OPERATING MANUAL

Preface
This candy micro-film cooking and depositing production line is capable of producing
all kinds of high quality and uniformed candies. This line has the advantages of
manpower and space saving, continuous processing with precise control. The good
quality products can be produced out under an absolute hygienic condition. This line
is an ideal candy making equipment which can produce the smooth and clear candies,
such as double-layer, central-filling, clear, stripe, and etc..
(see Drawing1.)
This equipment includes double-layer cooker (specified in another paragraph), syrup
storage tank, filter, metering pipe, dosing pump, gear pump, micro-film cooker unit,
depositor, cooling system, and electric control box.

1. Delivery installation and service

1.1 Delivery
Delivery, unpacking and inspecting
Micro-film cooking depositing line has been installation and test before delivery as a
full set of the plant. But the machine must be separate to several small parts for
transportation due to its big volume, the event of loss or damage may be happen
during the transportation, so several aspects must be take attention after the machine
arrived as bellow:
Check the cargo whether corresponding to the requirement of the order.
Check the damage of all the machine or parts: whether the machine or part has
been damaged, the packing damages can indicate the damages of the machine.
Please contact us if the machine or parts have been lost or damaged.

1.2 Unloading safety

please unloaded and removed the machines as follow:
1）micro-film cooker
（1）Must be attention for the center of gravity that is at the center of the machine.

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（2）The machine can be unloaded or moved by bigger then 2 tons crane with steel
wires and a pipe that the diameter is 57 through the frame.
（3）The machine can be unloaded or moved by bigger then 2 tons lifter, the arms of
the lifter must longer then 1.9m.
2）the depositper
（1）Must be attention for the center of gravity that is at the center of the machine,
and the point of the lift fore are under the two cross-bean in the bottom of the
machine.
（2） Can used the steel wires through the cross-bean to lift the depositer, but must
be avoided the steel wires press machine other parts above.
（3）Can used the wood block to adjusted the machine’s level when used the lifter to
unloaded or moved the depositer machine.

1.3 Installation
1.3.1 Notes
Micro-film cooking depositing line can connect with the outside steam pipe
directly as full set plant. It must be guarantee the installation of pipe is in a right
condition.
It must be clean the pipe completely. Otherwise the pump, valves and filter
should be damaged by the sundries. It is not permit the sundries mixed with the
steam, pressure air and cooling water. Please install the filter if not guarantee the
steam, pressure air and cooling water are pureness.
1.3.2 The Dimension of installation
The sizes of the micro-film cooker:
L×W×H=2050×1700×2200
The sizes of depositor
L×W×H=8500×2200×2400
Total need:
L×W×XH=16050×2200×2400
It must have the spaces to consider for other devices, maintenance and moving for the
little cars.
1.3.3 The description of connecting pipes

The source of supply Requirement Connecting pipes Remark

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Pressure:0.6Mpa
The storage tank of
pressure air
The pipe of pressure >0.4 M3 Pressure air must be
Ф25
air compressor dried
capacity
>1.5M3/ Min
20M3/h

The cooling
water can not have
sundries,
Cooling water 0.3-0.5Mpa G1
otherwise
the filter
will be need

The steam
can not have
Steam Continuous use DN50 sundries
0.8-1Mpa otherwise
the filter
will be need

caution: take care

Connect to outside
Exhaust DN50 about the exhaust
the room
mouth

Request the water It must let all the

Drainage DN50
can drain out freely liquid water

1.4 How to fixed the machines

1) Can used the swell screw to fixed the storage tank on the earth.
2) Micro-film cooker can placed on the ground directly for its heavy gravity, but the
floor must be in a good flat, otherwise must be used the triangular iron cushion to
make the machine in a good level.
3) Depositor can placed on the ground directly for its heavy gravity, but the floor must
be in a good flat, otherwise must be used the triangular iron cushion to make the

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machine in a good level, and better used the 10 cm thick robber board to cushion the
machines at the same-time to protected the machines get rusty.
1.5 The lubrication of the moving parts
There are many moving parts such as reducer, chains etc, please oil these parts
regularly.
Reducers: please used the N320-N460# lubricate oil, changed a time for its first 100
hours used, and change it for 2500 hours used.
Axle bearing: please used the 3# lubricate fat, change it for a year.
The chains of the conveyer and mould: please used the cooking oil or LBL8006
lubricant, oil it for a week.
Caution: can not used the lubricant that not accord to the requirement of hygiene at
the chains of the conveyer and mould, otherwise can polluted the candy.

The sketch map of the lubrication of the moving parts

(1. Butter 2. lubricating oil 3. cooking oil)
1.6 Wiring
The power consumption of the machine
The requirement of the wire: bigger then 10mm2copper wire or 16mm2aluminum
wire.
Circuit breaker: 100A
Neutral wire connect to the N port in the cabinet
Earth wire connect to the earth port in the cabinet and used bigger then 10mm2copper
wire connect to the iron picket beneath the ground. The ohm must less then 0.1 ohm.
1.7 The scope of the machine
The machine mainly used for produced double-layer, double-color, stripe, and center-
filling

2. Safety principle
Please read the operating manual carefully before running the machine.
2.1 General principle of safety

