Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies

Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies
P-507

CLASSIC® 300D PERKINS

RETURN TO MAIN INDEX

PARTS LIST FOR

P-507

CLASSIC® 300D PERKINS

 Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies

6
1
P-507-A

9
7
8
ILLUSTRATION OF SUB-ASSEMBLIES

CLASSIC® 300D PERKINS

4
3

5
P-507-A

12-01-2008
 P-507-A.1 RETURN TO MAIN INDEX P-507-A.1
Illustration of Sub Assemblies

CLASSIC® 300D PERKINS

For Codes: 11110, 11111, 11248, 11249, 11280, 11281
11411, 11412, 11472, 11473, 11545 & 11546
Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any
code numbers not listed.

Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and col-
umn the desired part is located on for your particular code machine.

Sub Assembly Item 1 2 3 4 5 6 7

No.

Welding Generator & Coupling

Illustration of Sub Assemblies

Base & Lift Bale Assembly

Fuel Tank & Mounting
Case Front Assembly
Optional Equipment

Radiator Assembly
Engine Assembly
SUB ASSEMBLY

Exciter & Stator

PAGE NAME

PAGE NO. P-507-B.1 P-507-C P-507-D P-507-E P-507-F P-507-G P-507-H P-507-J
CODE NO.

11110 1 1 1 1 1 1 1
Illustration of Sub Assemblies

11111 1 1 1 1 1 1 1
(Wire Feed Module)

11248 2 2 1 1 1 1 1

11249 2 2 1 1 1 1 1
(Wire Feed Module)

11280 2 3 1 1 1 1 1

11281 2 3 1 1 1 1 1
(Wire Feed Module)

11411 3 4 1 1 1 1 1
Illustration of Sub Assemblies

11412 3 4 1 1 1 1 1
(Wire Feed Module)

11472 4 5 2 1 1 1 1

11473 4 5 2 1 1 1 1
(Wire Feed Module)

CLASSIC® 300D PERKINS 12-01-2008

 P-507-A.2 RETURN TO MAIN INDEX P-507-A.2
Illustration of Sub Assemblies

CLASSIC® 300D PERKINS

For Codes: 11110, 11111, 11248, 11249, 11280, 11281
11411, 11412, 11472, 11473, 11545 & 11546
Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any
code numbers not listed.

Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and col-
umn the desired part is located on for your particular code machine.

Sub Assembly Item 8 9

No.
Illustration of Sub Assemblies

Generator Brush Holder

Wire Feed Module

SUB ASSEMBLY
Roof & Doors

PAGE NAME

PAGE NO. P-507-K P-507-L P-231-C

CODE NO.

11110 1 1 •
Illustration of Sub Assemblies

11111 1 1 1
(Wire Feed Module)

11248 1 1 •

11249 1 1 1
(Wire Feed Module)

11280 2 1 •

11281 2 1 1
(Wire Feed Module)

11411 3 1 •
Illustration of Sub Assemblies

11412 3 1 1
(Wire Feed Module)

11472 4 1 •

11473 4 1 1
(Wire Feed Module)

CLASSIC® 300D PERKINS 12-01-2008

 P-507-A.3 RETURN TO MAIN INDEX P-507-A.3
Illustration of Sub Assemblies

CLASSIC® 300D PERKINS

For Codes: 11110, 11111, 11248, 11249, 11280, 11281
11411, 11412, 11472, 11473, 11545 & 11546
Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any
code numbers not listed.

Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and col-
umn the desired part is located on for your particular code machine.

Sub Assembly Item 1 2 3 4 5 6 7

No.

Welding Generator & Coupling

Illustration of Sub Assemblies

Base & Lift Bale Assembly

Fuel Tank & Mounting
Case Front Assembly
Optional Equipment

Radiator Assembly
Engine Assembly
SUB ASSEMBLY

Exciter & Stator

PAGE NAME

PAGE NO. P-507-B.1 P-507-C P-507-D P-507-E P-507-F P-507-G P-507-H P-507-J
CODE NO.

11545 5 6 2 1 1 1 1
Illustration of Sub Assemblies

11546 5 6 2 1 1 1 1
Illustration of Sub Assemblies

CLASSIC® 300D PERKINS 12-01-2008

 P-507-A.4 RETURN TO MAIN INDEX P-507-A.4
Illustration of Sub Assemblies

CLASSIC® 300D PERKINS

For Codes: 11110, 11111, 11248, 11249, 11280, 11281
11411, 11412, 11472, 11473, 11545 & 11546
Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any
code numbers not listed.

Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and col-
umn the desired part is located on for your particular code machine.

Sub Assembly Item 8 9

No.
Illustration of Sub Assemblies

Case Front Assembly

Wire Feed Module

SUB ASSEMBLY
Roof & Doors

PAGE NAME

PAGE NO. P-507-K P-507-L P-231-C

CODE NO.

