GreenMech - User Manual - QuadTrak 160 MK2 Manual

QUADTRAK
Operator’s Manual
QuadTrak CONTENTS 1
SECTION:
1. Introduction and Purpose
2. Technical Specifications, Dimensions, Noise Level, and

Lifting points
3. Safety and Symbols

3.1 Ensure!
3.2 Never!
3.3 Always!
3.4 Safety controls and switches
3.5 Control cut-outs
3.6 'No Stress' system
3.7 Tracking Controls
3.8 Symbols on Machine
4. Machine Preparation
4.1 Fuelling and parking
4.2 Turntable (optional fitting)
4.3 Infeed chute
4.4 Discharge chute
5. Operation
5.1 Pre-work checks
5.2 Starting machine
5.3 Moving Machine
5.4 Stopping machine
5.5 Adjustable Feed roller control
5.6 Operating Hints
5.7 Preparing for Transport on completion of work
6. Maintenance
6.1 Routine Maintenance schedule and lubrication points
6.2 Engine Oil
6.3 Coolant
6.4 Hydraulic Oil
6.5 Fuel level
6.6 Drive belt check
6.7 Cutter blades
6.8 Radiator
6.9 Drive Belt replacement
6.10 Steam cleaning
©GreenMechLtd -1- 08/10
QuadTrak CONTENTS 2
6.11 Air cleaner
6.12 Electrics
6.13 Battery
6.14 Wheels and Tyres (optional trailer only)
6.15 Brakes (optional trailer only)
6.16 Bearings and pivots
6.17 Hydraulic connections
6.18 Mountings
6.19 Hydraulic return filter
6.20 Hydraulic Oil change
6.21 Fuses and No Stress system
6.22 Fault finding chart
7. Storage
7.1 Storage
7.2 Removal from storage
8. Disposal
9. Parts & Transcript of HSE leaflet 604
©GreenMechLtd -2- 08/10

QuadTrak 1. INTRODUCTION AND PURPOSE 1-1
INTRODUCTION
This manual explains the proper operation of your machine. Read these instructions
thoroughly before operating and maintaining the machine. Failure to do so could result in
personal injury or equipment damage. Consult your GreenMech supplier if you do not
understand the instructions in this manual.
CAUTION! This symbol indicates important safety messages in this manual.

When you see this symbol, be alert to the possibility of injury to yourself or
others, and carefully read the message that follows.
We recommend that you keep this manual with the machine in the box provided. Locate
and note here the serial number and quote it in any communications. This is important
when ordering spares. Remember to include all numbers and letters.
VIN Number…………………………………
Fig 1.1 Serial Number plate under
battery cover.
Serial Number............................................
Write in the number!

Serial
Number
This manual covers the following models.
QuadTrak 160 self-propelled tracked chipper with dual control bar, and infeed roller
speed control. Optional turntable and electric tilting tracks. Optional road trailer.
The information in this manual is correct at the time of publication. However, in the course
of development, changes to the machine specification are inevitable. Should you find any
information to vary from the machine in your possession please contact your GreenMech
dealer for up to date information.
This manual may contain standard and optional features and is not to be used as a
machine specification.
PURPOSE
CAUTION! This machine is designed solely to chip wood and must not be
used for any other purpose. The machine should only be used by trained
operators who are familiar with the content of this instruction manual. It is
potentially hazardous to fit or use any parts other than genuine GreenMech
parts. The company disclaims all liability for the consequences of such use,
which in addition voids the machine warranty.
©GreenMechLtd 1-1 08/10

QuadTrak II 2. SPECIFICATIONS 2-1
Fig 2.1 QuadTrak Main Features

Chipper flywheel cover Track controls
Battery Cover
Reset Button
Discharge chute
Tank Cover Engine controller
Control bars
Infeed chute
Engine cover
Operator Platform
(Transport)
Turntable
Tracks
TECHNICAL SPECIFICATION QuadTrak 160

Max Capacity 230mm X 160mm (9inch x 6inch)
Chipper Flywheel 500mm x 25mm
Speed 2150 rpm
Chipping Blades 4 Disc Blades
Feed Rollers 2 x Hydraulic
Power Control No-Stress Electronic Feed Roller Controller
Power Unit Kubota 3 cyl. turbo
Length (Transport) 2368mm
Length (Work) 2368mm
Width (Transport and min. for Work) 1366mm
Height (Storage) 1366mm
Height (Work) 2487mm
Weight 1030kg

QuadTrak II 2. SPECIFICATIONS 2-2
Noise
Noise levels vary depending on type of material being processed. Also duration of
operation is variable. Noise emission tests have been carried out and the guaranteed
sound power level is displayed on the CE plate as follows: Lwa 114dba
Minimise noise by switching to idle or stopping the engine whenever chipping is not in
progress.
CAUTION! Operators must wear appropriate ear protection. Bystanders must be

kept away from proximity of machine.
Lifting Points
There is a single central lifting point by the base of the discharge chute.
CAUTION! Lift with extreme care. The machine may tilt because the single lifting
point may not be directly over the centre of gravity.
Trailer
An optional purpose-built road trailer is available.
The chipper may be used whilst secured to the trailer with the trailer hitched to the vehicle.
Please refer to this manual for safe use.
Fig 2.2 Trailer (optional)

Jockey wheel adjuster
Handbrake

QuadTrak 3. SAFETY 3-1
3.2.5 Operate the machine with untrained
personnel or with individuals present who
are not involved in the chipping operation.
3.2.6 Leave the machine unattended with
engine running at full operating speed.
3.1 ENSURE: (See section 4)
3.1.1 All Operators must be fully trained in 3.2.7 Put any part of your body into the
the use of their machine. infeed chute while the machine is running.
(Certificated Operator training courses are 3.2.8 Operate the machine whilst under the
available on request.) influence of alcohol or drugs.
3.1.2 The Operators Manual is read and 3.2.9 Operate inside a building or confined
understood. space.
3.1.3 The enclosed HSE guidance notes 3.2.10 Climb on the infeed chute.
are read and understood. 3.2.11 Impede or obstruct the Stop control.
3.1.4 Appropriate Personal Protective
Equipment (PPE) is worn, including non-
snag clothing, gloves, eye and hearing
protection.
3.1.5 The machine is positioned with the
body level. 3.3 ALWAYS:
3.1.6 (Number not used) 3.3.1 Check machine before starting (see
3.1.7 All guards are fitted and in good Section 4 Preparation and Section 5.1
condition. Operation: Pre-work checks).
3.1.8 Blades are in good condition and 3.3.2 Be aware of potential hazards in the
secure. work area, i.e. uneven ground, tree roots,
3.1.9 All blades are sharpened or replaced trip/slip hazards, obstructions and type of
in “Sets”. materials being fed into the machine.
3.1.10 All fasteners are checked regularly 3.3.3 Feed from the side.
for tightness. 3.3.4 Keep clear of discharge area.
3.1.11 Only “WOODEN” materials free of 3.3.5 Have a second trained operator
nails etc., are fed into the machine. within easy reach of the machine.
3.1.12 Correct First Aid Kit including large 3.3.6 Maintain strict discipline at all times.
wound dressing is available on site. 3.3.7 Service machine at specified periods.
3.1.13 Fire extinguisher is available on site. (see Section 6: Routine Maintenance).
3.3.8 Note direction of discharge chute and
if necessary note the wind direction to
prevent debris from being blown into
highway or where it could affect members
of the public.
3.3.9 Keep the body level.
3.2 NEVER: 3.3.10 Check the route to the worksite for
3.2.1 Work on the machine until the gradients, undulations and obstructions.
chipper flywheel is stationary and engine 3.3.11 Remove key before doing any
has stopped. maintenance.
3.2.2 Operate the machine without
protective clothing (Eye protection,
Earmuffs, and Gloves), or high visibility
clothing when working on roadside.
3.2.3 Operate with loose articles of
clothing, including loose cuffs on gloves.
3.2.4 Work under a raised component
without adequate safety support.

3.4 Safety Controls and Switches
Fig 3.4.1 Control Bar and Reset 3.4.1 Emergency Stop using Control Bar
Button (fig 3.4.1)
Reset In the event of an emergency, push control
Button bar fully in to STOP feed rollers.
3.4.1.1 When emergency has been
cleared, press reset button to restart feed
rollers; control bar automatically returns to
Control bars
Feed In position.
3.4.1.2 If control bar is pushed accidentally
to STOP when NOT an emergency, press
reset button to restart. (as above 3.4.1.1.)
3.4.1.3 To reverse feed rollers to Feed Out,
pull control bar outwards. Press reset
button to return to Feed In.
3.4.2 Engine Stop button
Control Bar positions 3.4.2.1 To stop engine, press red stop
(Viewed towards left side of chute) button on control unit, and/or turn key
STOP FEED IN FEED OUT anticlockwise to the ‘0’ position. (fig 3.4.2).
FEED OUT FEED IN STOP 3.4.2.2 To restart, reset key clockwise to 1.
(Viewed towards right side of chute) 3.4.2.3 To disable machine, remove key.
CAUTION! Do not restart engine until
hazard has been removed.
Fig 3.4.2 Engine Stop - Start
Stop button
3.5 Control cut-outs
Cut-outs are installed to stop and prevent
restarting due to specific events.
3.5.1 Engine overheating is protected by
thermal cut-out switch in coolant circuit.
3.5.2 Low engine oil pressure is protected
by pressure switch in engine oil pump.
3.5.4 Discharge chute folded for transport
On - Off Key is protected by a microswitch to shut off fuel
solenoid.
3.6 No Stress system

3.6.1 Speed sensor disables feed roller
FEED IN or FEED OUT mode when engine
speed is below factory pre-set value.
3.6.2 Overload sensor reverses feed to
FEED OUT.

Fig 3.7 Tracking Controls 3.7 Tracking Controls (Fig 3.7)

3.7.1 A two position toggle switch selects
Hand
either tracking or chipping. In track mode
throttle
the No Stress system will not allow the feed
Motion rollers to operate. 3.7.2 (Optional) A three
Leg Tilt Switch levers position switch controls the tilt leg. Press in
(optional) desired direction.
CAUTION! Take care operating tilt
when standing on platform.
Chip / Track 3.7.3 Lever controls operate the drives to

the tracks. Push for forward motion. Pull
for reverse motion.
3.7.4 A hand throttle (fig 3.4.2) is fitted for
use only when the machine is being
tracked, not when chipping.
Note: The chipper flywheel runs whenever
the engine is running.

QuadTrak II 3. SAFETY 3-4
3.8 SYMBOLS on the MACHINE
These relate to operator safety, correct use and maintenance of machine. Check that all
personnel understand and are familiar with meanings before using the machine.
Important Safety symbols

Take the correct action shown on the display below the stated hazard (see table)
General Safety
Do NOT
Caution! Remove Key
start engine
Beware
Beware Beware Brakes
flying
Caution! object
noise trapping off
hazard hazard -incorrect
hazard
Read Wear Wear Brakes
Wear ear
instruction helmet & proper on
protectors
manual visor clothes -correct
Beware Beware Beware

Machine
flying flying exposed
not level
object object drives
Caution!
-incorrect
hazard hazard hazard
Position
Machine Keep
and lock Fit all Keep
level bystanders
discharge guards nuts tight
-correct away
chute
Important Operating Checks Notice

Before use carry out daily the stated checks in the order shown (see table)
Daily Checks
Every 8 Hours – Remove key

Daily checks stop engine
3. Check
1. Check 2. Check engine
hydraulic oil
coolant level oil level
level
6. Check
4. Check 5. Check brakes chipper flywheel
machine is level are on is clear of
debris
7. Check all 8. Check infeed
9. Lock
guards are in chute is clear of
discharge chute
place debris
10. Pull control

12. Increase
bar to work 11. Start engine
from Idle to Run
position

Important Safety Information
Caution! Caution! Caution! Beware of thrown

object hazard
Action: Stand to side of

Do NOT drive up or Do NOT operate or infeed chute, NOT in centre.
down slopes of more traverse on slopes of
than 20° more than 30°
Caution! Beware of Caution! Beware Face shield must Ear defenders

thrown object hazard Crushing hazard! be worn must be worn
Action: Keepaway Do NOT work or park

from fast discharge directly up or down Sound level
chute slope.
Lift Point Caution!
Ear defenders must be

worn
Caution! Infeed chute trapping

hazards
Transport Lock
Do not climb into

infeed chute
Lock this Keep hands clear. Do not climb in

component before
moving machine
Maintenance Information
Diesel Filler Hydraulic Filler Grease point
40 hours / weekly
Radiator cleaning
High temperature
Grease 40 hours
8 Hours 40 Hours
Check Blow out
radiator radiator
screen core
Chipper Blade Maintenance
Caution! Read Manual! Remove key

Caution! Sharp 1) Wear protective 2) Release cover
edges gloves bolts
3) Open chipper 4) Lock / Block 5) Clean blade nut
covers flywheel and bolt recess
6) Remove blade 7) Clean blade 8) Replace and
nut spigot and flywheel Tighten to 200Nm
recess
9) Replace all 10) Secure covers 11) Replace key
covers

Operating Information Discharge chute control
Track drive and throttle controls
Green is UP: Blue is DOWN
Track / Chip Tilt control

control (optional)
Left lever
LH track: forwards – backwards
Right lever
RH track: forwards – backwards
Lever with red knob Up to chip Extend
Engine throttle slow - fast Down to drive Retract
Control Bar. Left hand shown
Push to stop: Centre-feed in: Pull–feed out

QuadTrak II 4. MACHINE PREPARATION 4-1
4.1 Initial Fuelling and Parking
4.1.1 Fill fuel tank with diesel.
4.1.2 Top up hydraulic tank if necessary,
Fig 4.2 Turntable Lock
with correct oil. See Section 6.
4.1.3 Position machine body level, using
optional tilt if fitted.
If using on optional QuadTrak trailer
4.1.4 Keep trailer attached securely to
vehicle and apply vehicle handbrake.
4.2 Turntable
To ease working on sides of busy roads
machine body can be locked in seven
Turntable Lock different working positions at 45deg steps in
relation to tracks.
4.2.1 Lift locking handle (fig 4.2) and walk
machine body around to desired position.
4.2.3 Ensure that body locks into new
position.
CAUTION! Before travelling, ensure
that turntable is rotated back into the
transport position, and locked.
4.3 Infeed Chute

4.3.1 Check that height of infeed chute is
suitable for ease of working.
4.3.2 Press reset button to enable control
bar to operate for use.
Fig 4.4 Discharge Chute 4.4 Discharge Chute (Fig 4.4)

Note: QuadTrak chute should not be
folded for self-propelled transport.
4.4.1 Release swivel clamps, point chute in
desired direction and tighten clamps.
Discharge flap
4.4.2 Set flap at desired height and tighten
clamp.
CAUTION! Do not point discharge
Swivel clamps chute towards infeed area.
CAUTION! When travelling, lock
discharge chute pointing away from the
driver.