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The micro-film cooking depositing line is the special equipment for hard candy by
using the sugar, glucose and ingredient to dissolving, cooking, depositing to produced
the products.
It must be attention to the human body and machine all the time for there have the
high temperature, steam and the metal moving component.
This chapter introduces the items of safety. Please read it carefully and carry out
strictly for the safety of the operator and maintainer.
It is importance for the safety of the equipment, so it must be attention to the
safety all the time because the hazards will not be predicted.
The line has electric and mechanical devices for protection; these devices are
guaranteeing the safety of operator and products. So the operation must be done under
these devices are working well.
Warning
The hazard probably happen at the machine as bellow:
There is the hazard for the human body and the finger be injured by the rotary
cam.
There is the hazard of finger be injured for the human by the rotary chains.
There is the hazard of the finger be injured for the human body by the rotary
wheel and belt.
(The hazards mention above is protected by using the removable or fixed doors or
covers.)
There is the hazard of the human body be scalded by the steam.
There is the hazard of the human body be scalded by the electric heater.
There is the hazard of the human body be injured by the electric shock.
The stripe of the micro-film cooker may be damage by opposite direction
rotation.
The safety principles must be carry out to prevented the mention above hazards.
The safety principles:
It can be open the door or cover when the hand must be reached to the moving
components.
Cut off the power when limb need to reach the inside of machine during checking and
maintaining the machine.
Cut off the power before the hold body to enter the danger area all the time.
The body does not touch the moving mechanical parts and the hot areas.

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Drawing 2-1
It is the important principles must be consider first time in all circumstances about the
safety mention above.
2.1.1 Importance:
Have no permission to change any safety device is not allowed. Our company will
have no responsibility to this.
Check the entire safety device before the machine first running till they are absolutely
working well.
Our company have no responsibility to the damages or injures rise by
not abide the safety principles during the installation, running,
checking.
2.1.2 General safety principle
 The operator must have the experience and be authorized.
 The maintenance man of our company or the expert that have good experience,
familiar about the construction and function of the machine may be asked as the
maintainer.
 Not pass properly trained and not have the operating certificate cannot operate the
machine.
 The operator must be trained before operating the machine.
 The person with scarf, slipper and who put the cloth at the shoulder not allow to
reach the machine.
 It must be asked the safety data from the supplier and abide it if need.

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 The safe distance between the machine and machine, machine and the wall must
be considered, and make the confirmation of the wires, fuse, earth, water’s
pressure, steam etc..
 Take attention to the warning mark, whether it have damaged or lost, otherwise it
must be marking it again, and check the machine regularly.
 Please clean up the water, oil or other sundries if there have leaked out, to avoid
the person slip or damage the machine.
 The road around the machine must be clean up; otherwise the man may be injured
by trip or slip.
 It must be warned and stop if someone have the behavior of dangerous or break
the operating rule.
 The tools must be placed to the stated place, not to the machine.
 It must be make the report and record promptly if have any accident occur.
 Deal with accident must be prompt, sangfroid and determination.
2.1.3 The safe devices of the machine
It must be push the emergency stop button first if have any malfunction during the
operation, and then cut off the power supply (see drawing 1-2), check the machine to
find out stoppage, re-start the machine only be sure the machine have no
malfunctions.

Electrical box
Emergency switch Emergency switch Emergency switch

Drawing2-2
2.1.4 Electric safe devices
The safe door with the key is assembled at the box.

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It has the emergency stop button in the panel.

It has the emergency stop button in the front of the cooling tunnel.
It has the emergency stop button in the end of the cooling tunnel.
The stop device for drop mould is installed in the machine.
Have the warning indication in the touch screen.
Caution:
 Cut off the power during the checking and place the tool to the stated place.
 Please repair the safe door if it have malfunction；
 Push the emergency stop button if have malfunction。
2.1.5 The safe principles of operation and maintenance
High rate, high quantity and safe to operating the machine to make the products are
the target for every manufacturers, also as our company, so please caution about some
safety problem:
2.1.5.1 Working condition
2.1.5.1.1 the requirement of the workshop
1) the workshop is advised be built as close room. Avoid the dust enter the room.
2) The workshop must be airy by used fan, and the isolate nets, to avoid the dust enter
the room
3) The floor and the wall must be made of hygiene materials, and have hygiene
ceiling, to avoid the dust drop down to the products.
4) The room temperature is required less then 22OC, the humidity less then
55%,otherwise the candy can easy to stick.
5) it will be advised to install the air condition to guarantee the room’s humidity.
6) it will be advised to install the dehumidifier to guarantee the room’s humidity if the
humidity too high.
2.1.5.1.2 The safety of the operator
(1) Avoid electrical leak and shock
 The machine must well be connected to the earth.
 All the panel and cover must in the right position when power on, touch the
electric part not allowed after power on.
 The body must be keep isolation from the earth: wearing the protect glove, safe
shoes and safe suits.
 It must be kept dry for the glove, safe shoe; safe suits, working condition and
machine.
 It is need fast power off device for the emergency.
 Check the main wire’s cover, it must be changed immediately if the cover is

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damaged or broken.
 It must be push off the power switch or take off the power plug first when begin
the maintenance, and do behind work after 5 minutes (for the capacitor discharge)
to avoid the electrical shock.
(2) Avoid the burn accident
 The operator must wear the something for safe protection.
 Keep the sanitation for the ambience; best make a slot to correct the wasted water
to a pool for treatment.
2.1.5.2 About the mechanical operating
 Not put the thing like coil in the pocket which can easy drop to the machine.
 Cannot climb up to the running machine.
 It must be have the protective glove or tools if working in hot area.
Hot area: Dissolving tank, the steam pipe, steam valve, pre-heater, cooker and syrup
hopper.

