Renewable and Sustainable Energy Reviews
Renewable and Sustainable Energy Reviews
Renewable and Sustainable Energy Reviews
iewsxxx(xxxx)xxx–xxx
ARTICLEINFO
ABSTRACT
Keywords:
The production of cement depletes natural resources, consumes high energy and emits huge amounts of green
Waste management
Global warming house gases. It accounts for almost 7% of the global carbon dioxide emissions, as the production of one ton of
Rice husk ash ordinary Portland cement releases approximately one ton of carbon dioxide. Due to the severe environmental
Cement concrete pollution and health hazards associated with the cement and construction industries, they are under the strict
Durability scrutiny from the governments and environmentalists.
Rice husk is an agricultural waste, whose natural degradation is restricted due to the irregular abrasive
surface and high siliceous composition. It is not appropriate to be used as a feed for animals due to the low
nutritional values. If dumped as landfill, they can take a lot of area and become a major challenge to the
environment. If they are disposed by burning, the ashes can spread to the surrounding areas, create pollution and
destroy the natural beauty. One of the possible solutions for the disposal of rice husk is to convert them into rice
husk ash and incorporate them into cement based materials. The partial inclusion of rice husk ash (RHA) for
cement is found to be durable, environmental friendly and economically viable.
This paper presents an overview of some of the published results on the successful utilization of rice husk ash
as a supplementary cementitious material and the properties of such concrete at fresh and hardened stages.
Studies indicate that there is a promising future for the use of rice husk ash in normal, high strength and self
compacting concrete as it shows high strength, low shrinkage and permeability, high resistance to carbonation,
chloride, sulfate and acidic environments. The summery and discussions provided in this paper should provide
new information and knowledge on the applications of greener and sustainable rice husk ash concrete.
1. Introduction materials that may replace some of the natural resources. Several in-
dustrial by-products such as fly ash, condensed silica fume, blast fur-
Sustainability in construction sector is one of the pressing needs of nace slag, copper slag, steel scrap, stone wastes, tire ash, fibres etc., and
the developing world owing to the diminishing natural resources and some of the agricultural by products like palm oil shells, bagasse ash,
increasing CO2 emissions resulting from the huge production of corn cob, elephant grass ash, wood waste ash, coconut shell & fibres,
cement concrete. The yearly concrete production is approximately 10 rice husk ash, tobacco waste, etc have been found useful as additions
billion cubic meters. The most important and costlier constituent of or substitutions to cement and/or aggregates [42,52,53,73,74,78]. The
concrete is cement, which is the binding material. As per the report of utilization of some of these by-products provides several advantages
the United States Geological Survey, approximately 4180 million tons such as improved strength and durability properties, reduction in
of cement was produced in 2014 globally. Cement manufacturing construction cost by the saving of cement and natural aggregates, also
accounts for almost 7% of the global carbon dioxide emissions, as the environmental benefits like reduction in carbon dioxide emissions and
production of one ton of cement (ordinary Portland cement) releases the easy disposal of the polluting waste materials [1,37,39,69,76,77].
one ton of carbon dioxide. If a part of the cement in concrete can be Rice (scientific name: Oryza sativa. L) is one of the leading food
replaced by any supplementary cementitious materials, it can reduce crops in the world. It was forecasted that the global rice production in
the con- sumption of ordinary Portland cement and thus reduces the 2016 would be 745.5 million tonnes. More than 90% of the world's rice
emission of green house gases associated with the production of is produced and consumed by Asia on about 11% of the world's culti-
cement [35,70,75,79]. vated land. The hull or husk is the natural sheath surrounding the rice
The research for sustainability has fuelled the search for alternate grains during their growth, constitutes to about 20–25% of the mass of
⁎
Corresponding author.
E-MAIL ADDRESS: chaprathu44@gmail.com.
https://doi.org/10.1016/j.rser.2017.10.081
Table 1 form in the presence of water chemically react with calcium hydroxide
The world's forecasted production of rice paddy, potential husk and ash production for at ordinary temperature to form compounds possessing cementitious
2016 ([63]).
properties. When compared to all other agricultural waste products,
Country Rice paddy Husk produced Potential ash (18–
rice husk ash contains the higher proportion of silica. It was observed
production in (20% of rice 20% of husk) in by Kamia et al. (2000) that the rice plants ingest orthosilicic acid from
Million Tons paddy) in Mt Mt ground water and then it is polymerised to form amorphous silica on
the husks. The RHA thus produced by means of controlled
China 211.2 42.24 7.60
India 158.4 31.68 5.70
combustion, can react with the calcium hydroxide present in cement in
Indonesia 71.9 14.38 2.59 the presence of water resulting in cementitious compounds [24,59,89].