QuadTrak II 5. OPERATION 5-1
5.1 Pre-Work Checks:
5.1.1 Check machine is stationary, Key in
OFF position or removed, and hand brake
applied if to be used on trailer.
Fig 5.1 1 Chipper Flywheel Cover 5.1.2 Check that machine body is level.
5.1.3 Check engine oil level (See Engine
Chipper instruction manual).
cover
5.1.4 Check hydraulic oil level (See
Section 6).
5.1.5 Check fasteners for tightness and
hydraulic connections for leaks.
5.1.6 Check condition of Disc Blades.
5.1.6.1 Unlock, raise and remove rear
cover and battery cover. Check nothing is
Bolt
rotating.
5.1.6.2 Raise chipper flywheel cover -1 bolt
(fig 5.1.1).
5.1.6.3 Withdraw spring-loaded chipper
flywheel lock (Fig 5.1.2) and carefully rotate
chipper flywheel to inspect blades.
Note: Flywheel pin may spring through to
Fig 5.1 2 Flywheel Lock Pin lock in various positions. (Fig 5.1.3)
Flywheel 5.1.6.4 Remove any loose wood material.
5.1.6.5 Check tightness of Disc Blade bolts
and condition of blades.
5.1.6.6 If any bolts are loose, refer to
maintenance section 6.7 for further action.
5.1.6.7 Withdraw flywheel lock, replace
chipper flywheel cover and tighten bolt
Lock Pin
securely.
5.1.7 Remove any loose material and dust
from radiator and engine bay
5.1.8 Replace all covers and secure.
5.1.9 Check discharge chute is in desired
position away from infeed and all clamps
are tight. (see Section 4.4)
Fig 5.1.3 Flywheel locked 5.1.10 Check work area and erect signs
and cone off discharge area if necessary.
5.1.11 Check ALL safety procedures have
Pin engaged
been followed.
CAUTION! Beware sharp edges of
Disc Blades and unexpected movement.
Flywheel hole
CAUTION! Always work with the
chipper level across a slope, preferably with
infeed direction slightly down the slope to
minimise risk of material falling back out.

5.2 Starting Machine (Fig 5.2)
5.2.1 Check all other personnel are clear of
machine.
5.2.2 Check that feed roller control bar is
Fig 5.2 Engine Control Box pushed to the FEED OUT or STOP
position, to make the machine safe.
STOP 5.2.3 Turn ON - OFF key to position I.
Wait for pre-glow countdown to cease and
RUN/IDLE chipper speed of 0 rev/min to be displayed.
5.2.4 Press green START button to start
SCROLL the chipper.
5.2.5 Press RUN/IDLE button to increase
speed to operating speed.
START
5.2.6 Press reset knob at control bar (fig
3.4.1) to set control bar ready for work.
ON - OFF Key
5.3 Moving the Machine
5.3.1 At tracking controls, (fig 5.3.1) Chip /
Track, select Track.
5.3.2 Adjust tilt as required, keeping body
Fig 5.3.1 Tracking Controls level. (fig 5.3.2)
5.3.3 Push both levers together to start
Hand
throttle
forward movement.
5.3.4 Open hand throttle to increase
Motion speed. Close to decrease speed.
Leg Tilt Switch levers 5.3.5 Push left or right lever to steer.
(optional) 5.3.6 At work site ensure body is level,
using adjustable tilt.
5.3.7 Close hand throttle to slow engine.
Chip / Track CAUTION! Avoid static turns on hard

surfaces. This will rapidly wear the tracks
CAUTION! Point discharge chute
away from the driver. Over long journeys,
engage chipper drive to blow out build up of
exhaust gas.
Fig 5.3.2 Track Tilt CAUTION! Do not drive directly up
slopes exceeding 20 degrees. Slopes up to
Body level 30 degrees may be traversed with care.

5.4 Blockages.
CAUTION! Beware sharp edges and dust.
Wear protective gloves and eye shield!
5.4.1 Stop engine and REMOVE key to secure
place.
5.4.2 Open chipper chamber. See 5.1 Pre-work
Fig 5.4. Feed roller spring checks.
Spring retainer CAUTION! Chipped material is

inflammable. Expect large volume and prevent
from falling into engine compartment. All
material must be removed.
5.4.3 Open discharge chute and fold down at
hinge to inspect and clear.
5.4.4 Clean out discharge chute thoroughly
with a suitable rod to pass around bends as
necessary.
5.4.5 Withdraw spring-loaded chipper flywheel
lock (Fig 5.1.2) Check if chipper flywheel is free
to rotate. Pull top of flywheel in operating
direction of rotation. If so proceed to 5.4.12
below.
CAUTION! Beware sharp edges of blades

and unexpected movement of flywheel due to
resistance of engine.
If flywheel does NOT rotate freely, proceed as
follows:
5.4.6. Release feed roller spring (Fig 5.4) at
retainer and pull roller away from fixed roller.
5.4.7 Inspect blades from infeed chute and if
necessary enter with care to clear material.
5.4.8 Carefully remove excess loose material
from around chipper flywheel and note any
obstructions.
5.4.9 Carefully rotate chipper flywheel in
reverse direction by full revolution to release
blocked material. Use bar against paddle
blades for aid.
5.4.10 Carefully remove all material, checking
for obstructions. Check rotation of chipper
flywheel.
5.4.11 Check condition of blades. See 5.1.6
Note: Always attempt to find reason for
blockage. e.g. blunt blades, slack drive belts.
5.4.12 Re-assemble all covers with correct
fasteners and check for security.
5.4.13 Start machine as 5.2 and check
operation.
Note: If machine will not run, repeat process or
contact dealer for technical advice.

5.5 Stopping Machine

5.5.1 Push either control bar to STOP
position.
5.5.2 Press the RUN/IDLE button and
allow chipper flywheel to slow down (fig
5.2).
5.5.3 Press red STOP button to stop the
engine.
5.5.4 Switch ON - OFF key to position 0.
5.5.5 Wait for chipper flywheel to stop.
CAUTION! The chipper flywheel will
Fig 5.6 Adjustable feed roller control
take several seconds to stop due to its
inertia.
5.6 Adjustable Speed Feed Roller

Control (if fitted)
When chipping wood sizes larger than
120mm diameter it may be necessary to
reduce feed roller speed to suit the material
being chipped by reducing oil flow control.
Control Knob
Flow control knob can be carefully
accessed from inside battery cover.
5.6.1 Release back-nut and turn valve
control knob (fig 5.4) clockwise until valve is
closed.
5.6.2 Turn knob anticlockwise to the
recommended setting in the table.
5.6.3 Tighten back-nut, lower and secure
cover.
Control knob settings
Material Setting CAUTION! Do not leave covers open
up to 120mm Fully open (3 turns) whilst machine is running.
120 - 150mm 1/2 to 3/4 turn

5.7 Operating Hints
5.7.1 Check that chipper flywheel is at full

speed, rpm readout should be above 2150
rpm.
NOTE: The “No Stress” system will only
allow FEED IN (Forwards) and FEED OUT
operation of feed rollers when machine is
running at FULL operating speed and not
overloaded.
Fig 5.8 Machine ready for transport 5.7.2 Reduce the chipper speed to IDLE
whilst further material is collected for
chipping.
5.7.3 Take care when feeding wood into
the machine to allow for awkward shapes to
“KICK” when contacting the feed rollers.
5.7.4 Position the end of larger sections of
wood inside the infeed chute and then
support the other end whilst pushing the
wood into the feed rollers.
NOTE: If chipper becomes blocked do not
continue to feed. It will make removal of
blockage more difficult. See 5.4.
1) Discharge chute pointing away
from operator
2) All covers closed and locked CAUTION! Do not release discharge
3) Turntable set with track motors at chute clamps when chipping is in progress.
rear. Elevation of the discharge is altered by
means of adjustable flap (fig. 4.4).
CAUTION! Keep working area around
machine clear at all times and check only
authorised personnel are present.
5.8 Preparing For Transport On

Completion Of Work
5.8.1 Check that engine has stopped and
chipper flywheel is stationary.
5.8.2 Remove surplus material from infeed
chute and all machine surfaces.
5.8.3 Unlock, lift and secure covers to
remove debris.
Turntable
5.8.4 Rotate turntable to transport position
and ensure it locks.
Note: Preferred position is with track
motors at rear when driving on tracks.
CAUTION! Do not leave machine
parked directly up or down slope.

QuadTrak II 6. MAINTENANCE 6-1
ROUTINE MAINTENANCE SCHEDULE

CAUTION! Always remove key and check for rotation before carrying out any
maintenance.
Note: Battery, engine and tank covers are secured closed with a key. Remove when
open by raising fully and lifting out to unhook hinge. Replace when task is completed.
Action Section Page

DAILY
Check engine oil level and coolant (ref: engine manual) 6.2 – 6.3 6-4
Check hydraulic oil level 6.4 6-4
Check fuel level 6.5 6-4
Check all drive belts 6.6 6-4
Check condition of disc blades and retaining bolts 6.7 6-5
Clean radiator screen and around radiator 6.8 6-6
Check feed roller control bar function 3.4 3-2
Check condition of tracks Refer to track manual
Check track gear, nuts, rollers and bearings Refer to track manual
First 50 hours
Check drive belt tension 6.9 6-6
Check battery levels 6.13 6-7
Check hydraulic connections 6.17 6-9
Check all mountings 6.18 6-9
Service engine Refer to engine manual
Weekly in addition to Daily actions

Blow out radiator core with air line 6.8 6-6
Check drive belt tensions 6.9 6-6
Steam clean machine 6.10 6-6
Clean air cleaner 6.11 6-7
Check electrical connections 6.12 6-7
Check battery levels 6.13 6-7
Grease all bearings and pivots 6.16, 6.1 6-9
Check hydraulic connections 6.17 6-9
Check all mountings 6.18 6-9
250 hours in addition to Daily and Weekly actions

Check all fluid levels 6.2, 6.3, 6.4 6-4
Check condition of bearings and pivots 6.16 6-8
Service engine Refer to engine manual
Check track gear units, rollers and bearings Refer to track manual
Replace return filter element 6.19 6-9
1000 hours in addition to 250 hour actions

Change hydraulic oil when replacing filter element 6.20 6-10

Trailer (if supplied) refer also to axle manual
First 50 hours
Check wheel and tyre condition and pressures 6.14 6-8
Check brake condition and operation 6.15 6-8
Weekly in addition to Daily actions
Check and adjust brakes 6.15 6-8
ENGINE MAINTENANCE REFER TO ENGINE MANUAL
TRACK MAINTENANCE REFER TO TRACK MANUAL
Recommended lubricants Specification

Hydraulic Oil ISO 32
Grease Complex grease EP2 (high temperature)
Engine SAE 15W-40 APICD

6.1 Lubrication Points (see 6.14)
Fig 6.1 Lubrication points QuadTrak
Engine cover
Tank cover
6.1.8
Battery cover
6.1.6
6.1.4 6.1.5
6.1.2
6.1.7
6.1.3 6.1.1
Grease except where stated

6.1.1 Track tilt (if fitted) Clean and grease sparingly
6.1.2 Feed roller slide Clean and grease sparingly (Fig 6.1.2)
6.1.3 Sliding Feed roller bearing 1 nipple under battery cover (Fig 6.1.2)
6.1.4 Fixed Feed roller bearing 1 nipple under battery cover (Fig 6.1.2)
6.1.5 Chipper Flywheel front bearing 1 nipple under battery cover (Fig 6.1.2)
6.1.6 Chipper Flywheel rear bearing 1 nipple under chipper cover (Fig 6.1.2)
6.1.7 Turntable 2 remote feed nipples (Fig 6.1.2)
6.1.8 Feed Roller control Clean and grease sparingly
6.1.9 Belt tensioner 1 remote feed nipple (Fig 6.1.2)
Note 1: Do not over-grease bearings as damage to seals may occur.
Note 2: Use high temperature grease on chipper flywheel bearings.
Fig 6.1.2 Grease nipples and slides under battery cover and Remote nipples
Nipple6.1.4 Nipples 6.1.7

(Two)
Nipple
6.1.3
Nipple 6.1.6
Slides
6.1.2
Nipple 6.1.5 Nipple 6.1.9

6.2 Engine Oil (Under engine cover)

6.2.1 Check daily (fig 6.2). Refer to
engine manual to refill.
Fig. 6.2b Engine dipstick (Kubota)
Filler 6.3 Coolant (Under battery cover)

6.3.1 Check daily, both radiator and
overflow tank (fig 6.3). Refill as required.
Check antifreeze.
CAUTION! Do not remove cap when
Dipstick engine is hot.
6.4 Hydraulic Oil (Under tank cover)

6.4.1 Check daily (fig 6.4). If below mark
check for leaks and refill to correct level.
Fig.6.3 Coolant
6.4.2 1000 hours. Remove drain plug,
drain tank and refill with clean oil of correct
Filler specification. Replace filter (6.18)
6.5 Fuel Level (Under tank cover)

6.5.1 Check daily before work and fill as
required (fig 6.4).
CAUTION! Use clean diesel fuel only.
If in doubt, use a funnel with a filter.
CAUTION! Do not use any form of
synthetic fuel.
Fig. 6.4 Under tank cover
Belts
Fuel Filler 6.6 Drive Belts (Under tank cover (fig

6.4))
Check daily, before work, the condition of
all drive belts and replace if worn. See
section 6.9 for further information.
Hydraulic Oil
Filler/filter

6.7 Disc Blade Cleaning - Replacement
Fig 6.7.1 Chipper Flywheel Cover The design of blades permits relocation in at least
two rotated positions before regrinding or
Chipper replacement is required.
cover 6.7.1 Check engine is switched off, and start key
removed.
6.7.2 Remove battery cover and tank cover, and
check any rotation has stopped.
CAUTIONS for blade cleaning

 Blades have sharp edges. Wear protective
gloves.
 Flywheel paddles and vanes create shearing
Bolt
and trapping points at edges of exposed
housing. Do not place hands or fingers on or
near flywheel and housing edges.
 Flywheel rotation may be resisted by drive in
either direction. Beware unexpected movement
when manually rotating flywheel between blade
positions.
Fig 6.7.2 Flywheel Lock Pin  Tools can slip if not fully engaged. Clean
fasteners thoroughly before applying tools.
Flywheel  Ensure flywheel is prevented from rotating when
applying force to tools on blade fasteners.
6 7.3 Follow procedure as on symbol
instructions (Section 3.8):
1) Wear protective gloves.
2) Release access panels.
3) Raise flywheel cover to expose flywheel and
Lock Pin blades. (Section 5.1 and fig 6.7.1)..
4) Turn flywheel until lock pin springs through hole
in flywheel (Fig 6.7.2) to lock securely (Fig 6.7.3).
5) Thoroughly clean debris from nut faces and bolt
head socket.
6) Using socket tool, loosen nut anticlockwise.
Fig 6.7.3. Flywheel and blades Support blade bolt with hexagon key as required and
remove blade and fasteners (fig 6.7.3).
7) Thoroughly clean debris from flywheel blade
housing and all components to be replaced. Inspect
condition of nuts and bolts and replace if any signs
of wear. (Fig 6.7.3 and fig 6.7.4)
8) Replace blade with Nord-Lock washers ensuring
that flywheel remains locked for opposite rotation.
Tighten to correct torque: 200Nm.
Withdraw lock pin and carefully rotate to next blade
and repeat next blade removal (from 4 above) until
all blades cleaned and replaced securely.
9) Replace flywheel cover (withdraw lock pin) and
all other covers.
10) Check all covers are secure.
11) Replace key to start machine.
Fig 6.7.4 Blade fastening assembly
CAUTION! Blades must only be sharpened by
Washer pair grinding angled back face on a bench grinder.
Grinding of front face will upset gap, which is factory
set. Do not sharpen with hand held equipment.
All blades must be sharpened in “sets” with equal
amounts removed to maintain balance. See 6.24
Note. If any blades are worn below flat annular
section a complete set should be replaced.