11545 4 1 •
Illustration of Sub Assemblies

11546 4 1 •
Illustration of Sub Assemblies

CLASSIC® 300D PERKINS 12-01-2008

 P-507-B.1 P-507-B.1
OPTIONAL EQUIPMENT LISTING
Index of Sub Assemblies

Miscellaneous Options Available for your machine are listed below:

# Indicates a change this printing.
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PART NUMBER

Wire Feed Module (CV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K623-1

Accessory Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K704
Power Plug Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K802D
Water Valve Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K844
Medium Welder Trailer, Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2636-1
Remote Control Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K924-5
Spark Arrester Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K903-1
Service Indicator Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1858-1
Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies

CLASSIC® 300D PERKINS 12-01-2008

 Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
Part Numbers Part Numbers Part Numbers Part Numbers

2F 2G 2H
2A
4A
P-507-C

4B 4C
1A 2C 11A

28 5A
Case Front Assembly

}
2B 13 27 36C

16A 36A
7A 12B 31
12C 14A
26
17B
3A
17A
3B
}
}

10A
33 12A

CLASSIC® 300D PERKINS

32 40 30A
36D 19B 6A 6C 6D 6E
30B 19C
34 19A 10C10D
9 10C 10E
10D10E
30C
10B
6B
1B
32
33 7B 1D 1E 1F
34
22 1C
8 20A
P-507-C

24 20B

12-01-2008
 P-507-C.1 P-507-C.1
Sub Assembly Illustration
Index of Sub Assemblies

# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

Case Front Asbly (Standard), Includes: G4857-1 1 X • • • •

Case Front Asbly (w/Wire Feed Module), Includes: G4857-2 1 X • • • •
Case Front Asbly (Standard), Includes: G4857-3 1 • X • • •
Case Front Asbly (w/Wire Feed Module), Includes: G4857-4 1 • X • • •
Case Front Asbly (Standard), Includes: G5830-1 1 • • X • •
Case Front Asbly (w/Wire Feed Module), Includes: G5830-2 1 • • X • •
Case Front Asbly (Standard), Includes: G6137-1 1 • • • X •
Case Front Asbly (w/Wire Feed Module), Includes: G6137-2 1 • • • X •
Case Front Asbly (Standard), Includes: G6388-1 1 • • • • X
Case Front Asbly (w/Wire Feed Module), Includes: G6388-2 1 • • • • X
1A Front Panel Welded Asbly L8703-6 1 X X • • •
Sub Assembly Illustration
Index of Sub Assemblies

1A Front Panel Welded Asbly L8703-10 1 • • X X X

1B Self Tapping Screw S8025-79 1 X X X X X
1C 3/8-16 x 1.00 HHCS CF000019 4 X X X X X
1D Plain Washer S9262-120 4 X X X X X
1E Lock Washer E106A-4 4 X X X X X
1F 3/8-16 HN CF000067 4 X X X X X
2A Selector Switch Asbly M13335 1 X X X X X
2B #10-24 x 1.75 RHS CF000127 1 X X X X X
2C Spacer S10918-60 1 X X X X X
2D #10-24 x 1.50 RHS (Not Shown) CF000122 1 X X X X X
2E Spacer (Not Shown) S10918-69 1 X X X X X
2F Plain Washer S9262-27 2 X X X X X
2G Lock Washer T9695-1 2 X X X X X
2H #10-24 HN CF000010 2 X X X X X
2J 5/16-18HN (Not Shown) CF000029 5 X X X X X
3A Handle M13989-1 1 X X X X X
Sub Assembly Illustration
Index of Sub Assemblies

3B Self Tapping Screw S8025-22 1 X X X X X

4A Engine Protection/Idler P.C. Board L12400-[ ] 1 X X X X X
4B Self Tapping Screw S8025-100 4 X X X X X
4C Mounting Bracket M20448 1 X X X X X
4D Self Tapping Screw (Not Shown) S9225-63 3 X X X X X
5A Switch (Ignition & Idler Control) T10800-55 2 X X X X X
5B Sealing Boot (Not Shown) S22061-4 2 X X X X X
6A Diode Bridge T13637 1 X X X X X
6B #8-32 x .875 RHS CF000059 1 X X X X X
6C Plain Washer S9262-3 1 X X X X X
6D Lock Washer T4291-A 1 X X X X X
6E #8-32 HN CF000042 1 X X X X X
7A Nameplate L10849-2 1 X X • • •
7A Nameplate L10849-3 1 • • X X X
7B Fastener Button T14659-1 5 X X X X X
7C Auxiliary Rating Decal (Not Shown) S26858 1 • • X X X
Sub Assembly Illustration

8 Ammeter S7514-7 1 X X X X X
Index of Sub Assemblies

9 Fuse Holder T15011-1 1 X X X X X

10A Fuse T10728-8 1 X X X X X
10B #4-40 x .375 RHS CF000001 1 X X X X X
10C Plain Washer S9262-39 1 X X X X X
10D Lock Washer T4291-B 1 X X X X X
10E #4-40 HN CF000002 1 X X X X X

CLASSIC® 300D PERKINS 12-01-2008

 P-507-C.2 P-507-C.2
Sub Assembly Illustration
Index of Sub Assemblies

# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

11A Rheostat M5090-C 1 X X X X X

11B #8-32 x .50 RHS (Not Shown) CF000102 2 X X X X X
11C Lock Washer (Not Shown) T9695-3 2 X X X X X
11D #8-32 BHN (Not Shown) CF000103 4 X X X X X
12A Rheostat Handle S16664-13 1 X X X X X
12B 1/4-20 x .375 RHS CF000107 2 X X X X X
12C Lock Washer E106A-2 2 X X X X X
13 Start Button S13146-1 1 X X X X X
14A Receptacle (115V GFCI) S24410 1 X X X X X
14B GFCI Box Mounting Cover (Not Shown) L13286 1 • • • X X #
Mounting Bracket (Not Shown) #
Sub Assembly Illustration

