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    Nghi Son Flow PDF

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    Trần Phúc Cường
    The document describes a refinery process flow diagram and various unit operations. It processes 200,000 barrels per stream day of Kuwait crude oil. The main units include crude distillation, LPG recovery, hydrotreating of kerosene and gas oil, residue hydrotreating, residue fluid catalytic cracking, and hydrogen production. The refinery produces products like LPG, gasoline, kerosene, diesel, paraxylene, propylene, and sulfur.

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    © All Rights Reserved
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    Nghi Son Flow PDF

    Uploaded by

    Trần Phúc Cường
    178 views15 pages
    The document describes a refinery process flow diagram and various unit operations. It processes 200,000 barrels per stream day of Kuwait crude oil. The main units include crude distillation, LPG recovery, hydrotreating of kerosene and gas oil, residue hydrotreating, residue fluid catalytic cracking, and hydrogen production. The refinery produces products like LPG, gasoline, kerosene, diesel, paraxylene, propylene, and sulfur.

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    The document describes a refinery process flow diagram and various unit operations. It processes 200,000 barrels per stream day of Kuwait crude oil. The main units include crude distillation, LPG recovery, hydrotreating of kerosene and gas oil, residue hydrotreating, residue fluid catalytic cracking, and hydrogen production. The refinery produces products like LPG, gasoline, kerosene, diesel, paraxylene, propylene, and sulfur.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    178 views15 pages

    Nghi Son Flow PDF

    Uploaded by

    Trần Phúc Cường
    The document describes a refinery process flow diagram and various unit operations. It processes 200,000 barrels per stream day of Kuwait crude oil. The main units include crude distillation, LPG recovery, hydrotreating of kerosene and gas oil, residue hydrotreating, residue fluid catalytic cracking, and hydrogen production. The refinery produces products like LPG, gasoline, kerosene, diesel, paraxylene, propylene, and sulfur.

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    Process Flow Confidential

    censors of the specific process unit ( 6 Licensors ) Fuel Gas


    Propane, Butane
    LPG Treatment Gasoline

    Raffinate Reformate
    Cracked Aromatics P-Xylene
    Naphtha Naphtha HDS
    Light Benzene
    LPG LPG
    Naphtha Heavy Aromatics (C9)
    Naphtha Recovery Naphtha Isomerization
    Gasoline
    Heavy Naphtha Reforming
    Alkylate
    Crud Kerosene Alkylation
    Butane
    Crude e Butane Jet
    Butene
    Distill
    200,000 ation Gas Oil
    BPD Diesel Oil
    Gas Oil

    Residue RDS Propylene Polypropylene


    Hydrogen LPG Treatment Polypropylene
    Manufacturing
    Sulfur Recovery DSAR LPG Treatment