Fig 6.8 Radiator

6.8 Radiator (under engine cover)
Remove debris Daily
6.8.1 Check radiator for debris. (fig.6.8)
50 hours or weekly
6.8.2 In addition to above, blow out radiator
core from back with suitable airline and
clear from front.
CAUTION! A build up of debris risks

overheating of the engine and a risk of fire.
Fig 6.9.1 Drive Belt tensioner 6.9 Drive belts

Belt Replacement
6.9.1 Remove tank covers from machine
(fig 6.9.1).
6.9.2 Hinge tanks away from drive belt
area (fig 6.9.2).
Cutter Drive
Chipper drive belt
6.9.3a Remove fan covers.
tensioner 6.9.4a Release nuts on idler pulley
tensioner bar until belts are slack enough to
be removed.
Pump drive
6.9.3b Release 4 bolts in slotted pump
Fig 6.9.2.1 Drive Belt access mounting plate to permit belts to be
removed.
Tanks hinged out 6.9.5 Fit new set of belts ensuring they lay
snugly in pulley grooves.
6 9.6a Screw nuts on tensioner bar to re-
tension belts.
6.9.6b With suitable bar ease pump plate
upwards to tighten belts and secure plate
with bolts.
Fan cover 6.9.7 Check tension.
6.9.8 Replace fan cover if removed,
reposition tanks, replace all covers and
Fig 6.9.2.2 Drive Belt adjustments secure.
Hydraulic Pump 6.10 Steam Cleaning
weekly and every 250 hours
6.10.1 Check all covers are fitted and
closed.
6.10.2 Steam clean machine surfaces.
6.10.3 Clean electrical components with a
damp rag, spray with WD40 and then wipe
Cutter drive
tensioner with dry rag.
CAUTION! Do not steam clean
directly on to electrical components, e.g.
control boxes.

6.11 Air Cleaner (under tank cover)

Fig 6.11 Air Cleaner Weekly (Refer to engine manual)
6.11.1 Remove cover clips (fig 6.11) and
release.
6.11.2 Slide out element and either blow
out with air-line or gently tap on smooth
ground to release debris.
6.11.3 Replace cover.
Air Cleaner
6.12 Electrical connections
weekly
6.12.1 Check all wiring loom connections
are secure.
CAUTION! Poor connections will
affect engine security cut-outs and may
prevent starting.
6.13 Battery
Fig 6.13 Battery
First 50 hours and weekly
6.13.1 Remove battery cover.
6.13.2 Release stays to access battery.
6.13.3 Check electrolyte level and top up if
required.
6.13.4 Reposition battery, and secure
stays.
6.13.5 Lower cover and secure.
Removal
6.13.6 First disconnect negative (-) cable
Stay (black cap).
6.13.7 Disconnect positive (+) cable (red
cap).
6.13.8 Remove clamp and carefully lift out
battery.
6.13.9 Replace by connecting positive
cable before negative.
6.13.10 Secure battery as 6.13.4 above.
CAUTION! Gases are explosive.
Electrolyte is corrosive. Avoid sparks and
spillage.

Fig 6.15.1 Brake adjustment 6.14 Tyres and Wheels (Optional Trailer
only)
50 hours and 250 hours
6.14.1 Check condition of tyres.
6.14.2 Check pressures and inflate to
2.7bar (40lb/in2) pressure as required.
6.14.3 Check wheel nuts are tight to
110Nm (80lbft) torque.
Adjuster
6.15 Brakes (Optional Trailer only)
starwheel
50 hours, weekly and 250 hours
6.15.1 Check operation and effectiveness
of overrun and handbrake.
100 hours
Adjust brakes as follows
6.15.2 Chock machine, release handbrake
fully off and check drawbar is fully
extended.
6.15.3 Jack up both wheels and support on
axle stands.
6.15.4 Remove inner bung to expose
adjuster ‘starwheel’ (fig 6.15.1).
6.15.5 Adjust starwheel with screwdriver
until tight whilst rotating each wheel
forwards until tight.
6.15.6 Slacken until wheel rotates freely in
Fig 6.15.2 Brake adjustment forward direction.
Ballnut
6.15.7 Check brake linkage has 4 to 6mm
movement at cable.
6.15.8 Repeat for opposite wheel.
6.15.9 Check balance bar is straight and
pulls both cables evenly (fig 6.15.2).
6.15.10 Adjust the ballnut to remove any
slack from brake rod.
Note: Servicing of brakes may be required
Balance bar more often if above average mileage is
covered.
Refer to AL-KO brake manual or
GreenMech for details for brake shoe
replacement and other servicing
CAUTION! Reverse rotation of wheel
may prevent correct adjustment.

6.16 Bearings and Pivots
Fig 6.16 Feed roller tensioner weekly
See paragraph 6.1 for routine lubrication.
250 hours
Rod end
6.16.1 Check rotating components for
excessive movement and noise in
operation.
6.16.2 Replace as required.
6.16.3 Release spring retainer to clean
feed roller slides. (Fig 6.16)
Tensioner 6.16.3.1 Slacken tensioner
6.16.3.2 Unclip rod end pin and release.
6.16.3.3 Replace and retension after
cleaning.
6.17 Hydraulic connections

50 hours
6.17.1 With the aid of the circuit diagram to
follow the hose routings, check all hoses
and connections for leaks and damage.
Fig 6.19 Hydraulic Return Filter 6.17.2 Replace any worn or damaged
hoses with the correct type and length.
6.17.3 Before removal, check routing and
ensure replacement hose is fitted free of
strains, twists or kinks.
CAUTION! Ensure any residual
pressure is released before dismantling.
Hydraulic filter
CAUTION! Ensure hoses are refitted
free of twists and kinks.
6.18 Mountings
250 hours
6.18.1 Check that all mounting bolts are
tight.
6.19 Hydraulic Return Filter

250 hours
6.19.1 Check oil is cool.
6.19.2 Unscrew filter cover (there is a
spring under cover) and carefully lift out
element; it may require gentle prising out,
6.19.3 Dispose filter according to local
authority environmental procedures.
6.19.4 Fit a new filter element to the
correct specification and replace cover and
spring.
CAUTION! Do not overtighten.

6.21 Fuses and No Stress system
6.20 Hydraulic Oil change There are two fuses.
1000 hours A 40 amp in-line fuse protects engine pre-
6.20.1 Remove hydraulic oil with suction heat and start circuit.
pump at filter/filler and replace with new oil A 20 amp fuse protects power protection
and filter of correct specification. system.
6.20.2 Replace suction filter. Note The engine operating speeds for the
6.20.3 Dispose of waste oil according to No Stress system are factory set for
local authority environmental procedures. particular machine builds and must not be
readjusted.
6.22 Fault finding

Fault Check Action Page
Engine will not start Covers and discharge Secure all covers and
chute cut-out switches Chute
Battery Recharge 6-7
Fuel Fill tank 6-4
Oil pressure Check Oil level 6-4
Thermal cut-out Check operation 6-4
Fuses Check 6-10
Engine not at correct speed Engine control Check operation 5-2
Flywheel will not start Drive belts Replace 6-6
Feed rollers do not turn Chip/track switch Select ‘Chip’ 5-2
Control bar Reset and check 3-2
Hydraulics Check solenoid valve
Feed will not reverse Control bar Reset and check 3-2
Hydraulic valve Check operation
Discharge does not flow Discharge chute Check for blockage 4-2
Chipper flywheel Check for blockage 5-1
Unusual noise(s) Flywheel and bearings Check and replace 5-1

6.23 Number not applicable
6.24 Chipper Disc Blade Re-grinding

6.24.1 Examine set of chipper Disc Blades
for damage. If front face ‘A’ is worn the blade
must be scrapped. If chips have broken off
the cutting edge they can be re-dressed
provided that they do not go inside the 90mm
diameter.
6.24.2 Always regrind the worst damaged

blade first, as this will establish the target
weight for the other blades.
6.24.3 If large chips exist over less than 30%

of the circumference the blade may be re-
ground provided the large damaged area is
not used for chipping.
6.24.4 Chips may be repaired by grinding a

cutting edge around the damaged area using
a bench grinder.
6.24.5 With disc blade mounted on a

mandrel re-grind remainder of cutting edge at
43º as shown
6.24.6 Re-grind in increments of approximately 0.01mm (0.004") until sharp edge is restored.
6.24.7 If re-grinding breaks into the 90mm diameter the blade must be scrapped.
6.24.8 After re-grinding the weight of blades within a set must not vary by more than +/- 1gm
(0.03oz). The weight of each blade must not be less than 560gm (20oz)
Nordlock washers (Fig 6.7.4)

Note: Ensure that the two washers are assembled as a pair with faces of fewer teeth facing
each other. Thread lubricant is recommended to ensure even torque. Do not use thread
adhesive (e.g. Loctite).
Reuse:
Nord-Lock washers can normally be re-used when cleaned and re-lubricated.
Nyloc nuts should always be inspected for damage before reuse.

QuadTrak 7. STORAGE 7-1
7.1 Storage
7.1.1 Thoroughly clean machine and note any replacement parts required.
7.1.2 Carry out 250 hour service if not already done. Refer to Section 6
7.1.3 Fit replacement parts when available.
7.1.4 Remove battery Refer to 6.13
7.1.5 Drain fuel
Note: Discharge chute may be lowered carefully over body to reduce height.
7.2 Removal from Storage
7.2.1 Charge battery and refit Refer to 6.13

7.2.2 Raise discharge chute and secure (if lowered)
7.2.3 Carry out machine preparation as necessary Refer to Section 4

QuadTrak 8. DISPOSAL 8-1
When the machine is finally scrapped, the following items should be disposed of only at
authorised waste disposal facilities.
Engine oil. Hydraulic oil. Antifreeze. Battery. Tracks.
If in doubt, consult the Local Authority environmental department.
Major non-ferrous items such as covers and hydraulic hoses may also be disposed of
separately.

Safety Guides and Checklist as  Safety Boots with good grip and ankle
Transcribed from and Advised by support (complying with EN345-1)
Arborculture & Forestry Advisory Group
and Issued as Leaflet AFA604(rev1) by  Non-Snag Outer Clothing appropriate to
HSE, issued 04/14 prevailing weather conditions. High-
visibility clothing (complying with
INTRODUCTION EN471) should be worn when the risk
This leaflet covers the safe working practices assessment identifies that it is needed.
to be followed when operating a wood
chipper. 2. Each person should carry a personal first-
aid kit including a large wound dressing
It does not cover a combination of machines (see HSE leaflet INDG214 first aid at
working within each other’s risk zones (see work; Your questions answered).
AFAG leaflet 605 Mechanical roadside
processing) 3. Hand cleaning material such as waterless
skin cleanser or soap, water and paper
You can use this leaflet, along with the towel should be readily available.
manufacturer’s handbook, as part of the risk
assessment process to help identify the THE MACHINE
controls to put in place when using a wood
chipper. 4. Before working with a machine, check it
has been properly converted from any
You must also assess the effect of the site and transport mode.
the weather as well as following this guidance
5. Ensure guards for dangerous parts (e.g.
All operators must have had appropriate belts, pulleys, shafts etc) are secure and
training in how to operate the machine and undamaged.
how to carry out the tasks require (see AFAG
leaflet 805 Training and certification) 6. Ensure protective devices, such as the
infeed control bar (incorporating the
stopping device), are working correctly
PERSONAL PROTECTIVE (see HSE leaflet AI S 38 Power-fed
EQUIPMENT (PPE) mobile wood chippers: Operator
protection at infeed chutes).
1. Use the following PPE
7. Ensure any lock for the chipping
 A Safety Helmet, complying with EN components has been disengaged;
397, if identified as required in the risk
assessment. 8. Ensure the infeed hopper is clear of any
materials.
 Eye Protection (a mesh visor complying
with EN1731 or safety glasses to EN166) 9. Ensure Noise warning signs are in place.
 Hearing protection (complying with 10. For machines driven by a power take-off
EN352) where noise level exceeds 85 (PTO) shaft, before starting ensure:
dB(A) (see HSE pocket card INDG363
Protect your hearing or lose it!)
 Gloves with long, close-fitting cuffs that Page 1
can be tucked into sleeves
 The PTO shaft is fitted with a suitable 17. Position the chipper so that operators do
guard complying with EN1152, that not have to stand on embankments/slopes
encloses the shaft along its full length when feeding material into the machine
from tractor to machine.
EMERGENCY PROCEDURES
 The guard is correctly fitted and in
effective working ordersee AIS40 Power 18. Ensure a designated and responsible
take-offs and power take-off drive shafts; person knows the daily work programme
and agree with them a suitable emergency
 The PTO speed is suitable for the contact procedure. Where reasonably
machine. practicable use a mobile phone or radio
and pre-arrange call-in system.
SELECTING THE WORK AREA
19. Ensure the operators can provide the
11. Select as firm a surface as possible and emergency services with enough detail for
stabilise the machine them to be found in the event of an
accident, e.g. the grid reference, the
12. Ensure ventilation is adequate and any distance from the main road, the type of
exhaust fumes are vented into open air if access (suitable for car/four-wheel
working in an enclosed space. drive/emergency service vehicles). In
urban areas street names are essential.
13. Where appropriate, if the chipper is Know the location details before they are
detached from the tow vehicle, apply the needed in an emergency.
handbrake and, if necessary, chock the
wheels. OPERATION
14. On all reasonably foreseeable approaches 20. Make sure the cuffs of gloves are close
to the worksite, erect warning and fitting or tucked into you’re sleeves to
prohibition signs conforming to the Health stop them being caught on material as it is
and Safety (Safety Signs and Signals) fed into the chipper.
Regulations 1996, indicating a hazardous
worksite and that unauthorised access is 21. Set the engine speed (and set the stress
prohibited. In areas of very high public control if fitted) to obtain optimum
access, a risk assessment may indicate that performance.
additional controls (e.g. barrier tape,
barriers, extra manning) are required. 22. Check that material to be chipped is free
from stones, metal and foreign objects.
15. Ensure all operations near to highways are
adequately signed with the appropriate 23. Stand to one side of the infeed rollers to
notices as specified in the Department of avoid being hit by ejected material.
Transport’s Safety at street works and
road works : A Code of Practice. 24. Let material go as soon as it is engaged in
the infeed rollers or chipping components.
16. Ensure that the discharge chute is
positioned to prevent chips being blown
onto the highway during roadside Page 2
operations, or in any direction where they
can affect colleagues or members of the 25. Use a push stick at least 1.5 metre long,
public. for both short produce and for the last
piece of produce to be chipped.
26. Do not put any part of your body 37. Check chipping components and knives
(including hands or feet), into the infeed each day for damage and wear.
hopper while the machine is running.
38. Wear gloves when handling knives.
27. Always follow the manufactures’
instructions for dealing with blockages on 39. Before working on knives, confirm that
the machine. the engine is switched off, the start key
removed, and the chipping component is
28. Keep the area of ground in front of the stationary.
infeed hopper free from debris to prevent
any tripping hazard. 40. Before opening any guard/cover or
reaching into the infeed hopper or
29. Remove the engine start key when the discharge chutes make sure that the engine
machine is left unattended or when is switched off, start key removed and
undertaking any maintenance. dangerous parts have come to a stand still.
FUELLING 41. Knives must be changed or reversed if

