Moisture Analyzers: New Methods of Moisture Content Analysis
Moisture Analyzers: New Methods of Moisture Content Analysis
Moisture Analyzers: New Methods of Moisture Content Analysis
O
A
Home Screen E
F
A Information on a selected working mode and on a current drying mode
MA
H Configurable area for supplementary information
K Printout interval
G
H
M
K L
N
3Y
Maximum efficiency and productivity. Arranging
work through databases. History of moisture content
variations for a given sample. Easy data exchange between
devices. Data protection and access control. Fully configurable
screen menu.
Moisture Analyzers of X2 Series
Professional design assuring the highest quality of drying
process and maximum comfort of operation.
Home Screen
A H
A Displaying home screen
F Zero button
MA X
H Area with drying/weighing result
I Information panel
L Proximity sensors
O Printout interval
I E
O P R
F
J
X2.A
Clear information arrangement. Uncomplicated
and intuitive operation as a result of free
customization of the menu. Automatically opened
and closed drying chamber.
Moisture Analyzers of R Series
Advanced technology for a drying process
and moisture content analysis!
• LCD display
• Cascading menu
• Wi-Fi
• Control and adjustment system for a drying chamber (GMP)
• Compliance with regulations (GLP System)
• Databases (users, products, programs, tares)
• Drying parameters optimisation (Test)
• Drying process visualisation (%M, %R, %D, graph)
• Printouts, reports (standard PCL)
• Multilingual menu
• Wide spectrum of applications (industry, laboratories, universities,
research and development institutes)
A
E
I F
Home Screen D
G
A Elapsed drying time H
B Drying temperature
E Automatic shutdown
F Drying mode
MA
H Information area
AR
Compact size and design. Easy and intuitive operation.
Direct access to reports and product databases. Ease of
data exchange between devices. Versatility of applications
in various workstations.
Design
and Construction
Graduating drying
temperature means
A comparing and correcting
indications of moisture
analyzer thermometer.
The correction is referred
to indications of control
thermometer, three
B measuring points are
used for comparison.
During the test, the
control thermometer
replaces a weighing pan.
A drying chamber
B weighing module
Correctness of thermometer
indications (GLP) is checked
periodically in the course of
operation.
Step Mode
IR emitter is one of the moisture analyzer heat
sources, it operates in a feedback loop. Intended use:
This ensures thermal conditions stability for the time Drying minerals. Chemically
of analysis. RADWAG-designed method for dynamic bound water and surface
control of drying chamber temperature is one of the bound water is eliminated.
factors allowing to obtain short time for analysis Sample analysis for various
process and repeatability within drying series. temperature values is
possible.
Drying
Methods
Methods
of Analysis Completion
TEST function analyses weight variation for
a particular sample, occurring during the drying
process. There are 5 different options for automatic
shutdown. The user shall select option allowing him
to end the drying process in a way ensuring that the
obtained humidity value is as close as possible to
a reference value. Among other automatic shutdown
possibilities there are time-defined, manual
and user-defined options, the latest one being the best
adjusted to a particular sample characteristics.
Automatic Control
of Sample Weight
A WEIGHT CONTROL (checkweighing
thresholds)
Obtaining optimal results for
a drying process depends on
samples quantity and weight.
Too heavy sample lengthens
duration of the drying process.
Too light sample works against
repeatability of the results. This
proves that control of the sample A
weight is inevitable.
C D B E
B GRAPH (drying process curve,
registered for dynamic state)
Sample
Structure Transformation Crust Formation Sample Burning Heat Absorption
It is a process where Such a process is a Dark in colour samples
Unfavorable physical processes, affecting the sample
an impermeable layer consequence of too absorb more heat
structure, may occur during the drying process. These are
is formed on a sample high drying temperature. than the light ones.
caused by dispersion of indications and mistakes made
surface. This makes It results in a change this accounts for
when undertaking assessment of actual moisture content for
a particular sample. removal of humidity from of sample colour. application of lower
the sample impossible. When sample burning drying temperatures
As a result the indication occurs then the sample while drying light in
Respective method for a particular sample being an outcome of an humidity value is greater colour samples. Tests
drying, shall be selected based on tests analysis is lower than the than its reference value. need to be carried out in
optimizing the sample size, drying temperature sample reference value. order to select the right
and method of analysis end procedure. temperature value.
GLP
and the Drying Process
Drying
Temperature Control
Drying temperature is a decisive factor for moisture content of
a particular sample. The temperature is controlled periodically Drying Mode
according to an adopted timetable, wherein the said timetable is Temperature test is performed for
specified for a particular temperature value. standard drying mode, the most
frequently used mode for moisture
content analysis.
Temperature
The test is performed for a preset
temperature.
Tolerance
Maximum permissible error for
a drying process.
Report
on Drying Process
RADWAG moisture analyzers allow the user
to make self-configured reports. Analysis,
summaries, etc. may be printed by means
of any office printer (PCL).
Drying
Process Statistics
Moisture content analyses performed for the same
sample are used to determine the sample moisture
content variation within a specified time interval (Trend).
Trend graph is calculated automatically. Calculating moisture content
variation is required wherever manufacturing process and control
is performed in a permanent manner. The obtained data is used by
systems controlling the manufacturing process. It helps to determine
optimal moisture content for a particular sample, required for
a finished product prior its packing.
In order to determine
trend graph, open
a database and specify
reference value for
sample humidity
and permissible
tolerance for humidity
determination.
Statistics – trend
for moisture content
variation over time,
calculated automatically Example of a simple drying report, Example of a complex drying report,
for each product. generated by MA R moisture generated by MA 3Y moisture
analyzer. analyzer.