14C S27167 1 • • • X X
Index of Sub Assemblies

14D Foam Receptacle Seal (Not Shown) S27176 1 • • • X X #

14E Thermo Plastic Screws (Not Shown) S24738-3 2 • • • X X #
16A Receptacle (230) S14377 1 X X X X X
17A Circuit Breaker (15 Amps) T12287-22 2 X X • • •
17B Circuit Breaker (20 Amps) T12287-31 1 X X X X X
17C Circuit Breaker (15A) - 2 Pole (Not Shown), (Includes 17D) M20585-3 1 • • X X X
17D Circuit Breaker Cover Seal (Not Shown) S24911-2 1 • • X X X
17E Sems Screw (Not Shown) T10082-30 4 • • X X X
17F Lock Washer (Not Shown) T4291-A 4 • • X X X
19A Thread Forming Screw (Ground Screw) S9225-36 2 X X X X X
19B Lock Washer T9695-1 2 X X X X X
19C #10-24 HN CF000010 4 X X X X X
20A Meter Guard M16240-2 1 X X X X X
20B Self Tapping Screw S8025-92 2 X X X X X
21A Reed Switch & Lead Asbly (Not Shown) S16676-4 1 X X X X X
21B Plain Washer (Not Shown) S9262-30 1 X X X X X
Sub Assembly Illustration
Index of Sub Assemblies

21C Lock Washer (Not Shown) E106A-14 1 X X X X X

21D 5/16-18 HN (Not Shown) CF000029 1 X X X X X
22 Water Temperature Gauge S25154 1 X X X X X
24 Oil Gauge S20206 1 X X • • •
24 Oil Gauge S20206-1 1 • • X X X
26 Engine Hour Meter S17475-3 1 X X X X X
27 Button Switch S13146-4 1 X X X X X
28 Plug Button T14659-2 5 X X X X X
30A #10-24 x 1.75 RHS CF000127 4 X X X X X
30B Tube S10918-82 4 X X X X X
30C Lock Nut T9187-9 4 X X X X X
31 Pilot Light T13534-3 1 X X X X X
32 Receptacle Cover M16996 2 X X X X X
33 Receptacle Gasket S21088 2 X X X X X
34 Thread Forming Screw S9225-63 4 X X X X X
35 Speed Nut (Not Shown) T11525-1 4 X X X X X
Sub Assembly Illustration

36A Switch and Receptacle Assembly M19120-1 1 X X X X X

Index of Sub Assemblies

36C Type “U” Speed Nut T11525-1 2 X X X X X

36D Thread Forming Screw S9225-63 2 X X X X X
36E Sealing Boot (Not Shown) S22061-4 1 X X X X X
36F Plug & Lead Asbly (Not Shown) S14165-464 1 X X X X X
36G Plug & Lead Asbly (Non Wire Feed Models Only) (Not Shown) S14165-462 1 X X X X X
37A Guard (Fuel Tank Rail Side) (Not Shown) M19534 1 X X X X X
37B Thread Forming Screw (Not Shown) S9225-8 2 X X X X X

CLASSIC® 300D PERKINS 09-22-2009

 P-507-C.3 P-507-C.3
Sub Assembly Illustration
Index of Sub Assemblies

# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

37C Guard (Output Panel Side) (Not Shown) M19535 1 X X X X X

37D Thread Forming Screw (Not Shown) S9225-8 2 X X X X X
38 Wiring Harness (Not Shown) G3669-2 1 X • • • •
38 Wiring Harness (Not Shown) G3669-3 1 • X X • •
38 Wiring Harness (Not Shown) G3669-4 1 • • • X •
38 Wiring Harness (Not Shown) G3669-5 1 • • • • X
39 Plug & Lead Assembly (Not Shown) S18250-397 1 X X X X X
40 3 Year Warranty Decal S22127-3 1 X X X X X
Sub Assembly Illustration
Index of Sub Assemblies

Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” board
that is to be replaced. This will aid Lincoln in supplying the correct and latest board along
with any necessary jumpers or adapters. The dash number brackets [ ] have purposely
been left blank so as to eliminate errors, confusion and updates.
Sub Assembly Illustration
Index of Sub Assemblies
Sub Assembly Illustration
Index of Sub Assemblies

CLASSIC® 300D PERKINS 12-01-2008

 P-507-D P-507-D
Index of Sub Assemblies

Engine Assembly
Part Numbers

27A

27E
6A 6D

6C 27B 27G
18D
27D

18E 27F
2B
Index of Sub Assemblies

2A
Part Numbers

18A

17B 1
12A 12B

17C 22
19A 19B
17A
21A 19C

11A 11B
Index of Sub Assemblies

9B
Part Numbers

3D 3E 9A 5E
5K
13A 5H
5F 5A
3B 28A
5G

25B 25C
6F 5J
25A
3C 24A 6E 5H
3A 5D
24B 28C
5C
24C
Index of Sub Assemblies

28D
Part Numbers

28E

28F

CLASSIC® 300D PERKINS 12-01-2008

 P-507-D.1 P-507-D.1
Sub Assembly Illustration
Index of Sub Assemblies

# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

Perkins Diesel Engine Asbly (L12413), Includes: NSS 1 X • • • • •

Perkins Diesel Engine Asbly (L12413-1), Includes: NSS 1 • X • • • •
Perkins Diesel Engine Asbly (L12413-2), Includes: NSS 1 • • X • • •
Perkins Diesel Engine Asbly (L12413-3), Includes: NSS 1 • • • X • •
Perkins Diesel Engine Asbly (L13268), Includes: NSS 1 • • • • X •
Perkins Diesel Engine Asbly (L15043), Includes: NSS 1 • • • • • X
1 Perkins Diesel 404C-22 Engine (M20387) NSS 1 X • • • • •
1 Perkins Diesel 404C-22 Engine (M20614) NSS 1 • X • • • •
1 Perkins Diesel 404C-22 Engine (M20839) NSS 1 • • X X • •
1 Perkins Diesel 404D-22 Engine (M21487) NSS 1 • • • • X •
Sub Assembly Illustration

