce technical and
performance estimates. economic risk; and (5) guide improvements in current operating
strategy to improve economics/recovery.
Large-Scale Multipattern Pilot. The first pilot of the liquid- Several ExxonMobil pilot tests were used to illustrate the best
assisted steam enhanced recovery (LASER) process was conducted practices and the role of pilots in the staged EOR development
in the H22 pad of the Cold Lake field in Alberta, Canada (Leaute planning process. The case histories included a single-well injec-
2002; Leaute and Carey 2005). The LASER process, developed by tivity test, an unconfined pilot with observation wells, a small-scale
Imperial Oil, involves the addition of an intermediate hydrocarbon confined pilot, and a large-scale multipattern pilot.
solvent to steam injected in later cycles of a cyclic steam stimu-
lation (CSS) operation. Laboratory physical models, theoretical Acknowledgments
analysis, and reservoir simulations provided the confidence to test The authors would like to thank ExxonMobil management for
this novel recovery concept in the field. their support and permission to publish this paper. In addition,
The primary objectives of the LASER pilot were to validate the authors would like to thank the many current and former
the improvement in cycle bitumen recovery over the base CSS employees of ExxonMobil and its affiliates who have contributed
process and to determine the amount of solvent recovery. Because to the development of the pilot testing best practices described in
of the variability in CSS well performance, both between wells this paper.
and in individual wells over time, a large-scale multipattern pilot Exxon Mobil Corporation has numerous subsidiaries, many
design was chosen. In this design, LASER was applied to several with names that include ExxonMobil, Exxon, Esso, and Mobil.
wells in the H22 pad and its performance was compared to that of For convenience and simplicity in this paper, the parent company
a neighboring control pad (H21), where CSS was applied without and its subsidiaries may be referenced separately or collectively
the addition of solvent. The H22 and H21 pads were chosen for as “ExxonMobil.” Abbreviated references describing global or
the pilot and control, respectively, because they had nearly iden- regional operational organizations and global or regional business
tical pad-level performance through the first six cycles of CSS lines are also sometimes used for convenience and simplicity.
and because their performance and reservoir characteristics were Nothing in this paper is intended to override the corporate sep-
representative of future LASER targets (see Fig. 13). arateness of these separate legal entities. Working relationships
Starting in 2000, solvent was introduced in the seventh and discussed in this paper do not necessarily represent a reporting
eighth cycles into eight wells of the H22 pad, with extensive connection, but may reflect a functional guidance, stewardship, or
well-level and pad-level analysis of injection and production data. service relationship.
Frequent sampling, in-line measurement, and analysis of produced
well streams allowed for accurate determination of the solvent References
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