Timberwolf TW 190TVGTR Wood Chipper Instruction Manual

CONTENTS PH TIMBERWOLF
TW 190TVGTR
Section Page No.
INTRODUCTION 1
PURPOSE OF MACHINE 2
MACHINE DIMENSIONS & SPECIFICATIONS 2
PARTS LOCATION DIAGRAMS 3&4
SAFE WORKING 5
Operator’s Personal Protective Equipment Required 5
Basic Woodchipping Safety 5
General Safety Matters - Do’s and Dont’s 6
Noise Test 7
OPERATING INSTRUCTIONS 8
Delivery 8
Operator’s Personal Protective Equipment Required 8
Manual Controls 8
Auto Controls 9
Daily Checks Before Starting 9
Emergency Stopping 9
Blade Wear 9
Crawler Track Controls 10
Engine Controls 11
Starting the Engine 11
Controlling the Engine Speed 11
Stopping the Engine 11
Fuel Level Indicator 11
Before Using the Chipper 12
Starting to Chip 12
Chipping 12
Hydraulic Oil Thermometer / Oil Level Indicator 13
Discharge Controls 13
Blockages 13
SERVICE INSTRUCTIONS 14
Service Schedule 15
Safe Maintenance 16
Safe Lifting of the Chipper 16
Spares 16
Change Hydraulic Oil and Filter 16
Battery Removal and Maintenance 17
Copper Ease Safety Information 17
Battery Safety Information 17
Change Blades 19
Tension Belts 20
Check Hoses 20
Grease Roller Box Slides 21
Grease the Roller Spline and Bearing 21
Grease the Discharge Flange 21
Greasing Rotor Bearings 21
Engine Servicing 21
Check Fittings 22
Track Base Maintenance-Safe Maintenance 22
Replacement of Oil in the Track Drive Unit 22
Draining the Oil in the Track Drive Unit 22
Reduction Unit Oil Types 22
Checking Track Tension 23
Track Loosening/Tightening Procedures 23
Checking the Rubber Tracks 24
Removing the Rubber Tracks 25
Installing the Rubber Tracks 25
Checking Sprocket Wear 25
WARRANTY STATEMENT 26
EC DECLARATION OF CONFORMITY CERTIFICATE 27
IDENTIFICATION PLATES 28
DECALS 29 & 30
ELECTRICAL DETAILS 31
HYDRAULIC LAYOUT 32
CIRCUIT DIAGRAM 33
PARTS LISTS 35
18.05.2016
1 PH TIMBERWOLF
TW 190TVGTR
INTRODUCTION
Thank you for choosing Timberwolf. Timberwolf chippers are designed to give safe and
dependable service if operated according to the instructions.
IMPORTANT HEALTH AND SAFETY INFORMATION

Before using your new chipper, please take time to read this manual. Failure to do
so could result in:
- PERSONAL INjURY
- EqUIPMENT DAMAGE
- DAMAGE TO PROPERTY
- 3RD PARTY INjURIES
This manual covers the operation and maintenance of the Timberwolf TW 190TVGTR.
All information in this manual is based on the latest product information available at the
time of purchase.
All the information you need to operate the machine safely and effectively is contained
within pages 2 to 13. Ensure that all operators are properly trained for operating this
machine, especially safe working practices.
Timberwolf's policy of regularly reviewing and improving their products may involve major
or minor changes to the chippers or their accessories. Timberwolf reserves the right to
make changes at any time without notice and without incurring any obligation.
Due to improvements in design and performance during production there may be, in
some cases, minor discrepancies between the actual chipper and the text in this manual.
The manual should be considered an important part of the

machine and should remain with it if the machine is resold.
ALWAYS FOLLOW SAFE OPERATING AND MAINTENANCE PRACTICES
CAUTION or WARNING
BE AWARE OF THIS SYMBOL AND WHERE
SHOWN, CAREFULLY FOLLOW
THE INSTRUCTIONS.
This caution symbol indicates important safety messages in this manual.
When you see this symbol, be alert to the possibility of injury to yourself
or others and carefully read the message that follows.
PH TIMBERWOLF
TW 190TVGTR 2
The Timberwolf TW 190TVGTR

Designed to chip solid wood material up to 190mm in diameter and
capable of chipping up to 6.5 tonnes of brushwood per hour.
DIMENSIONS
2220 mm - 2620 with tracks extended
1770mm with discharge removed
Serial No. Location

The serial number can be
found on the identification plate
located on the chassis beam.
TIMBERWOLF
TW 190TVGTR
m
0 m
1 48
3100 mm (2460 mm with feed tray folded)
TIMBERWOLF TW 190TVGTR SPECIFICATION

Engine type Kubota 4-cylinder turbo diesel Maximum diameter material 190mm (7½")
Maximum power 33kW (45hp) Fuel capacity 51 litres
Cooling method Water cooled Hydraulic oil capacity 44 litres
Overall weight 1873 kilos Material processing capacity up to 6.5 tonnes/hr
Starting method Electric Fuel type Diesel
Roller feed Twin series hydraulic motors
3 TIMBERWOLF
TW 190TVGTR
PARTS LOCATOR
HYDRAULIC OIL DISCHARGE DISCHARGE

FILTER TUBE BUCKET
FEED FUNNEL INCLINOMETER
SAFETY BAR LIFTING

EYE
ROLLER
CONTROLS THROTTLE
(EACH SIDE)
AIR EMERGENCY
INTAKE STOP
DRIVING
CONTROLS
FEED TRAY
TIM
BER
WOL
F
REFLECTOR
DISCHARGE
ADjUSTMENT
CONTROL
HYDRAULIC
OIL TANK
ROTOR CRAWLER ENGINE DRIVING

HOUSING TRACKS GUARDS PLATFORM
TIMBERWOLF
TW 190TVGTR 4
EXHAUST
PARTS LOCATOR AIR FILTER
CUTTING BLADES
ROLLER BOX ROTOR
TOP ROLLER SLIDE BATTERY
FUEL TANK
FUEL
FILTER
FUEL
PUMP
IN-LINE FUEL
FILTER
HYDRAULIC RAM HYDRAULIC PUMP
RESERVE- DIP
TANK STICK
ROTOR PULLEY
OIL FILTERDIRECTIONAL STARTER

ENGINE CONTROL
CONTROL MOTOR
DRIVE PULLEY PANEL
ALTERNATOR VALVE
5 SAFE WORKING TIMBERWOLF
TW 190TVGTR
WARNING
The chipper will feed material through on its own. To do this, it relies on sharp
blades both on the feed rollers and the chipper rotor. To keep the blades sharp,
only feed the machine with clean brushwood. DO NOT put muddy/dirty wood,
roots, potted plants, bricks, stones or metal into the chipper.
OPERATOR'S PERSONAL PROTECTIVE EQUIPMENT REQUIRED

