Proxidrive: IP66/Nema 4X Variable Speed Drive
Proxidrive: IP66/Nema 4X Variable Speed Drive
Proxidrive: IP66/Nema 4X Variable Speed Drive
2007/e
10V COM
ADI1 0-10V analog reference RL1C
en
Fault relay
0V RL1O
e giv
4-20mA analog reference
ADI2
b SDO1
s to
0V 0-10V motor speed image output Secure contact
SDO2
a l i ADIO3
This o the en
+24V
DI2 Run FWD/Stop DI4 Selection
t DI3
+24V
Run REV/Stop
0
1
0-10V analog reference (ADI1)
4-20mA analog reference (ADI2)
PROXIDRIVE
IP66/Nema 4X variable speed drive
Installation and commissioning manual
LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
NOTE
LEROY-SOMER reserves the right to modify the characteristics of its products at any time in order to incorporate the latest
technological developments. The information contained in this document may therefore be changed without notice.
WARNING
For the user's own safety, this variable speed drive must be connected to an approved earth ( terminal).
If accidentally starting the installation is likely to cause a risk to personnel or the machines being driven, it is essential to comply
with the power connection diagrams recommended in this manual.
The variable speed drive is fitted with safety devices which, in the event of a fault, control stopping and thus stop the motor.
The motor itself can become jammed for mechanical reasons. Voltage fluctuations, and in particular power cuts, may also cause
the motor to stop. The removal of the causes of the shutdown can lead to restarting, which may be dangerous for certain
machines or installations.
In such cases, it is essential that the user takes appropriate precautions against the motor restarting after an unscheduled stop.
The variable speed drive is designed to be able to supply a motor and the driven machine above its rated speed.
If the motor or the machine are not mechanically designed to withstand such speeds, the user may be exposed to serious danger
resulting from their mechanical deterioration.
Before programming a high speed, it is important that the user checks that the installation can withstand it.
The variable speed drive which is the subject of this manual is designed to be integrated in an installation or an electrical
machine, and can under no circumstances be considered to be a safety device. It is therefore the responsibility of the machine
manufacturer, the designer of the installation or the user to take all necessary precautions to ensure that the system complies
with current standards, and to provide any devices required to ensure the safety of equipment and personnel.
LEROY-SOMER declines all responsibility in the event of the above recommendations not being observed.
........................................
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
FOREWORD
This manual describes the installation and commissioning of IP66/Nema 4X PROXIDRIVE variable speed drives. It also gives
details of all its options and extensions which the user may choose to suit his requirements.
PROXIDRIVE - SET
Variants
PX-N PX-CP
Display only Local controls Braking resistors RFI FS filter
via potentiometer PX-Brake resistor
with these two variants, parameter setting
is only possible using the KEYPAD-LCD Communication
or a PC
SM-PROFIBUS DP
Parameter setting SM-DeviceNet
SM-CANopen
SM-INTERBUS
SM-Ethernet
PX-MOD BUS RTU
I/O extension Speed feedback
PX-Encoder
PX-IO
12 additional I/O
KEYPAD-LCD PROXISOFT
Parameter-setting software Brake contactor Secure input
Forced
ventilation
• Axial output
- Helical gears
LS motors Encoder
LS-MV motors
Radial
forced
ventilation
• Right-angle output
- Worm gearbox
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
CONTENTS
2 - MECHANICAL INSTALLATION......................................................................................................... 11
2.1 - Checks on receipt ........................................................................................................................................ 11
2.2 - Installation recommendations ...................................................................................................................... 11
2.3 - Dimensions and weight................................................................................................................................ 11
3 - CONNECTIONS.................................................................................................................................. 12
3.1 - Access to the terminal blocks ...................................................................................................................... 12
3.2 - Wiring........................................................................................................................................................... 12
3.3 - Location of terminal blocks .......................................................................................................................... 13
3.4 - Connection of the power .............................................................................................................................. 13
3.4.1 - Secure disable input ......................................................................................................................... 13
3.4.2 - AC 3-phase power supply, in accordance with safety standard EN954-1 - category 1 .................... 14
3.4.3 - AC 3-phase power supply, in accordance with safety standard EN954-1 - category 2 or 3............. 15
3.4.4 - Cables and fuses .............................................................................................................................. 16
3.4.5 - UL conformity.................................................................................................................................... 16
3.5 - Connection of the control ............................................................................................................................. 18
3.5.1 - Terminal characteristics.................................................................................................................... 18
3.5.2 - Connection of a PROXIDRIVE CP control terminal block ................................................................ 19
3.5.3 - Preset configurations for the control terminal block.......................................................................... 20
3.6 - EMC recommendations ............................................................................................................................... 27
3.6.1 - Using EMC cable glands .................................................................................................................. 27
3.6.2 - Immunity to overvoltages.................................................................................................................. 27
4 - COMMISSIONING .............................................................................................................................. 28
4.1 - Presentation of the Operator display ........................................................................................................... 28
4.2 - Commissioning the PROXIDRIVE CP ......................................................................................................... 29
4.3 - Commissioning the PROXIDRIVE SET ....................................................................................................... 30
4.3.1 - Parameter setting ............................................................................................................................. 30
4.3.2 - Selection and modification of a parameter ....................................................................................... 30
4.3.3 - Selection of the parameter access level ........................................................................................... 31
4.3.4 - Storing .............................................................................................................................................. 31
4.3.5 - Return to factory settings.................................................................................................................. 31
4.3.6 - Security code .................................................................................................................................... 31
4.3.7 - Commissioning using a preset configuration .................................................................................... 32
4.3.8 - Commissioning (continued) .............................................................................................................. 46
4.4 - Detailed explanation of parameters ............................................................................................................. 49
4.5 - Commissioning for brake control ................................................................................................................. 61
4.5.1 - Introduction ....................................................................................................................................... 61
4.5.2 - Parameter settings to be made......................................................................................................... 61
5 - TRIPS - DIAGNOSTICS...................................................................................................................... 62
5.1 - Information relating to operation .................................................................................................................. 62
5.2 - Trip............................................................................................................................................................... 62
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
CONTENTS
6 - OPERATING EXTENSIONS............................................................................................................... 65
6.1 - Add-on options............................................................................................................................................. 65
6.1.1 - Access to slots.................................................................................................................................. 65
6.1.2 - XPressKey ........................................................................................................................................ 65
6.1.3 - PX-Encoder ...................................................................................................................................... 66
6.1.4 - PX-Brake Contactor.......................................................................................................................... 67
6.1.5 - PX-Secure ........................................................................................................................................ 67
6.1.6 - PX-Brake Contactor Secure ............................................................................................................. 67
6.1.7 - SM-PROFIBUS DP module .............................................................................................................. 68
6.1.8 - SM-DeviceNet module...................................................................................................................... 68
6.1.9 - SM-CANopen module....................................................................................................................... 69
6.1.10 - SM-INTERBUS module .................................................................................................................. 69
6.1.11 - SM-Ethernet module....................................................................................................................... 69
6.1.12 - Modbus RTU module...................................................................................................................... 69
6.2 - Parameter-setting options........................................................................................................................... 70
6.2.1 - KEYPAD-LCD keypad ...................................................................................................................... 70
6.2.2 - PROXISOFT ..................................................................................................................................... 70
6.3 - Braking resistors .......................................................................................................................................... 70
6.3.1 - General information .......................................................................................................................... 70
6.3.2 - Connection........................................................................................................................................ 70
6.3.3 - Electrical characteristics ................................................................................................................... 71
6.3.4 - Mechanical characteristics................................................................................................................ 72
6.4 - RFI filter ....................................................................................................................................................... 73
6.4.1 - Dimensions ....................................................................................................................................... 73
6.4.2 - Installation......................................................................................................................................... 73
6.4.3 - Connection........................................................................................................................................ 73
6.5 - PX-Cabling kit .............................................................................................................................................. 74
6.6 - PX-Disconnect ............................................................................................................................................. 74
7 - MAINTENANCE.................................................................................................................................. 75
7.1 - Care ............................................................................................................................................................. 75
7.2 - Voltage, current and power measurements ................................................................................................. 75
7.2.1 - Measuring the voltage at the drive output......................................................................................... 75
7.2.2 - Measuring the motor current............................................................................................................. 75
7.2.3 - Measuring the drive input and output power..................................................................................... 75
7.3 - List of spare parts ........................................................................................................................................ 75
7.4 - Exchanging products ................................................................................................................................... 75
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
GENERAL INFORMATION
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
GENERAL INFORMATION
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
GENERAL INFORMATION
• The second environment includes industrial networks supplied with low voltage but which do not serve buildings
for domestic use. Operation of a drive without an RFI filter in this type of environment may result in interference on
certain electronic appliances located near the drive whose immunity level might not be compatible with industrial
conditions. If it proves impossible to filter the disturbed element, add an external RFI filter.
