Project PPM
Project PPM
Project PPM
Group :
EH 2437 – GROUP 1
Submission Date :
20 DECEMBER 2019
Prepared by :
NAME STUDENT ID
MUHAMAD AFIF BIN AHMAD MURAD 2016691754
MOHAMMAD AFFENDY BIN ASRI 2016691748
NOOR SHAMIMI BINTI RAMLI 2016691668
NURSHAZWANI SYUHADA BINTI ALBADRI 2016691734
NUR ANIS BINTI AHMADI 2016691726
TABLE OF CONTENT
The ALPHA and BETA Offshore Support Vessels are platform supply vessel owns by
AB Company built to a good standard under sample class supervision by Sample
Shipyard in Cardiff and delivered to Malaysia in January 2010 and has been active in
oilfield since June 2013. The vessel is flagged in United Kingdom soon changed upon
arrival in Malaysia but remains classed with sample class and are of conventional
design with a large strengthened working deck area and facilities for the carriage of
passenger and fuel and fresh water.
General quality checks for the two vessels were conducted at the same
time from (5th December 2019 until 7th February 2020) with the total duration of
47 days. The vessels were found to be in good and well maintained condition
with no condition based discount applicable. No significant defects were
found or reported by the project team.
1
Project team performance were found to be very good and both of the
vessels to be managed with the required system properly implemented aboard.
The ALPHA and BETA Offshore Support Vessel Quality Check turns to be
very good, with no deficiencies raised during the operation. Thus, the project
is managed to be terminated by integration with all the project goals is
successfully established. The project was able to be finished on schedule and
meeting the budget with the full commitment and cooperation given by project
manager and project team.
2
2.0 OFFSHORE SUPPORT VESSEL PARTICULARS
Flag ALPHA
Deadweight 100.00 MT
Breadth 100.00 M
Depth 100.00 M
Lightweight 100.00 MT
3
2.2 BETA PARTICULARS
Flag BETA
Deadweight 100.00 MT
Breadth 100.00 M
Depth 100.00 M
Lightweight 100.00 MT
4
3.0 OFFSHORE SUPPORT VESSEL IMMEDIATELY NOTABLE
ITEMS
5
future cost, although for upgrade. benefit of the
not a current defect. vessel.
6
4.0 OFFSHORE SUPPORT VESSEL GRADING DATA
NO.CATEGOR
Y
1 Hull Condition
9 Lifesaving Equipment
10 Safe Working
11 Pollution Control
13 Cargo Systems
7
NO.CATEGOR
Y
2 Crew Welfare
3 Crew Performance
4 HSEQ Systems
5 Management Systems
7 Vetting/PSC Performance/Records
8
4.2 BETA GRADING DATA
NO.CATEGOR
Y
1 Hull Condition
9 Lifesaving Equipment
10 Safe Working
11 Pollution Control
13 Cargo Systems
9
VESSEL CONDITION SUBSCORE: 83
NO.CATEGOR
Y
2 Crew Welfare
3 Crew Performance
4 HSEQ Systems
5 Management Systems
7 Vetting/PSC Performance/Records
10
5.0 OFFSHORE SUPPORT VESSEL GENERAL QUALITY CHECK
OUTCOME
The external hull was found to be in good condition with no significant defect noted.
The hull freshly painted within any coating breakdown. All hull markings were found to be
clearly and freshly painted.
The foc’sle and poop deck areas were seen to be in a good overall condition with the
towing, anchoring and mooring equipment in apparent good working order with no defects
visible or reported by crew. Mooring machinery and deck fittings were seen to be generally
free of corrosion, and in good well-maintained condition. The foc’sle storeroom was seen to
be clean and tidy with evidence of good housekeeping seen.
Minor defects were found on the main deck area including a missing section of timber
deck cladding, a minor oil leak on a deck capstan and corroded effects. This will need to be
rectified in the near future to avoid more extensive repairs at a later case.
The forepeak tank was inspected and found in good condition in terms of both
structure and coating. Anodes were found to be in good order with approximately 10%
diminution. The recent Special Survey report from class reports the ballast tanks as being
“Good”.
The overall condition of the galley was seen to be good. No significant defects were
seen or reported by crew. Good levels of hygiene and general housekeeping were noted
11
throughout. During the recently dry docking, the galley subfloor was renewed and one stove
still remains to secured.