Chainsaw safety helmet fitted
with mesh visor and Close fitting heavy-duty
recommended ear defenders to non-snag clothing.
the appropriate specifications.
Work gloves with elasticated Face mask if

wrist. appropriate.
DO NOT
wear rings, bracelets, watches,
Steel toe cap safety boots. jewellery or any other items that
could be caught in the material
and draw you into the chipper.
BASIC WOODCHIPPING SAFETY

The operator should be aware of the following points:
MAINTAIN A SAFETY EXCLUSION ZONE around the chipper of at least 10 metres for the
general public or employees without adequate protection. Use hazard tape to identify this
working area and keep it clear from debris build up. Chips should be ejected away from any
area the general public have access to.
HAZARDOUS MATERIAL - Some species of trees and bushes are poisonous. The chipping
action can produce vapour, spray and dust that can irritate the skin. This may lead to
respiratory problems or even cause serious poisoning. Check the material to be chipped before
you start. Avoid confined spaces and use a facemask if necessary.
BE AWARE when the chipper is processing material that is an awkward shape. The material can
move from side to side in the funnel with great force. If the material extends beyond the funnel,
the brash may push you to one side causing danger. Badly twisted brash should be trimmed
before being chipped to avoid thrashing in the feed funnel.
BE AWARE that the chipper can eject chips out of the feed funnel with considerable force. Always
wear full head and face protection.
ALWAYS work on the side of the machine furthest from any local danger, e.g. not road side.
SAFE WORKING TIMBERWOLF
6
ü
TW 190TVGTR
GENERAL SAFETY MATTERS

DO’S AND DON’TS
ALWAYS stop the chipper engine before making DO NOT operate chipper unless available light is
any adjustments, refuelling or cleaning. sufficient to see clearly.
ALWAYS check rotor has stopped rotating and DO NOT use or attempt to start the chipper
remove chipper ignition key before maintenance without the feed funnel, guards and discharge unit
of any kind, or whenever the machine is to be left
unattended. securely in place.
ALWAYS check the machine is well supported and DO NOT stand directly in front of the feed funnel
cannot move. when using the chipper. Stand to one side.
ALWAYS operate the chipper with the engine set DO NOT allow -
to maximum speed when chipping.
ALWAYS check (visually) for fluid leaks.
ALWAYS take regular breaks. Wearing personal

protective equipment for long periods can be
tiring and hot. BRICKS STRING CLOTH PLASTIC STONES
ALWAYS keep hands, feet and clothing out of feed

opening, discharge and moving parts.
ü
ALWAYS use the next piece of material or a push
stick to push in short pieces. Under no
circumstances should you reach into the funnel. METAL GLASS RUBBER ROOTS BEDDING
PLANTS
- to enter the machine, as damage is likely.
DO NOT smoke when refuelling.
ALWAYS keep the operating area clear of people,

animals and children.
ALWAYS keep the operating area clear from DO NOT let anyone who has not received
debris build up. instruction operate the machine.
ALWAYS keep clear of the chip discharge tube. DO NOT climb on the machine at any time.
Foreign objects may be ejected with great force.
DO NOT handle material that is partially engaged
ALWAYS ensure protective guarding is in place in the machine.
before commencing work. Failure to do so may
result in personal injury or loss of life. DO NOT touch any exposed wiring while machine
is running.
ALWAYS operate the chipper in a well ventilated
area - exhaust fumes are dangerous.
DO NOT use the chipper inside buildings.
7 SAFE WORKING PH TIMBERWOLF
TW 190TVGTR
NOISE TEST
MACHINE: TW 190TVGTR
NOTES: Tested chipping 120mm x 120mm corsican pine 1.5m in
length
Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection
at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also
wear good quality ear protection.
89
.4d
B
Ca
l
cu
l at
ed
96.6 dB 95.2 dB
99.9 dB
89.4dB Calculated
98.9 dB
R= 4 metres
95.6 dB 95.1 dB
l
ed
l cu
at
Ca
B
4d
89.
R= 10 metres
Guaranteed Sound Power: 119dB (A)

As required by Annex III of Directive 2000/14/EC “Noise Emission in the environment by equipment for use outdoors”.
PH
OPERATING INSTRUCTIONS
TIMBERWOLF
TW 190TVGTR 8
DELIVERY
All Timberwolf TW 190TVGTR machines have a full pre - delivery inspection before leaving the factory
and are ready to use. Read and understand this instruction manual before attempting to operate the
chipper. In particular, read pages 6-8 which contain important health and safety information and advice.
OPERATOR’S PERSONAL PROTECTIVE EQUIPMENT REQUIRED

CHAINSAW safety helmet fitted with visor CLOSE - FITTING heavy-duty non-snag clothing.
and recommended ear defenders to an SAFETY footwear.
appropriate specification.
FACE MASK (if appropriate).
HEAVY-DUTY gloves with elasticated wrist area.
See page 6 for more detailed information.
MANUAL CONTROLS
Roller control box - is the control box above the feed opening of the chipper funnel. Its function is to control
the feed rollers. The feed rollers draw material into the machine. It does not control the main rotor.
RED SAFETY BAR = This is the large red bar that surrounds the feed tray and side of the feed funnel.
The bar is spring loaded and connected to a switch that will interrupt the power to the rollers. The
switch is designed so that it only activates if the bar is pushed to the limit of its travel. The rollers stop
instantly, but can be made to turn again by pressing either the GREEN FEED or BLUE REVERSE
control buttons.
RED SAFETY BAR TEST
To ensure the safety bar is always operational it must be activated once before each work
session. The rollers will not function until the bar is activated. This procedure must be
repeated each time the ignition is switched off.
DO NOT remove, jam, disable, bypass, override or otherwise

WARNING impede the effectiveness of the red safety bar.
GREEN BUTTON = Forward feed - Push the button once - this activates the rollers and will allow you
to start chipping (if the rotor speed is high enough).
RED BUTTON = Emergency stop - This button stops the rollers from feeding. It overrides all other
buttons or bars and will not allow the other buttons to function until it has been reset. To reset, pull out until
it returns to its original position. The forward and reverse buttons will now function.
BLUE BUTTON = Reverse feed - allows you to back material out of the rollers. The rollers will only turn
in reverse as long as you keep pressing the button. You do not have to press the STOP button before
pressing the GREEN FEED button to recommence feeding.
Control Box Diagram
There are two control boxes, located on BLUE GREEN
either side of the feed tray. REVERSE FORWARD
FEED FEED
PANEL PANEL
RED SAFETY BAR
Do not rely on the red bar to keep the roller

stationary if it is necessary to clear or touch the
roller. Always switch off the machine and remove
ignition key before approaching the roller.
9 PH
TIMBERWOLF
TW 190TVGTR
AUTO CONTROLS
The engine management unit controls the feed rate of the material going into the chipping chamber. If
the engine speed is below the predetermined level, the engine management unit will not allow the feed
rollers to work in the forward “infeed” direction, until the rotor speed rises above the predetermined
level. At this point the feed rollers will start turning without warning. The reverse function will operate
at any engine speed.
DAILY CHECKS BEFORE STARTING