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
GENERAL INFORMATION
1.6 - UL conformity
• For UL conformity, the operating temperature must not
exceed 40 °C.
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
MECHANICAL INSTALLATION
Ø 6.5 Ø 6.5
Ø 16 Ø 16
M M
H H
H1 H1
H2 H2
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
CONNECTIONS
1
4
3.2 - Cable runs - Unscrew the 5 screws (5 to 9) on the cable gland plate
using a flat or torx 25 screwdriver.
- Unscrew the grounding strip.
- Remove the cable gland plate.
- Replace the plugs fitted on the holes which should be used,
5 with IP66/Nema 4X cable glands (or higher), as specified in
6 the table below.
7 Cable glands
Connection with nut
9
Type Dimensions
Mains supply input Standard M 20
8
Motor output EMC M 20
Digital I/O Standard M 16 or M 20
Analog I/O EMC M 16 or M 20
WARNING:
• The PROXIDRIVE is supplied with IP66/Nema 4X
protection. Only the use of IP66/Nema 4X or higher cable
glands, correctly installed, ensures that this protection
index is maintained. The optional PX-Cabling kit includes
all the cable glands needed for connection of the
standard product. See section 6.5
• The plugs fitted as standard on the plate can be used as
cable bushes if the PROXIDRIVE is installed in an
enclosure which is not subject to condensation (damp
enclosure and/or enclosure subject to significant
temperature variations) or if the environment permits a
protection index limited to IP 54/Nema 12.
UL conformity: The cable bushes are deemed to be
transportation plugs and must be replaced by cable glands or
UL approved cable bushes.
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
CONNECTIONS
SDI1 (+24V)
ADIO3
SDO1
SDO2
RL1O
RL1C
DIO1
COM
ADI1
ADI2
SDI2
10V
24V
24V
DI2
DI3
DI4
0V
0V
Analog I/O Digital I/O
Secure disable Relay outputs
input
Removable screw terminal block: tightening torque = 0.3 N.m/0.22 Ib ft
cross-section = 1.5 mm2
screwdriver = flat 2 mm
Power terminal block
L1 L2 L3 BR1 BR2 U V W
Fixed screw terminal block: tightening torque = 1.5 N.m/1,1 Ib ft
cross-section = 2.5 mm2 (12 AWG)
Earth terminals
P3 P4 P5
3.4 - Connection of the power • The secure disable input is a safety component
which must be incorporated into the complete
3.4.1 - Secure disable input system dedicated to machine safety. As for any
This input, when opened, causes the drive to lock. installation, the complete machine must be the subject of
Independent of the microprocessor, it acts on several levels a risk analysis by the integrator which will determine the
of control from the output bridge. It is designed in such a way safety category with which the installation must comply.
that even if one or more circuit components were to fail, the • The secure disable input, when open, locks the drive,
absence of torque on the motor shaft is guaranteed with a meaning the dynamic braking function is no longer
very high level of integrity. available. If a braking function is required before the
This input is used to create a safety function using the drive secure disable lock is applied, a time-delayed
principles of category 1 or 3 of standard EN954-1, depending safety relay should be installed to activate locking
on the application diagram. automatically after the end of braking.
The design of the "freewheel stop" function using input SDI2
If braking needs to be a machine safety function, it
has been evaluated by CETIM.
The results of this examination are recorded in report no. should be provided by an electromechanical solution
732773/502/47A (declaration of conformity since the dynamic braking by the drive function is not
no. D526 0104 1602). considered to be a safety function.
This built-in functionality enables the drive to act as substitute • The secure disable input does not provide the electrical
for a contactor in order to stop the motor in freewheel mode. isolation function. Before any work is carried out, the
By using this secure disable input redundantly with another power supply must be cut by an approved isolating
drive digital input, a diagram can be used which is capable of device (isolator, switch, etc).
resisting a single fault. The drive will stop the motor in • The secure disable function is not enabled when the
freewheel mode using two different control channels. drive is controlled via the keypad or via a fieldbus.
For correct use, the power connection diagrams described in
the following paragraphs must be adhered to.
To unlock the drive and provide the secure disable function,
secure disable input SDI2 must be connected to the +24V
source SDI1.
This +24V source should be reserved exclusively for the
secure disable input function.
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PROXIDRIVE
IP66/Nema 4X variable speed drive
CONNECTIONS
3.4.2 - 3-phase AC power supply, in accordance with safety standard EN 954-1 - category 1
Using secure disable input SDI2 to stop safely
Mains
QS
QS
Run/
Stop AU
P3 P4 P5
Optional
braking U V W
resistor
(2)
QS : Fused isolator: QS must be opened before any intervention on the electrical parts of the drive or motor.
AU : Emergency stop button
(1) Optional RFI filter. For conformity with the generic standard EN 61000-6-4 (EN 50081-2) for size 3 drives and in certain
conditions for sizes 1 and 2, it is necessary to add an external RFI filter. See section 6.4
(2) Optional braking resistor. Used to dissipate the active power returned by the motor onto the drive DC bus in the case of a
driving machine. See section 6.3
Using the secure disable input means the motor can be stopped in freewheel mode without using a line contactor. The drive's
internal principles are sufficiently safe to perform a stop using the secure disable input directly (category 1 of EN 954-1).
WARNING:
The special way in which the secure disable input is managed is not compatible with the Run/Stop commands being
controlled by the PROXIDRIVE CP and SET keypads. When control via a keypad is required, input SDI2 should be viewed
as a simple unlocking input. In this case, the power diagram must comply with the usual safety regulations.
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
CONNECTIONS
3.4.3 - 3-phase AC power supply, in accordance with safety standard EN 954-1 - category 2 or 3
Using secure disable input SDI2 redundantly with digital input DI2
KA KA KA QS
Mains
AU
QS
Run/
Stop
P3 P4 P5
Optional
braking U V W
resistor
(2)
QS : Fused isolator: QS must be opened before any intervention on the electrical parts of the drive or motor.
AU : Emergency stop button
KA : Remote control relay.
(1) Optional RFI filter. For conformity with the generic standard EN 61000-6-4 (EN 50081-2) for size 3 drives and in certain
conditions for sizes 1 and 2, it is necessary to add an external RFI filter. See section 6.4.
(2) Optional braking resistor. Used to dissipate the active power returned by the motor onto the drive DC bus in the case of a
driving machine. See section 6.3.
(3) Optional remote control, categories 2 or 3, with secure disable input. See section 6.1.5.
Using the secure disable input means the motor can be stopped in freewheel mode without using a line contactor. The drive's
internal principles are sufficiently safe to perform a stop using the secure disable input directly (category 1 of EN 954-1).
Duplication of the stop command on a digital input enables use of the internal drive redundancy to perform a freewheel stop
(application of category 3 principles in accordance with EN 954 for the part relating to the drive).
WARNING:
The special way in which the secure disable input is managed is not compatible with the Run/Stop commands being
controlled by the PROXIDRIVE CP and SET keypads. When control via a keypad is required, input SDI2 should be viewed
as a simple unlocking input. In this case, the power diagram must comply with the usual safety regulations.
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
CONNECTIONS
Note:
• The mains current value is a typical value which depends on the source impedance. The higher the impedance, the lower the
current.
• In factory-set configuration, the switching frequency is 4.5 kHz.
• To determine the cross-section of the earth cables (in accordance with standard EN 60204): if the phase cable cross-section is
≤ 16 mm2, use an earth cable with the same cross-section.
WARNING:
To reduce leakage currents, we recommend the use of cables with a capacity of 260 pF/m or less. If it is necessary to use
cables with a higher capacity, reduce by half the maximum motor cable length given in the above table.