damaged or blunt. Knives must be
30. Stop engine and, if necessary allow the scrapped when worn to the minimum size
machine to cool before refuelling. specified by the manufacturer.
31. Petrol vapour is invisible and can flow 42. When new/sharpened knives are fitted,
considerable distances from spillage or ensure that there is the recommended
fuelling sites. Maintain a safe distance clearance between the knives and the
from any source of ignition at all times. anvil.
MOVING THE MACHINE
32. Store fuel to avoid vapour ignition from
any source such as fires, people smoking 43. Stop the engine and remove the start/stop
or the wood chipper. Select a site shaded key.
from direct sunlight and away from
watercourses and drains. 44. Lock the chipping components.
33. Containers must be clearly labelled and 45. Secure the infeed hopper and the chip
have securely fitting caps. Plastic discharge chute in the transport position.
containers must be designed and approved
for use with petrol or diesel fuel. 46. Check the towing bracket, attach, then lift
and secure the jockey wheel.
34. Replace the fuel cap securely.
47. Connect the electrics and the safety
35. Keep fuel from contacting the skin. If chain/s to the towing vehicle.
fuel gets into the eyes wash out with
sterile water immediately and seek Page 3
medical advise 48. Ensure that the load is secure and that
people are in a safe position before
Maintenance moving off.
36. Ensure the machine is carried out in

accordance with the manufacture’s
handbook.
Further Reading
Noise: Don’t lose your hearing!

INDG363(rev2)
HSE Books 2012
www.hse.gov.uk/pubns/indg363.htm
First aid at work: Your questions answered

Leaflet INDG2114(rev1)
HSE books 2009
www.hse.gov.uk/pubns/indg214.htm
Safety signs and signals. The Health and

Safety (Safety Signs and Signals) Regulations
1996. Guidance on Regulations L64 (Second
edition) HSE Books 2009 ISBN 978 0 7176
6359 0
www.hse.gov.uk/pubns/books/164.htm
Power-fed mobile wood chippers: Operator

protection at infeed chutes AIS38 HSE 2013
www.hse.gov.uk/pubns/ais38.htm
Power take-offs and power take-off drive

shafts AIS40 HSE Books2012
www.hse.gov.uk/pubns/ais40.htm
Treework webpages:
www.hse.gov.uk/treework
Page 4

WARRANTY POLICY
PERIOD OF WARRANTY
All new machinery is supplied with a 2 year warranty from original date of
purchase, excluding CS100 which has a 1 year warranty from original date of
purchase.
LIMITATIONS
This warranty applies only to manufacturing defect and does not cover repairs or costs
due to:
1. Normal wear and tear.

2. Routine maintenance or adjustment.
3. Damage caused by improper handling/abuse/misuse or neglect.
4. Lack of lubrication.
5. Overheating due to lack of maintenance.
6. Damage due to fittings/fasteners becoming loose/detached through lack of
maintenance.
7. Damage caused by cleaning with water.
8. Machines serviced or repaired by non-authorised GreenMech dealers.
9. Machines incorrectly assembled or adjusted.
10. Damage caused by improper use of the machine.
11. Items considered as consumable parts are not normally covered by the warranty,
including but not limited to: Blade and Blade Assemblies - Belts - Filters - Clutch
Assemblies - Lubricants - Wheels & Tyres - Batteries
12. Consequential loss, damages or costs.
MAINTENANCE
Maintenance carried out during the warranty period should be carried out as per section
6 of the machine owner’s manual and by an authorised GreenMech dealer.
ENGINES
This is covered by the manufacturer of the engine. Please refer to the separate warranty
conditions as supplied with the owner’s manual.
All warranty repairs must be carried out by an authorised GreenMech dealer,

except for engines, please refer to separate warranty terms supplied with the
engine owner’s manual.


Page 1 of 3
ENGINE - 2 YEAR/2000HOUR WARRANTY AGREEMENT

TERMS, CONDITIONS AND EXCLUSIONS
ALL ENGINE MODELS
Kubota (UK) Limited (The Company) guarantees all products supplied by them against
any defect in material, manufacture and assembly. Each of the Company’s Dealers
(The Supplier) is required to give the benefit of the above warranty to the RETAIL
PURCHASER of the new goods supplied by the Company as follows;
The warranty period as detailed below will commence from the date of product
installation.
The product should be registered for warranty on K-net by the Supplier prior to delivery
and the resulting “Warranty & Installation Certificate” printed twice in readiness for
completion with the Purchaser on the day of product installation.
During product installation these warranty terms and conditions should be carefully
explained to the Purchaser by the Supplier, after which both copies of the “Warranty &
Installation Certificate” should be signed by the Purchaser indicating their acceptance of
the products installation and warranty agreement. The Supplier’s representative
installing the product should then acknowledge the Purchaser’s agreement and
signature by counter signing both copies of the “Warranty & Installation Certificate”. The
first copy of the “Warranty & Installation Certificate” should be retained by the purchaser
and the second copy to be retained by the dealer and attached to the PDI record and
safely filed for future reference and inspection by Kubota UK Limited.
This Kubota warranty agreement may be invalidated where the following has been
found to apply:
a) Where the product has been used to unreasonably perform tasks that demand more
than the design and strength limitation.
b) The product has undergone modifications not approved by Kubota.
c) Conditions of usage can be determined to be abnormal.
d) Normal maintenance has not been completed correctly in accordance with the
manufacturer’s requirements as detailed in the machines operator manual.
e) No liability is accepted by Kubota in respect of machine or component failure when it
can be determined that such failure was the result of using equipment with one or more
attachments not given prior application approval by them.
A warranty in respect of any spare or replacement part (whether supplied by Kubota

following a sale or pursuant to a Warranty claim) is covered to the greater of the
following periods: (Parts & Labour costs)
a) One year from the date that the part was purchased. Labour will only be covered if
the part has been fitted by an authorised Kubota Dealership. Only genuine Kubota parts
can be claimed for in any parts warranty claim.
b) The remainder of the warranty period which is applicable to the product into which
the part is incorporated.
KUK Warranty 27/11/2013

 2 YEAR/2000HOUR ENGINE WARRANTY Page 2 of 3
GENERAL CONDITIONS
It should be noted that normal maintenance services such as belt or operational

adjustments and the supply of materials used in any such service, are not covered by
the terms of the Warranty.
In no event will the user be entitled to recover under this Warranty for incidental or
consequential damages, including, but not limited to inconvenience, rental or
replacement equipment, loss of profit or other commercial loss.
Only authorised Kubota Dealers can offer you the protection afforded by your Warranty
and where possible you should request the assistance of the original Supplier to carry
out repairs.
If, however you move to another area or your machine is working temporarily at some
distance from the Supplier from whom it was purchased, you are recommended to
obtain from the original Supplier the name and address of the Kubota Dealer nearest to
your location and ask for arrangements to be made for any Warranty repairs to be
carried out by them.
In the case of making a claim under this warranty, the procedure to adopt is as follows;
a) Notify the Kubota Dealer from whom you obtained the equipment within 24 hours of
failure or as soon as practicably possible. The product should not be used further if
other consequential damage could occur or if a safety concern exists.
b) Make the product available for inspection by a Dealer Technician.
c) Make all maintenance records or similar evidence available for inspection by the
Kubota Dealer to demonstrate that the product has been maintained correctly according
to the operator’s manual schedule using the correct Kubota lubricant.
d) If the product/component has been dismantled or tampered with prior to the Dealer
technician’s inspection, warranty may be void.
e) Any replacement parts being claimed for must be genuine Kubota parts.
Please note that lubricant, fuel and coolant samples are frequently needed to determine
the cause of failure and therefore the machine should be presented with all the original
fluids and their levels unchanged and undiluted
If the failure is found to be the result of faulty manufacture or assembly the failed
components will be replaced entirely free of charge. Kubota Dealers are requested to
submit their warranty claim upon Kubota within 28 days and return any defective parts
and fluid samples immediately if requested.
In accordance with the Company policy of continuous improvements to its products,

alteration in specification may be made at any time without notice and the Company
shall not accept responsibility for any discrepancies which may occur between the
specification of its products and the description thereof in its publications.

 2 YEAR/2000HOUR ENGINE WARRANTY Page 3 of 3
WARRANTY PERIOD
The full and maximum warranty term will be two years or two thousand hours
whichever comes first and is subject to the exclusions shown below;
EXCLUSIONS applicable to the first year or up to 1000hrs use;

Includes all serviceable items and any component subject to fair wear and tear, such as;
Filters (air, fuel, hydraulic) Fan belts,
Glow plugs Fuses
Lubricants and antifreeze + Fuel Injection Equipment*
 + Lubricants and Coolants will be accepted if lost or contaminated as a

consequence of a warrantable failure and repair. Only the specified Kubota
lubricants should be used and will be accepted.
 * Injection equipment warranty claim will only be accepted if supported by a

written report from a Bosch or Denso Diesel Agent that clearly identifies the
warrantable defect.
ADDITIONAL EXCLUSIONS in second year or after first 1000 operational hours

whichever occurs first:
Radiator Paintwork
Thermostat Electrical components
Water pump Hoses and pipes
This guarantee is given in addition to any rights you may have against Kubota (UK) Ltd,
or the Supplier from whom you purchased the product, and does not affect or prejudice
any rights you may have under the Sale of Goods Act, or in general.

DISCHARGE CHUTE
INDEX
QC160
CONTROL BOX
PAGE PAGE
TANK BONNET
QC160 ELECTRICAL SCHEMATIC 1 CUTTER ACCESS 13
INFEED CHUTE
QC160 HYDRAULIC SCHEMATIC 2 ROLLERS 14-17
AXLE & CHASSIS 3 HYDRAULIC LAYOUT 18-21
ENGINE BONNET INDEXING LEVER 4 FUEL & EXHAUST SYSTEM 22-24
SHEARBARS 5 INFEED CHUTE 25-27
CHIPPER CHAMBER 6 BONNETS & COVERS 28-30
DRIVE GEAR 7-9 DISCHARGE CHUTE 31
FLYWHEEL 10-12
TRANSPORT LOCK
QUADTRAK
BATTERY BONNET
PAGE PAGE
QUADTRAK GENERAL 32 QUADTRAK INFEED CHUTE 38
CHIPPER CHAMBER QUADTRAK ELECTRICAL SCHEMATIC 33 OPTIONAL EXTRAS

DOCUMENT CASE & ROLLERBOX
QUADTRAK HYDRAULIC SCHEMATIC 34 BALL HITCH BEAM 39

HYDRAULIC TANK
QUADTRAK CHASSIS 35 WINCH KIT 40
HYDRAULIC LAYOUT 36-37

FUEL TANK
AXLE AND CHASSIE LIGHTING BOARD
INDEXING LEVER
Item No No Off Description Part No Material
DO NOT SCALE - IF IN DOUBT ASK THIS DRAWING IS 1ST ANGLE PROJECTION DIMENSIONS IN MILLIMETERS
REVERSE
M/SWITCH
COLOUR CODE (CONTROL BAR)
NO YB
RG
R = RED RESET
B = BLACK BUTTON
G = GREEN
N = BROWN NO WR
RG
U = BLUE
Y = YELLOW
K = PINK
P = PURPLE
W = WHITE
O = ORANGE
RG
S = GREY
STOP
M/SWITCH NC
(CONTROL BAR) P
HYDRAULIC
VALVE
P RG WR YB
FORWARD B N O B REVERSE
5 4 3 2
BULGIN
PLUG
W
OIL PRESSURE CHUTE
BULGIN M/SWITCH
SWITCH PLUG B
Y
5 4 3 2
P RG WR YB
THROTTLE
SOLENOID
R W B FUEL ENGINE BONNET

SOLENOID EARTH M/SWITCH
Y UW B B B B B B B U
GLOW COOLANT
PLUGS TEMP SWITCH
N GU O
V
N
H
W
L
YB
U
WR
T
RG
P
P
S
U
Y
K
RDS
B
B
JUNCTION RDS
ALTERNATOR
R
G
BOX UNIT
A
G J
GU
E
UW
N
3
NB
G
D
UW S
FROM BATTERY R
A KEY
20A NB SWITCH
C
R
R 1
40A Y
2
M
Y
W
Designed by Checked by Approved Filename Date Scale
1
TOLERANCE ON ALL OPEN DIMENSIONS
BGG xxx BGG xxx 16/2/10 1/1
STARTER MOTOR
MACHINED PARTS +/- 0.25mm GreenMech LTD TITLE QC160 ELECTRICAL
The Mill Industrial Park, Kings Coughton
Alcester,Warks B49 5QG Issue Sheet
FABRICATED PARTS +/- 1.0mm Phone 01789 400044 PART NO A 1 OF 1
Issue Modifications Date Sig Chkd
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
DO NOT SCALE - IF IN DOUBT ASK DIMNS IN MM PROGRAM No:-

