Concept TURN 250: Technical Specification
Concept TURN 250: Technical Specification
Concept TURN 250: Technical Specification
TECHNICAL SPECIFICATION
SINUMERIK OPERATE
SIEMENS 810D/840D
SIEMENS 810/820
GE FANUC Series 21
GE FANUC Series 0
FAGOR 8055 TC
EMCOTRONIC TM02
Contents
Overview of the modular machine concept .......................................... 3
Technical data of the machine.............................................................. 4
Technical data of the PC control system .............................................. 6
Description MOC III .............................................................................. 6
WinNC Software ................................................................................. 10
Clamping devices for workpieces ....................................................... 11
Tool holder package VDI-16 ............................................................... 12
Tool holders VDI-16 ........................................................................... 13
Collets ESX16 .................................................................................... 14
Tools .................................................................................................. 15
Indexable inserts ................................................................................ 18
Setting tools........................................................................................ 19
Accessories and Options .................................................................... 20
Accessories for automation ................................................................ 22
BAR LOADER .................................................................................... 23
Manuals .............................................................................................. 24
Courseware ........................................................................................ 25
E[MCO] Campus – ......................................................................................... 25
Catalogues ......................................................................................... 26
Packing .............................................................................................. 26
Concept TURN
250
Abbreviations:
M = „Mill“, Standard turning machine tool with life tools and C-axis for milling operations
Capacity
Swing over bed [mm] Ø250
Swing over cross slide [mm] Ø85
Between centers (spindle nose – live centre point) [mm] 405
Max. machining diameter [mm] ø 85
Max. machining length TC / TCM [mm] 270 / 256
Max. bar work diameter [mm] ø 25,5
Travel
Travel in X-axis [mm] 100
Travel in Z-axis [mm] 300
Main spindle
Speed range [rpm] 60-6300
Max. torque [Nm] 35
Spindle nose ( centering shoulder ) Ø70 h5
Spindle bearing inner diameter [mm] ø 50
Spindle bore diameter [mm] ø 30
C-Axis
Resolution [°] 0,01°
Rapid speed [rpm] 1000
Starting tolerance [°] 0,05°
Main drive
Main drive power @ 100/30% duty cycle kW 3,7 / 5,5
Turret
Number of tool station 12
Quick change tool shank according to DIN 69880 VDI 16
Shank height for square tools [mm] 12 x 12
Shank diameter for boring bars [mm] Ø 16
Turret indexing time [sec] 0,5
Rotary tools
Speed range [rpm] 200-6000
Max. torque @ 20% duty cycle [Nm] 4
Max. power @ 20% duty cycle [kW] 1,2
Number of rotary tools 6
Feed drives
Rapid traverse [m/min] 15 / 15
Max. feed thrust in X-axis [N] 3000
Max. feed thrust in Z-axis [N] 3000
Acceleration time 0 to rapid [sec] 0,1
Positioning variation Ps in X;Z (VDI 3441) [mm] 0,004/0,004
Tailstock
Quill stroke [mm] 120
Quill diameter (live center integrated) [mm] Ø35
Quill thrust [N] 800 - 2500
Coolant system
Tank capacity [l] 140
Coolant pump [kW] 0,57
Coolant delivery @ 3,5bar/1bar [l/min] 15/65
Pneumatic unit
Air pressure required [bar] 6
Air volume required [l/min] 85
cleanliness class 4
Compressed air quality
(ISO 8573-1)
The unit controls the clamping cylinder, tailstock quill and parts catcher.
A filter including oiler is integrated to the unit.
Adjustment range of clamping cylinder [bar] 2-6
Clamping force at the draw tube [N] 3800-11500
Lubrication system
Autom. central oil
Guide ways and ball screws (featuring oil-save logic)
lubrication
Main spindle, counter spindle (free of maintenance) Grease lubrication
Chip conveyor
10-pin Harting plug is included in basic machine
The chip conveyor interface includes „Coolant-Saver Logic“ software
Parts-catcher
Pneumatically operated [bar] 6
Max. finished part length [mm] 120
Max. finished part diameter [mm] ø 25
Max. finished part weight [kg] 0,5
Painting
light gray RAL Nr. 7035
traffic red RAL Nr. 3020
graphite gray RAL Nr. 7024
Power supply
Voltage [V] 400 ~3/PE
Max. voltage fluctuations [%] +/-10
Frequency [Hz] 50/60
Connected load value [kVA] 6
Main fuse for machine [A-slow] 20 s.b.