LOCATE the machine on firm level ground.
CHECK machine is well supported and cannot move.
CHECK all guards are fitted and secure.
CHECK the discharge unit is in place and fastened securely.
CHECK discharge tube is pointing in a safe direction.
CHECK the feed funnel to ensure no objects are inside.
CHECK feed tray is in up position - to prevent people reaching rollers.
CHECK controls as described below.
CHECK (visually) for fluid leaks.
CHECK fuel and hydraulic oil levels.
For parts location see diagrams on pages 3 & 4.
EMERGENCY STOPPING
There are two ways of stopping the TW 190TVGTR chipper in the event of an emergency.
STOPPING THE ROLLERS
Activating the red safety bar will stop the rollers immediately. To restart the rollers, just push the green
forward button or blue reverse button.
STOPPING THE ENGINE

Should the entire machine need to be stopped in an emergency the red button on top of the engine
guard should be pushed. This will shut down the engine in the shortest possible time. The engine
cannot be restarted until the button is pulled out again to reset it.
BLADE WEAR
The most important part of using a wood chipper is keeping the cutter blades sharp. Timberwolf
chipper blades are hollow ground to an angle of 40 degrees. When performing daily blade checks
ensure blade edge is sharp and free from chips, if there is any evidence of damage, or the edge is “dull”
change the blade(s). The TW 190TVGTR is fitted with 2 blades 127mm (5") long. They are 100 mm
wide when new. A new blade should chip for up to 25 hours before it requires sharpening. This figure
will be drastically reduced by feeding the machine with stony, sandy or muddy material.
As the blade becomes blunt, performance is reduced. With increased stress and load on the machine
the chips will become more irregular and stringy. At this point the blade should be sent to a reputable
blade sharpening company. The blade can be sharpened several times in its life. A wear mark on the
reverse side indicates the safe limit of blade wear. Replace when this line is exceeded.
The machine is also fitted with a static blade (anvil). It is important that the anvil is in good condition
to allow the cutting blades to function efficiently. Performance will be poor, even with sharp cutter
blades, if the anvil is worn.
PH
OPERATING INSTRUCTIONS TIMBERWOLF
TW 190TVGTR 10
CRAWLER TRACK CONTROLS
ALWAYS WEAR FULL PERSONAL PROTECTIVE EqUIPMENT WHEN
WARNING DRIVING CHIPPER (SEE PAGE 5) AND ENSURE BUCKET IS CLOSED
WITH DISCHARGE POINTING AWAY FROM DRIVING POSITION.
The TW 190TVGTR is designed to operate in either chip or track mode, but not both at the same time.
To switch between modes, the push/pull switch is operated, this is located on the driving control panel
(see parts located on page 3 - it is clearly marked. The lift function to adjust the incline and height of
machine is available in both modes.
CHIPPING MODE
Power is supplied for the chipping function. The feed rollers can be operated as detailed on page 8.
The machine cannot be tracked in this mode but the lift function is available to adjust the height and
incline of machine, during any adjustment power will be diverted from the feed rollers.
CRAWLER TRACK MODE
Power is supplied for the tracking function only - the machine can be tracked in this mode. The rotor
and blades will remain spinning, but the feed roller controls are inoperable, the lift function is available
to adjust the TW 190TVGTR to suit the terrain.
When Track mode is selected the two track control valves may be operated. These have direct
control over the track relevant to the each side of the machine. They are proportional valves so
increased movement will result in increased track speed.
Tracking may be done at either high or low engine speed. Manoeuvring the machine in tight spaces,
on variable terrain and while loading/unloading should be done with the engine on low speed.
O TR
HT
AC
PUS
LL H
TO C
IP
PU
LIFTING MODE
Power is available for the lift function in both chip and track mode. The machine can be lifted by means
of the two control levers, each lever (left and right) controls the lift action of the corresponding track.
From its closed position, when the levers are moved forward, the track will move out horizontally
before it lifts the machine - take care to allow for the extra width and height when performing this
function. To lower the machine, move the lever in the reverse direction, the machine will be lowered
first before the track is pulled horizontally back into the closed position.
The inclonometer (positioned on the top of the feed funnel)

indicates the angle of incline of the chipper.
ALWAYS WEAR FULL PERSONAL

PROTECTIVE EqUIPMENT WHEN DRIVING
WARNING CHIPPER (SEE PAGE 5) AND ENSURE
BUCKET IS CLOSED WITH DISCHARGE
POINTING AWAY FROM DRIVING POSITION.
11 PH
TIMBERWOLF
TW 190TVGTR
ENGINE CONTROLS POWER

ON LED
The engine controls are in two locations. The engine ignition is on
the control panel in the centre of the machine, and the throttle lever HEATER
2
1
is on the bonnet next to the engine emergency stop switch (see ON LED
0
parts locator on page 4). POWER
ON / OFF
& START
STARTING THE ENGINE
ENSURE throttle lever is in the slow (tortoise) position.
HOURS 1462975
INSERT key. Turn to heat. OFF ON HEAT START COUNTER
HEATER LED comes on. 1 2

WAIT FOR HEATER LED TO GO OUT.
0
TURN key to engage starter motor.
RELEASE key once engine starts.
When the emergency stop button is pressed it must be pulled out again and the ignition switch
turned off to reset the machine before attempting to restart.
Do not engage starter motor for more than 20 seconds - allow one minute before attempting to start.
Investigate reasons for failure to start.
CONTROLLING THE ENGINE SPEED
The engine has two throttle settings, idle and fast. These are controlled by the
throttle lever on the bonnet. Moving the lever towards the ‘Hare’ on the pictogram
will increase engine speed while moving it towards the ‘Tortoise’ will decrease the
engine. All chipping is performed using fast engine speed. Tracking safely requires
the selection of an appropriate engine speed for the terrain.
STOPPING THE ENGINE

MOVE the throttle lever to the ‘Tortoise’ to reduce the engine speed to idle.
LEAVE the engine running for 1 minute.
TURN the power switch to position 0. The engine should stop after a few seconds.
FUEL LEVEL INDICATOR