Databases
Managing and Editing
Databases Database
Drying Process Ergonomics Editor
Drying parameters such as temperature and automatic shutdown Database Editor PC software is designed to support users dealing
are optimally selected for every single sample. Trying to remember with a vast number of samples. Clear structure of the program
the parameters for just a few samples requires considerable effort. ensures quickness when it comes to specifying drying parameters
It is more convenient to record the parameters in a database than and other information relating to a sample. Data is transferred from
attempting to learn them by heart. the software to a moisture analyzer by means of Ethernet (3Y) or
RS 232 (3Y, R).
Product Database
Contains any Data
Relating to a Sample:
- name and description,
- EAN code: searching a sample in a database by means of a scanner,
- target value (%): value used for automatic control of sample weight
(bar graph) and for determining moisture content variation over
time (trend),
- Min, Max: value used for automatic control of sample weight
(bar graph),
- tolerance: value used for determining moisture content variation
over time (trend),
- drying program. Available databases: Products, Weighing Records, Customers, Drying
Programs, Drying Process Records, Ambient Conditions, Packaging,
Warehouses, Printouts, Universal Variables.
Databases
Drying Processes Ergonomics
Production processes for which moisture content of a particular sample is a crucial parameter, require
quick reaction. This may be carried out using so called weighing networks comprising MA 3Y and MA R
moisture analyzers. Each drying process is monitored on-line regardless of workstations location.
Software functions: on-line monitoring of moisture analyzer operation, possibility of configuring reports and graphs,
analysis of data collected from many drying workstations, data protection.
Area PC
of Use Software
Moisture content analysis and dry mass measurement of a particular product are both RADWAG PC software supports moisture
crucial for various branches of industry and science. Vast area of use and diversity analyzers expanding their functionality.
of analyzed samples structure require individual approach to different substances.
R-Lab
Scales preview, weighings graphs and statistics
Dairy Industry graphs.
Samples:
cheese, buttermilk, yoghurt, powdered milk, etc. Database Editor
Samples are dried directly on a weighing pan or by means Readout, databases editing and record
of glass fiber filters or silica sand (increasing surface of computer stored databases on balance.
of evaporation).
Rad Key
Readout of balance data by means
of defined Hot Key.
Fruit and Vegetable Industry
Samples: E2R Moisture Analyzers
dried vegetables, fruits and mushroom, nuts etc. Record of weighments carried out by moisture
Samples shall be cut into smaller pieces (the analyzed samples analyzers cooperating in a network.
cannot be too thick).
Agricultural Industry
Samples:
grain, seeds, hay, biomass, etc.
Grain needs to be crushed prior drying.
Moisture Analyzers
Comparison
MA 3Y MA X2.A MA R
First-class professional moisture analyzers Advanced moisture analyzers intended Versatile and reliable standard moisture
intended for the most challenging applications. for most applications. They guarantee high analyzers. They are characterized by high
They assure excellent accuracy and wide range quality measurements along with easy measurements accuracy, uncomplicated
of functions. and convenient operation. operation and robust design.
Moisture content
repeatability for ~ 2g 0.05 % 0.05% 0.05 % 0.05 % 0.05 %
sample.
Moisture content
repeatability for ~ 10g 0.01 % 0.01 % 0.01 % 0.01 % 0.01 %
sample.
standard, quick, standard, quick, standard, quick, standard, quick, standard, quick,
Drying mode
step, mild step, mild step, mild step, mild step, mild
manual, automatic, manual, automatic, manual, automatic, manual, automatic, manual, automatic,
Drying shutdown options time-defined, time-defined, time-defined, time-defined, time-defined,
user-defined user-defined user-defined user-defined user-defined
Touch-free operation programmable sensors programmable sensors programmable sensors programmable sensors programmable sensors
Automatically opened
– – YES YES YES
drying chamber
Operating temperature +10°C - + 40°C +10°C - + 40°C +10°C - + 40°C +10°C - + 40°C +10°C - + 40°C
Weighing pan dimensions ø90 mm, h = 8 mm ø90 mm, h = 8 mm ø90 mm, h = 8 mm ø90 mm, h = 8 mm ø90 mm, h = 8 mm
5.7” resistive 5.7” resistive 5” capacitive colour 5” capacitive colour 5” capacitive colour
Display
colour touchscreen colour touchscreen touchscreen touchscreen touchscreen
2×USB-A, RS 232, 2×USB-A, RS 232, USB-A, USB-B, USB-A, USB-B, USB-A, USB-B,
Communication interfaces Ethernet, Wi-Fi®, Ethernet, Wi-Fi®, RS 232, Ethernet, RS 232, Ethernet, RS 232, Ethernet,
4×IN, 4×OUT 4×IN, 4×OUT Wi-Fi® Wi-Fi® Wi-Fi®
MA 200/1.X2.A MA 210.X2.A
MA 50/1.R MA 50.R MA 110.R MA 210.R
MA 200/1.IC.X2.A* MA 210.IC.X2.A*
0,1 mg 1 mg 0.1 mg 1 mg 1 mg 1 mg
standard, quick, standard, quick, standard, quick, standard, quick, standard, quick, standard, quick,
step, mild step, mild step, mild step, mild step, mild step, mild
manual, automatic, manual, automatic, manual, automatic, manual, automatic, manual, automatic, manual, automatic,
time-defined, time-defined, time-defined, time-defined, time-defined, time-defined,
user-defined user-defined user-defined user-defined user-defined user-defined
YES YES – – – –
+10°C - + 40°C +10°C - + 40°C +10°C - + 40°C +10°C - + 40°C +10°C - + 40°C +10°C - + 40°C
ø90 mm, h = 8 mm ø90 mm, h = 8 mm ø90 mm, h = 8 mm ø90 mm, h = 8 mm ø90 mm, h = 8 mm ø90 mm, h = 8 mm