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
CONNECTIONS
Notes
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
CONNECTIONS
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
CONNECTIONS
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
CONNECTIONS
The PROXIDRIVE enables the user to configure the terminal block very easily by selecting one of the different preset
configurations from a single parameter (05).
These configurations have been designed to meet the needs of the most common applications.
3.5.3.1 - Preset configuration A1.A2: voltage (0-10V) or 3.5.3.2 - Configuration A1.Pr: voltage reference (0-10V) or
current (4-20mA) reference 3 preset references
(PROXIDRIVE SET factory setting (Before modifying 05, the drive must be
05 = A1.A2 Before modifying 05, the drive must be 05 = A1.Pr disabled, SDI2 open).
disabled, SDI2 open)
10V
10V Analog reference
0-10V analog reference ADI1 0-10V
ADI1
0V
0V 4-20mA analog reference ADI2 Reference select
ADI2
0V
0V 0-10V motor speed 0-10V motor speed
image output ADIO3 image output
ADIO3
DIO1 Zero speed output
DIO1 Zero speed output
+24V
+24V
DI2 Run FWD/Stop
DI2 Run FWD/Stop
DI3 Run REV/Stop
DI3 Run REV/Stop
+24V
+24V
DI4 Reference select
DI4 ADI1/ADI2 select
SDI1
SDI1 Secure disable/ Secure disable/
SDI2 Drive enable input
SDI2 Drive enable input
COM
COM
RL1C
RL1C Fault relay
Fault relay RL1O
RL1O
SDO1
SDO1 Safety contact
Safety contact SDO2
SDO2
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
CONNECTIONS
3.5.3.3 - Configuration A2.Pr: current reference (4-20mA) 3.5.3.4 - Configuration 4Pr: 4 preset references
or 3 preset references
COM COM
RL1C RL1C
Fault relay Fault relay
RL1O RL1O
SDO1 SDO1
Safety contact Safety contact
SDO2 SDO2
Note: Input SDI2 must be closed before executing the run * If the motor does not have a thermal sensor, place a shunt
command. between terminals ADI2 and the 0V.
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
CONNECTIONS
3.5.3.5 - Configuration 8Pr: 8 preset references 3.5.3.6 - Configuration E.Pot: motorised potentiometer
(Before modifying 05, the drive must be (Before modifying 05, the drive must be
05 = 8Pr 05 = E.Pot
disabled, SDI2 open). disabled, SDI2 open).
10V 10V
ADI1 Reference select ADI1 Main reference
0-10V (if necessary)
0V 0V
ADI2 Reference select ADI2 Up
0V 0V
0-10V motor speed 0-10V motor speed
ADIO3 image output ADIO3 image output
COM COM
RL1C RL1C
Fault relay Fault relay
RL1O RL1O
SDO1 SDO1
Safety contact Safety contact
SDO2 SDO2
DI4 ADI1 ADI2 Selection Note: Input SDI2 must be closed before executing the run
command.
0 0 0 Preset reference 1
1 0 0 Preset reference 2
0 1 0 Preset reference 3
1 1 0 Preset reference 4
0 0 1 Preset reference 5
1 0 1 Preset reference 6
0 1 1 Preset reference 7
1 1 1 Preset reference 8
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
CONNECTIONS
3.5.3.7 - Configuration Torq: Speed or torque control 3.5.3.8 - Configuration PID: PID control
COM COM
RL1C RL1C
Fault relay Fault relay
RL1O RL1O
SDO1 SDO1
Safety contact Safety contact
SDO2 SDO2
DI4 Selection Note: Input SDI2 must be closed before executing the run
0 Speed control - reference via ADI1 command.
Torque control - reference via ADI2 and speed
1
limiting via parameter 02
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
CONNECTIONS
3.5.3.9 - Configuration PUMP: pump control 3.5.3.10 - Configuration A.CtP: voltage or current input
and PTC sensor management
DI4 PID control/manual mode * If the motor does not have a thermal sensor, place a shunt
0 Manual mode (speed) between terminals ADI2 and the 0V.
1 PID control
Note: Input SDI2 must be closed before executing the run
Note: Input SDI2 must be closed before executing the run command.
command.
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
CONNECTIONS
3.5.3.11 - Configuration HoiS: control of travelling crane 3.5.3.12 - Configuration Pad: control via keypad
or hoist (PROXIDRIVE CP factory setting, invalid for the
PROXIDRIVE N)
(Before modifying 05, the drive must be
05 = HoiS
disabled, SDI2 open).
05 = Pad (Before modifying 05, the drive must be
disabled, SDI2 open).
10V Setting the speed reference
ADI1 to the max 10V
0V ADI1
PTC sensor *
ADI2 0V
0V ADI2 PTC sensor *
Preset reference select
ADIO3 0V 0-10V motor speed
Electrical brake release ADIO3 image output
DIO1
+24V DIO1 Zero speed output
DI2 Run FWD/Stop +24V
DI3 Run REV/Stop DI2
+24V DI3
DI4 Acceleration input +24V
Enable REV key
SDI1 Secure disable/ DI4
SDI2 Drive enable input SDI1
Drive enable
SDI2
COM
RL1C COM
Fault relay RL1C
RL1O Fault relay
RL1O
SDO1
Safety contact
SDO2 SDO1
Safety contact
SDO2
ADIO3 Selection
0 Max. speed (02) * If the motor does not have a thermal sensor, place a shunt
1 Pr2 (12)
Speed
between terminals ADI2 and the 0V.
WARNING:
Input SDI2 is configured as a simple unlocking input.
Min. speed
Time
DI2 or DI3 input
1 Note: Input SDI2 must be closed before executing the run
0
command.
1
DI4 input 0
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
CONNECTIONS
10V
ADI1
0V 4-20mA auto speed
reference
ADI2
0V
Drive active
ADIO3
Auto Active drive
DIO1
output
+24V OFF
DI2 Manual Run REV/Stop
DI3 Run FWD/Stop
+24V
DI4
SDI1 Secure disable/
SDI2 Drive enable input
COM
RL1C
Fault relay
RL1O
SDO1
Safety contact
SDO2
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
CONNECTIONS
Step 2: insert the cable Elimination of unipolar digital and analog I/O
overvoltages
Signal to the drive
0V 0V
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LEROY-SOMER INSTALLATION AND COMMISSIONING MANUAL 3739 en - 06.2007/e
PROXIDRIVE
IP66/Nema 4X variable speed drive
COMMISSIONING
4 - COMMISSIONING
• The drives use an algorithm which is adjusted by parameters. The performance levels obtained depend on the
parameter setting. Inappropriate settings may have serious consequences for personnel and machinery.
• The drive parameters should only be set by appropriately qualified and experienced personnel.
• Before powering up the drive, check that the power connections (mains supply and motor) are correct, and that
any moving parts are mechanically protected.
• Users of the drive should take particular care to avoid starting it accidentally.
• If braking resistors are being used, check that they are connected correctly between the
terminals BR1 and BR2.
G - Forward
B
Potentiometer button which can be used to vary the
H motor speed (PROXIDRIVE-CP only).
E F G
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yes
Press the and keys to select
a new parameter to be modified.
37 Parameters associated with
to brake control 6
6: Return to the initial drive status.
45
M 3 seconds
46
Additional parameters (2)
to
65
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4.3.7 - Commissioning from a preset configuration
• The parameter values affect the motor protection and the safety of the system.
• Parameters concerning the motor must be set using the information given on the nameplate of the motor used.
The change from one configuration to another does not affect any motor parameters already set.
Selection of a preset configuration via parameter 05 results in automatic configuration of the terminal block and the creation of the
list of associated parameters. It is therefore advisable to select the configuration corresponding to the application and follow the
associated commissioning procedure.
WARNING:
Before selecting the configuration preset by 05, the drive must be disabled (terminal SDI2 open).