The fuel level can be seen through the wall of the fuel tank.
PH
OPERATING INSTRUCTIONS TIMBERWOLF
TW 190TVGTR 12
BEFORE USING THE CHIPPER
IT IS ESSENTIAL TO CARRY OUT THE FOLLOWING TESTS to check safety equipment - this
sequence of tests will only take a few seconds to carry out. We recommend that these tests are carried
out daily. Observing the function as described will confirm that the safety circuits are working correctly.
This is also a good opportunity to remind all operators of the control and emergency stop systems.
WITH THE ENGINE RUNNING AT FULL SPEED
1 2 3
PRESS THE GREEN PRESS THE RED PRESS THE BLUE BUTTON
BUTTON SAFETY BAR
THE ROLLERS SHOULD TURN
THE ROLLERS THE ROLLERS BACKWARDS ONLY WHILE THE
SHOULD TURN FORWARDS SHOULD STOP BUTTON IS PRESSED
4 5 6 7
PRESS THE GREEN PRESS THE EMERGENCY PRESS THE BLUE PULL TO RESET
BUTTON AGAIN RED BUTTON BUTTON THE RED BUTTON
THE ROLLERS SHOULD THE ROLLERS THE ROLLERS SHOULD THE MACHINE IS
TURN FORWARDS SHOULD STOP NOT TURN READY TO USE
STARTING TO CHIP
Do not use or attempt to start the chipper without the protective
WARNING guarding and discharge unit securely in place. Failure to do so may
result in personal injury or loss of life.
CHECK that chipper is running smoothly.
RELEASE the catches on the feed tray and lower. Pull to release the red emergency stop button.
PRESS the green control button. The rollers will commence turning.
STAND to one side of the feed funnel.
PROCEED to feed material into the feed funnel.
CHIPPING
Wood up to 190 mm diameter can be fed into the feed funnel. Put the butt end in first and engage it with
the feed rollers. The hydraulic feed rollers will pull the branch into the machine quite quickly. Large
diameter material will have its feed rate automatically controlled by the engine management unit.
Sometimes a piece of wood that is a particularly awkward shape is too strong for the feed rollers to
break. This will cause the top roller to either bounce up and down on the wood or both rollers to stall.
If this occurs, press the BLUE REVERSE button until the material has been released. Pull the
material out of the feed funnel and trim it so the chipper can handle it.
Both feed rollers should always turn at the same speed. If one or both rollers stop or suddenly slow
down it may be that a piece of wood has become stuck behind one of the rollers. If this occurs, press
the BLUE REVERSE button and hold for 2 seconds - then repress GREEN FEED button. This should
enable the rollers to free the offending piece of material and continue rotation at the correct speed. If
the rollers continue to stall in the 'forward feed' or 'reverse feed' position push the RED STOP BUTTON
on bonnet, turn engine off, remove ignition key and investigate.
13 PH
TIMBERWOLF
TW 190TVGTR
HYDRAULIC OIL THERMOMETER / OIL LEVEL INDICATOR

This is situated on the side of the hydraulic oil tank. When the chipper is
running, the oil temperature should not exceed 65oC. If it does, stop the
machine immediately. Failure to do so may result in damage. Overheating can
result from the chipper being worked extremely hard in hot conditions, as the
oil is not getting a chance to cool down. Stop the chipper and allow oil to cool
before continuing. If the temperature goes above 65oC and the machine is not
being worked hard or the air temperature is not particularly high this indicates low
oil, a jammed hydraulic motor or valve. Stop immediately and investigate.
When the chipper is on level ground, the oil level should sit between the red line
at the bottom of the gauge and the blue line at the top. If this level drops
significantly it indicates an oil leak. Stop immediately and investigate.
DISCHARGE CONTROLS
Controlling the discharge is an essential part of safe working.
ROTATION BUCKET ANGLE
1. Slacken nut using 1 4. Adjust the bucket to the desired
integral handle. angle using the handle provided.
2. Rotate tube.
3. Retighten nut.
BLOCKAGES
Always be aware that what you are putting into the chipper must come out. If the chips stop coming
out of the discharge tube but the chipper is taking material in - STOP IMMEDIATELY. Continuing to feed
material into a blocked machine may cause damage and will make it difficult to clear.
If the chipper becomes blocked proceed as follows:
STOP the engine and remove the keys.
REMOVE the two rotor housing bolts.
OPEN the rotor housing fully.
THE material causing the blockage should fall clear.
Do not reach into the rotor housing with unprotected hands. There are sharp
WARNING blades and any small movement of the rotor may cause serious injury.
EMPTY loose debris from inside the rotor housing.
CHECK that the discharge tube is clear before continuing.
THE rotor housing does not have to be completely clear to continue.
SHUT the rotor housing and replace both bolts securely.
RESTART the engine.
ALLOW machine time to clear excess chips still remaining in rotor housing before you continue
feeding brushwood. Feed in a small piece of wood while watching to make sure that it comes out of
the discharge. If this does not clear it, repeat the process and carefully inspect the discharge tube to
find any obstruction.
NOTE
Continuing to feed the chipper with brushwood once it has become blocked will cause the chipper to
compact the chips in the rotor housing and it will be difficult and time consuming to clear.
AVOID THIS SITUATION - WATCH THE DISCHARGE TUBE AT ALL TIMES.
PH
SERVICE INSTRUCTIONS TIMBERWOLF
TW 190TVGTR 14
THE FOLLOWING PAGES DETAIL ONLY

BASIC MAINTENANCE GUIDELINES SPECIFIC
TO YOUR CHIPPER.
THIS IS NOT A WORKSHOP MANUAL.

THE FOLLOWING GUIDELINES ARE NOT EXHAUSTIVE AND DO NOT EXTEND
TO GENERALLY ACCEPTED STANDARDS OF ENGINEERING/MECHANICAL
MAINTENANCE THAT SHOULD BE APPLIED TO ANY PIECE OF MECHANICAL
EQUIPMENT AND THE CHASSIS TO WHICH IT IS MOUNTED.
AUTHORISED TIMBERWOLF SERVICE AGENTS ARE FULLY TRAINED IN ALL

ASPECTS OF TOTAL SERVICE AND MAINTENANCE OF TIMBERWOLF
WOOD CHIPPERS. YOU ARE STRONGLY ADVISED TO TAKE YOUR CHIPPER TO
AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE
AND CHECKS.
TIMBERWOLF ACCEPTS NO RESPONSIBILITY FOR THE FAILURE OF THE

OWNER/USER OF TIMBERWOLF CHIPPERS TO RECOGNISE GENERALLY
ACCEPTED STANDARDS OF ENGINEERING/MECHANICAL MAINTENANCE
AND APPLY THEM THROUGHOUT THE MACHINE.
THE FAILURE TO APPLY GENERALLY ACCEPTED

STANDARDS OF MAINTENANCE, OR THE PERFORMANCE OF
INAPPROPRIATE MAINTENANCE, MAY INVALIDATE
WARRANTY IN WHOLE OR IN PART.
PLEASE REFER TO YOUR AUTHORISED

TIMBERWOLF SERVICE AGENT FOR
SERVICE AND MAINTENANCE.
15 PH
SERVICE INSTRUCTIONS
TIMBERWOLF
TW 190TVGTR
SERVICE SCHEDULE
Always immobilise the machine by stopping the engine, removing
WARNING the ignition key and disconnecting the battery before undertaking
any maintenance work.
SERVICE SCHEDULE Daily 50 100 500 1