A 1ST ANGLE PROJECTION A
HYDRAULIC
OIL TANK
B B
PUMP
C C
RETURN
FILTER
D D
C3 RELIEF
VALVE
E
CONTROL VALVE E
FLOW
(WHERE FITTED)
CONTROL
SOLENOID
BLOCK 12V
F F
G G
OIL COOLER
H (WHERE FITTED) H
J J
BOTTOM ROLLER TOP ROLLER

MOTOR MOTOR
K K
2
NAME SIGNATURE DATE
TOLERANCES:
LINEAR: 0.025mm
FINISH: xxxxxxxxxxx DRAWN BGG 2/12/10
DEBUR AND
BREAK SHARP
TOLERANCES
ANGULAR: 0.25 CHK'D
APPV'D BGG
EDGES MACHINED PARTS +/- 0.025mm
FABRICATED PARTS +/- 1.0mm
MATERIAL: TITLE:
GreenMech Ltd QC160 HYDRAULIC
M
The Mill Industrial Park
Kings Coughton
CIRCUIT
Alcester WEIGHT: DWG NO. A1
REV APPRD Warks B49 5QG Tel 01789 400044
MODIFICATION DRAWN DATE
1 2 3 4 5 6 7 8 9 10 11 12 SCALE:1:1 SHEET 1 OF 1
ITEM ault
PART NUMBER DESCRIPTION
NO.
1 2 3 4 5 6
/QT 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Y. 1ST ANGLE PROJECTION DIMNS IN MM PROGRAM No:-

QUAD-CHIP TRAILER
1 QC160-1-1 1
FRAME
A 2 QC160-1-1016 ALKO AXLE 1 A
3 QC160-1-1023 WHEEL AND TYRE 2

4 QC160-1-1001L ALKO T-POLE 1
B
5 QC160-1-1020 T-POLE CLAMP 1 B
6 QC160-1-1021 BRAKE CABLE 1

7 QC160-1-1018 COMPENSATOR 1
8 QC160-1-1017L HAND BRAKE ROD 1
9 QC160-1-1019 COMPENSATOR NUT 1
C C
10 QC160-1-1022 JOCKEY WHEEL 1

11 QC160-1-10 LIGHTBOARD 1
12 81035 C/SUNK HD BOLT 6
13 91002 M10 B WASHER 14
D D
14 91001 NYLOC NUT 10

15 91202 FLAT WASHER 14
E
16 91201 M12 NYLOC 10 E
17 91240 HEX HD BOLT 6

19 QC160-1-1002N SLEWING RING 1
F
20 912120 HEX HD BOLT 2 12 F

19
22 60825 BUTTON HD BOLT 6 1
23 90802-R LARGE WASHER 2
24 90801-Nyloc M8 Nyloc nut 10
G G
25 90601-Nyloc NYLOC NUT 4

27 QC160-1-62 SPACER 1
H H
28 QC160-1-67 REAR LEG 1

29 90825 HEX HD BOLT 8 17 38
J
30 QC160-1-1024 WHEEL STUD 8 37 J
2
GM-1002-TLA 13 PIN PLUG ONLY
31 LH REAR LIGHT 1
EC1928462 7 PIN PLUG ONLY
15 10
GM-1001-TLA 13 PIN PLUG ONLY
32 RH REAR LIGHT 1
K
EC1928463 7 PIN PLUG ONLY 18 14 K
33 EC1928464 NO. PLATE MOUNT 1

36
34 EC150019 MUDGUARD 2 13 41
24
GM-1003-TLL 13 PIN PLUG ONLY 14
35 EC1928465 7 PIN PLUG ONLY TRAILER HARNESS 1 21
29
L L
36 QC160-4-23MK2 TRANSPORT BKT 1

WHERE FITTED
37 QC160-4-35MK2 TRANSPORT BKT PLATE 1 27 5
38 QC160-4-1010 TRANSPORT LATCH 1
20
M
11 M
39 QC160-1-96-3 13 PIN PLUG ONLY REFLECTOR BKT 2

40 GM-1001-RYR 13 PIN PLUG ONLY AMBER REFLECTOR 2
16 4 35
41 QC160-1-71 JOCKEY WHEEL BOLT 1
8
N N
23
34
31
P
26 25 P
3
6
33
22 9 7
32
Q Q
30
3
39 40 28 TOLERANCES:
LINEAR: 0.025mm
FINISH: NAME SIGNATURE DATE DEBUR AND
BREAK SHARP TOLERANCES
DRAWN BGG 23/2/10 EDGES
ANGULAR: 0.25
CHK'D
MACHINED PARTS - +/- 0.025mm
APPV'D BGG FABRICATED PARTS - +/- 1.0 mm
WHERE FITTED MATERIAL: TITLE:
R
GreenMech LTD AXLE-CHASSIS FRAME EXPLODED

Kings Coughton
Alcester DWG NO. A0
Warks B49 5QG Tel 01789 400044 WEIGHT:
REV MODIFICATION DRN APPRD DATE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:20 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

B B
ITEM PART NUMBER QTY

C C
DESCRIPTION
NO. .
1 QC160-1-11MK2 TURNTABLE WELD ASSY 1
D
2 QC160-1-44 INDEX PIN 1 D
3 QC160-1-46 INDEXING LEVER 1

4 QC160-1-43 INDEX ARM PIVOT 1
E 5 EC1928116-2 TURNTABLE LEVER SPRING 1 E
6 91065 M10 X 60 BOLT 1

7 91002 M10 B WASHER 4
8 91001 NYLOC NUT 2
F F
9 9227 PLASTIC HANDLE GRIP 1

10 91040 M10 x 40BOLT 1
7 4
8
G G
7
8
H
9 H
J J
3
K
1 K
10
7
6
L
2 5
NAME SIGNATURE DATE
TOLERANCES: FINISH: xxxxxxxxxxx DRAWN BGG 12/8/10
DEBUR AND TOLERANCES
4
LINEAR: 0.025mm BREAK SHARP
ANGULAR: 0.25 CHK'D
APPV'D BGG
MATERIAL: TITLE:
GreenMech Ltd INDEXING LEVER EXPLODED
M Kings Coughton
1 2 3 4 5 6 7 8 9 10 11 12 SCALE:1:5 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
DO NOT SCALE - IF IN DOUBT ASK 1ST ANGLE PROJECTION DIMNS IN MM PROGRAM No:-
A A

DESCRIPTION
NO. .
1 QC160-1-11MK2 CHIPPER CHAMBER/ROLLERBOX 1
B
2 EC130-2-27 HORIZONTAL SHEARBAR 1 B
3 QC160-2-41 TOP SHEARBAR SEGMENT 1
LATER MODELS USE A BOLT-IN BEARING 4 91220 HEX HEAD BOLT 2

C
HOUSING INCORPORATING ITEM 3 1 C
5 CM170-2-37 SHEARBAR LOCK 1

D
7 91203 SPRING WASHER 4 D
4 8 91202 FLAT WASHER 4
4 9 EC35-2-43 VERTICAL SHEARBAR 1

18
E
10 CM170-2-32 SHEARBAR CLAMP 1 E
11 91075 HEX HEAD BOLT 1

F 3 F
13 91001=P PLAIN NUT 1
14 91004 SHAKEPROOF WASHER 1

G
2 G
16 91204S STARLOCK WASHER 2

17 91035 M10 x 35mm 2
H
18 QC160-2-8MK3 BEARING HOUSING 1 H
8
7
6
J J
K K
8
L L
7
6
8 7
17
9 17
M M
N N
10
7
P
8 P
12
Q
14 Q
12
13 15 TOLERANCES
TOLERANCES: FINISH: NAME SIGNATURE DATE DEBUR AND
BREAK SHARP
15
LINEAR: 0.025mm DRAWN BGG 26/4/10 EDGES
ANGULAR: 0.25
CHK'D
MATERIAL:
11
5
R
TITLE:
GreenMech LTD SHEARBARS EXPLODED

Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:10 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
B B
8 ITEM PART NUMBER DESCRIPTION QTY.

NO.
1 QC160-2-18 C/CFRONT PLATE FAB 1
9
2 QC160-2-61 CLAMP PLATE 1
C C
3 QC160-6-1 EMGINE PLATE WELD ASSY 1

7 4 QC160-6-9001 HYDRAULIC PUMP ASSY 1
D 5 QC160-1-1010 PLASTIC FAN COWL 1 D
6 QC160-6-92 DRIVE GUARD 1

7 QC160-1-37 UPPER HOOP WELD ASSY 1
4 8 QC160-2-26 SQUARE TO ROUND FAB 1
E E
9 QC160-4-1010 TRANSPORT LATCH 1

10 EC151037 REMOTE GREASE NIPPLE 5
2
F F
G G
H H
J J
K K
L L
M M
N N
5
P P
10 1
Q Q
TOLERANCES:
LINEAR: 0.025mm
ANGULAR: 0.25
CHK'D
6
MATERIAL: TITLE:
R
GreenMech LTD
CHIPPER CHAMBER
Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:5 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
23
B B
C C
D D
E E
2
F F
6 5
4
G G
9
H H
J J
17
1
K
ITEM Default/QT K

NO. Y.
7
2 QC160-2-1007MK2 FAN ASSY 1
L
15 3 M8 GRUB GRUB SCREW 1
L
12
14 10 4 12X10X70 KEY 1
5 QC160-6-1006 TAPERLOCK PULLEY 1
11
M 18 13 6 EC150013 TAPERLOCK BUSH 1
M
8 16
7 3-8x5-8GS TAPERLOCK GRUBSCREW 2
8 QC160-6-50 ENGINE PULLEY 1
N
9 QC160-6-5A TENSIONER ARM 1 N
10 91004 SHAKEPROOF WASHER 6

20 19 11 91050CH1.25 FINE PITCH CAP HEAD 6
P
12 C260100 SPB DRIVE BELT 2 P
13 91202-R M12 LARGE WASHER 1

14 90802-R LARGE WASHER 1
15 90825 M8 HEX HD BOLT 1
Q Q
16 91245 M12 HEX HD BOLT 1

17 QC160-6-1008 SPA DRIVE BELT 1 TOLERANCES:
LINEAR: 0.025mm
FINISH:
DRAWN
NAME
BGG
SIGNATURE DATE
14/12/10
DEBUR AND
BREAK SHARP
EDGES
TOLERANCES
ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm
18 QC160-1-1010 PLASTIC FAN COWL 1
CHK'D

MATERIAL:
R
19 90602 M6 FLAT WASHER 6 TITLE:
GreenMech DRIVE GEAR EXPLODED
7
LTD
20 90601 M6 NYLOC 6 The Mill Industrial Park
Kings Coughton
23 QC160-2-18 C/CFRONT
REV
PLATE FAB
MODIFICATION DRN
1
APPRD DATE
Alcester
Warks B49 5QG Tel 01789 400044 WEIGHT: DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:10 SHEET 1 OF 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
B B
C C
D D
E E
F F
4 1
5
G G
H H
3 6 2
J J
K K
L L
ITEM QTY
NO. .
TENSIONER ARM-
1 QC160-6-5A 1
COMPLETE WITH ITEM 5
M M
IDLER PULLEY-COMPLETE
2 QC160-6-1021A 1
WITH ITEMS 3/4/6
3 C252121 3205ZZ BEARING 2
N N
4 QC160-6-90 PULLEY SPACER 1

5 QC160-6-1024 BRONZE BUSH 2
P P
6 QC160-6-94 SPACER 1
Q Q
TOLERANCES:
LINEAR: 0.025mm
ANGULAR: 0.25
CHK'D
MATERIAL: TITLE:
8
TENSIONER ARM
R
GreenMech LTD
EXPLODED
Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:2 SHEET 2 OF 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
9
A A
B B
C C
3
8
D D
10
E E
7
F F
12
2
G G
H H
J J
WHEN FITTING TENSIONER -R CLIP SHOULD BE FLYWHEE

FITTED AS SHOWN 9 8 ITEM L
8 NO. EXPLODE
D/QTY.
11
K K

WHEN TENSIONER HAS BEEN FITTED- 3 QC160-6-88 DAMPER TOP MOUNT 1
PULL OUT R CLIP AND FIT HERE 2
4 QC160-6-79 TENSIONER MOUNT 1
L L
1
5 QC160-6-5A TENSIONER ARM 1
4 6 QC160-6-69 TENSIONER COMPRESSED 1
M
WHEN DETENSIONING BELTS-COMPRESS M
TENSIONER AND REFIT R CLIP TO ORIGINAL 7 QC160-6-1022 DAMPER 1

POSITION 8 91002 M10 B WASHER 4
6
9 91001 M10 NYLOC NUT 2
N N

11 91040 M10 BOLT 1
12 91201 M12 NYLOC 1
P P
Q Q
TOLERANCES:
LINEAR: 0.025mm
ANGULAR: 0.25
CHK'D
MATERIAL: TITLE:
R
9
GreenMech LTD TENSIONER SYSTEM
The Mill Industrial Park EXPLODED
Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:5 SHEET 3 OF 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
B B
3 7
6
C 9 C
11
5
D D
E E
21
F FLYWHEE F
ITEM PART NUMBER L

DESCRIPTION
18 NO. EXPLODE
D/QTY.
G 19 G

20 3 91203 SPRING WASHER 11
4 QC160-2-32A STD FLYWHEEL 1
H
12 H
5 QC160-2-1001 MFC40 1
14 17 6 912180 HEX HD BOLT 8
10
7 QC160-2-61 CLAMP PLATE 1
8 16
J J
9
8 QC160-2-8MK3 BEARING HOUSING 1
15 9 91004 SHAKEPROOF WASHER 11
K K
4
11 71040CH CAP HD BOLT 4
12 QC160-6-92 DRIVE GUARD 1
L L
13 QC160-2-70MK2 LIGHTWEIGHT FLYWHEEL REFER 1

TO M/C SERIAL NUMBER
22
2
M
14 QC160-2-37 CUTTER 2 M
15 81650 C/S HD BOLT 2

N
17 91601 NYLOC NUT 2 N
18 QC160-2-63 CENTRE CLAMP 1

13
19 QC160-2-1002 BEARING 1
P P
20 QC160-2-1003 CIRCLIP 1
1
21 QC160-2-18 C/CFRONT PLATE FAB 1
Q
22 91204S STARLOCK WASHER 6 Q
TOLERANCES:
LINEAR: 0.025mm
ANGULAR: 0.25
CHK'D
MATERIAL: TITLE:
R
GreenMech LTD
FLYWHEEL EXPLODED
10
Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:10 SHEET 4 OF 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
M16 X 50 C/S HD M16 FLAT WASHER