4.3.7.1 - Configuration A1.A2: selection of a voltage (0-10V) or current (4-20mA) reference via digital input
• Connection of the control terminal block (reminder)
10V COM
ADI1 0-10V analog reference 0-10V RL1C
Fault relay
0V RL1O
4-20mA analog reference
ADI2
SDO1
0V Safety contact
0-10V motor speed image output SDO2
ADIO3
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4.3.7.2 - Configuration A1.Pr: selection of a voltage reference (0-10V) or 3 preset references via 2 digital inputs
• Connection of the control terminal block (reminder)
10V COM
ADI1 0-10V analog reference RL1C
Fault relay
0V RL1O
ADI2 Reference select
SDO1
0V Safety contact
0-10V motor speed image output SDO2
ADIO3
• Parameters to be set
Check that the drive has been disabled (terminal SDI2 open). Set parameter 05 to "A1.Pr", then set the drive parameters. Set
parameter 10 to "L2" to access parameters higher than 10 if necessary.
When parameter setting is complete, enable the drive (close terminal SDI2), select the speed reference (terminal DI4 and ADI2),
then give a Run command (close terminal DI2 or DI3).
To stop the motor, open terminal DI2 or DI3 closed previously.
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4.3.7.3 - Configuration A2.Pr: selection of a current reference (4-20mA) or 3 preset references via 2 digital inputs
• Connection of the control terminal block (reminder)
10V COM
ADI1 RL1C Fault relay
4-20 mA analog reference
0V RL1O
ADI2 Reference select
SDO1 Safety contact
0V
0-10V motor speed image output SDO2
ADIO3
• Parameters to be set
Check that the drive has been disabled (terminal SDI2 open). Set parameter 05 to "A2.Pr", then set the drive parameters. Set
parameter 10 to "L2" to access parameters higher than 10 if necessary.
When parameter setting is complete, enable the drive (close terminal SDI2), select the speed reference (terminal DI4 and ADI2),
then give a Run command (close terminal DI2 or DI3).
To stop the motor, open terminal DI2 or DI3 closed previously.
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10V COM
ADI1 Reference select RL1C
Fault relay
0V RL1O
PTC sensor *
ADI2
SDO1
0V Safety contact
0-10V motor speed image output SDO2
ADIO3
DI4 ADI1 Selection
DIO1 Zero speed output
0 0 Preset reference 1
+24V
1 0 Preset reference 2
DI2 Run FWD/Stop
0 1 Preset reference 3
DI3 Run REV/Stop
1 1 Preset reference 4
+24V
DI4 Reference select * If the motor does not have a thermal sensor, place
SDI1 a shunt between terminals ADI2 and the 0V.
Secure disable/Drive enable input Operation: The speed reference comes from a preset
SDI2 reference, selected via 2 digital inputs. The motor
thermal sensor is managed by the drive
• Parameters to be set
Check that the drive has been disabled (terminal SDI2 open). Set parameter 05 to "4Pr", then set the drive parameters. Set
parameter 10 to "L2" to access parameters higher than 10 if necessary.
When parameter setting is complete, enable the drive (close terminal SDI2), select the speed reference (terminal DI4 and ADI1),
then give a Run command (close terminal DI2 or DI3).
To stop the motor, open terminal DI2 or DI3 closed previously.
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10V COM
ADI1 Reference select RL1C
Fault relay
0V RL1O
ADI2 Reference select
SDO1
0V Safety contact
0-10V motor speed image output SDO2
ADIO3
DI4 ADI1 ADI2 Sélection
DIO1 Zero speed output
0 0 0 Preset reference 1
+24V
1 0 0 Preset reference 2
DI2 Run FWD/Stop
0 1 0 Preset reference 3
DI3 Run REV/Stop
1 1 0 Preset reference 4
+24V 0 0 1 Preset reference 5
DI4 Reference select 1 0 1 Preset reference 6
SDI1 0 1 1 Preset reference 7
Secure disable input/
SDI2 Drive enable 1 1 1 Preset reference 8
Operation: The speed reference comes from a preset
reference, selected via 3 digital inputs
• Parameters to be set
Check that the drive has been disabled (terminal SDI2 open). Set parameter 05 to "8Pr", then set the drive parameters. Set
parameter 10 to "L2" to access parameters higher than 10 if necessary.
When parameter setting is complete, enable the drive (close terminal SDI2), select the speed reference (terminal DI4, ADI1 and
ADI2), then give a Run command (close terminal DI2 or DI3).
To stop the motor, open terminal DI2 or DI3 closed previously.
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07 Motor rated speed 5.08 R-W Motor rated speed 0 to 9999 min-1
(min-1)
Eur: 200V (TL)
USA: 230V (TL)
08 Motor rated voltage 5.09 R-W 0 to 480V
Eur: 400V (T)
USA: 460V (T)
09 Rated power factor (cos ϕ) 5.10 R-W 0.85 0 to 1.00
10 Quick setup menu access 11.44 R-W L1 L1, L2, Loc
0-20, 20-0, 4-20, 20-4: current input (mA);
11 ADI1 mode 7.06 R-W volt (*) 4-.20, 20-.4: current input without detection of signal
loss (mA); volt: voltage input (0 to 10V);
d-In: digital input
12 Motorised pot reset 9.28 R-W no no, RSEt
Rst.e: Reset on each power-up, Pre.e: On power-
up, the reference is at the level of the last power-
down, Rst.d: Reset on each power-up. Up/down
13 Auto reset of motorised pot 9.21 R-W Rst.d (*) inputs active when drive output active, Pre.d: On
power-up, the reference is at the level of the last
power-down. Up/down inputs active when drive
output active.
14 Motorised pot bipolar select 9.22 R-W Pos Pos, biPo.
15 Motorised pot rate 9.23 R-W 20 s 0 to 250 s
16 Motorised pot scale factor 9.24 R-W 1.00 0 to 2.50
17 Motorised pot output 9.03 RO - ±100.0%
18 to 24 Not used
• For additional drive parameter settings (parameters 25 to 80), see section 4.3.8 page 46.
• For detailed explanations of all parameters, see section 4.4 page 49.
* Any change in the value of this parameter causes parameter 05 to switch to "OPEn" (open parameter setting). This may result
in modification of the wiring diagram.
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4.3.7.7 - Configuration TorQ: selection of speed control or torque control with speed limiting via digital input
• Connection of the control terminal block (reminder)
10V COM
ADI1 0-10V speed reference RL1C
Fault relay
0V RL1O
ADI2 0-10V torque reference
SDO1
0V Safety contact
SDO2
ADIO3 0-10V motor speed image output
• Parameters to be set
Check that the drive has been disabled (terminal SDI2 open). Set parameter 05 to "TorQ", then set the drive parameters. Set
parameter 10 to "L2" to access parameters higher than 10 if necessary.
When parameter setting is complete, enable the drive (close terminal SDI2), select the speed or torque reference via DI4, then
give a Run command (close terminal DI2 or DI3). To stop the motor, open terminal DI2 or DI3 closed previously.
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• Parameters to be set
Check that the drive has been disabled (terminal SDI2 open). Set parameter 05 to "Pid", then set the drive parameters. Set
parameter 10 to "L2" to access parameters higher than 10 if necessary.
When parameter setting is complete, enable the drive (close terminal SDI2). Enable PID control (close DI4), then give a Run
command (close terminal DI2 or DI3).
If the controller performance is not optimal, adjust the proportional 13, integral 14 and derivative 15 gains.
To stop the motor, open terminal DI2 or DI3 closed previously.
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• Operation:
ADI1 is configured as 0-10V (11) and receives a reference produced by a potentiometer or an external signal.
ADI2 is configured as 4-20mA (12) and receives the analog pressure sensor (max. consumption: 60 mA).
ADIO3 indicates the drive operating status: 0V corresponds to normal operation, 10V indicates that the drive has tripped, 6 and
10V alternately indicate that the drive is in current limiting mode.
DIO1 is used to initiate a customer trip "tr02" (terminal open).
WARNING:
The PUMP configuration requires the use of the KEYPAD-LCD or the PROXISOFT software.
• Parameters to be set:
- Check that the drive has been disabled (terminal SDI2 open - Set the maximum speed in parameter 02 by referring to the
and terminal DIO1 closed) before setting the drive pump characteristics. For optimum regulation dynamics, set
parameters. Next, select the configuration by setting the acceleration rate to 0.1 s in parameter 03 and the
parameter 05 = PUMP. Then, using the KEYPAD-LCD deceleration rate in parameter 04 of the reference.
keypad or PROXISOFT software, set 8.14 = Yes. Parameter - Close terminal SDI2 to enable the drive, then close DI4.