Hot area
Hot area

Hot area Hot area

Drawing 2-3
 Removable and fix door or cover not effect the action of the machine, so can not
take it out for temperately convenience during the operation.
 Check the lubricant system, especially the unloading pump must have the cooking
oil as the lubricant.
 Operating for the steam, the important thing is:
Wearing the glove and glass.
 Cut off the power before maintained, and marking “prohibit power on”

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 Check the safe devices regularly, it must be repair promptly if have any
malfunction.
 The tools must be placed to the stated place, not put on the machine.
2.1.5.3 The noise of the machine
It will have the noise of less then 78 decibel, the noise source is come from the fans,
can be measure by the voice meter. The user can use the noise stopper to avoid the
discomfort from the noise.
2.1.5.4 The requirement for the operator
1) Candy producing must according to the requirements of the rules of the states.
2) The operator need wear the protection tools: working suits, cap, gloves and shoes,
and the protection tools must be sterilized regularly.
3) The operator need to do the health checking regularly, and can not to do the work
if he(or she)have the infectious diseases that not accord to the requirement of the
states.
2.1.6 Danger area and the safe tool
Danger area is the place that can happen damaged or injured the human body.
The danger area (drawing 1-5) A, B, C as below
The danger area A may be happen the scald for its dissolving high temperature.
The danger area B may be happen the scald for its high temperature syrup.
The danger area C may be happen the scald for its hot depositing syrup.
It must be have the protect tool when entering the danger areas. Include glove and
glass.

B
A

Drawing 2-4
Working at the area A, B, C must wear the glove, glass to avoid be injured by the

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splashing hot syrup.

2.1.7 The safety requirement of assisting devices
The safety must be required as the same as be installed the assisting devices by the
customer himself.
Special warning: Do not be decreased the safety grade after the assisting devices be
installed.
2.1.7.1 The requirement of the assisting devices with power that be
installed by customers.
 The safety cover must be assembled if the assisting devices have the dangerous
action.
 Cut off the power supply when install the assisting devices.
 The safety protect circuit and emergency switch must be installed and be fit to
correspond standard of the state.
 Working in the dangerous area of the assisting devices, its power must be cut off.
 It must be check the assisting devices regularly.
 The manual control device must be installed in the place that can see the
dangerous area clearly.
2.1.7.2 The requirement of the assisting devices with no power that be
installed by customers.
 Cut off the power when the assisting device be installed.
 The device must be fixed before used.
 It must be avoid the thing drop down if it is installed in the high places.
2.1.7.3 The requirement of disassemble the assisting device
 Cut off the power when disassemble the assisting device.
 The disassemble work will be done after the hot parts be cooling down if working
at the hot areas.
 It must be reset the safety device after disassemble the assisting devices to
guarantee the safety grade.
 Detail check the machine and sure its safety after the works.
2.1.8 Warning mark
The warning mark place on the machine as below:
Warning: Please abide the content in the warning mark and the operating manual
strictly.
Caution: make new warning mark according to the drawing if it be damaged or lost.

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 The warning mark on the micro-film cooker：

WARNING
BEFORE RUNNING, PLEASE MAKE SURE TO UNLOAD THE V BELT
(TRIANGL BELT) AND KNOW THE CORRECT DIRECTION, THEN FIT THE
BELT AND TURN ON THE MACHINE. STRICTLY PROHIBIT THE OPPOSITE
DIRECTION, OTHERWISE IT WILL DAMAGE THE MACHINE.
WARNING
PLEASE DO NOT TOUCH THE HOT PARTS AND PIPES, OTHERWISE
WILL BE SCALDED.

The warning mark on the depositor:

WARNING
CARELESS TOUCHING THE MECHANICAL MOVING PARTS MAY
CAUSE SERIOUS BODY DAMAGE. PLEASE DO NOT LET YOUR HANDS
ENTER THE SAFETY DOOR OR COVER WHEN THE MACHINE IS RUNNING.
MAKE SURE TO CUT OFF THE ELECTRICAL POWER WHEN ADJUSTING
THE MOULD PLATES OR ANY OTHER MECHANICAL PARTS.
2.1.9 Safety drawing
Drawing 1-6 is the warning mark position.
Caution about the content of the warning mark, and carry out with them.