CAPSCREW QC160-2-37
M16 NYLOC NUT
SQUARE CUTTER 12
14
B B
4
13
C C
D D
E E
F F
G G
H H
J J
K K
L L
THIS PLATE MUST HAVE CUTOUT

TO ACCEPT ROUND CUTTERS
M M
N N
P
IMPORTANT 13 P
19
WHEN CONVERTING TO DISC BLADES FROM SQUARE BLADES, THE
LONGER BOLT-ITEM 20 AND THE BALANCE WEIGHT-ITEM 21 MUST C202503 M16 NYLOC NUT
BE FITTED TO THE OUTER CUTTER AS SHOWN 20 ROUND CUTTER 21
Q Q
M16 X 60 C/S HD QC160-2-92

CAPSCREW BALANCE WEIGHT TOLERANCES: FINISH: NAME SIGNATURE DATE DEBUR AND
LINEAR: 0.025mm DRAWN BGG XXXXXXXX EDGES
ANGULAR: 0.25
CHK'D
MATERIAL: TITLE:
R
11
GreenMech LTD FLYWHEEL AND CUTTER TYPES
Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:5 SHEET 1 OF 2
1 2 3 4 5 6 7 8

1ST ANGLE PROJECTION
A A
AS THIS CONFIGURATION
ON FLYWHEELS CODED: QR
B B
22
13 13
22
C C
21 19
14 21
21
22 19 21
13 20
4
D D
IMPORTANT
ITEM WHEN USING SQUARE CUTTERS
No PART NUMBER DESCRIPTION QTY 2 BALANCE WEIGHTS ARE REQD ON INSIDE CUTTER
4 QC160-2-37 SQUARE CUTTER 2 TORQUE TO 200Nm
E
13 91601H NYLOC NUT (HALF) 2 12
14 81650 C/SK HD CAPSCREW 1
TOLERANCES: FINISH: NAME QUANTITY DATE DEBUR AND TOLERANCES
19 C202503 ROUND CUTTER 2 LINEAR: 0.025MM BREAK SHARP
22/05/2013 EDGES
ANGULAR: 0.25 DRAWN RVMR MACHINED PARTS +/- 0.025mm
CHK'D
20 81680 C/SK HD CAPSCREW 1 APPV'D BGG FABRICATED PARTS +/-1.0mm
21 QC160-2-92 BALANCE WEIGHT 2 GreenMech Ltd Material & Thickness TITLE:
22 91607 NORLOCK WASHER 2 The Mill Industrial Park

New cutter configuration
F Kings Coughton
Alcester Weight: DWG NO. A3
Warks B49 5QG Tel 01789 400044
REV MODIFICATION DRN APPD DATE FLYWHEEL AND CUTTER TYPES
1 2 3 SCALE:1:5 SHEET 2 OF 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
B B
C
INSERT 12MM BAR OR M12 X 100 BOLT C
THROUGH BOSS ON REAR SIDE AND

FLYWHEEL PADDLE TO STOP FLYWHEEL
FROM ROTATING DURING CUTTER CHANGING
OR ROTATING
D D
REMOVE BOTH ACCESS PLATES

TO GAIN ACCESS TO FLYWHEEL CUTTERS
E E
CUTTER
F F
G G
H H
J J
K K
L L
M M
N N
P P
Q Q
TOLERANCES:
LINEAR: 0.025mm
ANGULAR: 0.25
CHK'D
MATERIAL: TITLE:
R
GreenMech CUTTER CHANGING
13
LTD
The Mill Industrial Park EXPLODED
Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:5 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
1
B B
C C
2
D D
ITEM QTY
E E
NO. .
2 80825CS M8 CS HD BOLT 4
F F
3 QC160-3-40 BUSH HOUSING 1

4 QC160-3 41 NYLON BUSH 1
G
5 QC160-3-32 EARLY FIXED ROLLER 1 G
6 QC160-3-11 MOTOR PLATE 1

H 8 91002 FLAT WASHER 4 H
9 91003 SPRING WASHER 2

10 91001 NYLOC NUT 2
J
11 C200207-1 HYD. MOTOR 1 J
12 71240 M12 CAP HD 2

3
K K
14 GNS 500 GREASE NIPPLE 1

14
4
L L
M M
6
N N
7 8
P 8 P
9 10
Q Q
12
13
14
ANGULAR: 0.25
CHK'D
MATERIAL: TITLE:
R
GreenMech EARLY TYPE

11 The Mill Industrial Park
LTD
FIXED ROLLER
Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:5 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
B
1 B
C C
D D
ITEM QTY
NO. .
E
2 80825 C/S HD CAPSCREW 4 E
3 GNS500 GREASE NIPPLE 1

5 QC160-3-41 NYLON BUSH 1
6 QC160-3-32MK2 LATER FIXED ROLLER 1
F F
7 QC160-3-58 SPACER 1
8 QC160-3-60 DRIVE PLATE 1
G
9 91003 SPRING WASHER 6 G
10 71030 CAP HD BOLT 4

H
12 60820 BUTTON HD BOLT 1 H
13 QC160-3-57 DRIVE SPLINE 1

3
J
4 16 71240 CAP HD BOLT 2
J

5 18 91001 NYLOC NUT 2
K
19 C200207-1 HYD MOTOR 1 K
20 QC160-3-11 MOTOR PLATE 1
L L
M M
20
9
N 7 N
10
12
11 14
P P
13 18
14 9
Q Q
15
TOLERANCES:
LINEAR: 0.025mm
16 ANGULAR: 0.25
CHK'D
APPV'D BGG
FABRICATED PARTS - +/- 1.0 mm
17 MATERIAL:
15
19 TITLE:
LATER TYPE
R
GreenMech LTD
FIXED ROLLER
Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:10 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12
1 2
A
3 A
Defa
ITEM PART NUMBER DESCRIPTION ult/
NO. QTY.
B B

2 QC160-3-41 BUSH 1
C
3 5MM ROD LOCATING ROD 2 C
1- 4 40620 GRUBSCREW 2
USE 2 5MM RODS TO LOCATE BUSH INTO HOUSING
D
3- D
PRESS BUSH FULLY INTO HOUSING AND FIT GRUBSCREW

FLUSH WITH TOP OF HOUSING
2-
PRESS BUSH 2/3RDS INTO HOUSING AND REAM 30MM
-REMOVE DEBRIS
E E
F F
G G
NOTE:5MM RODS CAN BE USED TOREMOVE

BUSH FROM HOUSING TOLERANCES:
LINEAR: 0.025MM
DRAWN BGG
CHK'D
17/8/10
EDGES MACHINED PARTS +/-0.025mm
ANGULAR: 0.25 APPV'D BGG FABRICATED PARTS +/-1.0mm
MATERIAL: TITLE:
GreenMech Ltd
FIXED ROLLER BUSH ASSY
H

Kings Coughton
Alcester
LATER MODELS
Warks B49 5QG Tel 01789 400044 DWG NO. A2
WEIGHT:
REV MODIFICATION DRAWN APPRD DATE
1 2 3 4 5 6 7 SCALE:1:2 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
27
35 30
A A
ITEM 35 REPLACES 26
ITEM 30
27
B B
26 ITEM QTY
NO. .
1 QC160-3-15MK2 ROLLER SLIDE PLATE 1
C C
2 QC160-3-19MK2 ROLLER AXLE 2
25 3 QC160-3-1002 BEARING (6204ZZ) 5
D 21 4 QC160-3-20MK2 GUIDE MTG PLATE 1 D
5 QC160-3-24 GUIDE FIXING PLATE 1

6 QC160-3-31 TOP ROLLER 1
E
7 QC160-3-44 GUIDE ROLLER BKT 1 E
9 15
8 8 QC160-3-43 NYLON ROLLER 3
13 15
3 9 80820 C/S HD BOLT 3
13
10 80855 C/S HD BOLT 2
F F
11 80850 C/S HD BOLT 4

28 3
12 80835 C/S HD BOLT 2
29
G G
18 13 90802 FLAT WASHER 14

1 14 90802-R LARGE WASHER 3
8 16
31 2 16 15 90801 NYLOC NUT 10
3
H H

14 19 17
11
18 QC160-3-1003 20 EXT CIRCLIP 1
J
15 3 J
13 19 90820 HEX HD BOLT 2

15 7
13 15 11 11 21 C200207-1 HYDRAULIC MOTOR 1
K 13 22 QC160-3-46 SPACER 1 K
3
34 23 EC130-3-36 SHIM 1
8 9
24 EC130-3-35 END PLATE 1
32 25 QC160-3-48 ANCHOR PLATE 1
L L

10
22 27 71240 M12 CAP HD 2
M M
4 10 28 60825 BUTTON HD BOLT 1

33
29 90801PT M8 PLAIN THIN NUT 1
23
N
30 QC160-3-54 SPRING ADJUSTER 1 N
13 24 31 GNS690 GREASE NIPPLE 1

20 32 QC160-3-1004 40 EXT CIRCLIP 1
12
P 33 C252119 ROLLER BEARING 6208RS 2 P
5 6 34 70830 CH BOLT 2
35 QC160-1-1041 SWING BOLT 1
Q Q
TOLERANCES:
LINEAR: 0.025mm
13
ANGULAR: 0.25
CHK'D
15 APPV'D BGG
MATERIAL:
TITLE:
17
SLIDING ROLLER
R
GreenMech LTD
EXPLODED
Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:5 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
13
A A
B
6 B
12
C C
11 1
D
5 D
E
3 E
F F
G G
7
H H
10
J J
6
K K
ITEM QTY
L
NO. . L
1 QC160-3-1001-1 ROLLER RETURN SPRING 1

2 QC160-6-9002 SOLENOID BLOCK 12V 1
8
M 3 QC169-6-9003 FLOW CONTROL 1 M
4 QC160-6-9004 C3 RELIEF BLOCK 1

5 QC160-6-9010 HYDRAULIC PIPE 1
N
6 QC160-6-9009 HYDRAULIC PIPE 1 N

8 QC160-6-9011 HOSE CLAMP 2
9 QC160-6-9007 HYDRAULIC RETURN PIPE 1
P P
10 QC160-6-9006 HYDRAULIC FEED PIPE 1 EARLY MODELS WITHOUT OIL COOLER

11 QC160-6-9001 HYDRAULIC PUMP ASSY 1
12 QC160-1-1003-H HYDRAULIC TANK 1
Q
13 QC160-6-9005 HYDRAULIC SUCTION PIPE 1 Q
TOLERANCES:
LINEAR: 0.025mm
DRAWN BGG XXXXXXXX EDGES
ANGULAR: 0.25
CHK'D
MATERIAL:
18
R
TITLE:
GreenMech LTD
HYDRAULIC LAYOUT
Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:5 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
12
A A
13
B
10 B
C 16 C
17
15
D D
E 4 E
F F
11 5
8
G G
14 18
H H
ITEM QTY
NO. .
J
1 QC160-6-9002 SOLENOID BLOCK 12V 1 9
J
2 QC160-6-9003 FLOW CONTROL 1

3 QC160-6-9004 C3 RELIEF BLOCK 1
K K

*
L L
7 QC160-6-9011 HOSE CLAMP 2

M
9 QC160-6-9006 HYDRAULIC FEED PIPE 1 M

N
12 QC160-6-9005 HYDRAULIC SUCTION PIPE 1 N
13
13 QC160-6-9016 HYDRAULIC RETURN PIPE 1 1
7
14 QC160-6-9015 OIL COOLER 1
15 QC160-6-9017 ALTERNATIVE VALVE 1 2
P P
16 QC160-6-9018 12VDC COIL 2 3

17 QC160-3-69 ALTERNATIVE BKT 1 NOTE:-SOME EARLY MODELS ARE FITTED WITH ITEMS 1-2-3 6
SOME EARLY MODELS ARE FITTED WITH ITEMS 1-3 ONLY
LATER MODELS ARE FITTED WITH ITEMS 15-16-17
Q Q

TOLERANCES:
LINEAR: 0.025mm
ANGULAR: 0.25
CHK'D
19
MATERIAL: TITLE:
R
GreenMech LTD HYDRAULIC LAYOUT

WITH OIL COOLER
Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:5 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

ITEM PART NUMBER DESCRIPTION QTY.

NO.
1 QC160-6-9001 PUMP 1
B B
15 2 EC1523705 BEARING SUPPORT 1

14 10 3 TMP220612 TL BUSH 1
4 QC160-6-9005 PULLEY 1
C 13 C
5 QC160-6-12 PUMP PLATE 1

11 6 6 X30 KEY 1
9 7 951610 GRUB SCREW 2
8 80670 M6 x 70mm C/SUNK 4
D D
12 9 90601-Nyloc NYLOC NUT 8
10 QC160-6-60 PUMP ADJUSTER 1

E E

12 90630CB COACHBOLT 4
13 TC220215 CLEVIS 1
F
14 90801-Nyloc M8 Nyloc nut 1 F
15 90801P M8 PLAIN NUT 2
G G
H H
4
J
2 J
8
7
K
3 5 K
NAME SIGNATURE DATE
20
TOLERANCES:
LINEAR: 0.025mm
DEBUR AND
BREAK SHARP
TOLERANCES
ANGULAR: 0.25 CHK'D
APPV'D BGG
MATERIAL: TITLE:
GreenMech Ltd HYDRAULIC PUMP ASSY
M Kings Coughton

Alcester
Warks B49 5QG Tel 01789 400044
WEIGHT:
QC160-6-9001
DWG NO.
EXPLODED
A1
1 2 3 4 5 6 7 8 9 10 11 12 SCALE:1:5 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
B B
C C
D D
E E
17
10
ITEM QTY
F F
12 9 NO. .
11 8
2 QC160-1-1011 MOUNTING BUSH 2
G 2 G
3 QC160-1-26 TANK CLAMP PLATE 1

4
4 QC160-1-28 HYD TANK PLATE 1
H
13 5 EC151029 OIL RETURN FILTER 1 H
18 6 EC151029/1 FILTER ELEMENT 1

7 15
1 7 QC160-1-1026 DIPSTICK 1
J 3 14 8 90602 FLAT WASHER 10 J
9 90603 M6 S/WASHER 10
16
10 90630 HEX HD BOLT 10
11 QC160-6-9013 BONDED WASHER 1
K K
12 QC160-6-9014 EXTENSION BUSH 2

