WELDING PROCEDURE SPECIFICATION (WPS)

Madina (QW-200.1, ASME Sec IX, ASME Section VIII, Div.1)      
Company Name / Location Madina Group W.L.L / Doha Prepared by:      
Document Ref       Revision No.       Date:      
Supporting PQR No.(s)       Date       Welding Process(es) GTAW      
Supporting WPS(s)       Rev       Type (s) Manual
JOINTS (QW-402) Joint Details
Joint Type Single Side Welded Joint Design As Per Annexure-1       Refer Attached Annexure-1 for Joint Details
Root Spacing As per Figures      
Figure A Figure B Figure C Figure D
Backing No Yes      
Backing Material (Type) None Permitted       Figure E Figure F Figure G Figure H Figure J
(refer to both backing and retainers) PREHEAT (QW-406)
Metal Nonfusing Metal Preheat Temp. Min. (Deg C) 20      
Nonmetalic Other Interpass Temp. Max. (Deg C)      
Impact Test Required at       Service None       Preheat Maintenance None      
Others       POST WELD HEAT TREATMENT (QW-407)
BASE METALS (QW-403) Temperature Range (Deg C) Not Applicable      
P/S No. 1 Gr 1 To P/S No. 1 Gr 2 Holding Time Range Not Applicable      
OR Rate of Heating (Deg C/Hr) Not Applicable
Specification Type and Grade SA 516-60       Rate of Cooling (Deg C/Hr) Not Applicable
To Specification Type and Grade SA 516-70       Others Not Applicable
OR GAS (QW-408) Gas(es) & Mixture(es) Flow Rate (lpm)
Chem. Analysis & Mech. Prop. Not Applicable       Shielding None      
To Chem. Analysis & Mech. Prop. Not Applicable       Trailing None      
Thickness Range (mm): Backing None      
Base Metal Groove       Fillet All Shielding (GMAW) None      
Pipe Dia. Range 168.30 mm OD & Above Fillet       Others      
Other Max. Carbon Eq. = 0.419 % ELECTRICAL CHARACTERISTICS (QW-409)
Max. Pass Thickness Greater than 13 mm Yes No N/A Current Type See Table below Polarity See Table Below
FILLER METALS (QW-404) Amps (Range) See Table Below
Spec. No. (SFA) Tungsten Electrode Size and Type
AWS No. (Class)                   Mode of Metal Transfer (GMAW) Not Applicable
F-No. Electrode Wire feed speed range      
A-No. Heat Input (KJ/mm) See Table Below
Size of Filler Metals (mm) Others Not Applicable
Filler Metal Product Form TECHNIQUE (QW-410)
Supplemental Filler Metal                   String or Weave Bead String or Weave      
Weld Metal Thk Range Orifice or Gas Cup Size (mm) 10/12 (For GTAW)
Groove (mm)                   Initial and Interpass Cleaning Brushing, grinding, chipping
Fillet (mm)                   Method of Back Gouging Not Applicable      
Electrode-Flux (Class)                   Oscillation (mm) Not Appicable      
Flux Trade Name                   Contact Tube to Work Distance (mm) Not Applicable
Consumable Insert                   Multiple or Single Pass (per side) Multiple
Alloying Elements                   Multiple or Single Electrodes      
Flux Type Electrode Spacing (mm) Not Applicable
Recrushed Slag (for SAW)                   Use of Thermal Process Not Applicable      
Manufacturer’s Trade Name Ok Tig Rod 12.61             Peening Shall not be done
Other None             Other Not Appicable      
POSITION (QW-405) * Weaving (For SMAW)      
Position(s) of Groove All       Position(s) of Fillet All            
Weld Progression Up Down      
Welding Parameter Table
Weld Filler Metal Current Travel Speed
Layer(s) or Pass Voltage Heat Input
Process Dia. Amp Range Range Remarks
(es) AWS Class Polarity Range (V) KJ / mm
(mm) (A) (mm/min)
                                       
                                         
                                         
                                         
                                         
                                         

Approved by (Madina) Approved by (TPI) Approved by (Client) Accepted by (AI)

ANNEXURE-1
Madin
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Company Name / Location Madina Group W.L.L / Doha Prepared by S.Ulaganathan      
Document Ref       Revision No.       Date      
Supporting PQR No.(s)      Date       Welding Process(es) GTAW      
Supporting WPS(s)       Rev       Type (s) Manual
Bevel Angle Bevel Angle
           
(deg) (deg)
Root Gap       Root Gap      
Figure A      
Root Face       Figure D       Root Face      
Bevel Angle
     
(Top) (deg)
Bevel Angle
     
(Bottom) (deg)
Root Gap      
Figure B      
Root Face       Figure E       Figure F      
Bevel Angle
     
(Top) (deg) Bevel Angle
     
Bevel Angle (deg)
     
(Bottom) (deg)
Root Gap       Root Gap      
Figure C      
Root Face       Figure G       Root Face      
Bevel Angle Bevel Angle (Top)
           
(Top) (deg) (deg)
Bevel Angle Bevel Angle
           
(Bottom) (deg) (Bottom) (deg)
Root Gap       Root Gap      

Type “K’ Joint (As per AWS) Root Face       Type “Y’ Joint (As per AWS) Root Face      
Figure H       Figure J      
Dihedral Angle       Dihedral Angle      

Approved by (Madina) Approved by (TPI) Approved by (Client) Accepted by (AI)

This WPS can be used for Weld Repairs also