1,2

Drawing2-5

3. General notes on use and safety

3.1 General notes on use
This publication contains no warranty statement for this we refer to our general
purchase and delivery conditions.
To ensure proper function and a long life of the lines, the user must observe these
Operating Instructions as well as complying with the installation and permissible data

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as given in the data sheet. Installation and maintenance personnel must have training
and qualifications suitable for the task.
3.2 The safety of operating
3.2.1 The safety of installation and maintenance
3.2.1.1 The switch must be shut off for the power supply, high
pressure,
high
3.2.1.2 temperature steam, pressure air during installation and
maintenance:
 Assembling, disassembling the devices such as: pipes, valves, electric
parts, etc.
 Maintaining the devices such as: pipes, valves, electric parts, etc.
 Cleaning the devices such as: pipes, valves, electric parts, etc..
Installation and maintenance personnel must have training and qualifications
suitable for the task.
3.2.1.3 It must be in high alarm about the safety and used the protection to
prevented the accident occur by the power supply during the functions testing
3.2.1.4 Check all parts of the devices especially the glasses whether it have
small cranny. Cannot use the damages glass parts, and tighten all the sealer.
3.2.1.5 The pressure testing must be done after the installation.
3.2.1.6 Check the safety valves; ensure its technical data is in the correct
range.
3.2.2 Safety in the machine running
3.2.2.1 Check the sealer, connecter before start the machine
3.2.2.2 Check the action of the valves whether is working well.
3.2.2.3 It will be burn if touch the hot surface such as the valves, hot pipe,
etc., during the machine is working.
3.2.2.4 It will be damage if access the rotating parts such as the gears, cams
and chains.
3.2.2.5 It must be stop the machine if the emergency case has happen.

4. Construction
4.1 Dissolving tank
Dissolving tank with double-jacket made of stainless-steel, heated by steam in the
double- layer and connect to the syrup pump.
4. 2 Storage tank
Storage tank make of stainless-steel with the mechanical stirrer.
4. 3 Micro-film cooker
Micro-film cooker include 5 main part: dosing pump, pre-heater, micro-film cooker,
unloading pump and vacuum pump.

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4. 3.1 Dosing pump

The piston and the ball valves are made of stainless and the outside is made of high
tensile brass. It is the main part that the syrup flowing.
4. 3.2 Pre-heater
The pre-heater consist of copper coil inside and steel-pipe outside. The syrup is heated
by the steam and flow through the coil.
4. 3.3 Micro-film cooker
In micro-film cooker, the double jacket make of steel pipe and brass pipe, the stirrer
with the strip shape blade with stainless steel working under the vacuum condition.
4. 3.4 Unloading pump
Unloading pump make of stainless steel.
4. 3.5 Vacuum pump
Vacuum pump is a water ring type pump.
4.4 Depositor
Depositors consist of 6 parts: mixer, syrup hopper, cylinder & piston, nozzle, mould
and conveyer.
4.4.1 Mixer is made of stainless steel, the components include: isolating
materials, keep warm copper pipe with steam, stirrer and reducer
4.4.2 Syrup hopper made of stainless steel. Have the electric heater to keep the
proper temperature.
4.4.3 Cylinder & piston
Cylinders made of high tensile brass and the pistons made of stainless steel.
4.4.4 Nozzle made of high tensile brass. Have stripe shape, center-filling,
double-layer, etc.
4.4.5 Mould made of aluminum and cover the Teflon on the surface.
4.5 Cooling tunnel
Cooling tunnel include tunnel and fan.
4.6 Air condition
Air condition include the compressor, chiller and controlling system.
4.7 Preparation of running
4.7.1 Preparation of floor
The floor and machine must be prepared for its hygiene.
4.7.2 Preparation of record
It must do the preparation for record of the products.
4.7.3 Preparation for dissolving
Check the dissolving tank and storage tank witch they could working well, the syrup
pipes whether be blocked and whether the screws be loosed.
Otherwise must be treated promptly
4.7.4 Preparation for micro-film cooker
Check the machine, motors, pumps and valves is working well, the material can flow
in the pipes fluently, and whether the screws be loosed.
Otherwise must be treated promptly.

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4.7.5 Preparation for depositor

Check the machine, motors, piston, three way valves and the chains are working well,
whether have leak in the sealer, the material can flow in the pipes fluently, and
whether the gears or screws be loosed.
Otherwise must be treated promptly.
4.7.6 Preparation for the air condition
Check the air condition, whether it is working well. The pressure must be indicating
in the correct range.

5. Operating system
5.1 Hardware of the operating system
Operating system’s hardware includes EASYVIEW touch screen, MITSUBISHI’s
PLC and MITSUBISHI’s expansion unit.
5.2 Software of the operating system
5.2.1 Operating system’s software
PLCs software SWOPC-FXGP/WIN-E
Touch screen’s software EASYBUILDER500
5.2.2 Indicate in the touch screen
Technical diagram
The parameters setting
Switch board
Main picture
5.3 Setting the parameters
It will be access the parameter’s picture when push the parameter’s button
5.3.1 Set the cooking temperature
The digital board will appear when touch the figure of cooking temperature, you can
touch the relative figure and push enter to confirm the number you have set. Repeat
operate to reach you need.
5.3.2 Set the syrup temperature
The digital board will appear when touch the figure of syrup temperature, you can
touch the relative figure and push enter to confirm the number you have set. Repeat
operate to reach you need.
5.3.3 Set the syrup button temperature
The digital board will appear when touch the figure of syrup button temperature, you
can touch the relative figure and push enter to confirm the number you have set.
Repeat operate to reach you need.
5.3.4 Set the branch temperature
The digital board will appear when touch the figure of branch temperature, you can
touch the relative figure and push enter to confirm the number you have set. Repeat
operate to reach you need.
5.3.5 Set the jam temperature

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The digital board will appear when touch the figure of jam temperature, you can touch
the relative figure and push enter to confirm the number you have set. Repeat operate
to reach you need.
5.3.6 Set the jam button temperature
The digital board will appear when touch the figure of jam button temperature, you
can touch the relative figure and push enter to confirm the number you have set.
Repeat operate to reach you need.
5.4 Start to RUN
5.4.1 Start
The main picture will appear when turn the key switch on.
It will turn to the switch board when push any place of the screen.
The parameter setting picture will appear when push the parameter setting
button in the switch board, push the operating turn to the switch board picture.
You can running the machines through control the switch on the switch board
picture by push the switch button.
5.4.2 Stop
You can stop the machines through control the switch on the switch board picture by
push the switch button.
5.4.3 Emergency stop
You can stop the machine immediately by push the emergency button place on
the front of the panel, front and end of the cooling tunnel.
You can re-run the machine by push switch button on the touch screen after
release the emergency button.