The navigation and communication equipment was found in good condition. The
vessel has a single ECDIS installed and uses approved electronic navigational charts as
navigation aid, although paper charts remain the primary means of navigation on the vessel.
The vessel is equipped with duplicated controls laid out with conventional but modern
control consoles. No significant defect was noted or reported by crew.
The vessel is equipped with two engines, two azimuth thrusters, one emergency
generator and2 shafts generators which were reported to be fully operational. In general, all
machinery spaces were found tidy, clean and well managed with no leakage. All ancillary
equipment was reported as operational during the inspections. All electrical equipment was
reported as operational. The azimuth/ Bow thrusters were recently overhauled. All
outstanding machinery defects were also rectified. Overall condition noted as good with no
reported major mechanical defects.
In general, all fire and safety appliances found in good condition. All portable and
fixed firefighting equipment found to be as the per fire safety plan and all serviced. The
emergency fire pumps were observed in operation located forward and vessel also had both
main engines attached power take off pumps capable of supplying enough power.
In general, the lifesaving equipment was found maintained and ready for use. The
rescue boats 5 yearly load tests and annual survey was carried out in line with the class
renewal of the cargo ship safety equipment certificate.
The level of safe working conditions during inspections was noted as good and vessel
took all necessary enclosed space and PTW system procedure prior to inspection of the fore
peak tanks. The SMS as per ISM had been implemented throughout the vessel and
emergency instructions are in English. All crew were observed to be following safety
instructions and found wearing correct detections and alarm systems is well maintained.
Pollution control equipment was found to be in good order. The vessel has an
approved SOPEP and SMPEP. The oily water separator was found to be in good conditions.
Garbage management was found to be properly implemented aboard with appropriate
receptacles used segregate waste as required. The vessel is not VGP compliant and not carry
any Class approved Inventory of Hazardous Materials documentation. Ballast water treatment
is not installed, and will need to retrofitted by the next vessel’s IOPP renewal survey.
The vessel appeared to be well managed both on board and from ashore. Crewing
level were found to be good, with good complement. The vessel’s Port State Control
inspection history was found to be very good, with no deficiencies raised during last
inspections.
The open deck areas, deck crane and dry bulk room were inspected and found to be in
good condition. Apart from the section missing deck cladding mentioned earlier, no
significant defects were noted.
12
5.2 BETA GENERAL QUALITY CHECK OUTCOME
The external hull was found to be in good condition with no significant defect noted.
The hull freshly painted within any coating breakdown. All hull markings were found to be
clearly and freshly painted.
The foc’sle and poop deck areas were seen to be in a good overall condition with the
towing, anchoring and mooring equipment in apparent good working order with no defects
visible or reported by crew. Mooring machinery and deck fittings were seen to be generally
free of corrosion, and in good well-maintained condition. The foc’sle storeroom was seen to
be clean and tidy with evidence of good housekeeping seen.
The main deck area was found to be in good conditions. The main working area is
covered in wooden cladding, designed to protect deck plating from damage. Overall is in
good conditions.
The ballast tanks were mainly full and could not be accessed. However, the forepeak
tank was inspected and found in good condition in terms of both structure and coating.
Anodes were found to be in good order with approximately 10% diminution. The recent
Special Survey report from class reports the ballast tanks as being “Good”.
The overall condition of the galley was seen to be good. No significant defects were
seen or reported by crew. Good levels of hygiene and general housekeeping were noted
throughout. During the recently dry docking, the galley subfloor was renewed and one stove
still remains to secured.
The navigation and communication equipment was found in good condition. The
vessel has a single ECDIS installed and uses approved electronic navigational charts as
navigation aid, although paper charts remain the primary means of navigation on the vessel.
The vessel is equipped with duplicated controls laid out with conventional but modern
control consoles. No significant defect was noted or reported by crew.
13
The vessel is equipped with two engines, two azimuth thrusters, one emergency
generator and2 shafts generators which were reported to be fully operational. In general, all
machinery spaces were found tidy, clean and well managed with no leakage. All ancillary
equipment was reported as operational during the inspections. All electrical equipment was
reported as operational. The azimuth/ Bow thrusters were recently overhauled. All
outstanding machinery defects were also rectified. Overall condition noted as good with no
reported major mechanical defects.