Bangladesh 52.9 10.58 1.90 Since the end of 1960s, a lot of research has been carried out on the
Vietnam 44.5 8.90 1.60 utilization of RHA in cement concrete as a partial substitute to
Thailand 30.3 6.06 1.09 ordinary Portland cement and/or fine aggregates and many papers
Africa 29.1 5.82 1.05
and patents have been published [54,55,62,66]. As per the available
Myanmar 28.0 5.60 1.01
South America 23.7 4.74 0.85 literatures, the research on RHA on cementitious materials was
Philippines 18.7 3.74 0.67 initiated by Mehta, who obtained a patent in 1973. His research work
Japan 10.6 2.12 0.38 was on the effect of pyro-processing on the pozzolanic reactivity of
North America 10.4 2.08 0.37 RHA. Based on the work of Mehta, another research was carried out
(US)
by Pitt (patent on 1976) who developed a fluidized bed furnace for the
Pakistan 9.9 1.98 0.36
Cambodia 9.4 1.88 0.34 controlled combustion of rice husk. He identified that highly
Europe 4.2 0.84 0.15 pozzolanic RHA could be produced when the burning temperature
Others 32.3 6.46 1.16 and the residency time of rice husk in- side the furnace are controlled
Area (ha) 165 million [60]. Since then, a lot of research on the application of RHA was being
hectares
carried out throughout the world.
Total (world) 745.5 Million Tons
2
B.S. THOMAS RenewAbleANDSustAiNAbleEnerg
yReviewsxxx(xxxx)xxx–xxx
RHA and super plasticizer has enabled to obtain a high workable,
cohesive mix without
3
Fig. 1. Images showing rice husk, unground and
ground RHA [13,84,8].
the problem of segregation. The increased water demand due to the where the concrete containing RHA up to 25% maintained satisfactory
addition of RHA was compensated by the use of superplasticizer. Si- workability. Antiohos et al. [2] reported that the target workability in
milar observations were also made by Celik and Canakci [11] and Le RHA concrete can be achieved by the addition of a small amount of
et al. [46]. Salas et al. [66] determined the workability of rice husk ash super plasticizer. Kannan and Ganesan [40] mentioned that the self
concrete by slump method. They noticed that the concrete mixes are compacting concrete containing 5–25% RHA fell under the category of
becoming stiffer at 15% and 20% RHA and hence it requires additional slump flow classes 1 and 2, hence they may be suitable for deep
super plasticizer to maintain the required workability. Also those foundation construction (SF1) and in normal applications like column
mixes showed the tendency of bleeding and segregation, which can construction (SF2). From the V-funnel test, the concrete containing 5–
affect the strength of the concrete. Safiuddin Md. and Soudki [65] 15% RHA could be categorized to VF1 class, while the entire mixes
observed an increase in the slump flow, inverted slump cone flow (from 5% to 30% RHA) fell within the ‘recommended’ category as the
spread and orimet flow spread without and with j-ring at lower water- V-funnel time does not exceed 25 s. Satisfactory blocking ratio has
cement ratio and higher RHA content. The sign of segregation was been obtained for the SCC mixes containing 5–15% RHA, from the L-
observed in the RHA concrete, while the bleeding has reduced box test. So, the concrete mixes containing 5–15% RHA exhibited good
significantly. It was identified by Sua-iam and Makul [72] that the use work- ability and it can be implemented in self compacting concrete. It
of high volume RHA as a partial substitute for fine aggregate was mentioned by Le and Ludwig [47] that RHA can be used as a
decreased the workability and segregation, viscosity
Fig. 2. Contour plots for strength variations for normal and RHA
concrete by UPV method [48].
Table 2
Chemical composition of rice husk ash ([24,88,48,2,83,61,15,32]).