6. Mechanical operating
6.1 Vacuum Micro-film Cooker
6.1.1 Structure Instruction
This vacuum micro-film cooker consists of storage tank, syrup pump, pre-heater,
vacuum micro-film evaporator, collector, unloading pump, condenser, water-
circulating vacuum pump, measuring meter and electric control box etc. All these
units are fixed on the mono-block structure and connected with different pipes and
valves.
6.1.2 Technological Process Instruction
The start of the cooker unit is the storage tank. The syrup in the storage Tank is
continuously pumped into the pre-heater by the syrup Tank is continuously pumped
into the pre-heater by the syrup Pump. In the pre-heater, the water of the syrup is
evaporated through the exchange between the steam pipes and the syrup. Therefore
the syrup’s density rises up, and then the syrup enters into the vacuum micro-film
evaporator. With the effect of the gravity and the leaves of the chin, the syrup forms
the microfilm on the inner surface of the heater. The water in the syrup is evaporated
once more during the period of the syrup film flowing down from the top of the heater

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by its heat exchanges with the inner surface of the heater. The final syrup forms a
syrup paste with the concentration of 97-98 ％(The heater is one part of the vacuum
microfilm evaporator). Then the syrup paste enters into the collector and further is
pumped out into the mixer by the unloading pump and pipes. The two effected steams
formed by evaporating purpose in the pre-heater and the micro film cooker are
exhausted by the fan into the condenser and cooled down. The condensed water and
the uncondensed air are exhausted out by water circulating vacuum pump.
6.1.3 Operation Instruction
6.1.4 Preparation
Open the water- inlet valve of the condenser completely, and set the 3-way valve on
the condenser to the Exhaust Position. To fill the water into the vacuum pump to reach
its needed level.
A. Pump the hot water(over 90℃)into the storage tank from the dissolved cooker.
B. Start the metering pump and the roots pump.
C. Open the steam valve and regulate the pressure to 1x105Pa.
D. Start and stop the rotor instantaneously several times.
E. Close the steam, stop the metering pump and roots pump.
F.Exhaust the residual water left in the storage tank.
6.1.5 Syrup Cooking
A. Turn the 3-way valves of the condenser to “SYRUP COOKING ON” position.
B. Pump the syrup, which has been cooked to the temperature of 105 ～110oC in the
dissolved cooker, into the storage tank.
C. Open the steam valve, regulate every reducing valve respectively to make the pre-
heater’s pressure at 3x105 Pa, the evaporator’s pressure at 3x105 Pa, the thermal
insulating layer at 3x105 Pa, preliminarily.
D. Start the metering pump. When the syrup enters into the collector, start the roots
pump and the microfilm rotor.
E. Start the vacuum pump, regulate the vacuum reading at -2x105 Pa preliminarily.
F. According to the syrup cooking result, adjust the above parameters to the proper
values respectively.

6.1.6 Cleaned the machine

1) Can used the 90OC hot water to cleaned the dissolving tank, storage tank, micro-
film cooker and depositor, the works will be finish when the wash water contain less
then 0.1% sugar. The hot water can sterilized the machine at the same-time.
2) Can use the duster cloth with hot water to mop up the conveyer, dry up by nature
for the next used.
3) Can use the duster cloth with hot water to mop up the mould, dry up by nature for
the next used.
Caution: protected the mould from damaged avoided difficulty de-moulding
4) Cannot jet the water to the machine surface directly for cleaned, the water can
splash to the machine and the electric cabinet. It must used the duster cloth with water

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to mop up the machine.

5) The pipes that the water plate and the wash hopper come out must be connected
together and goes out room for treatment. Can not let the water flow to floor directly
for the sanitation.
The cleaning order:
A. When the syrup in the storage tank is run out, turn off the vacuum pump and set the
3-way valve of the condenser to the “EXHAUST” position.
B. Pump the hot water prepared in the dissolved cooker into the storage tank.
C. Stop the rotor and close the steam.
D. Start and stop the rotor several times instantaneously during the cleaning of the
machine.
E. After the whole system is cleaned, stop the metering pump and the roots pump.
It must be guarantee running the machine in order that is pre-heat, running, cleaning.
If the machine be stop in occasionally by no power supply, no steam. Must treated as
follow:
1) Open the lowest pipe’s flange, let the syrup go out
2) Used the steam blow off the syrup
3) Used hot water wash the pipes.
4) Connected the pipe
Caution: the pipe will be blocked if not treated immediately.
6.1.7 Points for attention
Always do not start the rotor while there is not fluid going through the microfilm
evaporator.
6.1.8 Specification
Model GD150 GD300 GD450
Capacity (kg/h) 150 300 450
Steam consumption (kg/h) 100 150 200
Steam pressure (Npa) 7 7 7
Total Power (KW) 10.57 16.2 16.2
Total Weight (Kg) 2000 3500 4000
6.2 Depositor
6.2.1 Brief Introduction of the structure
The depositor is one of the key machines for the central-filling candy production line,
and it is also a main part of the candy production line. It consists of flavor mixer,
depositing unit, main driving base, de-molding section and cooling tunnel (front fan
section, center section and back fan section) and the electric control cabinet etc.(see
drawing 1.)
In addition, this machine has two transportation circuits, i.e. the candy mould
transportation circuit and unloading transportation circuit. (See drawing 1.and 2.)