Check Hours Hours Hours Year
Check water ü
Check engine oil - top up if necessary (10W-30). ü
Check for engine oil / hydraulic oil leaks. ü
Check fuel level. ü
Check feed funnel, feed roller cover, access covers,
engine covers and discharge unit are securely fitted. ü
Check blades. ü
Check radiator is clear. ü
Check air intake is clear. ü
Clean air filter element. DEPENDING ON WORKING ENVIRONMENT
Check for tightness all nuts, bolts and fastenings
making sure nothing has worked loose. ü
Grease discharge flange. ü
Check tension of main drive belts
(and tension if necessary). ü
Grease the roller box slides. ü OR AS REqUIRED - SEE PAGE 21
Grease the roller spline and bearing. ü OR AS REqUIRED - SEE PAGE 21
Check anvils for wear. ü
Check safety bar mechanism. ü
Check fuel pipes and clamp bands. ü
Check battery electrolyte level. ü
Check for loose electrical wiring. ü
Replace track drive unit oil. (1ST TIME) ü THEN ü OR ü
Replace hydraulic oil filter - every year or 100 hours
after service or repair work to the hydraulic system. ü OR ü
Replace hydraulic oil. ü OR ü
Replace fuel pipes and clamp bands.
Check coolant. REFER TO YOUR ENGINE
Change engine oil. SUPPLIERS MANUAL
Replace engine oil filter cartridge.
Check valve clearance.
Replace anvils when worn. RETURN TO DEALER FOR ANVIL CHANGE
Grease tandem pump spline drive ü
NOTE: Your Timberwolf woodchipper is covered by a full 12 months parts and labour warranty. Subject to
correct maintenance and proper machine usage, the bearings are guaranteed for 12 months regardless of hours
worked by the machine. In conditions of 'heavy usage' - i.e. in excess of 500 hours per year - it is recommended
that the bearings are changed annually to ensure that the machine retains optimum working performance.
TW 190TVGTR 16
SAFE MAINTENANCE
ALWAYS IMMOBILISE THE ENGINE BEFORE UNDERTAKING ANY MAINTENANCE WORK ON
THE CHIPPER BY REMOVING THE KEY AND DISCONNECTING THE BATTERY.
HANDLE blades with extreme caution to THE major components of this machine
avoid injury. Gloves should always be are heavy. Lifting equipment must be
worn when handling the cutter blades. used for disassembly.
THE drive belts should be connected CLEAN machines are safer and easier to
while changing blades, as this will restrict service.
sudden movement of the rotor.
AVOID contact with hydraulic oil.
SAFE LIFTING OF THE CHIPPER
The lifting eye is designed to lift the machine’s weight only. Do not use
hoist hook directly on the lifting eye, use a correctly rated safety shackle.
Inspect the lifting eye prior to each use - DO NOT USE LIFTING EYE IF
DAMAGED.
The method of securing the chipper can vary depending on the type of
carrier and position of tie down points available
on the carrier. Timberwolf recommend where
possible to secure machine to carrier using
correctly rated ratchet straps over the full
length of both rubber tracks.
Securing a Timberwolf chipper ready for

transport must be carried out by competent
qualified personnel. Failure to observe this
procedure could result in chassis and/or = 5000kgs x 50mm wide (minimum) ratchet strap
undercarriage damage.
SPARES
Only fit genuine Timberwolf replacement blades, screws and chipper spares. Failure to do so
will result in the invalidation of the warranty and may result in damage to the chipper, personal
injury or even loss of life.
CHANGE HYDRAULIC OIL AND FILTER

Use plastic gloves to keep oil off skin and dispose of the used oil
and filter in an ecologically sound way. The oil and filter should be
WARNING changed once a year or at any time it becomes contaminated.
Before starting check that the chipper is standing level and brush
away loose chips.
1. Remove the black screw cap from the top of the filter housing.
1 2. Partially remove filter element from inner cup. Leave filter to
drain for 15 minutes.
3. Remove filter element from cup when clear of hydraulic oil.
4. Remove drain plug and drain oil into a suitable container.
5. Replace drain plug.
2 6. Refill with VG 32 hydraulic oil until the level is between the
min and max lines marked on the tank (about 48 litres).
4 7. Refit the filter cup, install a new filter element and refit the black
screw cap to the filter housing, ensuring o-ring remains in place.
17 SERVICE INSTRUCTIONS
TIMBERWOLF
TW 190TVGTR
BATTERY REMOVAL AND MAINTENANCE

WARNING Refer to the battery safety section on page 16-17.
BATTERY REMOVAL BATTERY MAINTENANCE

1. Remove the seven M6 bolts securing the 1. Remove the seven M6 bolts securing the
driving controls front guard. driving controls front guard.
2. Remove the two M10 bolts securing the 2. The battery can be serviced in this position.
battery clamp.
3. Remove the negative battery lead. When reinstalling the battery apply a small smear
4. Remove the positive battery lead. of Vaseline to the terminals.
COPPER EASE SAFETY INFORMATION

Product name: Copper Ease.
Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits, however,
safety precautions should be taken when handling (use of oil-resistant gloves and saftey glasses are
recommended - respiratory protection is not required). Avoid direct contact with the substance and
store in a cool, well ventilated area avoiding sources of ignition, strong oxidising agents and strong
acids. Dispose of as normal industial waste (be aware of the possible existance of regional or national
regulations regarding disposal), do not discharge into drains or rivers.
In case of fire: in combustion the product emits toxic fumes, extinguish with alcohol or polymer foam,
carbon dioxide or dry chemical powder. Wear self-contained breathing apparatus and protective clothing
to prevent contact with skin and eyes.
FIRST AID
Skin contact: there may be mild irritation at the site of contact, wash immediately with plenty of soap
and water.
Eye contact: there may be irritation and redness, bathe the eye with running water for 15 minutes.
Ingestion: there may be irritation of the throat, do not induce vomiting, wash out mouth with water.
A safety data sheet for this product can be obtained by writing to the manufacturer at the
following address: Comma Oil and Chemicals Ltd., Deering Way, Gravesend, Kent DA12 2qX.
Tel: 01474 564311, Fax: 01474 333000.
BATTERY SAFETY INFORMATION