Chemical composition SiO2 Al2O3 Fe2O3 CaO MgO MnO Na2O K 2O SO3 Loss on ignition
Value % 87.4–93.15 0.13–0.83 0.1–0.6 0.80–1.10 0.2–0.6 0–0.2 0.04–0.7 1.32–3.39 0.1–0.4 1.9–8.5
Table 3
Physical Properties of rice husk ash ([24,88,48,2,83,61,15,32]).
Property Specific gravity Blaine specific surface, Pozzolanic activity index Bulk density, Kg m3 Median particle size Nitrogen adsorption, Surface area, cm2/g
m2/kg (%) (µm) m2/kg
ultra high performance RHA concrete using three sealed 4 × 4 × the lower con- centration of cement.
16 cm3 sized specimen from two days of hydration, as per DIN 52450.
The continual free length change and temperature was measured on
the samples of 4 × 4 × 25 cm3 size, up to 28 days of hydration as given
in Fig. 4. The temperature of concrete and room temperature were
mea- sured by temperature sensors and the change in length of
specimen was measured by linear variable differential transformers. It
was observed that the addition of RHA significantly delays the self-
desiccation of UHPC and thus prevents the autogenous shrinkage by
behaving as an internal curing agent. When part of the cement was
replaced by ground granulated blast furnace slag, the autogenous
shrinkage of UHPC was found further reducing. Similar results were
reported by Sensale et al.
[23] who noticed that RHA markedly decreased the autogenous
shrinkage as well as produces an autogenous relative humidity
change. Chatveera and Lertwattanaruk [12] have observed a negative
effect on the drying shrinkage of concrete containing 20% black rice
husk ash. Increasing the amount of rice husk ash from 20% to 40% by
weight of the cement reduced the drying shrinkage and made it
comparable to the control concrete specimens. The autogenous
shrinkage of concrete with 20% RHA was lower than the control
concrete. Increasing the rice husk ash from 20% to 40% further reduced
the autogenous shrinkage of concrete. Mohseni et al. [58] have noticed
reduction in the drying shrinkage of mortars containing RHA and
poly propylene fibres, both separately and together. The drying
shrinkage of control specimen was nearly 890 microstrains, while it
was 729 micro strains for the specimen containing 3% poly propylene
fibres, and 622 microstrains for the specimen containing 30% RHA
and 3% polypropylene fibres.
particles. For the open circuit potential measurements (OCP), the spe-
cimens were subjected to alternate wetting and drying cycles (7 days
of immersion in 3% NaCl solution and then 7 days of drying). As per
ASTM C876, the embedded steel potentials were measured with re-
ference to saturated calomel electrode (SCE). As per ASTM C876, if the
potential values are lesser than − 275 mV, the rebars are passive and
vice versa. From the results it was observed that the rebars in all the
specimens 0–30% RHA) were passive up to 100 days and beyond 100
days of exposure, all the rebars shifter to active condition irrespective
of the replacement ratio of RHA.
Chindaprasirt and Rukzon [18] examined the corrosion behaviour
of cement mortars of 40 × 40 mm dimension and 160 mm length)
containing 0–40% RHA. The prisms were subjected to a 5% NaCl so-
lution and a constant voltage of 12 V dc as given in Fig. 7. The time for
first crack of control mortar was 89 h, while it was 167, 168 and 166 h
for the mortars containing 10%, 20% and 40% RHA respectively. Fer- Fig. 7. Experimental set up for accelerated corrosion test with impressed voltage [18].
raro and Nanni [26] studied the corrosion properties of concrete con-
taining the environmental friendly off-white rice husk ash (contains no
EN 12086. The specimens were kept in water-tight cups containing
graphitic carbon, crystalline SiO 2, and toxic metals). The first cracking
CaCl2 as a sorbent. The water-tight cups were then placed in a con-
of control samples started after 46 h while it was 74 h and 153 h in the
trolled atmosphere cabinet at constant relative humidity and tem-
concrete samples containing 7.5% and 15% off-white RHA
perature. The specimens were weighed at an interval of 24 h to de-
respectively.