05 then changes to the value "Open". Read the value of parameter 20, and adjust the pressure
- Return to menu 0, and set motor parameters 06 to 09. reference if necessary. Give a run command by closing DI2;
- Determining the direction of rotation: open DI4 to select the value of the pressure feedback is given in parameter 21.
manual mode. Close SDI2 and apply a speed reference to - In the event of rapid variation of the reference or flow rate,
ADI1 or set parameter 18, and select the corresponding optimize the setting of the proportional (13) and integral (14)
reference type with DI3. Close DI2 for a moment. If the pump gains if inadequate, select the menu 2 using the LCD keypad
direction of rotation is incorrect, power down the drive and or PROXISOFT, and set 2.04 to 0 (fixed ramp).
swap two phases at the drive output. Open SDI2. - The stop on minimum speed function is active as standard
- Set the reference pressure on ADI1 or in parameter 18. (15 = Yes). When the speed is at minimum for a period of 25
Example of setting: sensor 0-10 bars, regulation at 7 bars, s, the drive automatically stops the motor. To adjust this
reference on 0-10V on ADI1; the value to be set on ADI1 will minimum speed, read the motor speed in parameter 22 when
be 7V. the flow rate is low or zero (close a pump pressure valve, then
- Scale the reading of the reference (20) and sensor feedback set the value read in 22 + 300 min-1 in parameter 01.
(21) using parameter 19. Restarting occurs when the pressure falls below the
E.g. sensor 0-10 bars, set 10 in 19, for a reading in mbars. reference pressure set by the user x 1.05 (coefficient
- To adjust the draining function, set the draining threshold in adjustable in parameter 48).
parameter 16 (as a percentage of the sensor pressure) and - If the pump is overloaded, the speed will automatically be
the time delay in parameter 17 (in seconds). In pressure reduced so as to avoid the drive tripping.
regulation mode, if the pressure does not reach the threshold - To stop the motor, open DI2.
set in 16 after a period set in 17, the drive trips due to
draining "tr01". This protection is active on starting and while
regulation is in progress.
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4.3.7.10 - Configuration A.CtP: Voltage or current input and PTC sensor management
• Connection of the control terminal block (reminder)
10V COM
ADI1 Analog reference RL1C
(0-10V or 4-20mA) Fault relay
0V RL1O
ADI2 PTC sensor *
SDO1
0V Safety contact
SDO2
ADIO3 Motor speed image output (0-10V)
• Parameters to be set
Check that the drive has been disabled (terminal SDI2 open). Set parameter 05 to "A.CtP", then set the drive parameters. Set
parameter 10 to "L2" to access parameters higher than 10 if necessary.
When parameter setting is complete, enable the drive (close terminal SDI2). Select the reference type chosen for ADI1 (terminal
DI4), then give a Run command (close terminal DI2 or DI3). To stop the motor, open terminal DI2 or DI3 closed previously.
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DIO1 Electrical brake release If the motor does not have a thermal
sensor, place a shunt between terminals
+24V ADI2 and the 0V.
DI2 Run FWD/Stop
DI3 Run REV/Stop
+24V
DI4 Acceleration input
SDI1
Secure disable/Drive enable input
SDI2
• Operating diagram
ADIO3 Selection
0 Max. speed (02) Speed
1 Pr2 (12)
Min. speed
Time
1
DI2 or DI3 input
0
1
DI4 input
0
• Parameters to be set
Check that the drive has been disabled (terminal SDI2 open). Set parameter 05 to "HoiS", then set the drive parameters. Set
parameter 10 to "L2" to access parameters higher than 10 if necessary.
When parameter setting is complete, enable the drive (close terminal SDI2). Select the maximum speed value (terminal ADIO3),
then give a Run command (close terminal DI2 or DI3). To stop the motor, open terminal DI2 or DI3 closed previously.
WARNING:
If the load is driving with a braking resistor, set 55 to Fst.
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10V COM
ADI1 RL1C
Fault relay
0V 4-20mA auto speed reference RL1O
ADI2
SDO1
0V Motor speed image output Safety contact
SDO2
ADIO3 (0-10V)
Auto Active
DIO1 Fonctionnement :
drive output
+24V OFF
No run command or reference is taken into
DI2 Manual Run REV/Stop OFF
account.
DI3 Run FWD/Stop
Run/Stop commands and the reference come
+24V Auto
from the terminals
DI4
Manual Run/Stop commands and the reference come
SDI1 Secure disable/ from the PROXIDRIVE SET keypad
SDI2 Drive enable input
• Parameters to be set
Check that the drive has been disabled (terminal SDI2 open). Set parameter 05 to "HuAC", then set the drive parameters. Set
parameter 10 to "L2" to access parameters higher than 10 if necessary.
When parameter setting is complete, enable the drive (close terminal SDI2), then select the control mode (terminals or keypad)
with the auto/manual switch. Give a Run command (press the Run key or close terminal DI2 or DI3). Increase the speed by using
the keypad arrows for a "SET" drive version or via the potentiometer for a "CP" drive version. To stop the motor, press the Stop
key or open terminal DI2 or DI3 closed previously.
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N1
0 t (s)
t
Value 04
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11 : 12 :
• Configurations A1.A2, A1.Pr, A2.Pr, E.Pot, TorQ, Pid • Configurations A1.A2, TorQ, Pid, PUMP and HuAC: ADI2
and PUMP: ADI1 mode mode
Used to define the type of signal on the ADI1 input. Used to define the type of signal on the ADI2 input.
Any setting other than the preset configuration causes Any setting other than the preset configuration causes
parameter 05 to switch to "OPEn" (open parameter setting). parameter 05 to switch to "OPEn" (open parameter setting).
This may result in modification of the wiring diagram for the This may result in modification of the wiring diagram for the
selected configuration. selected configuration.
Possible settings: Possible settings:
11 Description 12 Description
0-20 mA current signal, 0 mA corresponds to 0-20 mA current signal, 0 mA corresponds to
0-20 0-20
the minimum reference the minimum reference
20-0 mA current signal, 20 mA corresponds 20-0 mA current signal, 20 mA corresponds
20-0 20-0
the minimum reference the minimum reference
4-20 mA current signal with detection of 4-20 mA current signal with detection of
4-20 signal loss. 4 mA corresponds to the 4-20 signal loss. 4 mA corresponds to the
minimum reference minimum reference
20-4 mA current signal with detection of 20-4 mA current signal with detection of
20-4 signal loss. 20 mA corresponds to the 20-4 signal loss. 20 mA corresponds to the
minimum reference minimum reference
4-20 mA current signal without detection of 4-20 mA current signal without detection
4-.20 signal loss. 4 mA corresponds to the 4-.20 signal loss. 4 mA corresponds to the
minimum reference minimum reference
20-4 mA current signal without detection of 20-4 mA current signal without detection of
20-.4 signal loss. 20 mA corresponds to the 20-.4 signal loss. 20 mA corresponds to the
minimum reference minimum reference
voIt 0-10V voltage signal voIt 0-10V voltage signal
d-In The input is configured as a digital input d-In The input is configured as a digital input
The input is configured to manage the motor
CtP
• Configuration 4Pr and 8Pr: Preset reference 1 PTC sensors
Used to define preset reference Pr1.
• Configurations A1.Pr, A2.Pr, 4Pr, 8Pr and HoiS: Preset
• Configuration Pad: Power-up keypad control mode reference 2
reference Used to define preset reference Pr2.
rSEt: On power-up, the keypad reference is reset to zero.
Prec:On power-up, the keypad reference retains the value it • Configuration E.Pot: Motorised pot reset
had before power-down.
Pr1: On power-up, the keypad reference takes the value of When this parameter is at RSEt, the up/down command
preset reference 1 (12). reference is reset to zero.
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13 : 14 :
• Configurations A1.Pr, A2.Pr, 4Pr and 8Pr: Preset • Configurations A1.Pr, A2.Pr, 4Pr and 8Pr: Preset
reference 3 reference 4
Used to define preset reference Pr3. Used to define preset reference Pr4.