WARNING NOTES AND SAFETY REGULATIONS FOR FILLED LEAD-ACID BATTERIES
For safety reasons, wear eye protection First aid:
when handling a battery. -Rinse off acid splashed in the eyes immediately
for several minutes with clear water! Then
Keep children away from acid and consult a doctor immediately.
batteries. -Neutralise acid splashes on the skin or clothes
immediately with acid neutraliser (soda) or soap
Fires, sparks, naked flames and smoking are suds, and rinse with plenty of water.
prohibited. -If acid is swallowed, consult a doctor immediately.
-Avoid causing sparks when dealing with cables
and electrical equipment, and beware of Warning notes: The battery case can become brittle, to
electrostatic discharges. avoid this:
-Avoid short circuits. -Do not store batteries in direct sunlight.
-Discharged batteries may freeze up, therefore
Explosion hazard: store in an area free from frost.
-A highly explosive oxyhydrogen gas mixture is
produced when batteries are charged. Disposal:
-Dispose of old batteries at an authorised
Corrosive hazard: collection point.
-Battery acid is highly corrosive, therefore: -The notes listed under item 1 are to be followed
-Wear protective gloves and eye protection. for transport.
-Do not tilt the battery, acid may escapefrom the -Never dispose of old batteries in household
vent openings. waste.
TW 190TVGTR 18
BATTERY SAFETY INFORMATION...cont.
1. Storage and transport the positive output of the charger. Connect the
- Batteries are filled with acid. negative terminal accordingly.
- Always store and transport batteries upright - Switch on the charger only after the battery has
and prevent from tilting so that no acid can been connected, and switch off the charger first
escape. after charging has been completed.
- Store in a cool and dry place. - Charging current-recommendation: 1/10
- Do not remove the protective cap from the ampere of the battery capacity Ah.
positive terminal. - Use a charger with a constant charging voltage
- Run a FIFO (first in-first out)warehouse of 14.4V for re-charging.
management system. - If the acid temperature rises above 55o Celsuis,
stop charging.
2. Initial operation - The battery is fully charged when the charging
- The batteries are filled with acid at a density of voltage has stopped rising for two hours.
1.28g/ml during the manufacturing process and
are ready for use. 5. Maintenance
- Recharge in case of insufficient starting power - Keep the battery clean and dry.
(cf. section 4). - Use a moist anti-static cloth only to wipe the
battery, otherwise there is a danger of
3. Installation in the vehicle and removal from explosion.
the vehicle - Do not open the battery.
- Switch off the engine and all electrical - Recharge in case of insufficient starting power
equipment. (cf. section 4).
- When removing, disconnect the negative
terminal first. 6. jump Starting
- Avoid short circuits caused by tools, for example. - Use the standardised jumper cable in
- Remove any foreign body from the battery tray, compliance with DIN 72553 only, and follow the
and clamp battery tightly after installation. operating instructions.
- Clean the terminals and clamps, and lubricate - Use batteries of the same nominal voltage only.
slightly with battery grease. - Switch off the engines of both vehicles.
- When installing, first connect the positive - First connect the two positive terminals (1) and
terminal, and check the terminal clamps for (2), then connect the (2) (1)
tight fit. negative terminal of the
- After having fitted the battery in the vehicle, charged battery (3) to a 12V 12V
remove the protective cap from the positive metal part (4) of the
terminal, and place it on the terminal of the vehicle requiring
(3) (4)
replaced battery in order to prevent short assistance away from the battery.
circuits and possible sparks. - Start the engine of the vehicle providing
- Use parts from the replaced battery, such as assistance, then start the engine of the vehicle
the terminal covers, elbows, vent pipe requiring assistance for a maximum of 15
connection and terminal holders (where seconds.
applicable); use available or supplied filler caps. - Disconnect the cables in reverse sequence
- Leave at least one vent open, otherwise there (4-3-2-1).
is a danger of explosion. This also applies
when old batteries are returned. 7. Taking the battery out of service
- Charge the battery; store in a cool place or in
4. Charging the vehicle with the negative terminal
- Remove the battery from the vehicle; disconnected.
disconnect the lead of the negative terminal first. - Check the battery state of charge at regular
- Ensure good ventilation. intervals, and correct by recharging when
- Use suitable direct current chargers only. necessary (cf. section 4).
- Connect the positive terminal of the battery to
TIMBERWOLF
TW 190TVGTR
CHANGE BLADES
WARNING Wear riggers gloves for the blade changing operation.
5
8
10
6
THIS PROCEDURE SHOULD ONLY BE UNDERTAKEN WITH THE DISCHARGE IN PLACE.

1. Turn off the chipper and remove the key. reseating blades. The blades must not
2. Remove the negative battery lead. have any material underneath them
when tightened. If they are not flat and
3. Turn the discharge tube to point across the tight they will become loose quickly.
machine.
14. Reassemble the blades, bolts, washers and
4. Use a 24mm socket with extension bar to nuts in the order shown in the diagram
remove the two M16 nuts clamping the rotor above. Use only genuine Timberwolf nuts
housing shut. and washers, as they are of a higher grade
5. Carefully lift the rotor housing until its rests on than normally stocked at fastener factories.
its stop. Failure to use the appropriate grade nuts or
washers may result in damage, injury or
6. Using the fan blades turn the rotor to blade death. The use of genuine Timberwolf
change position as shown and insert the blades and bolts is recommended.
locking bar through the rotor housing and rotor.
15. Apply a smear of anti seize compound
7. Brush away all dirt and debris from the rotor (copper ease) to the bolt threads and back
and blades. face of the nuts. Do not apply copper grease
8. With a 24mm spanner/socket undo the two onto the counter bore faces of the blades or
nyloc nuts that are holding the blade in place. bolts.
9. Grasp the blade by the flat edges while 16. A calibrated torque wrench must be used
wearing heavy duty gloves. to tighten the bolts to a torque setting of
125 lbs ft (170 Nm).
10. Withdraw the blade from the rotor.
11. If the blades are being rotated and not 18. Remove the locking bar, rotate rotor to the
replaced, do not remove the blade bolts. next blade then repeat steps 8-16.
12. If the blades are to be renewed, place the 19. Slowly lower the rotor housing to its original
blade on a flat surface and tap the top of position.
the blade bolts with a hammer. The bolts
are designed for this. They should loosen 20. Refit the two M16 nuts and tighten to
from the blade. Withdraw them completely. 60 lbs ft (80Nm).
13. Clean the back surface of the blade, blade 21. Re-attach battery lead.
bolts and blade area of the rotor before
Always sharpen blades on a regular basis. Failure to do so

WARNING will cause the machine to under perform and will overload
engine and bearings causing machine breakdown. Blades
must not be sharpened beyond the wear mark (see diagram).
Failure to comply with this could result in machine damage,
injury or loss of life. WEAR
MARK
TW 190TVGTR 20
TENSION BELTS
NOTE: There will normally be a rapid drop in tension during run-in period for new belts. When new
belts are fitted, check the tension every 2 - 3 hours and adjust until the tension remains constant.
Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty.
TENSION DRIVE BELTS
1. Remove the near side roller box guard. achieved. For instructions on checking belt
2. Open the rotor housing. tension & correct belt tension values, please
3. Remove off side engine guard panel. refer to the Timberwolf V-Belt Tensioning Data
4. Slacken the four 24 mm nuts that retain the Table (pg. 55).
roller box (bolt is retained underneath). 7. When the belt tension is correct tighten the
5. Slacken the lock nuts on the belt tension four 24 mm roller box retaining nuts.
bracket. 8. Tighten the lock nuts.
6. Turn appropriate lock nut to move roller box in 9. Grease the roller box slides and rollers.
desired direction. Take care to keep roller box 10. Close the rotor housing and fasten securely.
square. Slightly tighten nut A (see diagram) 11. Refit the near side roller box guard.
when tension is near desired amount. 12. Refit offside engine guard panel.
Continue to tension belts until correct tension is
TENSION HYDRAULIC PUMP BELT