termine the quantity of moisture diffused through it. It was observed
that the water vapour diffusion resistance factor decreased with an
3.2.13. THERMAL conductivity AND WATER VAPOUR diffusion RESISTANCE increasing amount of rice husk in concrete. The water vapour diffusion
FACTOR Yuzer et al. [87] studied thermal conductivity and water resistance factor for the control concrete specimens were 41, and it
vapour diffusion resistance factor of the concrete samples in which rice decreased to 32, 21 and 18 when the amount of rice husk was 1.5%,
husk was added at 0%, 1.5%, 3% and 5% by weight of cement. The 3.0% and 5.0% respectively. This property can prevent the spalling of
thermal conductivity of concrete was determined according to TS ISO concrete containing rice husk, by reducing the vapour pressure within
8302 on two specimens by using a guarded hot plate apparatus. It was the concrete.
observed that the thermal conductivity of concrete decreased with an
increase in the amount of rice husk added. The thermal
conductivity of control specimens was 1.88 W/mK, and decreased to 3.2.14. Micro structure by MIP, SEM AND XRD
1.85 W/mK, 1.80 W/mK and 1.68 W/mK in concretes with 1.5%, 3.0% When RHA reacts with water and Ca(OH)2, it leads to the
and 5.0% RH respec- tively. It can be because the rice husk present in formation of calcium silicate hydrate (C-S-H) gel, which leads to the
the concrete produces strength formation in all the cement based materials. Tuan et al. [81]
empty pores that can reduce the heat transfer. measured the total porosity and porosity of RHA concrete using
Water vapour diffusion resistance factor was determined as per TS mercury intrusion
Fig. 9. SEM images of (a) ordinary Portland cement (b) Rice husk ash [20].
values are in the range of 3660–4575 m/s, it can be assumed that the
concrete is having sufficient durability properties. Madandoust et al. reduced by 69% when compared to the control concrete specimens.
[48] used ultrasonic pulse velocity of 54 kHz to assess the homogeneity The modulus of elasticity of concrete specimens containing un-
of RHA and normal reinforced concrete beams. Least variation in ground and ground rice husk ash was higher than that of the
strength development (approximately 13%) between the top and control specimens.
bottom layers was observed in RHA concrete, whereas the difference 7. Increasing the amount of RHA in concrete by 15–20% reduces the
was about 23% in normal concrete. The contour line is shown in Fig. 2. corrosion potential, carbonation, chloride penetration, acid and
It indicates that the concrete bonding can be improved by the addition sulfate attack. Increasing the amount of rice husk ash from 20% to
of RHA and it further minimizes the effect of bleeding and 40% by weight of the cement reduced the drying shrinkage auto-
segregation. Chao-Lung et al. [15] observed higher UPV values at genous shrinkage of concrete and made it comparable to the
lower water to binder ratios. The UPV of control concrete specimens control concrete specimens. The autogenous shrinkage of concrete
and the specimens containing 20% RHA was the same. After 28 days con- taining 20% RHA could be lower than the control concrete.
of age, the UPV of the specimens containing 10–30% RHA was higher 8. The electrical resistivity of concrete containing RHA up to 30%
than 3660 m/s and hence they can be considered as durable concrete would be much higher than the control concrete specimens. The
specimens. Sua-iam and Makul [71] examined the UPV of self resistivity at 7 days can be less, while a sharp increase in the elec-
compacting concrete con- taining 0–100% RHA as a partial to full trical resistivity of the RHA concrete could be noticed after 14 days
substitute for fine aggregates. Highest velocity was observed in control of age (due to the solidification of the pores by pozzolanic reaction).
concrete and the lowest ve- locity was observed in the samples Researchers have noticed the highest electrical resistivity (im-
containing 100% RHA. Mohseni et al. [58] suggested that the provement of 328.6% when compared to control mix) in the spe-
concrete containing 15% RHA and 5% nano-TiO2 particles by weight of cimens containing nano silica and 10% RHA.
the binder can be the optimum as the pulse velocity value was above 9. Due to the high pozzolanic reaction and the filler effect of RHA,
4500 m/s. pore refinement takes place and a reduction could be noticed in the
pore volume of the RHA concrete at the age of 28 and 91 days. The
4. Discussions and conclusions SEM analysis of the RHA concrete shows more uniform structure
(due to the reduction in the pores) and reduction in ettringite due
1. The quality of rice husk ash depends on the source of raw material, to the pozzolanic reaction of the RHA.
method of incineration, time, duration and temperature of burning.
Rice husk should be burned at a controlled temperature of 500– References
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