1 Perkins Diesel 404D-22 Engine (M22066) NSS 1 • • • • • X

Index of Sub Assemblies

2A Pipe Adapter S24464-2 1 X X X X • •

2B Oil Pressure Switch/Sender S17026-3 1 X X X • • •
2B Oil Pressure Switch/Sender (Part of Engine) * 1 • • • X X X
2C M4-0.7 HN (Not Shown) T14815-6 2 X X X • • •
3A Fuel Pre-Filter (Part of Engine) * 1 X X • • • •
3A Fuel Pre-Filter Assembly M20840 1 • • X X X X
Filter Element M20840-A 1 • • X X X X
3B Bracket (Water Trap/Sedimenter) M19093-1 1 X X X • • •
3B Bracket (Water Separator) S25827 1 • • X X X X
3C 5/16-18 x 2.75 HHCS CF000073 1 X X X X X X
3D Lock Washer E106A-3 1 X X X X X X
3E 5/16-18 HN CF000029 1 X X X X X X
3F M8-1.25 x 16mm HHCS w/Lock Washer * X X • • • •
(Part of Engine) (Not Shown)
3F Thread Forming Screw S9225-66 2 • • X X X X
3G Plain Washer (Not Shown) S9262-121 2 X X X X X X
Sub Assembly Illustration
Index of Sub Assemblies

3H Speed Nut (Not Shown) T11525-5 2 X X X X X X

5A Bracket (Fuel Filter) S25955 1 X X X X • •
5B M8-1.25 x 16mm HHCS w/Lock Washer * 2 X X X X • •
(Part of Engine) (Not Shown)
5C Fuel Filter Assembly (Part of Engine) * 1 X X X X X X
5D M10-1.50 x 35mm HHCS (Part of Engine) * 2 X X X X X X
5E M10 Flat Washer (Part of Engine) * 2 X X X X X X
5F M10 Lock Washer (Part of Engine) * 2 X X X X X X
5G M10- 1.50 HN (Part of Engine) * 2 X X X X X X
5H Tube Connector T14163 2 X X X X • •
5J Hose Elbow T13776 1 X X X X • •
5K Hose Connector T13595 1 X X X X • •
6A Bracket (Air Cleaner) M20505 1 X X X X X X
6B Air Filter Support Bracket S27283 1 • • • • X X #
6C M8-1.25 x 20mm HHCS (Part of Engine) T14731-3 2 X X X X • •
6D 5/16-18 x .75 HHCS CF000040 1 X X X X • •
Sub Assembly Illustration

6D Thread Forming Screw S9225-26 1 • • • • X X

Index of Sub Assemblies

6E Lock Washer E106A-3 1 X X X X X X

6F 5/16-18 HN CF000029 1 X X X X • •
9A Flex Tube (Separator to Pump) T10642-86 1 X X X X X X
9B Hose Clamp T13777-1 2 X X X X X X
11A Flex Tube (Pump to Filter) * 1 X X X X • •
11B Hose Clamp * 2 X X X X • •

NSS - Not Sold Separately CLASSIC® 300D PERKINS Oct-13

* Contact Engine Manufacturer
 P-507-D.2 P-507-D.2
Sub Assembly Illustration
Index of Sub Assemblies

# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

12A Flex Tube (Filter to Injector) T10642-88 1 X X X X • •

12B Hose Clamp * 2 X X X X • •
13A Electric Fuel Pump * 1 X X X X • •
13B 1/4-20 x .75 HHCS (Not Shown) CF000014 2 X X X X • •
13C 1/4 Split Ring Lock Washer (Not Shown) E106A-2 2 X X X X • •
13D 1/4-20 HN (Not Shown) CF000017 2 X X X X • •
14A Electric Fuel Pump Mounting Bracket (Not Shown) S24670 1 X X X X • •
14B M6-1.00 x 25mm Socket Head Cap Screw (Not Shown) T14731-55 2 X X X X • •
14C M6 Lock Washer (Not Shown) S17400-3 2 X X X X • •
14D Gasket (Not Shown) (Part of Engine) * 1 X X X X • •
Sub Assembly Illustration