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 OPERATING MANUAL

Illustrative Diagram for the Unloading Conveyor Driving System

( 2 Rows, 3 Rows)
1,2,3,,4,5-----Chin Wheel 6----Reducer
Drawing 2 A

Illustrative Diagram for the Unloading Conveyor Driving

System (1 Row)
1,2,3,,4,5-----Chin Wheel
Drawing 2.B
The process is as following:
The syrup paste well cooked by the micro-film cooker is pumped into the mixer to be
mixed with the flavors, then be filled in the depositing hopper. The mixed syrup or the
central-filling syrup will be deposited into the cavities of mould pate by piston-driven
filler, then the candy mould plate goes through a natural cooling stage with the circuit
and enters into the cooling tunnel for the forced cooling. When the mould plate fully
filled with the syrup paste enters into the de-molding section, the candies are pressed
out of the mould plate by a de-molding device automatically. Finally, the candies enter
on the unloading conveyor and are conveyed to the candy exit at the back fan section.
6.2.2 Operating instruction
After the installation of the machine, check carefully, check carefully if all the
mechanical and the electrical parts are in normal conditions, then make an adjustment
according to the following steps for the normal operating condition:

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 OPERATING MANUAL

6.2.3 Equipment Adjustment

6.2.3.1 Adjustment for Depositing Synchronization
(See Drawing 3A&B)

Drawing 3.A Coordinating Diagram for the Forming Machine (2 Rows, 3 Rows)
1.Crossover Bridge, 2.Rock Bar, 3.Adjustment Screw, 4.Crossover Bridge, 6.
Fixing Screw, 7.Regulater, 8. Screw, 9.Adjustment Chin Wheel, 10.Center Shaft,
11.Reducer Shaft, 12. Central-filling Cam, 13. Shell Cam.
Drawing 3.B

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 OPERATING MANUAL

Coordinating Diagram for the Forming Machine (1 Row)

1.Crossover Bridge, 2.Adjustment Screw, 3.8.9.10.11.12.13. Chin Wheel,
4.Rocker Bar, 5.Crossover Bridge Cam, 6.Shell Cam, 7.Central-filling
Cam
According to Drawing 3, adjust the position of all the cams (The machine has been
adjusted before the delivery) in order to guarantee the highest points of the center-
filling cams are at 450 in front and the crosser bridge cams are 75 0 lagging behind
while shell cams meet the rolling wheels at their highest reaching position, and adjust
the regulating screw 3(See Drawing 3.), to ensure the crossover bridge moving back
and forth on the center of the rail.
6.2.3.2 Synchronization Adjustment of the Shell and the Center-filling (See
Drawing 4.)

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 OPERATING MANUAL

Adjusting device for the Coordinating between Shell Axis and Central-filling
Axis (2 rows, 3 Rows)
1.Fine Adjustment Device, 2.4.6.Chin Wheel, 3.Shell Cam, 5.Central-filling
Cam, 7.Chin Wheel Mounting, A. Pin Bolt.
Drawing 4.A

Adjusting Device for the Coordinating between Shell Axis and Jam Center Axis
(1 Row)
1,5 Chin Wheel, 2.Shell Cam, 3.Tension Chin Wheel, 4. Central-filling Cam, 6.
De-molding Cam.
Drawing 4.B
When the central-filling candies are being produced, in order to guarantee that the
jams are placed at the central position, the handle can be adjusted. At first, loose the

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 OPERATING MANUAL

tightening nut, then, adjust it to the right position (Judge from the central-filling test).
Then, tighten the nut.
6.2.3.4 Adjustment (Fine Adjustment) of Candy Weight
There are 2 double offset ring handles on the upper side of the depositing unit of the
operating side. The left one is the shell (hard candy)weight adjusting handle, the right
is for adjusting the weight of central-filling material(jam) 2 grams.
6.2.3.5Synchronizing Adjustment of the De-molding Device (See Drawing
5.)