    Tail Gas Recovery Fuel Oil


    Heating Oil
    Project description

    Ø
    The refinery will process 200,000 BPSD of imported Kuwait
    Crude oil.
    Ø
    The products produced include the following:
    ü
    LPG
    ü
    Gasoline- 92/95 RON
    ü
    Kerosene/Jet A1
    ü
    Diesel- Premium and regular
    ü
    Paraxylene/beneze
    ü
    Propylene
    ü
    Surphur( solid)
    Crude distillation Unit
    Ø
    Desinger: Foster Wheeler
    Ø
    Capacity: 200,000 BPSD
    Ø
    The unit produces the following streams:
    ü
    A sour overheads gas
    ü
    A full range unstabilised naphtha
    ü
    A kerosene
    ü
    A combined gasoil (H&L)
    ü
    An asmospheric residue
    LPG RECOVERY UNIT
    Ø
    Desinger: Foster Wheeler
    Ø
    Capacity: ??? BPSD
    Ø
    The unit produces the following streams:
    ü
    A off gas
    ü
    A LPG
    ü
    A full range stabilised naphtha
    SATURATED LPG TREATER U
    NIT
    Ø
    Lisensor: UOP
    Ø
    Capacity: 6,500 BPSD
    Ø
    The unit is designed to process mixed LP
    G feedstock from LRU to produce treated
    LPG with a maxium mercaptans sulphur c
    ontent 5ppm.
    KEROSENE HYDRODESULPHURISE
    R UNIT
    Ø
    Lisensor: Axens
    Ø
    Capacity: 20,000 BPSD
    Ø
    The unit produces a number of by-product
    s streams:
    ü
    Un-stabilised naphtha sent to CDU.
    ü
    Treated off gas sent to LRU
    ü
    Sour water sent to the sour water stripping unit.
    Ø
    Lisensor: Axens
    Ø
    Capacity: 60,000 BPSD
    Ø
    The unit produces
    GASOIL a number of by-product
    HYDRODESULPHULRIS
    s streams:
    ER UNIT
    ü
    Un-stabilised naphtha sent to CDU.
    ü
    Treated off gas sent to LRU
    ü
    Sweet gas to HCDS for hydrogen recovery in a PS
    A
    ü
    Sour water sent to the sour water stripping unit.
    RESIDUE HUDRODESULPHE
    RISER UNIT
    Ø
    Lisensor: Chervon
    Ø
    Capacity: 10500 BPSD
    Ø
    The unit produces the following streams:
    ü
    Desulpherised atmospheric residue to RFCC
    ü
    Unstabilised Naphtha to LPG recovery unit
    ü
    Desulpherised RHDS diesel to the diesel pool
    Ø
    The unit produces a number of by-product
    s streams:
    ü
    Off gas from the product recovery section to LPG
    RESIDUE FUILD CATALYST CRACKE
    R UNIT
    Ø
    Lisensor: Axens
    Ø
    Capacity: 80000 BPSD
    Ø
    The unit produces the following streams:
    ü
    An amine treated LPG
    ü
    After mercaptans removal, the LPG will split to pro
    duce a propylene to PP unit, a mixed butane to In-
    ALK unit and propane stream to LPG pool
    ü
    Light FCC gasoline (LFG)
    ü
    Heavy FCC gasoline (HFG)
    ü
    PROPYLENE RECOVERY UNI
    T
    Ø
    Lisensor: Mitsui
    Ø
    Capacity: 1200 TPD
    Ø
    The unit is designed to recover high purity
    propylene from the mixed C3 feedstock fro
    m RFCC.
    RFCC LPG TREATER UNIT
    Ø
    Lisensor: UOP
    Ø
    Capacity: 43000 BPSD
    Ø
    The unit is designed to process LPG feeds
    tock from the RFCC unit after amine scrub
    bing. The unit produces treated LPG with
    a maxium total mercaptans content of 3 pp
    m.
    RFCC LIGHT GASOIL TREATE
    R UNIT
    Ø
    Lisensor: UOP
    Ø
    Capacity: 24000 BPSD
    Ø
    The unit is designed to process RFCC LG.
    The unit produces treated LG with a minim
    um 90% of mercaptans extraction from fee
    d.
    INDIRECT ALKYLATION UNIT
    Ø
    Lisensor: UOP
    Ø
    Capacity: 21500 BPSD
    Ø
    The unit comprises three separate process
    unit: a selective hydrogenation process (S
    HP), a Nitrile removal unit (RNU), and an i
    ndirect ALK unit.
    Ø
    Feed is first processed in the SHP to rem
    ove dienes and then into NRU to remove n
    itriles before passing to in-ALK where isob
    HYDROGEN MANUFACTURIN
    G UNIT
    Ø
    Designer: Foster Wheeler
    Ø
    Capacity: 195.8 kNm3/h
    Ø
    The HMU utilises steam-methane reformin
    g of hydrocarbon feedstock ( refinery fuel
    gas and LPG) to produce a hydrogen rich
    gas product which is purified in a pressure
    swing adsoption to yield hydrogen with a
    minimum purity of 99.9 vol% of hydrogen.
    HYDROGEN COMPRESSION AND DISTRIBUTIO
    N SYTEM

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