17A Starter Motor (Part of Engine) * 1 X X X X X X

Index of Sub Assemblies

17B 3/8-16 x 1.25 HHCS CF000105 1 X X X X X X

17C Lock Washer E106A-4 2 X X X X X X
18A Muffler L10878 1 X X X X X • #
18A Muffler L10878-2 1 • • • • • X #
18B Gasket (Part of Engine) (Not Shown) * 1 X X X X X X
18C M8-1.25 x 25mm HHS w/Lock Washer (Not Shown) * 1 X X X X X X
18D Exhaust Outlet Pipe S24165 1 X X X X X X
18E Exhaust Clamp S24252 1 X X X X X X
19A Idler Lever S25956 1 X X X X • •
19B Lock Washer T9860-6 2 X X X X • •
19C Thread Forming Screw S9225-8 2 X X X X • •
20 Solenoid Bracket (Not Shown) M20506 1 X X X X • •
20 Solenoid Bracket (Not Shown) M21685 1 • • • • X X
21A Solenoid S20140-5 1 X X X X • •
21A Solenoid S20140-7 1 • • • • X X
21B Thread Forming Screw (Not Shown) S9225-66 2 X X X X X X
Sub Assembly Illustration
Index of Sub Assemblies

21C In-Line Swivel (Not Shown) S22070 1 X X X X X X

21D 1/4-28 HJN (Not Shown) CF000060 As Req X X X X X X
21E Idler Rod (Not Shown) T14942-3 1 X X X • • •
21E Idler Linkage (Not Shown) S27287 1 • • • • X X
21F Plain Washer (Not Shown) S9262-150 1 X X X • • •
21F Rod End Swivel (Not Shown) S22232 1 • • • X • •
21F Rod End Swivel (Not Shown) S26632 1 • • • • X X
21G Pivot Pin (Not Shown) T9751-5 1 X X X • • •
21G Thread Forming Screw (Not Shown) S9225-96 1 • • • • X X
21H Retaining Ring (Not Shown) S9776-65 1 X X X X • •
21H Lock Washer (Not Shown) E106A_2 1 • • • • X X
21J 1/4-20 HN CF000017 1 • • • • X X
22 Fan Guard M19284 1 X X X X • •
22 Fan Guard L13694 1 • • • • X X
23A Water Temperature Switch/Sender (Not Shown) S25162 1 X X • • • •
23A Water Temperature Switch/Sender (Not Shown) (Part of Engine) * 1 • • X X X X
Sub Assembly Illustration

23B Adapter Fitting (Not Shown) S25494 1 X X • • • •

Index of Sub Assemblies

24A Oil Drain Valve S23024-2 1 X X X X • •

24B Flex Hose T10642-218 1 X X X X X X
24C Clamp S10888-27 1 X X X X X X
25A Engine Mounting Foot S24167 2 X X X X X X
25B M14x1.5 25mm HHCS T14731-48 8 X X X X X X
25C Lock Washer S17400-5 8 X X X X X X

* Contact Engine Manufacturer CLASSIC® 300D PERKINS 06-29-2011

 P-507-D.3 P-507-D.3
Sub Assembly Illustration
Index of Sub Assemblies

# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

26A Air Intake Hose (Not Shown) M20501 1 X X X X X X

26B Clamp (Hose to Air Filter) (Not Shown) S10888-33 2 X X X X X X
27A Air Filter M20358 1 X X X X X X
27B Mounting Band M20359 1 X X X X X X
27D Lock Washer E106A-3 2 X X X X X X
27E 5/16-18 x 1.25 HHCS CF000028 2 X X X X X X
27F Plain Washer S9262-121 4 X X X X X X
27G 5/16-18 HN CF000029 2 X X X X X X
28 Mounting Ref. Includes: M8859-94 2 X X X X X X
28A 1/2-13 x 3.75 HHCS CF000227 2 X X X X X X
Sub Assembly Illustration

28C Rubber Mount S14447 2 X X X X X X

Index of Sub Assemblies

28D Front Rubber Pad T9072 2 X X X X X X

28E Mounting Bracket S10040-86 2 X X X X X X
28F #10-24 HLN T9187-4 2 X X X X X X
Sub Assembly Illustration
Index of Sub Assemblies
Sub Assembly Illustration
Index of Sub Assemblies

CLASSIC® 300D PERKINS 06-29-2011

 Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
Part Numbers Part Numbers Part Numbers Part Numbers

6A
7A

6B
P-507-E

5C

6C
5A
Radiator Assembly

5B
1

8
2

11D

3B

3D
3C
{

11C 11B

CLASSIC® 300D PERKINS

10A

7C
10B

7B
9
3A

11A
P-507-E

12-01-2008
12A
12C 12B
 P-507-E.1 P-507-E.1
Sub Assembly Illustration
Index of Sub Assemblies

# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

1 Radiator (Includes Cap) G3432 1 X X

2 Filler Cap S9970 1 X X
3A Radiator Shell L5163-2 1 X X
3B 1/2-13 HN CF000027 2 X X
3C Lock Washer E106A-5 2 X X
3D Plain Washer S9262-5 2 X X
3E Thread Forming Screw (Not Shown) S9225-8 4 X X
4 Shroud Assembly (Includes Rubber Channels) M19051 1 X X
5A Top Radiator Hose M19052 1 X X
5B Clamp (Hose to Radiator) S10888-8 1 X X
Sub Assembly Illustration