Illustrative Diagram of the De-molding Device

(1 Row, 2 Rows, 3Rows)
1.De-molding Cam, 2.Rolling wheel, 3.Rocker Bar, 4.Adjusting Screw, .5.
Regulating Nut, 6. De-molding plate, 7. Molding Plate, 8.Spring, 9.Quadric
Mechanism.
Drawing 5
In order to obtain the highest de-molding rate, a fine adjustment should be done on the
de-molding mechanism. Adjust the de-molding cam 1, adjust the screw 4.and 5. To
ensure the de-molding plate 6 to press down the crow bar of the candy molding plate
3mm, and ensure the crow bar is hit twice effectively.
6.2.3.6 Synchronizing Adjustment between the Depositing and the
Moulding Plate Circuit
While the depositing of the syrup paste, the depositing jet (hard candy and central
filling candy) must be fitted to the candy moulding plate, so as to obtain the best
depositing result. If there is problem, the moulding plate circuit can be adjusted
according to the Drawing 3., i.e. to loose the tightening screw 6, to turn the screw 8.,in
this way, to ensure the synchronizing of the depositing and the mould circuit.
6.2.3.7 Synchronizing Adjustment between the Mould Lifter and the
Depositing
In order to reducing the dripping tendency under the depositing head, a pneumatic lift
is equipped on the rail of the mold chain. While depositing the syrup paste, in order to
ensure a certain distance between the surface of the mold and the depositing jet(2mm
for candy with central filling, 5mm for hard candy),adjust the screw height on the left
and right rails of the lift to control the distance. In this way to ensure that after the
depositing, the lift will go down rapidly and pull off the syrup paste to eliminate the

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 OPERATING MANUAL

dripping.
6.2.3.8 Adjustment of the Unloading Conveyor Belt (See Drawing 2.)
Adjust the belt to the appropriate tension to ensure the rolling cylinders on the left and
right sides are at the same position. Check by manual if the automatic regulating
mechanisms are working normally. Start the motor of the conveyor belt to make the
belt moving error occurs. If the error occurs, adjust every tightening screw on the
rolling cylinder to ensure the belt moving smoothly.
6.2.4 Normal Conditions of the Candy (Central-filling candies and hard
candies) Production
The normal production can only be started after the above adjustments have been
done very well. Otherwise serious troubles might occur.
6.2.4.1 Putting the production Line in the State of Cleaning, which is the operating
handle of the mould plate circuit is in the lifting state, the front end of the mould plate
is in dumping state; all the cleaning plates are in position and ensure that the
depositing system is without any leaking phenomenon.
6.2.4.2 Switch on the power supply, to pre-heat the thermal insulating system. The
preset temperatures ate the shell (hard candy):120-130℃,the manifold:115-125℃,the
center-filling :65-75℃.For the only production of the hard candy, it is unnecessary to
pre-heat the manifold and the center- filling. The production can only start after the
pre-heating for half an hour, and at same time, turn on the main machine and fan for
the pre-cooling of the candy mold plate.
6.2.4.3 Switch on the motor of the mixer, when the qualified syrup paste is pumped
into the mixer from the syrup cooker, switch on the flavor dosing pump to make the
flavors and the syrup paste mixed in the mixer, then they are pumped into the shell
(hard candy) hopper. While the liquid level reaches 100mm(the jam hopper must also
reach 100mm when producing the central-filling candies), switch on the stop-start
handle of the piston pump rod bar. The syrup paste will be deposited into the cleaning
plate. Stop the stop-start handle of the piston pump rod bar, and withdraw the
cleaning plate, and press down the handle of mould plates circuit, loosen the pump
stop handle, then the machine enter normal depositing state. Just before the end of the
end of the production, stop the flavor dosing pump.
6.2.4.4 Switching off the Machine
Just before the material in the hopper runs out, stop the piston pump lever, lift the
mold plate handle. The machine enters into a cleaning state, loosen the stopping lever,
and continue the depositing till the hopper is empty. Fill hot water of 100℃ into the
hopper(If filled with hot water) to have a through cleaning of the depositing system.
The mixer is also cleaned through pumping into the hot water via cooker. After the
cleaning, ensure the candy molds have been de-molded completely, switch off the
power of the depositor and the conveyor, and then turn off the pre-heating device and
the flavor mixer.
6.2.4.5 All the above Operation Instructions are only for reference. The final standard
operations are subject to our technicians’ the demonstration, regulation and training at

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 OPERATING MANUAL

site.
6.2.5 points for Attention
6.2.5.1 The machine must be maintained regularly and ensure that the machine is
kept in good condition. In order to keep high de-molding rate, a special care must be
given to the candy mold plate.
6.2.5.2 All the parts needing lubrication must be applied with lubricant or grease. Dry
running or too much oil is not allowed in case the damaging of the machine.
6.2.5.3 when the emergency occurs, re-start the running of the machine is forbidden
before the troughs are eliminated or the reason has not been found, in case the even
more serious accident will occur.
6.2.5.4 When turn on the main motor power, the speed meter must be adjusted to “0”
value position.

7. Working surrounding outside the machines

7.1 Power supply
3-phase 380V
50Hz
34Kw
7.2 Steam pressure
8-10bar
7.3 Pressure air
8bar
1m3/min
7.4 Cooling water
2-5bar

8. Specification
Model GD150 GD300 GD450
Capacity (kg/h) 150 300 450
Rated Depositor Stroke
55 55 55
(n/m)
Central-filling
Candy weight (g) Shell 6 (Max) Central-filling 2(Max)
2(Max)
Heating Power (kW) 3.8 6.35 9.6
Motor Power (kW) 3 4 5.5
Fan Power (kW) 1.1 1.5 2.2
Conveyor power (kW) 0.75 1.1
Air Consumption 6 8 10
(m3/h) (6x105pa) (8x105pa) (10x105pa)
Total weight (kg) 2000 3000 4000