13 QC160-1-61 OIL PIPE 1
L L
14 27031 HOSE CLIP 2

15 QC160-6-9012 RUBBER PIPE 1
M 16 80520 C/SUNK HD BOLT 2 M
17 ST1928-1-150 UCC TANK BREATHER 1

18 QC160-9-1016 TANK GASKET 1
N N
P P
Q Q
TOLERANCES:
LINEAR: 0.025mm
ANGULAR: 0.25
CHK'D
21
MATERIAL: TITLE:
R
GreenMech LTD
HYDRAULIC TANK EXPLODED
Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:5 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
ITEM QTY
B
PART NUMBER DESCRIPTION B
NO. .
1 QC160-1-1003F FUEL TANK ASSY 1
2 QC160-6-1001K3 ENGINE ASSY 1
C C
3 QC160-1-1038 FUEL SUCTION PIPE 1

4 QC160-1-1039 FUEL BLEED PIPE 1
5 S120021 EXHAUST GASKET 5
D D
11 6 QC160-2-56 EXHAUST SPIGOT 1

23
7 QC160-2-57MK2 EXHAUST BELBOW 1
1 8 QC160-6-61 SILENCER 1
E
4 7 E
9 QC160-6-1020 AIR INTAKE PIPE 1

10 QC160-6-48 FLEXIBLE EXHAUST PIPE 1
3
F
11 QC160-6-93 EXHAUST GUARD 1 F
8
12 SI20003-2 AIR FILTER ELEMENT 1
19 13 QC160-6-56 NS RAD SUPPORT B-S 1

G G
5 18 14 QC160-6-77 OS RAD SUPPORT QT 1

15 SI-20015 LOWER RAD MOUNT 2
H 6 16 QTRAK-048 LOER RAD BKT 1 H
17 QTRAK-048OH LOWER RAD BKT 1
5 18 90803 M8 SPRING WASHER 20

19 90830 M8 x 30 BOLT 8
10
J J
20 SI 20032 THROTTLE SOLENOID 1
21 QC160-6-1032 REMOTE OIL FILTER MOUNT 1

K K
22 QC160-6-82 MESH SCREEN 1

23 C150113-2 EXHAUST CLAMP 1
L L
M M
23
N N
12 KUBOTA ENGINE
P P
13
16 17
21
Q Q
15
22
TOLERANCES:
LINEAR: 0.025mm
ANGULAR: 0.25
CHK'D
MATERIAL: TITLE:
R
22 FUEL AND EXHAUST SYSTEM EXPLODED
14 GreenMech LTD
Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:10 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
B B
C C
D
7 D
6
ITEM QTY
E NO. . E
1 QC160-1-1003-F FUEL TANK 1

QUAD CHIP TANK
2 QC160-1-1011 2
MOUNTING BUSH
F 3 QC160-1-26 TANK CLAMP PLATE 1 F
4 80520 C/SUNK HD BOLT 2

2 5 CQ160-1-27A FUEL TANK PLATE 1
G
5 6 90602 FLAT WASHER 8 G
10
7 90603 M6 S/WASHER 8
9 STC1928-109 STC1928-109 FUEL CAP 1
H H
4
4 3 10 QC160-9-1016 TANK GASKET 1
J J
K K
L L
M
1 M
N N
P P
Q Q
TOLERANCES:
LINEAR: 0.025mm
23
CHK'D

MATERIAL: TITLE:
FUEL TANK EXPLODED
R
GreenMech LTD
FUEL TANK ASSY
Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:5 SHEET 1 OF 2
1 2 3 4 5 6 7 8 9 10 11 12
A A

DESCRIPTION
NO. .
1 QC160-1-27 FUEL TANK PLATE 1
2 QC160-1-1036 SUCTION PIPE 1
B B
3 1-4MM MALE ADAPTOR 1

2 4 1-4BW BONDED WASHER 1
C
5 316 TAIL HOSE TAIL 1 C
6 QC160-1-1034 DIPSTICK 1
4
3
D D
5
E E
F
SOME EARLY MODELS DO F
NOT INCLUDE DIPSTICK
G G
TOLERANCES:
LINEAR: 0.025MM
DRAWN BGG
CHK'D
11/4/11
EDGES MACHINED PARTS +/-0.025mm
ANGULAR: 0.25 FABRICATED PARTS +/-1.0mm
24
APPV'D BGG
MATERIAL: TITLE:
GreenMech Ltd
FUEL TANK PLATE
H

Kings Coughton
Alcester
Warks B49 5QG Tel 01789 400044 DWG NO. A2
WEIGHT:
1 2 3 4 5 6 7 SCALE:1:5 SHEET 2 OF 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A
21 A
17
ITEM QTY
20 PART NUMBER DESCRIPTION
NO. .
B 6 B
1 QC160-4-1 INFEED CHUTE 1

28
2 QC160-4-7 CONTROL BAR 1
29
C
24 3 91202 FLAT WASHER 6 C
4 91201 M12 NYLOC 2

24 5 912120 HEX HD BOLT 2
D
15 6 QC160-4-22 BRIDGE BKT 1
D
26 7 QC160-5-3 DISCHARGE DOCKING BKT 1

8
E 9 E
9 90801 NYLOC NUT 7

18 10 QC160-6-51 J BOX BKT 1
11 ST1928-6-24 HARNESS BKT 1
F F
12 EC150021-1 LYNCH PIN 1

13 QC160-4-26 LATCH GUIDE 1
G
14 90830 M8 x 30 BOLT 2 G
15 QC160-1-18 BATTERY TRAY 1

13
22 1
H
17 QC160-4-10 CONTROL BOX 1 H
8 18 QC160-4-1009 M8 NUT CAP 5

25
14 19 QC160-6-1028 JUNCTION BOX 1
J J
20 QC160-6-1002 065-2 48AH BATTERY 1

21 C200206 MICROSWITCH 1
22 QC160-4-1011 LATCH 1
2
K K
23 SI20014 ANTIVIBRATION MOUNT 5

4 24 C200906 BATTERY CLAMP KIT 1
L
3 25 C170409 DOCUMENT CASE 1 L
11 10
19 26 91245 HEX HD BOLT 2
5
27 QC160-4-10 MK1 CONTROL BOX 1
28 QC160-6-1035 NEGATIVE BATTERY LEAD 1
M M
3
29 QC160-6-1034 POSITIVE BATTERY LEAD 1
16
N N
P P
Q Q
27 TOLERANCES:
LINEAR: 0.025mm
FINISH:
DRAWN
NAME
BGG
SIGNATURE DATE
28/6/11
DEBUR AND
BREAK SHARP
EDGES
TOLERANCES
ANGULAR: 0.25
CHK'D
12
25
MATERIAL: TITLE:
R
7 INFEED CHUTE EXPLODED
GreenMech LTD
Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:10 SHEET 1 OF 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
13
A A
14 17 ITEM QTY
B
NO. . B
15 1 QC160-4-10 CONTROL BOX FAB 1

2 QC160-4-11 END COVER 1
C
9 3 90516BH M5 x 16mm B/HEAD 4 C

5 90503 M5 S/WASHER 12
6 QC160-4-17 SPRING TUBE 2
D D
7
7 QC160-4-18 STRIKER BOSS 1
16
8 C200327 SPRING D12770 1
E E
12 9 QC160-4-16 SLIDE ROD 1

F
6 11 S120014(S) ANTIVIBRATION MOUNT 5 F
8
12 QC160-4-19 SWITCH BOX 1
6 13 QC160-9-1003 RESET SWITCH 1

14 C203111 REVERSE LIMIT SWITCH 1
G G
10 1 15 90540(25)CH CAPHEAD BOLT 8

11
16 QC160-6-1029 CONTROL BOX HARNESS 1
H H
17 C203111-1 STOP LIMIT SWITCH 1
J J
K K
5
L L
3
M M
N N
P P
11
Q Q
TOLERANCES:
LINEAR: 0.025mm
ANGULAR: 0.25
CHK'D
MATERIAL: TITLE:
26
R
GreenMech LTD
CONTROL BOX
Kings Coughton
Alcester
REV MODIFICATION DRN APPRD DATE Warks B49 5QG Tel 01789 400044 WEIGHT: INFEED
DWG NO.
CHUTE EXPLODED
A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:5 SHEET 2 OF 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
B B
ITEM PART NUMBER DESCRIPTION Built

NO. up/QTY.
1 QC160-4-10MK2 CONTROL BOX 1
C C
2 MK2ST1928-4-73 BOLTING PLATE 2

3 QC160-6-1003 RESET SWITCH 1
4 C203111 REVERSE LIMIT SWITCH 1
3 2
D D
5 EC1523631-2 ON/OFF SWITCH 1

4
16 6 QC160-6-1040 CHIPPER PLUS CONTROLLER 2
E
TRACK/CHIP SWITCH QUADTRAK E
7 S460714-2 1
ONLY
8 QC160-4-42 RDS MOUNT 2
F
9 QC160-4-41 COVER PLATE 1 F
11
14 10 S120014 BOBBIN 5
10
11 QC160-4-16 SLIDE ROD 1 16
G
12 QC160-4-17 SPRING TUBE 2 G
13
12 13 QC160-4-18 STRIKER BOSS 1
14 C200327 SPRING D12770 1
12
15 QC160-6-1029 SWITCH HARNESS 1
H H
4
16 C203111-1 STOP LIMIT SWITCH 1
1
J J
15
K K
L L
M M
9
N
10 N
P P
6 8
Q Q
TOLERANCES:
LINEAR: 0.025mm
ANGULAR: 0.25
CHK'D
27
MATERIAL: TITLE:
LATER TYPE
R
GreenMech LTD
CONTROL BOX FAB
Kings Coughton
Alcester
REV MODIFICATION DRN APPRD DATE Warks B49 5QG Tel 01789 400044 WEIGHT: INFEED
DWG NO.
CHUTE EXPLODED
A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:5 SHEET 3 OF 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
1
2
B B
C C
D D
E
4 E
3
5
F
3 F
G G
13
4
14
H
6 6 H
6
DETAIL A
SCALE 1 : 1
J J
K
ITEM NO. PART NUMBER DESCRIPTION Default/QTY. K
1 QC160-1-1004A ENGINE BONNET 1
A
2 C170101 TEE HANDLE 1
L
3 C170102 BONNET LATCH 1 L
4 QC160-1-1005A ENGINE SIDEPANEL 1

5 QC160-1-85 CATCH PLATE 1
M M
6 CS100-4-17 PLASTIC GRIPNUT 2

ENGINE BONNET
7 QC160-1-1048 1
FOAM
ENGINE BONNET
8 QC160-1-1049 2
N PACKER FOAM ENGINE BONNET LINING CONSISTS OF:- N
ENGINE BONNET ITEM 7 - 1 OFF

9 QC160-1-1050 1
FRONT FOAM ITEM 8 - 2 OFF
ENGINE BONNET ITEM 9 - 1 OFF
10 QC160-1-1051 1
TRIANGLE FOAM ITEM 10 - 1 OFF
ENGINE BONNET ITEM 11 - I OFF
11 QC160-1-1052 1
SHORT FOAM
P P
ENGINE BONNET REAR ITEM 12 - 1 OFF

12 QC160-1-1053 1 ITEM 13 - 1 OFF
BUFFER FOAM
ENGINE SIDEPANEL
13 QC160-1-1047 2
BUFFER FOAM
ENGINE SIDEPANEL
14 QC160-1-1046 1
Q Q
FOAM
TOLERANCES:
LINEAR: 0.025mm
ANGULAR: 0.25
CHK'D
MATERIAL: TITLE:
28
R
GreenMech LTD ENGINE BONNET

The Mill Industrial Park & SIDEPANEL
Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:5 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
3
A A
1 3
B B
C C
D D
4
2
E
1 E
F F
G
5 G
H H
6 6
J
4 J
6
5
A
K K
L L
7
DETAIL A
SCALE 1 : 1
M M
ITEM PART NUMBER BOTH/QT

N N
DESCRIPTION
NO. Y.
1 QC160-1-1006A BATTERY BONNET 1
P
2 QC160-1-1007A BATTERY SIDE PANEL 1 P

4 C170102 BONNET LATCH 1
5 QC160-1-86 CATCH PLATE 1
Q Q
6 CS100-4-17 PLASTIC GRIPNUT 2

7 QC160-1-1042 BATTERY BONNET FOAM 1 TOLERANCES:
LINEAR: 0.025mm
FINISH:
DRAWN
NAME
BGG
SIGNATURE DATE
12/4/13
DEBUR AND
BREAK SHARP
EDGES
TOLERANCES
ANGULAR: 0.25
CHK'D
8 QC160-1-1043 BATTERY SIDEPANEL FOAM 1 APPV'D BGG

MATERIAL:
TITLE:
BATTERY BONNET
R
GreenMech
29
LTD
& SIDEPANEL
Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:5 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
5
7
B B
C
5 C
10 11
2
D D
E E
F F
G G
8 2
H H
3
J J
1
4 9
K K
ITEM PART NUMBER DESCRIPTION ALL/QTY.