5C Clamp (Hose to Engine) S10888-16 1 X X

Index of Sub Assemblies

6A Bottom Radiator Hose L10852-1 1 X X

6B Clamp (Hose to Radiator) S10888-8 1 X X
6C Clamp (Hose to Engine) S10888-16 1 X X
7A Fan Guard (Alternator Side) (Below Code 11240) M19055 1 X •
Fan Guard (Alternator Side) (Above Code 11240) M20615 1 X •
7A Fan Guard (Left Side) L13693 1 • X
7B Fan Guard (Injector Side) M19090 1 X •
7B Fan Guard (Right Side) L13678 1 • X
7C Thread Forming Screw S9225-8 2 X X
8 Drain Cock (Mounts in Radiator) T9956 1 X X
9 Warning Decal T13086-62 2 X X
10A Radiator Cap Cover M8003 1 X X
10B Self Tapping Screw S8025-12 2 X X
11A 5/16-18 X 1.50 HHCS CF000081 2 X X
11B Plain Washer S9262-121 4 X X
11C Lock Washer E106A-3 2 X X
Sub Assembly Illustration
Index of Sub Assemblies

11D 5/16-18 HN CF000029 2 X X

12A 1/4-20 x .625 HHCS CF000013 6 X X
12B Lock Washer E106A-2 6 X X
12C Plain Washer S9262-23 6 X X
Sub Assembly Illustration
Index of Sub Assemblies

CLASSIC® 300D PERKINS 12-01-2008

 Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
Part Numbers Part Numbers Part Numbers Part Numbers

8F 8E
P-507-F

8G
1A

8B 9A
Fuel Tank & Mounting

7D
8A

7C
4
3

7A
6B
5A

6A
5B

CLASSIC® 300D PERKINS

6B

7B
7D

1C
1D
1E
7C
1B
P-507-F

7B

12-01-2008
 P-507-F.1 P-507-F.1
Sub Assembly Illustration
Index of Sub Assemblies

# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

1A Fuel Tank L3398-22 1 X

1B 3/8-16 x 2.00 HHCS CF000071 As Req’d X
1C Plain Washer S9262-56 8 X
1D Lock Washer E106A-4 4 X
1E 3/8-16 HN CF000067 4 X
2 Gasket S10437-A 1 X
3 Fuel Cap S10149 1 X
4 Elbow Fitting S25908 1 X
5A Hose Clamp T13777-6 1 X
5B Fuel Return Line T10642-231 1 X
Sub Assembly Illustration

6A Hose Clamp T13777-1 1 X

Index of Sub Assemblies

6B Fuel Feed Line T10642-269 1 X

7A Fuel Tank Rail M12479-1 1 X
7B Thread Forming Screw S9225-22 2 X
7C Lock Washer T9860-3 2 X
7D 5/16-18 HN CF000029 2 X
Output Panel Asbly, Includes: M13942-9 1 X
8A Output Rail M13946-1 1 X
8B Self Tapping Screw S8025-91 4 X
8E Output Terminal (Includes Output Stud Nut) T14166-9 2 X
8F Output Stud Nut T3960 2 X
8G Circuit Breaker T12287-20 1 X
8H Thread Forming Screw (Not Shown) S9225-22 2 X
8J Lock Washer (Not Shown) T9860-3 2 X
8K 5/16-18 HN (Not Shown) CF000029 2 X
9A 1/2-13 x .75 HHCS CF000020 2 X
9B Plain Washer (Not Shown) S9262-1 1 X
Sub Assembly Illustration
Index of Sub Assemblies

9C Lock Washer (Not Shown) E106A-15 1 X

11A Guard (Not Shown) S24765 2 X
11B Thread Forming Screw (Not Shown) S9225-8 2 X
Sub Assembly Illustration
Index of Sub Assemblies

CLASSIC® 300D PERKINS 12-01-2008

 Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
Part Numbers Part Numbers Part Numbers Part Numbers
P-507-G

8
5A

5D
Base & Lift Bale Assembly

5C
7

6
2F

2G

5B
2E
2D
3A

2C

CLASSIC® 300D PERKINS

4A
2B

9
2A

1A
P-507-G

12-01-2008
1B 1C 1D
 P-507-G.1 P-507-G.1
Sub Assembly Illustration
Index of Sub Assemblies

# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

1A Battery Mounting Panel S15639-1 1 X

1B 1/4-20 x .50 HHCS CF000012 2 X
1C Lock Washer E106A-2 2 X
1D Plain Washer S9262-23 2 X
2A Battery (M9399-4) NSS 1 X #
2B Cap (Insulates Neg. Terminal) T14654 1 X
2C Battery Bracket S12128 1 X
2D Carriage Bolt T11888 2 X
2E Plain Washer S9262169 2 X
2F Lock Washer E106A-20 2 X
Sub Assembly Illustration

2G 1/4-20 HN CF000395 4 X
Index of Sub Assemblies

3A Positive Battery Cable S13147-1 1 X

3B Lead Clip (Not Shown) S24469 1 X
3C Thread Forming Screw (Not Shown) S9225-26 1 X
3D M8x1.25 HN (Not Shown) T14815-2 1 X
4A Battery Cable & Ground Strap S14922-1 1 X
4B Thread Forming Screw (Not Shown) S9225-26 2 X
5A Lift Bale & Hook Assembly L9084 1 X
5B 1/2-13 x 1.25 HHCS T8833-24 4 X
5C Lock Washer E106A-5 4 X
5D 1/2-13 HN CF000027 4 X
6 Base G3427 1 X
7 Foam M15045-37 1 X
8 Cable Routing Decal S20283 1 X
9 Caution Decal S17851 2 X
Sub Assembly Illustration
Index of Sub Assemblies
Sub Assembly Illustration
Index of Sub Assemblies

NSS - Not Sold Separately CLASSIC® 300D PERKINS 06-15-2012

 Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
Part Numbers Part Numbers Part Numbers Part Numbers