1. Loosen the three outermost M8 nuts and bolts.
2. Pivot pump assembly up or down to achieve the
correct belt tension. For instructions on checking
belt tension & correct belt tension values, please refer to the
Timberwolf V-Belt Tensioning Data Table (pg. 55). 1
3. Hold assembly at this position while tightening the three M8
nuts and bolts.
CHECK HOSES
All the hydraulic hoses should be regularly inspected for chafing and leaks. The hydraulic system is
pressurized to 150 Bar (2175 PSI) and thus the equipment containing it must be kept in good condition.
Identify the hoses that run to the top motor. These have the highest chance of damage as they are
constantly moving. If any hydraulic components are changed new seals should be installed during
reassembly. Fittings should then be retightened.
TIMBERWOLF
TW 190TVGTR
GREASE THE ROLLER BOX SLIDES

NOTE: This should be done every 50 hours. In dirty or dusty conditions or during periods of
hard work it should be done more frequently. If the slides become dry the top roller will tend to
hang up and the pulling-in power of the rollers will be much
reduced. Excessive wear will ensue. 2
1
1. Remove the near side roller box guard. 3
2. Open the rotor housing.
3
3. Apply multipurpose grease directly to the slide
surfaces indicated. DO NOT USE GRAPHITE BASED
GREASE.
4. Close the rotor housing.
5. Refit the near side roller box guard.
GREASE THE ROLLER SPLINE AND BEARING

NOTE: This should be done regularly. In dirty and dusty conditions or during periods of hard
work it should be weekly. If the bearings and splines are allowed to run dry premature wear will
occur resulting in a breakdown and the need for replacement parts. This failure is not warranty.
Early signs of insufficient grease includes squeaking or knocking rollers.
1. Open the rotor housing.
2. Locate two grease nipples; one in the centre of each roller shaft.
3. Use a pump action grease gun to apply a generous amount of grease

to each roller drive. DO NOT USE GRAPHITE BASED GREASE.
4. Close the rotor housing.
5. To penetrate all the bearing surfaces thoroughly, start the machine and
operate the rollers for 20 seconds. Switch off the machine. Repeat this
2
greasing/running procedure a further 3 times.
GREASE THE DISCHARGE FLANGE
2 1. Remove the discharge tube.

2. Apply multipurpose grease to surface shown.
3. Refit discharge tube.
GREASING ROTOR BEARINGS

Both front and rear bearings are sealed and do not need greasing.
ENGINE SERVICING
All engine servicing must be performed in accordance with the Engine Manufacturer’s Handbook
provided with the machine. FAILURE TO ADHERE TO THIS MAY INVALIDATE WARRANTY AND/OR
SHORTEN ENGINE LIFE.
TW 190TVGTR 22
CHECK FITTINGS
The TW 190TVGTR is subject to large vibrations during the normal course of operation. Consequently
there is always a possibility that nuts and bolts will work themselves loose. It is important that periodic
checks are made to ensure the security of all fasteners. Uncalibrated torque wrenches can be
inaccurate by as much as 25%. It is therefore essential that a calibrated torque wrench is used
to achieve the tightening torques listed below.
Size Pitch Head Torque Ibs.ft
Blade Bolts M16 Fine 24 mm Hex 125
Anvil Retaining Bolts M12 Standard 10 mm Allen Key 65
Rotor Main Shaft Retaining Screws M12 Standard 10 mm Allen Key 65
Rotor Stub Shaft Retaining Screws M10 Fine 8 mm Allen Key 45
Large Rotor Shaft Retaining Nut M39 Nut 60 mm Hex 450
General M8 Standard 13 mm Hex 20
Drain Bung in Fuel Tank 3/8” BSP - 22 mm Hex 25
Fuel Take-off in Fuel Tank 3/4” BSP - 32 mm Hex 40
TRACK BASE MAINTENANCE

SAFE MAINTENANCE Immediately repair damage and replace
worn or broken items.
Solidly support the under carriage if it
needs to be lifted up for maintenance. Keep the tracks clean, removing excess
oil, grease and dirt.
Hydraulic systems may get very hot after
working. Check for oil leaks and damaged hoses.
Keep all components in good condition as Only use recommended lubricants. Do
they are exposed to high pressures. not mix different brands.
Keep track stretcher grease nipples clean.
Maintenance intervals are only guidelines. The amount of times maintenance is conducted should be
increased beyond recommended guidelines if severe conditions are encountered.
REPLACEMENT OF OIL IN THE TRACK DRIVE UNIT

To fill with oil, track the machine until the gearbox casing is level with a OIL FILL
plug positioned at 12 o’clock as shown. Unscrew the two plugs and fill
from the upper hole until oil reaches the level of the lower hole.
NOTE - Ensure the correct grade of oil is used:

Gear Oil EP80W-90 GL5 MAXIMUM LEVEL
DRAINING THE OIL IN THE TRACK DRIVE UNIT
VENTING To drain the oil, track the machine until a plug is at 6 o’clock as shown.
Unscrew both plugs and allow oil to discharge into a suitable container.
Dispose of waste oil in a safe and approved way.
DRAIN PORT
REDUCTION UNIT OIL TYPES

We recommend, for track drive gearboxes, using gear oils with E>P. additives and viscosity to SAE
80W/90 or ISO VG 150. Continuous duty temperature must not exceed 90oC.
TIMBERWOLF
TW 190TVGTR
CHECKING THE TRACK TENSION

1. Stop your machine on a flat
and solid surface.
2. Lift it in safe conditions and
put stable supports under
the undercarriage frame to
properly support it.
A
3. Measure distance A at the
central roller of the undercarriage from the bottom of the roller to the rigid inside surface of the
rubber track. Track tension is normal if dimension A is between 70 and 75 mm.
4. Adjust tension as described in the following paragraph if track tension does not comply with
these dimensions (loose or too tight).
TRACK LOOSENING/TIGHTENING PROCEDURES

Track tension is maintained by grease in the adjuster unit. Adding more grease will increase track
tension, removing grease will decrease it.
The grease contained in the hydraulic track tensioner ram is pressurized. Never release grease nipple
(No. 1, Fig. 1) for more than necessary to slowly release grease to a maximum of five turns. If the valve
is loosened too much you risk expelling grease under pressure and possible injury to the machine
operator. Remove gravel or mud when they are jammed between the sprocket and the track link
before loosening the track.
1. Locate access hole in side frame (fig. 1) to access the adjustment system.
2. To loosen the track turn the grease nipple counter-clockwise slowly, the grease should begin to
be expelled after approximately two turns.
3. If grease does not start to drain out then slowly rotate the track forward and reverse to free
adjuster mechanism - grease may then be expelled under pressure as track tension is relieved.
Fig. 1
4. When you have obtained correct track tension then turn valve
clockwise and tighten it. Clean all traces of extruded grease.
5. To stretch the track connect a grease gun to grease nipple and