• Configuration of E.Pot: Motorised pot reset mode • Configuration E.Pot: Motorised pot bipolar select
Used to select the type of automatic reset. Pos: The up/down command reference is limited to
Any setting other than the preset configuration causes positive values (0 to 100.0%).
parameter 05 to switch to "OPEn" (open parameter setting). biPo. : The up/down command reference can change from -100%
This may result in modification of the wiring diagram for the to +100%.
selected configuration.
Possible settings: • Configuration Pid and PUMP: PID integral gain
Rst.e: The reference is reset to 0 on each power-up. The up/ This is the gain applied to the PID error before integration.
down and reset inputs are active at all times. Note: The gain values configured for a version V2.20 drive
Pre.e: On power-up, the reference is at the level it was on must not be kept for a version V3.10 drive (modified
power-down. The up/down and reset inputs are active at all adjustment range).
times.
Rst.d: The reference is reset to 0 on each power-up. The • Configuration Pad: Enable keypad Stop key
up/down inputs are active only when the drive output is Used to enable the keypad stop key.
active. The reset input is active at all times. Any setting other than the preset configuration causes
Pre.d: On power-up, the reference is at the level it was on parameter 05 to switch to "OPEn" (open parameter setting).
power-down. The up/down inputs are active only when the This may result in modification of the wiring diagram for the
drive output is active. The reset input is active at all times. selected configuration.
Possible settings:
• Configuration Pid and PUMP: PID proportional gain OFF: keypad Stop key disabled.
This is the proportional gain applied to the PID error. On: keypad Stop key enabled.
Note: The gain values configured for a version V2.20 drive
must not be kept for a version V3.10 drive (modified 15 :
adjustment range). • Configuration 8Pr: Preset reference 5
Used to define preset reference Pr5.
• Configuration Pad: Enable keypad FWD key
Used to enable or disable the keypad forward key. • Configuration E.Pot: Motorised pot rate
Any setting other than the preset configuration causes This parameter defines the time it takes for the up/down pot
parameter 05 to switch to "OPEn" (open parameter setting). reference to change from 0 to 100.0%.
This may result in modification of the wiring diagram for the It will take twice as long to change from -100.0% to +100.0%.
selected configuration. Defines the sensitivity of the command.
Possible settings:
OFF: keypad FWD key disabled. • Configuration Pid: PID derivative gain
On: keypad FWD key enabled. This is the gain applied to the PID error before derivation.
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16 : 20 :
• Configuration 8Pr: Preset reference 6 • Configuration Pid: ADIO3 input scaling
Used to define preset reference Pr6. Used if necessary to scale the analog input. However, this
rarely proves necessary since the maximum value of the
• Configuration E.Pot: Motorised pot scale factor analog input automatically corresponds to the maximum
value of the parameter which has been assigned.
The maximum value of the up/down pot reference
automatically takes the maximum value 02. 20 :
This parameter is used to correct the action of the up/down
pot reference, in cases where the main PID reference is used. • Configuration PUMP: Customer reference value
For a maximum up/down pot reference, at 1000 min-1: This parameter indicates the value of the PID reference in
customer units (scaled using 19).
16 = 1000
02
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26 : 28 :
• If 25 = oP.LP: Open loop mode select ( ) • If 25 = cL.LP or Srvo: Drive encoder filter ( )
Determines the open loop control mode. Modes r.run, r.no, This parameter is used to insert a filter in the encoder speed
r.FSt or r.On are used in flux vector control. The difference feedback, such that:
between these modes is the method used to identify the time constant = 228 ms.
motor parameters, particularly the stator resistance. As these This is particularly useful for attenuating the current demand
parameters vary with temperature and are essential for when the load has high inertia and high gain is necessary on
obtaining optimum performance, the machine cycle must be
taken into account for selecting the most appropriate mode. the speed loop. If the filter is not enabled under these
Modes UtoF and SqrE correspond to a U/F ratio control conditions, it is possible for the speed loop output to change
mode. This ratio is linear in UtoF mode and square in SqrE continuously from one current limit to another, disabling the
mode. integral function of the speed loop.
The filter is inactive if 28 = 0.
r.run: The stator resistance and voltage offset are measured
each time the drive receives a run command. 29 :
These measurements are only valid if the machine is
stopped, and totally defluxed. The measurement is not taken • If 25 = oP.LP and 26 = UtoF: Boost
when the run command is given less than 2 seconds after the For operation in V/F mode, parameter 29 is used to overflux
previous stop. This is the most effective flux vector control the motor at low speed so that it delivers more torque on
mode. However, the operating cycle must be compatible with starting. It is a percentage of the motor rated voltage (08).
the 2 seconds required between a stop command and a new
run command. • If 25 = cL.LP or Srvo: Speed loop proportional gain Kp1
r.no: The stator resistance and voltage offset are not ( )
measured.
This mode is of course the least effective. It should only be Adjusts the stability of the motor speed in the event of sudden
used when r.run mode is incompatible with the operating variations in the reference.
cycle. Increase the proportional gain until vibrations occur in the
UtoF: Voltage-frequency ratio with fixed boost adjustable via motor, then reduce the value by 20 to 30%, checking that the
parameters 29 and 08. motor remains stable in the event of sudden variations in
Motor voltage
08 speed, both at no load and on load.
30 :
• If 25 = oP.LP and 26 = UtoF: Dynamic V to F
08/2 Lin: The V/F ratio is fixed and set by the base frequency
(61).
dyn: Dynamic V/F ratio. Generates a voltage/frequency
Boost
characteristic which varies with the load. It is for use in
29 quadratic torque applications (pumps/fans/compressors). It
61/2 61 Motor frequency can be used in constant torque applications with low
WARNING: dynamics to reduce motor noise.
Use this mode to control several motors.
• If 25 = cL.LP or Srvo: Speed loop integral gain Ki1 ( )
r.FSt: Operation equivalent to r.no mode. Adjusts the stability of the motor speed on load impact.
r.On: Operation equivalent to r.run mode after the first start. Increase the integral gain so that the same speed is obtained
• In r.On mode, a voltage is briefly on load and at no load in the event of load impact.
applied to the motor. For safety reasons, no WARNING:
electrical circuit should be accessible once the drive is Do not configure a zero value in this parameter (may
powered up. cause difficulties when the motor stops).
27 :
• If 25 = cL.LP or Srvo: Encoder lines per revolution
Used to configure the number of lines per encoder revolution.
Converts the encoder input into a speed.
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46 : 47 :
• All configurations except PUMP configuration:
Start/stop logic select • Configuration PUMP: Run time: hours.minutes
Used to choose one of 3 Run/Stop command and Direction of This parameter records the number of hours and minutes of
rotation management modes. operation since the drive was first commissioned. After 23.59,
Any setting other than the preset configuration causes 47 returns to 0 and 46 is incremented by one day.
parameter 05 to switch to "OPEn" (open parameter setting).
This may result in modification of the wiring diagram for the 48 :
selected configuration. • All configurations except configuration PUMP: ADIO3
Possible settings: mode
Lchd : DI2 terminal used as FWD/Stop Used to define whether ADIO3 is used as an input or output
DI3 terminal used as REV/Stop and the type of signal used.
Commands given via latched contacts. Any setting other than the preset configuration causes
Puls : DI2 terminal used as FWD parameter 05 to switch to "OPEn" (open parameter setting).
DI3 terminal used as Stop This may result in modification of the wiring diagram for the
DIO1 terminal used as REV selected configuration.
Commands given via pulsed contacts. Possible settings:
To change from FWD to REV or vice versa, go via a stop
command. 48 Description
r.InP : DI2 terminal used as Run/Stop 0-20 mA current input, 0 mA corresponds to
DI3 terminal used to select the direction of 0.20i
the minimum reference
rotation.
20.0i 20-0 mA current input, 20 mA corresponds
Commands given via latched contacts.