9A

7
P-507-H

6
5
Exciter & Stator

8A

9B

4
2A
8B

3A
8C

3D
3C

CLASSIC® 300D PERKINS

3B
11B
11C

17C

17A
1C
1B

1D
1A

17B
P-507-H

11A

12-01-2008
13
 P-507-H.1 P-507-H.1
Sub Assembly Illustration
Index of Sub Assemblies

# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

1A Exciter End Bracket (Includes Pipe Plug) L6061-5 1 X

1B Pipe Plug S10780-4 1 X
1C 7/16-14 x 1.50 HHCS T8833-2 4 X
1D Lock Washer E106A-8 4 X
2A Baffle M13683 1 X
2B Thread Forming Screw (Not Shown) S9225-8 4 X
2C Plain Washer (Not Shown) S9262-23 4 X
2D Lock Washer (Not Shown) T9860-6 4 X
3A Bracket Cover L3391-46 1 X
3B 1/4-20 x 2.00 RHS CF000143 2 X
Sub Assembly Illustration

3C Lock Washer E106A-2 2 X

Index of Sub Assemblies

3D Square Nut CF000232 2 X

4 Rotor Assembly M13641-4 1 X
5 Armature Sleeve Collar T14337 1 X
6 Exciter Nut Washer T7090-1 1 X
7 Exciter Nut T6225-1 1 X
8A Exciter Shroud L8254 1 X
8B Lock Washer T9860-6 3 X
8C Thread Forming Screw S9225-8 3 X
9A Blower Shroud L6129-1 1 X
9B Self Tapping Screw S8025-91 4 X
11 Rocker Assembly, Includes: S16986-1 1 X
11A Rocker M9857-1 1 X
11B Lock Washer E106A-2 1 X
11C 1/4-20 x 2.00 HHCS T8833-22 1 X
13 Generator Brush Holder See P-507-L 4 X
16 Alternator Diode & Heat Sink Asbly (Not Shown), Includes: T11976-6 1 X
Sub Assembly Illustration
Index of Sub Assemblies

Diode T12705-24 1 X
17A Alternator Brush Holder Asbly, Includes: M16158 1 X
Brush Holder Cartridge G2114 1 X
Brush Assembly S19480 2 X
Brush Assembly Retainer M16157 1 X
17B Brush Holder Bracket M19896 1 X
(Items 17C thru F Mount Brush Holder Bracket to Alternator Frame)
17C 1/4-20 x .75 HHCS CF000014 2 X
17D Plain Washer (Not Shown) S9262-23 2 X
17E Lock Washer (Not Shown) E106A-2 2 X
17F 1/4-20 HN (Not Shown) CF000017 2 X
(Item 17G Mounts Brush Holder Asbly to Brush Holder Bracket)
17G Self Tapping Screw (Not Shown) S24739-7 2 X
Sub Assembly Illustration
Index of Sub Assemblies

CLASSIC® 300D PERKINS 12-01-2008

 P-507-J P-507-J
Index of Sub Assemblies

Welding Generator & Coupling

Part Numbers

16
Index of Sub Assemblies

15
Part Numbers

18B 18A

14
12
9 11
10 17A
9 17B

5
1
13B 13A

7
Index of Sub Assemblies

6B
Part Numbers

6A
21
22
8A
8B
3 20C
20A
3
4
4 20F
20B
2A
20H
20G
2
Index of Sub Assemblies
Part Numbers

CLASSIC® 300D PERKINS 12-01-2008

 P-507-J.1 P-507-J.1
Sub Assembly Illustration
Index of Sub Assemblies

# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

Generator Frame Assembly, Includes: L8576-6 1 X

1 Frame L9137-1 1 X
Interpole Coil & Pole (Set of 4-3, 6, 9 & 12 O’Clock), Includes: S12261-21 1 X
2 Interpole Coil (Set of 4-3, 6, 9 & 12 O’Clock) S12261-21A 1 X
2A Interpole Piece S12260-6 4 X
3 Shunt Coils (Top & Bottom) FJW5-AP 1 Each X
3 Mainpole Series Coils (Top & Bottom) FJW115-W 1 Each X
4 Main Poles S10745-12 4 X
5 Armature Assembly M7014-13 1 X
6A Bearing M9300-80 1 X
Sub Assembly Illustration

6B Bearing Shoulder Ring S18541 1 X

Index of Sub Assemblies

7 Blower Segments (Sold in Set of 4 Only) M14361 1 X

8A 7/16-14 x .75 HHCS (Blower Segments to Engine Coupling) T8833-44 8 X
8B Lock Washer E106A-8 8 X
9 Disc Backing Plate S8042 2 X
10 Coupling Disc M6730 1 X
11 Coupling Ring (Inside) S14233 1 X
12 Coupling Ring (Outside-Closest to Engine) S14232 1 X
13A 7/16-14 x 1.50 HHCS (Coupling Rings to Armature Hub) T8833-2 8 X
13B Lock Washer E106A-8 8 X
14 Screw (M10-1.25 x 25mm Long (Flywheel Bolts) T14731-49 6 X
15 Flywheel & Ring Gear Assembly M14343-8 1 X
16 Adapter Plate G3426 1 X
16A M12-1.75 x 20mm HHCS, w/Lock Washer (Part of Engine) (Not Shown) * 2 X
17A Lock Washer S17400-4 10 X
17B Screw (M8-1.25 x 25mm Long) T14731-3 10 X
17C Screw (M10-1.5 x 45mm Long) (Not Shown) T14731-52 6 X
Sub Assembly Illustration
Index of Sub Assemblies