In general, all fire and safety appliances found in good condition. All portable and
fixed firefighting equipment found to be as the per fire safety plan and all serviced. The
emergency fire pumps were observed in operation located forward and vessel also had both
main engines attached power take off pumps capable of supplying enough power.
In general, the lifesaving equipment was found maintained and ready for use. The
rescue boats 5 yearly load tests and annual survey was carried out in line with the class
renewal of the cargo ship safety equipment certificate.
The level of safe working conditions during inspections was noted as good and vessel
took all necessary enclosed space and PTW system procedure prior to inspection of the fore
peak tanks. The SMS as per ISM had been implemented throughout the vessel and
emergency instructions are in English. All crew were observed to be following safety
instructions and found wearing correct detections and alarm systems is well maintained.
Pollution control equipment was found to be in good order. The vessel has an
approved SOPEP and SMPEP. The oily water separator was found to be in good conditions.
Garbage management was found to be properly implemented aboard with appropriate
receptacles used segregate waste as required. The vessel is not VGP compliant and not carry
any Class approved Inventory of Hazardous Materials documentation. Ballast water treatment
is not installed, and will need to retrofitted by the next vessel’s IOPP renewal survey.
The vessel appeared to be well managed both on board and from ashore. Crewing
level were found to be good, with good complement. The vessel’s Port State Control
inspection history was found to be very good, with no deficiencies raised during last
inspections.
The open deck areas, deck crane and dry bulk room were inspected and found to be in
good condition. Apart from the section missing deck cladding mentioned earlier, no
significant defects were noted.
14
6.0 REFERENCES
15
7.0 APPENDICES
PROJECT OVERVIEW
The project is to have a quality check of two offshore support vessel at the same time. The
old project only required one of offshore support vessel which cause the delay to other
offshore support vessel
PROJECT APPROACH
The project is to make inspection and maintenance on two offshore support vessel twice
annually
PROJECT OBJECTIVES
1. To maintain the quality of offshore support vessel
2. To prevents hazard by doing the maintenance
MAJOR DELIVERABLES
1. Vessel schedule(Docky Date)
2. Proritize which part that need to be inspect
3. To provide the offshore support vessel structure (P&ID)
LIMITATIONS
1. Limititation of docky yard
2. The resources or data of the support vessel
The primary risk is when the doctory taking too long due to maintenance and inspection
16
which effect the company profit. Other than that, it will interference with client schedule
17
WORK BREAKDOWN SUPPORT VESSEL QUALITY CHECKS
STRUCTURE L1
PROJECT SYSTEM GAP ANALYSIS SPARE AND PROCUREMENT EQUIPMENT TRAINING/TEST BUREAU
INSPECTION AND REPAIR PARTS INSTALLATION DRIVE VERITAS, etc.
MANAGEMENT EVALUATION
19
EQUIPMENT INSTALLATION
System Assembly/ Contractor
I A R R C
Technical Support
TRAINING/TEST DRIVE
Equipment I C R R A
Services I C A R
Facilities I C A R R
BUREAU VERITAS
Approval Application C A R I
Insurance C R A I
Bureau Veritas Inspection C R A I
20
NETWORK SEQUENCE FOR DURATION & RESOURCES
21
PROJECT OVERALL COST ESTIMATE
PROJECT MANAGEMENT
Intergration/Engineering 6000.00
RM/duration
22
GAP ANALYSIS 2250.00
RM/duration
TRAINING/TEST DRIVE
Equipment 300.00
RM/duration
Services 300.00
RM/duration
Facilities 400.00
RM/duration
BUREAU VERITAS
23
Total Basic Cost
227,350.00
10
Contractor Mark-Up
% 22,735.00
Total Cost Estimate
250,085.00
15
Contingency
% 37512.75
24
EARNED VALUE ANALYSIS
25
40000
35000 34511.73
30595.51
30000
25000
20000
COST (MYR) PV
15000 EV
14000 AC
10000
5000
0
0 1 10
WEEK
300000
287597.75
250000
200000
150000
COST (MYR)
BAC
116666.67
100000 EAC
50000
0
0 9.4
WEEK
Conclusion
Based on the cost variance and cost performance index, our project is currently under budget.