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 OPERATING MANUAL

Dimension (mm) 8500x1200x1800 8500x1800x2400 8500x2400x2400

9. The reason and solution of malfunction for the machines

1.The section of storage tank
Malfunction Reason Solution
No steam Check the source of steam
Temperature can’t rise up Side line exhaust too big Check the side line valve
Trap valve malfunction Maintained or changed
Malfunction of the pump Maintained
The syrup can not flow easily Malfunction of motor Maintained or changed
Blockage of the pipe Cleaned the pipe
Motor is off Open the motor
Stirrer not wotking
Malfunction of motor Maintained or changed

2. The section of micro-film cooker

Malfunction of dosing pump Check dosing pump and motor
The syrup con not flow Malfunction of controller Check inverter and circuit
Blockage of the pipe Cleaned the pipe
Temperature of pre-heater con No steam Check the steam
not goes up Valve not open enough Adjust valve control pressure
Temp. of pre-heater too high Valve open too big Adjust valve control the pressure
Syrup temp. too high Valve open bigger Reset the holding percentage
No steam Check steam
Syrup temp too low Malfunction of valve Maintained or changed
Wrong of hot water pump Check hot-water pump
Valve open bigger Adjust the valve
Low vacuum No water supply Open water supply
Vacuum pump not working Check vacuum pump
Check unloading pump, motor and
Can not off-load syrup Wrong of unloading pump
controller

Unloading pump leakage No cooking oil Add cooking oil

3.The section of depositor

Check mixer’s motor and
Candy have not uniformity Malfunction of mixer
controller
Syrup changed to hard in
Keep warm heater not working Check heater and controller
hopper

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 OPERATING MANUAL

Adjust the cooking and

Candy changed smaller Small syrup in hopper
depositing speed accordance

Syrup leakage Malfunction of sealer Tight or changed the sealer

Low temp syrup Adjust the temp

Candy have the trail
Lift cylinder not working Check the lift cylinder
Cooling not enough Check air condition and the fan
Can’t de-mould whether is open
Malfunction of de-mould part Check and adjust
Check the conveyer, motor and
Candy can transport Conveyer or motor
controller

10. Wear out

Name Specification Place Period for used
Silicone rubber sealer δ=2 DN25 In flange of syrup pipe Six month
Silicone rubber sealer Φ20 Depositor nozzle Six month
Teflon sealer Φ20 Depositor nozzle See its performance
Changed in
Asbestos washer δ=2 DN25~50 Steam pipe
maintenance

The sealer must be cleaned when changed it, the old asbestos washer must be cleaned
out when change new one otherwise it will leak easily.
The sketch map of washer
(1. Silicone rubber sealer 2. Asbestos washer)

11. List of GD electric part

Number Name Specification Qty Manufacturer

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 OPERATING MANUAL

SIEMENS
1 AC Contactor 3TF33 220V 2
MITSUBISHI
SIEMENS
2 AC Contactor 3TF32 220V 2
MITSUBISHI
SIEMENS
3 AC Contactor 3TF30 220V 11
MITSUBISHI
4 relay HH529 24V 22 FUJI OMRON MITSUBISHI
CHANGJIANG ELECTRIC
CO.,LTD. IN
JIANGYIN,SHANGHAI
Emergency
5 LA38-11MXS/203 5 SECOND
switch
MECHNICAL EQUIPMENT
FACTORY IN SHANGHAI,
SCHNEIDER
CHANGJIANG ELECTRIC
CO.,LTD. IN
JIANGYIN,SHANGHAI
6 Power switch LA38-11Y2/203 2 SECOND
MECHNICAL EQUIPMENT
FACTORY IN SHANGHAI,
SCHNEIDER
Switch power
7 S-50-24 24V 2A 1 ELJINTEK INC
supply
CHANGJIANG ELECTRIC
CO.,LTD. IN
JIANGYIN,SHANGHAI
8 Push button JLXK1-411 2 SECOND
MECHNICAL EQUIPMENT
FACTORY IN SHANGHAI,
SCHNEIDER
CHANGJIANG ELECTRIC
CO.,LTD. IN
JIANGYIN,SHANGHAI
9 Signal lamp AD11 1 SECOND
MECHNICAL EQUIPMENT
FACTORY IN SHANGHAI,
SCHNEIDER
NS100N-TM100D SCHNEIDER OMRON
10 Circuit-breaker 1
100A MITSUBISHI
SCHNEIDER OMRON
11 Circuit-breaker C45AD 6A 1
MITSUBISHI

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 OPERATING MANUAL

JRS8-25 19A
12 Overload relay 1 SIEMENS MITSUBISHI
3UA 55
JRS8-16 11A
13 Overload relay 3 SIEMENS MITSUBISHI
3UA 52
JRS8-16 9A
14 Overload relay 8 SIEMENS MITSUBISHI
3UA 50
15 PLC FX1N-60MR 1 MITSUBISHI
16 Touch screen MT509LV3EV 9.7 吋 1 WEINTEK LABS
Simulating MITSUBISHI
17 FX1N2DA 1
mould OMRON
Simulating
18 MD-8ADPT 1 MITSUBISHI OMRON
mould
19 Inverter FRS520 1.5kW 1 MITSUBISHI OMRON
Remark
The manufacturer reserves the right of the manual modification without notice.

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