These three configurations result in automatic assignment of to the minimum reference
the digital inputs. 4-20 mA current input with detection of
Note: Modifications to 46 must be made with the drive 4.20i signal loss. 4 mA corresponds to the
disabled. minimum reference
20-4 mA current input with detection of
• With "3-wire" control (jog Run/Stop) 20.4i
46 = Puls : signal loss. 20 mA corresponds to the
minimum reference
DIO1 Run reverse
4-20 mA current input without detection of
+24V 4.20i. signal loss. 4 mA corresponds to the
DI2 Run forward minimum reference
Stop 20-4 mA current input without detection of
DI3 20.4i. signal loss. 20 mA corresponds to the
• With reverse direction, 46 = r.InP: minimum reference
+24V 0.10i 0-10V voltage input
Run/Stop d-In The input is configured as a digital input
DI2
0-20 mA current output, where 20 mA
DI3 Reverse 0.20o corresponds to the maximum value of the
4-20 mA current output, where 20 mA
4.20o
46 : corresponds to the maximum value of the
0-10V voltage output, where 10V
• Configuration PUMP: Run time: years.days 0.10o corresponds to the maximum value of the
This parameter records the number of years and days of assigned parameter
operation since the drive was first commissioned. • Configuration PUMP: Automatic restart threshold
After a stop on minimum speed, the motor restarts when the
47 : pressure falls below the pressure set by the user, i.e.
• All configurations except configuration PUMP: SDI reference pressure x 48.
select
Used to define the SDI input type. Any setting other than the
preset configuration causes parameter 05 to switch to
"OPEn" (open parameter setting). This may result in
modification of the wiring diagram for the selected
configuration.
Possible settings:
Enab: The SDI input is used as a simple unlocking input.
SEcu: The SDI input is used as a secure disable input. In
order to conform to safety standard EN 954-1 category 3,
the drive must be wired in accordance with the
recommended diagram in the manual (section 3.4).
Note: Modifications to 47 must be made with the drive
disabled.
WARNING:
The factory setting of 47 is Enab for the Pad
configuration. The same applies if the drive is controlled
by a fieldbus or an LCD keypad.
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49 : 51 :
• All configurations except configuration PUMP: ADIO3 • All configurations except configuration PUMP: Jog
feature reference
This parameter is used to assign the ADIO3 function quickly Operating speed when the jog input has been selected (see
when it is being used as an output. 50).
Any setting other than the preset configuration causes
parameter 05 to switch to "OPEn" (open parameter setting). 51 :
This may result in modification of the wiring diagram for the
selected configuration. • Configuration PUMP: Trip -3
Possible settings: Reads trip -3.
49 ADIO3 function
52 :
SPd Motor speed • All configurations except configuration PUMP: Bipolar
Ld Motor load reference select
A Motor current PoS: All negative references are treated as zero.
Puur Output power nEg: Used to change the direction of rotation by the reference
polarity. May come from preset references.
Adv Any assignment
Note: The analog inputs are unipolar.
If ADIO3 is used as an input, 49 in forced to Adv.
When 49 = Adv, assignment is at the user's discretion. Refer 52 :
to the "extended functions" manual ref. 3756.
• Configuration PUMP: Trip -4
49 : Reads trip -4.
50 DIO1 function 54 :
n=0 Zero speed output • All configurations except configuration PUMP: Skip
At.SP At speed output reference band
Lo.SP Minimum speed output Defines the skip reference band around the avoided speed.
At.Ld At rated load output The total skip will therefore equal the threshold set ± skip
reference band. When the reference is within the window
act Drive output active
determined in this way, the drive will prevent operation in this
alar Drive general alarm output zone.
I.Lt Current limit output
JoG Jogging input 54 :
rESE Reset input
Adv Any assignment • Configuration PUMP: Trip -6
Reads trip -6.
50 :
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55 :
• All configurations except configuration PUMP:
Deceleration ramp mode select
Fst: Deceleration ramp imposed. If the deceleration ramp
which has been set is too fast in relation to the inertia of the
load, the DC bus voltage exceeds its maximum value and the
drive switches to overvoltage trip "OU".
WARNING:
Select mode 55 = FSt when a braking resistor is used or
in the case of a driving load (especially in the case of
preset configuration HoiS).
Std: Standard deceleration ramp with automatic
extension of the ramp time in order to avoid causing a DC
bus overvoltage trip on the drive.
StdH: The drive allows the motor voltage to be increased to
as much as 1.2 times the rated voltage set in 08 (motor rated
voltage), to avoid reaching the maximum DC bus voltage
threshold. However, if this is not sufficient, the standard
deceleration ramp time is extended, to avoid causing a DC
bus overvoltage trip on the drive.
For the same amount of energy, mode StdH enables faster
deceleration than mode Std.
FstH: Same as mode StdH, but the ramp is imposed. If the
configured ramp is too fast, the drive goes into OU trip state.
WARNING:
In modes StdH and FstH, the motor must be able to
tolerate the additional losses related to the increase in
voltage at its terminals.
55 :
56 :
• All configurations except configuration PUMP: Ramp
type
Lin: The ramp is linear.
S-rP: A curved part at the start and end of the ramp avoids
load swinging (S ramp).
WARNING:
The S ramp is deactivated during controlled
decelerations, 55 = Std or StdH.
56 :
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COMMISSIONING
t
Stop
Time
Braked stop
Motor
t current
Stop
Freewheel stop time Time
t
Stop
Deceleration rdY Time
ramp 1sec
57 :
t
Stop • Configuration PUMP: Trip -9
Deceleration Time
Reads trip -9.
ramp
Motor
current
DC injection
rdY
Motor current
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COMMISSIONING
58 : 63 : Autotune
• The measurement taken when 63 = rot should be
• Configuration PUMP: Trip -10 taken with the motor uncoupled since the variable
Reads trip -10. speed drive drives the motor at 2/3 of its rated speed.
Check that this operation does not present any risk to
59 : Catch a spinning motor safety, and ensure that the motor is stopped before the
If this parameter is enabled by 59 = On.2d, On.Fd or On.rS, autotune procedure.
when there is a run command or after a mains supply break, • If brake control is enabled, the autotune
the drive executes a procedure to calculate the motor procedure may cause the brake to be released. If there is
frequency and direction of rotation. It will automatically any danger, disable brake control before initiating
recalibrate the output frequency to the measured value and autotuning (36 = dis).
re-accelerate the motor up to the reference frequency. • After modifying the motor parameters, repeat
autotuning.
59 Functions
no Disable catch a spinning motor function
no: No autotune
On.2d Enable catching of a spinning motor rotating
clockwise or counter-clockwise StoP: Measurement of motor characteristics when stopped.
On.Fd Enable catching of a spinning motor which is The stator resistance and voltage offset are stored.
rotating clockwise only Procedure:
On.rS Enable catching of a spinning motor which is - Ensure that the motor parameters have been configured and
rotating counter-clockwise only that the motor is stopped.
- Enable the drive.
• If the load is stationary at the time of the run - Give a run command. The display indicates "Auto" and "tunE"
command or when the mains supply returns, this alternately. Wait for the display to stabilise at "0.0".
operation may cause the machine to rotate in both - Disable the drive and remove the run command.
directions before the motor accelerates. The motor is then ready to operate normally.
• Before enabling this function, check that there is Parameter 63 returns to "no" as soon as autotuning is
no danger to equipment and personnel. complete.
WARNING:
60 : Switching frequency This autotune is performed automatically even though
Sets the PWM switching frequency. 63 = 0, in the following cases:
- initial drive commissioning
60 Frequency - return to factory settings, after the drive has been
3 hH 3 kHz enabled and a run command given
4.5 hH 4.5 kHz
rot: Measurement of motor characteristics with rotation.
5.5 hH 5.5 kHz The stator resistance and the voltage offset are stored, and
6 hH 6 kHz the magnetising current and the leakage inductance are used
9 hH 9 kHz to calculate the power factor 09. This mode is used to obtain
optimum performance.
11 hH 11 kHz Procedure:
WARNING: - Ensure that the motor parameters have been configured and
A high switching frequency reduces the magnetic noise, that the motor is stopped.
but it increases the motor temperature rise and the level - Enable the drive.
of radio-frequency interference emission, and reduces - Give a run command. The motor accelerates up to 2/3 of
the starting torque. rated speed, then performs a freewheel stop. During
If the temperature becomes too high, the drive can autotuning, the display indicates "Auto" and "tunE"
reduce the switching frequency selected by the user. alternately. Wait for the display to stabilise at "0.0".