L
NO. L
1 QC160-1-30 LOWER TANK MOUNT 1
2 QC160-1-34 TANK MOUNTING STRAP 1

M M
3 QC160-1-1009 TANK LOWER COVER 1

4 QC160-1-85 CATCHPLATE 1
N
5 QC160-1-1008A TANK BONNET 1 N
6 C170102 BONNET LATCH 1

3
P
8 QC160-1-1003H HYDRAULIC TANK 1 P
9 QC160-1-1003F FUEL TANK 1

10 QC160-1-1044 TANK BONNET FOAM 1
1 TANK BONNET INFILL
11 QC160-1-1045 1
Q Q
FOAM
TOLERANCES:
LINEAR: 0.025mm
3
CHK'D

MATERIAL: TITLE:
30
R
GreenMech LTD
TANK BONNET
Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:5 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
3 2 6
B B
C C
2 7 4
D D
E E
F F
ITEM PART NUMBER QUAD/Q

DESCRIPTION
NO. TY.
1 EC15005-1 DISCHARGE FAB 1
G
2 91002 FLAT WASHER 3 G

H H
5 C200613 TEE BOLT 2

6 QC160-5-1 DISCHARGE FLAP 1
J J
9 8 91005 LARGE NYLON WASHER 4

9 9227 PLASTIC HANDLE 2
K 10 91202 FLAT WASHER 2 K
L L
M M
N N
5
P P
10
9
Q Q
TOLERANCES:
LINEAR: 0.025mm
31
CHK'D

MATERIAL: TITLE:
R
GreenMech LTD DISHARGE EXPLODED

Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:5 SHEET 1 OF 1
BATTERY BONNET & SIDE COVER
TANK BONNET & BOTTOM COVER
ENGINE BONNET & SIDE COVER

DISCHARGE CHUTE
OPERATOR CONSOLE
CONTROL BOX
INFEED CHUTE
DOCUMENT CASE
OPERATOR PLATFORM INDEXING LEVER
TRACKS
32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
REVERSE COLOUR CODE

M/SWITCH
(CONTROL BAR) R = RED
B = BLACK
NO YB
B
RG G = GREEN B
RESET N = BROWN
BUTTON U = BLUE
NO WR Y = YELLOW
RG K = PINK
P = PURPLE
W = WHITE
C O = ORANGE C
S = GREY
RG
STOP
M/SWITCH NC
D D
(CONTROL BAR) P
HYDRAULIC
RELAY TRACK/CHIP VALVE
LIFT RAM
SWITCH SWITCH
P RG WR YB
E
FORWARD B N O B REVERSE E
WU WU WU WU WU
5 4 3 2
W
BULGIN
CHANGEOVER LIFT PLUG
CLUTCH VALVE RAM
W
F
UW N B U CHUTE F
B B S B B BULGIN M/SWITCH
PLUG B
5 4 3 2
P RG WR YB
G G
OIL PRESSURE B B B B B
SWITCH
H
THROTTLE ENGINE BONNET H
SOLENOID Y EARTH M/SWITCH

OPTIONAL EXTRA
WINCH
R W B FUEL B B B B B B B U
SOLENOID
J J
WINCH Y UW
O
V
GLOW COOLANT N
R B
PLUGS TEMP SWITCH H
OUT
W
IN
K K
L
GU YB
RDS
B G R N
U
UNIT
WR
R B T
RG
SWITCHING P
RELAY R RECIEVER
P
S
L L
B
U
K
G B B B G B R B G
S
F
W
4
RDS
M M
R B
B Y
R
R R
B
B
JUNCTION
BOX
R ALTERNATOR G
FROM BATTERY
ON / OFF R
A
G J
SWITCH GU
N E N
UW
N
3
NB
G
D
UW UW S
FROM BATTERY R
A KEY
20A NB SWITCH
P C P
R
R 1
40A Y
2
M
Y
W
Q
Y Q
TOLERANCES:
LINEAR: 0.025mm
ANGULAR: 0.25 °
CHK'D
STARTER MOTOR APPV'D BGG FABRICATED PARTS - +/- 1.0 mm
MATERIAL:
33
R
TITLE:
GreenMech LTD QC160 QUADTRACK

The Mill Industrial Park ELECTRICAL
Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:1.25 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

B B
HYDRAULIC
OIL TANK
C C
CLUTCH DRIVEN ENGINE DRIVEN

PUMP PUMP
D D
SOLENOID
VALVE RETURN
FILTER
E E
C3 RELIEF
VALVE
CONTROL VALVE
FLOW
(WHERE FITTED)
F
CONTROL F
P P SOLENOID
BLOCK 12V
T
MANUAL
CONTROL
VALVE
G G
VALVE
VALVE
RELIEF
RELIEF
CONTROL
CONTROL
LEVER
LEVER
OIL COOLER
H (WHERE FITTED) H
J TRACK TRACK J
MOTOR MOTOR
DRAIN BOTTOM ROLLER TOP ROLLER

MOTOR MOTOR
K K
NAME SIGNATURE DATE

TOLERANCES:
LINEAR: 0.025mm
DEBUR AND
BREAK SHARP
TOLERANCES
CHK'D
MACHINED PARTS +/- 0.025mm
34
ANGULAR: 0.25
EDGES
APPV'D BGG
MATERIAL: TITLE: QUADTRACK
GreenMech Ltd
HYDRAULIC CIRCUIT
M Kings Coughton
1 2 3 4 5 6 7 8 9 10 11 12 SCALE:1:1.25 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
5
B B
C 10 C
D D
Default/QTY
ITEM NO. PART NUMBER DESCRIPTION .
1 QTRAK-001 TRACK CHASSIS 1
E E
11
2 QTRAK-002 MOUNTING PLATE 1
3 QTRAK-009 PIVOT BKT OPP HAND 1
F
4 QTRAK-009 PIVOT BKT 1 F
5 QC160-1-1002N SLEWING RING 1

1 2 6 QC160-9-1017 GEMMO TRACK PAIR 1
7 QTRAK-110 BALL HITCH BEAM 1
G
8 G
8 QTRAK-084 SPACER 2
8 9 QTRAK-085 TRANSPORT LOCK 1
3
4 10 QTRAK-053 ACTUATOR BKT 1
H
9 H
11 QC160-9-1020 ACTUATOR 1
12 QTRAK-0125F WINCH KIT 1

J
OPTIONAL EXTRA USE STARLOCK WASHER & THREADLOCK J
TORQUE TO 100NM
K K
OPTIONAL EXTRA 7
L L
M M
12
N N
P P
Q Q

6
35
6
CHK'D

MATERIAL: TITLE:
R
GreenMech LTD TRAK CHASSIS

Kings Coughton
Alcester
REV MODIFICATION DRN APPRD DATE Warks B49 5QG Tel 01789 400044 WEIGHT: DWG NO.
QTRAK-001 A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:10 SHEET 1 OF 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

ITEM PART NUMBER DESCRIPTION QTY

NO
B
1 QC160-3-15MK2 SLIDING ROLLER ASSY 1 B
2 QC160-3-32MK2 FIXED ROLLER 1

3 C200207-1 HYRAULIC MOTOR 2
4 QC160-6-9015 OIL COOLER 1
13 5 QC160-1-1002N SLEWING RING 1
7 QC160-9-1019 HYDRAULIC PUMP 1
8 QC160-9-1027 CLUTCH 1
9 QC160-9-1026 FINAL DRIVE 1
C 10 EC151029 OIL RETURN FILTER 1 C

12 QC160-6-9017 HYDRAULIC VALVE 1
13 STC1928-901 HYDRAULIC VALVE 1
14 QC160-6-9005 HYRAULIC SUCTION PIPE 1
15 QC160-6-9006 HYDRAULIC SUCTION PIPE 1
D D
3 1 2 6 4 10 16 14 11 15 9 8
E
7 E
F F
12
3
BROKEN OUT SECTION
5 TO REVEAL HYD CLUTCH
G G
H H
J J
QTRAK-110
BALL HITCH BEAM OPTIONAL
K K
NAME SIGNATURE DATE

TOLERANCES:
LINEAR: 0.025mm
FINISH: xxxxxxxxxxx DRAWN RVMR 03/04/13
DEBUR AND
BREAK SHARP
TOLERANCES
ANGULAR: 0.25 CHK'D
APPV'D BGG
36 MATERIAL: TITLE:
QTRAK-0125F DETAIL C
GreenMech Ltd Hydraulics detail
M WINCH KIT OPTIONAL EXTRA SCALE 2 : 5 The Mill Industrial Park
Kings Coughton

Alcester
Warks B49 5QG Tel 01789 400044
WEIGHT: DWG NO.
QUADTRAK A1
1 2 3 4 5 6 7 8 9 10 11 12 SCALE:1:20 SHEET 2 OF 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

18 19 25 20 21
B
22 23 B
26 27
C C
D D
E E
31 24 28
F F
ITEM PART NUMBER DESCRIPTION QTY

G NO G
17 QC160-6-9016 HYDRAULIC RETURN HOSE 1
18 QTRAK-6-9001 N/S TRACK MOTOR RETURN 1
19 QTRAK-6-9002 N/S TRACK MOTOR FEED 1
20 QTRAK-6-9003 O/S TRACK MOTOR FEED 1
21 QTRAK-6-9004 N/S TRACK MOTOR RETURN 1
22 QTRAK-6-9005 TRACK VALVE FEED 1
23 QTRAK-6-9006 TRACK VALVE FEED 1
DIRECTIONAL VALVE
24 QTRAK-6-9007 1
H
FEED(ROLLERS) H
25 QTRAK-6-9008 TRACK VALVE RETURN HOSE 1

26 QC160-6-9010 ROLLER MOTOR FEED HOSE 1
27 QC160-6-9009 ROLLER MOTOR LINK HOSE 1
28 QTRAK-6-9010 ROLLER MOTORS RETURN 1
29 QTRAK-6-9011 N/S TRACK MOTOR BLEED 1
30 QTRAK-6-9012 O/S TRACK MOTOR BLEED 1
31 C251808 12V SOLENOID VALVE 1
J J
17
K K
29 30
N/S TRACK MOTOR O/S TRACK MOTOR

NAME SIGNATURE DATE
TOLERANCES:
LINEAR: 0.025mm
FINISH: xxxxxxxxxxx DRAWN RVMR 03/04/13
DEBUR AND
BREAK SHARP
TOLERANCES
ANGULAR: 0.25 CHK'D
APPV'D BGG
37 GreenMech Ltd
MATERIAL: TITLE:
Bare hydraulics
M Kings Coughton

Alcester
Warks B49 5QG Tel 01789 400044
WEIGHT: DWG NO.
QUADTRAK A1
1 2 3 4 5 6 7 8 9 10 11 12 SCALE:1:20 SHEET 3 OF 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
9
B B
ITEM NO. PART NUMBER DESCRIPTION QTY.

1 QC160-4-1 INFEED CHUTE 1
5
C C
2 QC160-4-7-QTRAK CONTROL BAR 1

3 QC160-4-1009 M8 NUT CAP 11
4 QC160-6-1028 JUNCTION BOX 1
4 5 QC160-4-10 MK1 CONTROL BOX 1
D D
6 QTRAK-049 FIXED INFEED FLAP 1

7 QT160-4-037MK2 LOWER CONTROL BAR 1
3
E
8 QTRAK-080 CONTROL BAR LINK 2 E
9 QC160-4-10MK2 MK2 CONTROL BOX 1

10 QTRAK-023 OPERATOR PLATFORM 1
F F
G G
H H
J J
K K
L L
M M
N N
P
10 P
8 2 6 7
Q Q

38
ANGULAR: 0.25
CHK'D
MATERIAL: TITLE:
R
GreenMech LTD INFEED CHUTE QUADTRAK

Kings Coughton
Alcester DWG NO. A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCALE:1:10 SHEET 1 OF 1
1 2 3 4 5 6 7 8

1ST ANGLE PROJECTION
A
ITEM NO. PART NUMBER DESCRIPTION QTY. A
1 71690 M16 x 90 Caphead bolt 2

2 91601 NYLOC NUT 2
3 91602 Washer M16 A Washer 2
4 Ball hitch 50mm bolt on 1
5 QTRAK-110 Ball hitch beam 1
6 QTRAK-111 End cap 2
7 QTRAK-112 Support plate 1
5 4 8 QTRAK-113 Stop gusset 1
9 QTRAK-114 Brace plate 1
10 QTRAK-115 Pivot spacer 2
2 11 QTRAK-116 Pivot boss 2
B
12 QTRAK-117 Infill spacer 4 B
13 91202-R M12 LARGE WASHER 4

14 91201 M12 NYLOC 2
15 91290 M12 x 90 bolt 2
C C
10
D 7 1 8 9 14 D
12 11 12 13 ?
TOLERANCES: FINISH: NAME QUANTITY DATE DEBUR AND

BREAK SHARP
TOLERANCES
LINEAR: 0.025MM 1 30/04/2013 EDGES
ANGULAR: 0.25 DRAWN RVMR MACHINED PARTS +/- 0.025mm
CHK'D
APPV'D BGG FABRICATED PARTS +/-1.0mm
39 GreenMech Ltd Material & Thickness TITLE:

BALL HITCH BEAM
The Mill Industrial Park see BOM
F Kings Coughton
Alcester
QTRAK-110
WEIGHT: DWG NO. A3
Warks B49 5QG Tel 01789 400044 7850.19
REV MODIFICATION DRN APPD DATE
1 2 3 SCALE:1:3 SHEET 2 OF 3
B B
C C
D D
Def
E
ITEM PART NUMBER ault E
DESCRIPTION
NO. /QT
Y.
1 QTRAK-0125F WINCH PLATE 1
F
4 2 QTRAK-084 SPACER 4 F
3 3 91202-R M12 LARGE WASHER 4

2 4 912100 HEX HD BOLT 3
5 91201 NYLOC NUT 3
G G
2
3 6 STC1623-1-150 RT30 WINCH KIT 1
5
H H
J J
K K
L L
1
M M
WINCH KIT
40

GreenMech - User Manual - QuadTrak 160 MK2 Manual

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QUADTRAK

1. Introduction and Purpose

2. Technical Specifications, Dimensions, Noise Level, and

3. Safety and Symbols

9. Parts & Transcript of HSE leaflet 604

©GreenMechLtd -2- 08/10

CAUTION! This symbol indicates important safety messages in this manual.

Write in the number!

This manual covers the following models.

©GreenMechLtd 1-1 08/10

Fig 2.1 QuadTrak Main Features

Tank Cover Engine controller

TECHNICAL SPECIFICATION QuadTrak 160

©GreenMechLtd 2-1 06/15

CAUTION! Operators must wear appropriate ear protection. Bystanders must be

Fig 2.2 Trailer (optional)

©GreenMechLtd 2-2 06/15

©GreenMechLtd 3-1 06/15

3.6 No Stress system

©GreenMechLtd 3-2 06/15

Fig 3.7 Tracking Controls 3.7 Tracking Controls (Fig 3.7)

Chip / Track 3.7.3 Lever controls operate the drives to

©GreenMechLtd 3-3 06/15

Important Safety symbols

Beware Beware Beware

Important Operating Checks Notice

Every 8 Hours – Remove key

10. Pull control

©GreenMechLtd 3-4 06/15

Important Safety Information

Caution! Caution! Caution! Beware of thrown

Action: Stand to side of

Caution! Beware of Caution! Beware Face shield must Ear defenders

Action: Keepaway Do NOT work or park

Lift Point Caution!

Ear defenders must be

Caution! Infeed chute trapping

Do not climb into

Lock this Keep hands clear. Do not climb in

Diesel Filler Hydraulic Filler Grease point

Chipper Blade Maintenance

Caution! Read Manual! Remove key

©GreenMechLtd 3-6 06/15

Operating Information Discharge chute control

Track drive and throttle controls

Green is UP: Blue is DOWN

Track / Chip Tilt control

Control Bar. Left hand shown

Push to stop: Centre-feed in: Pull–feed out

©GreenMechLtd 3-7 06/15

4.3 Infeed Chute

Fig 4.4 Discharge Chute 4.4 Discharge Chute (Fig 4.4)

©GreenMechLtd 4-1 06/15

©GreenMechLtd 5-1 06/15

Chip / Track CAUTION! Avoid static turns on hard

©GreenMechLtd 5-2 06/15

Spring retainer CAUTION! Chipped material is

CAUTION! Beware sharp edges of blades

©GreenMechLtd 5-3 06/15