Required short circuit power [kVA] 1100
Operable temperature range [°C] +10 to +35
Dimensions / weight
Spindle height above floor [mm] 1131
Machine total height [mm] 1820
Floor space W×D (without chip conveyor) [mm] 1700×1270
Total weight of the machine [kg] 1100
Control system
PC Configuration
Function
The MOC is an industrial PC with an integrated LCD monitor.
Its special construction protects it from vibration and the harsh conditions in the workshop.
By a free LAN port of the MOC can be easily integrated into an existing network.
Easy data transfer via USB.
PC- Configuration
Technical Parameters:
Processor
1.6 GHz AMD / dual core
1GB RAM
4GB Compact Flash
1xRS232
1 x USB
2x LAN
PS2 Mouse + Keyboard (US)
TFT 12,1“ integated
Temperature range 5-50°C
MS Windows 7 embedded
DESCRIPTION REF.NO.
DESCRIPTION REF.NO.
WinNC Software
DESCRIPTION REF.NO.
DESCRIPTION REF.NO.
Collets ESX16
Set of ESX 16 collets
Set of 12 collets
Diameter 1-10 mm 152 700
ø 1 mm
ø 1,5 mm 152 710
ø 2 mm 152 715
ø 2,5 mm 152 720
ø 3 mm 152 725
ø 4 mm 152 730
ø 5 mm 152 740
ø 6 mm 152 750
ø 7 mm 152 760
ø 8 mm 152 770
ø 9 mm 152 780
ø 10 mm 152 790
152 800
Tools
DESCRIPTION REF.NO.
Parting-off tool
EcoCut left
ø16 x 31,5 mm
271 150
For internal turning without drilling first.
DESCRIPTION REF.NO.
Indexable inserts
DESCRIPTION REF.NO.
212 320
Quantity: 10 pcs.
Useable for #271 040, #271 120
DESCRIPTION REF.NO.
Setting tools
DESCRIPTION REF.NO.
VDI
Consisting of:
Levelling element
Coolant equipment
DESCRIPTION REF.NO.
COOLANT PISTOL
R6Z 140
To clean the machining area from chips with
coolant.
(Note: never use air to clean the machine!))
Pneumatic unit
DNC-Interface
BAR LOADER
DESCRIPTION REF.NO.
Order Interface already with EMCO Standard Bar lader-Interface X1Z 100
the CT250 if LM800 will be
bought later ! Factory installed only !!
emco LM 800
The sort bar loader for the CT250 and CT450 with 433 870
through-hole clamping system
The Loader is speially designed for small
Installation space and simple handling.
TECHNICHAL DATAS:
Bar length: 100 – 600 mm
Bar-ø: 6 – 25,5 mm
Max. feed rate.: 60 m/min
Max. re-feed rate.: 60 m/min
Bar feed time: ~ 3 sec
Bar change time: ~ 10 sec
Material capacity: 14 bars with ø 45 mm
or 108 bars with ø 6 mm
Loading area: backside
Electric supply: 110–240V (AC/50/60Hz)
Pneumatic supply: 6 bar
Length: 1200mm
Width: 1150mm
Height: 1300-1400mm
Weight: ca. 190 kg
Advantages:
small operation area
simple handling
fast and easy setup
possibilty to load bulk goods
central Diameter adjustment
EMCO Design
Manuals
DESCRIPTION REF.NO.
Programming instruction
Courseware
DESCRIPTION REF.NO.
E[MCO] Campus
E-Learning 2.0 for machining.
Multimedia teaching and
learning materials
for CNC training.
E[MCO] Campus –
is a multimedia training program that teaches all the
basics of modern CNC technology.
The cleverly-designed teaching format makes even
complex concepts easy to grasp and learn.
Interactive dialog features allow students to
progress at their own pace. Views are displayed
using attractive 2 and 3D graphics, animations, and
videos, sustainably improving the success of the
learning process.
Languages:
German
English
Czech
Spanish
Chinese
Catalogues
DESCRIPTION REF.NO.
EMCONOMY moves
DE 2801
EN 2801
FR 2801
SP 2801
RU 2801
CZ 2801
Packing
DESCRIPTION REF.NO.
Standard packing
Climate packing
Seaworthy packing
(as option to European- and Climate packing)