- Disable the drive and remove the run command.
The motor is then ready to operate normally.
Parameter 63 returns to no as soon as autotuning is
complete.
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67 : Unit displayed on power-up Reading of the rms current in each drive output phase.
Spd: On power-up, the speed is displayed. This is the result of the vectorial sum of the magnetising
The unit depends on the setting of 69 (frequency in Hz, current and the active current.
speed in min-1 or a unit defined by the user).
79 : Motor speed
Load: On power-up, the load is displayed.
The unit displayed depends on the setting of 68 (motor load
as a % or output current in A). Indicates the calculated motor speed.
SP.Ld: Alternately displays the speed and load, or the 80 : DC bus voltage
current.
USER, SP.US and Ld.US: Functions only accessible with the Indicates the DC bus voltage measurement.
advanced menus. See manual ref. 3756.
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WARNING:
When using an external braking resistor, the drive internal braking resistor must be disconnected. To do this, follow the
instructions described in section 6.3.3.
For a detailed explanation of these parameters, see section 4.4 page 49.
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TRIPS - DIAGNOSTICS
5 - TRIPS - DIAGNOSTICS
• The user must not attempt to repair the drive himself, nor perform diagnostics other than those listed in this
section. If the drive malfunctions, it should be returned to LEROY-SOMER via your usual contact.
The PROXIDRIVE display gives a certain amount of information which simplifies the diagnostic process.
This information is broken down into 2 categories:
- Information concerning operation on the display
- Drive tripping with display of a code
5.2 - Trips
If the drive trips, the drive output bridge is inactive, and the drive no longer controls the motor.
The display indicates "triP" and the trip code alternately.
All the trips indicated by the display are listed in the following table in alphabetical order.
Trip code No. Reason for trip Solution
cL1 27 Loss of the current reference on analog
input ADI1 • Check that the reference is > 3mA
cL2 28 Loss of the current reference on analog • If 10.37 = Ctld, the drive decelerates the motor before
input ADI2 tripping (see manual ref. 3756).
cL3 29 Loss of the current reference on analog
input ADIO3
EEF 31 • EEPROM trip • Perform a return to factory settings (see 65)
• Transfer of a set of parameters from a • If 10.37 = Ctld, the drive decelerates the motor before
software version > V2.00 to a drive tripping (see manual ref. 3756).
version V2.00 (via XPressKey) • Switch off and then on again. Transfer
of the XPressKey has still taken place.
EnC1 36 Loss of channel U • Check the speed feedback
• Replace the encoder
EnC2 37 Loss of channel V • Check the encoder voltage and connections
EnC3 38 Loss of channel W • Check the encoder voltage and connections
Fbus 34 • Disconnection of the fieldbus during • If 10.37 = Ctld, the drive decelerates the motor before
operation tripping (see manual ref. 3756).
• Error detected by the optional bus • Check the connection of the optional bus to the drive.
• Read the error code in parameter 15.50 and refer to the
manual for the corresponding optional bus for explanations.
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OPERATING EXTENSIONS
Note: For the installation instructions, see the manuals for the
corresponding options.
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OPERATING EXTENSIONS
The PX-Encoder option can be used to manage the motor - 0V for the encoder power supply
speed feedback. PX-Encoder manages incremental Encoder power supply depending on the position of
+
encoders with or without commutation channels and Hall the selector switch (slider) 5V or 15V
effect sensors. A
6.1.3.1 - Terminal block installation and locations A\
Connection of encoder channels
B
B\
0 Do not connect. 0 marker not managed
U
U\
V Connection of commutation channels (Servo)
V\
W
W\
0\ Do not connect. 0 marker not managed
WARNING:
Check the position of the power supply selector switch
Sensor inputs carefully.
5V 15V - + A A B B 0
6.1.3.3 - Connection of a Hall effect sensor
Slider - 0V for the sensor power supply
U U V V W W 0 Sensor power supply according to position of selector
+
to be positioned on 15V
U\ • Sensor signal 1
V\ • Sensor signal 2
W\ • Sensor signal 3
WARNING:
Check the switch position carefully: 15V for the Hall
effect sensor power supply.
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OPERATING EXTENSIONS
6.1.5.1 - General
The PX-Secure option allows terminal SDI2 to be used as a
6.1.4.1 - General secure disable input in accordance with safety standard
The PX-Brake Contactor option is used to control an EN 954-1 category 2 or 3 (line contactor not required).
electromechanical brake directly from an AC single-phase
source. 6.1.5.2 - Connection
It is connected to a dedicated digital output, managed by PX-Secure
brake control (parameters 36 to 43).
Note: The option is protected by a fuse (rated FA 660 V,
1.25 A) labelled "F1" on the card. KA KA KA
QS
6.1.4.2 - Connection
AU
Brake
control by
the drive Run/
Stop
Opto PX-Brake
Triac contactor
0V DI2 SDI1 SDI2
(24V)
COM RL1O SDO1 SDO2
control
Fault Safety
relay relay
PROXIDRIVE
Opto Triac
15 A
6.1.6 - PX-Brake Contactor Secure
Fuse
1.25 A
Power supply
(48 to 480 VAC AC brake
single-phase)
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OPERATING EXTENSIONS
9 6
6 9
SUB-D
Functions Description 5-terminal 9-pin
terminals Functions Description
1 Shielding Connection for the cable shielding term. blk SUB-D
1 6 0V 0V for the external power
3 RxD/TxD-P Positive data line (B)
4 CNTR-P RTS line 2 2 CAN-L Negative data line
Isolated 0V, used only for termination Connection for the cable
5 0V ISO 3 3, 5 Shielding
resistors shielding
Isolated 5V power supply, used only for 4 7 CAN-H Positive data line
6 +5V ISO 5 9 +24V External power supply
termination resistors
8 RxD/TxD-N Negative data line (A)
Note: The PROXISOFT parameter-setting software or the
KEYPAD-LCD must be used to set the DeviceNet module
We strongly recommend the use of Profibus certified
parameters.
connectors.
These connectors take 2 Profibus cables and have a terminal WARNING:
block with 4 screws, one for each data connection. They also We recommend using the screw terminal block rather
have a shielding connection holder, which ensures continuity than the SUB-D connector for connection to the
of the shielding for good immunity to interference on the DeviceNet network, because SUB-D connectors are not
Profibus network. recognised for DeviceNet conformity.
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OPERATING EXTENSIONS
• Connection • Connection
1 5 1 2 3 4 5 Link/ Module
Activity status
6 9 Speed Flash
(On = 100 Mbps) access
5 1 1 2 3 4 5
9 6
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IP66/Nema 4X variable speed drive
OPERATING EXTENSIONS
6.3.3 - Electrical characteristics When using an optional braking resistor, the internal resistor
must be disconnected. This can easily be done by removing
• Minimum resistance compatible with the drive a jumper, whose location is indicated below (for size 1 and 2
PROXIDRIVE Minimum ohmic value drives only).
(Ω)
Sizes 1 and 2 150
Size 3 50
• Internal braking resistor
Peak
Average power at Factory Factory
Ohmic
power for nominal setting setting
value Drive rating
60 s resistance 10.30 10.31
for 5 s
(Ω) (W) (W) (s) (min)
1TL to 1.5TL
3.0 1.0
1.5T to 2.5T
1000 10 150
2TL to 3.5TL
4.0 1.0
3.5T to 5.5T
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IP66/Nema 4X variable speed drive
OPERATING EXTENSIONS
• RF-SIR-1100-50 resistors
Ø 6,2 W2 W D
H1 H2 H
W1
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OPERATING EXTENSIONS
6.4.1 - Dimensions The filter is connected to the mains supply, without any
special tools, on an IP66/Nema 4X dust and damp proof
insulation displacement connector.
6.4.2 - Installation
For sizes 1 and 2, the filter should be mounted on the left as
close as possible to the drive.
For size 3, it can be mounted on the heatsink.
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MAINTENANCE
Do not touch the integrated circuits or the microprocessor 7.3 - Spare parts list
either with your fingers or with materials which are charged or
live. Earth yourself, as well as the workbench or the soldering Please consult LEROY-SOMER.
iron, when performing any work on the circuits.
75