17D Lock Washer (Not Shown) S17400-1 6 X

18A 3/8-16 x 1.00 HHCS CF000019 5 X
18B Lock Washer E106A-4 5 X
20A 1/2-13 x 2.75 HHCS CF000123 1 X
20B Plain Washer S9262-1 1 X
20C Welder Foot Support Rubber T8823 1 X
20E Mounting Bracket (Not Shown) S10040-86 ø 1 X
20F Rubber Pad T8822 1 X
20G 1/2-13 HLN T9187-4 1 X
20H Plain Washer S9262-5 1 X
21 3/8-16 HN CF000067 1 X
22 Ground Decal T13260-4 1 X
Sub Assembly Illustration
Index of Sub Assemblies

* Contact Engine Manufacturer CLASSIC® 300D PERKINS 12-01-2008

ø This part is obsolete and no longer available.

 Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
Part Numbers Part Numbers Part Numbers Part Numbers

7D
9A 9B 9D
P-507-K

19

7C
Roof & Doors

6B 7A
13A

4
10A

14

6A
1C
18

1B
13

5A

5B
12

CLASSIC® 300D PERKINS

16

15

7B
2

9C
10B

11
10D
10C

1A

5A
P-507-K

8C

5B
3

12-01-2008
8A 8B 8D
 P-507-K.1 P-507-K.1
Sub Assembly Illustration
Index of Sub Assemblies

# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

1A Door L6659-G 2 X X X X
1B Door Hinge Pin S20295 4 X X X X
1C Retaining Ring S9776-62 8 X X X X
2 Door Bumper (Mounts in Roof) T15154 4 X X X X
3 Door Hook Assembly S10656-3 2 X X X X
4 Door Hook Assembly S10656-4 2 X X X X
5A Door Hook Washer T10878 4 X X X X
5B Self Tapping Screw S8025-92 8 X X X X
6A Door Support Rod M16696 2 X X X X
6B Speed Clip T10982-7 2 X X X X
Sub Assembly Illustration

7A Door Support Bracket S20289 2 X X X X

Index of Sub Assemblies

7B 1/4-20 x RHS CF000012 4 X X X X

7C Lock Washer E106A-2 4 X X X X
7D 1/4-20 HN CF000017 4 X X X X
8A Door Bumper (Mounts to Door) S21463 8 X X X X
8B Plain Washer S9262-98 8 X X X X
8C Rivet M8834-1 8 X X X X
8D Speed Clip T10982-7 8 X X X X
9A Spring Clip S20290 2 X X X X
9B Lock Washer T9695-1 2 X X X X
9C #10-24 x .312 PPHS CF000335 2 X X X X
9D #10-24 HLN T9187-9 2 X X X X
10A Roof L5193-5 1 X X X X
10B Roof Mounting Angle S13593 4 X X X X
10C 5/16-18 x 1.50 SQHS CF000258 4 X X X X
10D 5/16-18 HLN T9187 4 X X X X
11 Wiring Diagram M20499 1 X • • •
Sub Assembly Illustration
Index of Sub Assemblies

Wiring Diagram M20616 1 • X • •

Wiring Diagram M21292 1 • • X •
Wiring Diagram M21684 1 • • • X
12 Logo Decal S11893-6 1 X X X X
13 Fuel Warning Decal T13086-26 2 X X X •
13A Fuel Warning Decal T13086-26 1 • • • X
14 Warning Decal M16197 1 X X X X
15 Door Catch Decal T11030 2 X X X X
16 Engine Service Decal S25953 1 X • • •
16 Engine Service Decal S26657 1 • X X X
17 Engine Instruction Tag (Not Shown) M17238 1 X X X X
18 Warning Decal S25896 1 X X X X
19 CO Warning Decal M21436 1 • • X X
Sub Assembly Illustration
Index of Sub Assemblies

CLASSIC® 300D PERKINS 12-01-2008

 Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
Part Numbers Part Numbers Part Numbers Part Numbers
P-507-L

11
10
8
}

9
Generator Brush Holder

8
7
6
3
12

CLASSIC® 300D PERKINS

4
{

}
1

2
P-507-L

12-01-2008
 P-507-L.1 P-507-L.1
Sub Assembly Illustration
Index of Sub Assemblies

# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

Brush Holder Assembly Includes: M6964-2A 4 X

1 Spring and Clip Assembly T8495 2 X
2 Round Head Screw & Lock Washer T10082-20 2 X
3 Plate & Retainer Assembly S27088-1 1 X #
5 5/16-18 x 5/8 HHCS CF000040 2 X
6 Stud M6963-4 1 X
7 Clamping Washer T9020 1 X
8 Insulating Washer T4479 2 X
9 Insulating Tube S13721-1 1 X
10 Clamping Washer T2414 1 X
Sub Assembly Illustration

11 3/8-16 x 1.00 HHCS CF000019 1 X

Index of Sub Assemblies

Lock Washer E106A-16 1 X

12 Generator Brush T2687 8 X
Sub Assembly Illustration
Index of Sub Assemblies
Sub Assembly Illustration
Index of Sub Assemblies

CLASSIC® 300D PERKINS 04-02-2009

 Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies

NOTES

CLASSIC® 300D PERKINS