While based on the schedule variance and schedule performance index, our project is currently ahead schedule.
The Estimated Cost at Completion is MYR 116666.67
26
RISK
IDENTIFICATION :
RISK BREAKDOWN
STRUCTURE
INPUT GAP
INSPECTION SURVEY EQUIPMENT REPAIR BUY INSTALL TEST RUN MARINE INSPECTION
DATA ANALYSIS
R3 : R13 :
R1 : Potential of R5 : R9 : Unsafe Delayed R19 :
R7 : Opportunity for R15 : Lack in training R22 : Fail to achieve
Insufficient leaking - Insufficient working delivery Incomplete
cheaper equipment - contractor requirement
data fuel, diesel, data collected condition /shippin assembly
gally g
R2 : R6 :
R4 : Unsafe R10 : Low R14 : R20 : Not
Human Misinterpreta R8 : Inavailabality of R16 : Problem with R23 : Fail to obtain
working technical Low working as
error-key tion data of required equipment installation certificate renewal
condition expertise quality targeted
in wrongly result
R11 : Pollution R21 : Unsafe
R17 : Unsafe working
- Oil and working
condition
sound condition
R12 : Fire and
R18 : LOTO
safety
27
28
LIST OF RISKS
29
30
PROBABILIT PROBABILIT PROBABILIT
Y Y SCORE IMPACT Y SCORE
RISK REGISTER
Potential of leaking-
R3 diesel,fuel,gally 0.3 2 0.9 5 10
Insufficient data collected
R5 for Gap Analysis 0.3 2 0.3 2 4
Misinterpretation data of
R6 result 0.3 2 0.7 4 8
Opportunity for cheaper
R7 equipment 0.7 4 0.1 1 4
31
Inavailability of required
R8 equipment 0.1 1 0.5 3 3
Unsafe working condition
R9 during repairing work 0.1 1 0.9 5 5
R1
0 Low technical expertise 0.1 1 0.5 3 3
R1
1 Pollution-oil and sound 0.5 3 0.5 3 9
R1
2 Fire and safety 0.1 1 0.9 5 5
32
R1 Delayed delivery of
3 shipping 0.3 2 0.7 4 8
R1
4 Low quality of equipment 0.1 1 0.7 4 4
R1
5 Lack in training-contractor 0.1 1 0.7 4 4
R1
6 Problem with installation 0.1 1 0.9 5 5
R1 Unsafe working condition
7 during installation 0.1 1 0.9 5 5
R1
8 Lock Out Tag Out 0.1 1 0.9 5 5
R1
9 Incomplete Assembly 0.1 1 0.9 5 5
R2
0 Not working as targeted 0.1 1 0.5 3 3
33
34
POST MORTEM
REPORT
PROJECT DESCRIPTION:
A general quality inspection of the support vessel was conducted from 5th December 2019 until 7th February 2020.
The project is managed to be terminated by integration and addition with the project goals is successfully established.
The project was able to be finished on schedule and meeting the budget. Deliverables generated also were able to
satisfy the client with project output can be used for further operation with no pending in any of deliverables.
In conclusion, the project goals were fully achieved with the full commitment and cooperation given by
manager and project team.
THE GOOD:
1. The quality check on both of the support vessels were able to be completed on time and within approved budget.
2. The vessels were found to be in good and well maintained condition. There is no significant defects were
found reported by project team.
3. The external hull was found to be in good condition, freshly painted and free of visible defects.
4. The accommodation was found to be clean, spacious and well maintained.
5. The engine room, main and auxiliary machinery were found in good condition.
6. The vessels do not hold any inventory of hazardous materials documentation.
7. Cargo systems were found to be in good order and all operational.
8. The ballast tanks were mainly full and could not be accessed, however the forepeak tank was entered and
found to be in good condition with coatings largely intact and no significant structural defects seen.
9. Project team performance was found to be very good and the vessel to be well-managed with all
the Marine Department Service requirement were all fully occupied.
THE BAD:
Three worst factors that impeded the teams to meet project goals:
1. Minor defects were found on the main deck area, including a missing section of timber deck cladding.
2. A minor oil leak occurred on a deck capstan and corroded walkway grating.
3. Drag operation in terms of delayed installation caused by delayed shipping.
35