add grease until track tension falls within specified values.
1
It is not normal for the track to remain too tight after turning the
grease nipple counter-clockwise or for it to remain loose after in-
WARNING troducing grease into the grease nipple. Never try to remove the
tracks or disassemble the track-stretching cylinder since pressure
of the grease inside the track is dangerous.
TW 190TVGTR 24
CHECKING THE RUBBER TRACKS
CARVED PROFILE
The structure of the rubber track is shown in this diagram. The steel
cables (1) and metal core (2) are embedded in the rubber.
1
There are many ways in which rubber tracks may be damaged. Some
of these are terminal for the tracks, others are only cosmetic.
2
SPROCKET HOLE
BREAKAGES OF STEEL CABLES AND METAL CORES.
Excess track tension can cause steel cables to break. Excess tension may be caused by;
Stones or foreign matter accumulating between the track and the undercarriage frame.
The track slipping off its guide system.
Extreme friction such as rapid changes in direction.
Improper contact between track and sprocket.
Operation on sandy terrain.
FATIGUE CRACKS AND ABRASION.
Cracks at the base of the carved profiles are caused by rubber fatigue due to bending.
Cracks and bends on the edge of the rubber are caused by manoeuvring the track on concrete
edges and curbs.
Cracks and abrasions in the rubber on the guide roller paths are caused by compression fatigue of the
rubber due to the weight of the wheel combined with operation on sandy terrain or repeated sudden
changes in direction.
Abrasion of the carved profile may be caused, in particular, by rotation on concrete or gravel surfaces
or hard surfaces.
Cracks on the outside surface of the track are often due to contact with gravel, sharp stones and sharp
materials such as sheet metal, nails and glass.
Cracks on the inside surface of the circumference and on the edge of the rubber are caused by
contact between track and the undercarriage structure or with sharp concrete edges.
These methods of damage are progressive. The track can continue to be used until wear exposes the
metal cores. If this exposure extends for more than half of the circumference of the track then it is time
to replace the track, even though it can still be used.
TIMBERWOLF
TW 190TVGTR
REMOVING THE RUBBER TRACKS

Remove gravel or mud when they are jammed between the sprocket and
the track link before loosening the track.
1. Stop your machine on a solid and level surface. Lift it up and

support it in safe conditions.
2. Locate access holes in side frame to access to the adjustment 6
system (Fig. 1, page 23).
3. To loosen a track turn the grease nipple counter-clockwise slowly
then the grease should begin to be expelled after approximately
2 turns.
4. If grease does not start to drain out then slowly rotate the track
forward and reverse to free adjuster mechanism. 5 7
5. Insert three steel tubes inside the track in the space between the
rollers.
6. Rotate the driving gear in reverse so that the steel tubes proceed with the track and engage in
the track-stretching wheel.
7. Exercise force sideways to slide the track and lift it off the track-stretching wheel.
The grease contained in the hydraulic tensioner is under pressure.
Never loosen the grease nipple for more than 5 turns. If the grease
WARNING nipple is loosened too much then pressurized grease may exit and
cause injury to the machine operator.
INSTALLING THE RUBBER TRACKS

Make sure that you are always in safe conditions with the machine
WARNING lifted to perform the operation for track installing.
1. Check that the grease contained in the hydraulic cylinder has

been removed.
2. Mesh the track links in the sprocket and place the other end of
3 the track on the track-stretching wheel.
3. Rotate the driving gear in reverse and pull the track soles inside
the frame.
4. Position the track using a steel tube and turn the driving gear again.
5. Make sure track links mesh correctly in the sprocket and in the
5 track stretching wheel.
6. Adjust track tension (see track loosening procedures on page 23).
7. Set the tracked undercarriage on the ground.
CHECKING SPROCKET WEAR

Measuring wear on sprocket and driving gear teeth is one of the most difficult measurements to be
done. You must always consider the point where wear is greatest.
There should always be enough tooth left on the sprocket to engage fully with the rubber track. When
the sprocket meshing distance is reduced significantly the sprocket should be changed.
WARRANTY STATEMENT TIMBERWOLF
TW 190TVGTR 26
ENTEC INDUSTRIES LTD 12 MONTH CHIPPER WARRANTY
WARRANTY PERIOD
The warranty period for the woodchipper commences on the date of sale to the first end user and continues for
a period of 12 months. This guarantee is to the first end user only and is not transferable except when an
authorised Timberwolf Dealer has a woodchipper registered with Entec Industries Ltd as a hire chipper or long
term demonstrator – in these situations they are duly authorised to transfer any remaining warranty period to their
first end user. Any warranty offered by the Timberwolf Dealer beyond the original 12 month period will be wholly
covered by said Dealer.
LIABILITY
Our obligation under this warranty is limited to repair at Entec Industries Ltd premises or at our option an Entec
Industries Ltd approved Timberwolf dealer. No liability will be accepted for special, indirect, incidental, or
consequential loss or damages of any kind.
WARRANTY STATEMENT
Entec Industries Ltd warrants to the first end user that;
• Your woodchipper shall be designed, built and equipped, at the point of sale, to meet all current applicable
regulations.
• Your chipper shall be free from manufacturing defects both in materials and workmanship in normal service
for the period mentioned above.
Warranty will not apply to a failure where normal use has exhausted the life of a component.
Engine units are covered independently by their respective manufacturer warranties.
OWNERS WARRANTY RESPONSIBILITIES

As the owner of an Entec Industries Ltd woodchipper you are responsible for the following;
• Operation of the woodchipper in accordance with the Entec Industries Ltd instruction manual.
• Performance of the required maintenance listed in your Entec Industries Ltd instruction manual.
• In the event of a failure the Entec Industries Ltd authorised Timberwolf dealer is to be notified within 10 days
of failure and the equipment is to be made available for unmolested inspection by the dealer technician.
WARRANTY RESTRICTIONS
The Entec Industries Ltd warranty is restricted to the first end user only and is not transferable except when an
authorised Timberwolf Dealer has a woodchipper registered with Entec Industries Ltd as a hire chipper or long
term demonstrator – in these situations they are duly authorised to transfer any remaining warranty period to their
first end user.
The Entec Industries Ltd warranty may be invalidated if any of the following apply;
• The failed parts or assembly is interfered with in any way.
• Normal maintenance has not been performed.
• Incorrect reassembly of components.
• The machine has undergone modifications not approved in writing by Entec Industries Ltd.
• In the case of tractor driven equipment, use has been on an unapproved tractor.
• Conditions of use can be deemed abnormal.
• The machine has been used to perform tasks contrary to those stated in the Entec Industries Ltd instruction
manual.
WARRANTY SERVICE
To obtain warranty service please contact your nearest Entec Industries Ltd approved Timberwolf dealer. To
obtain details of the nearest facility please contact Entec Industries Ltd at the address on the back of this manual.
These warranty terms are in addition to and not in substitution for and do not affect any right and remedies which
an owner might have under statute or at common law against the seller of the goods under the contract by which
the owner acquired the goods.
27 TIMBERWOLF
TW 190TVGTR
CERTIFICATE OF CONFORMITY
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TIMBERWOLF
TW 190TVGTR 28
IDENTIFICATION PLATE
L E
M P
X A
E
29 DECALS
TIMBERWOLF
TW 190TVGTR
Decal Description Decal Description
616 2440
Danger - beware of sharp

Hot exhaust blades when the rotor
housing is open.
617 2800 2801
Reverse feed
High velocity discharge -
keep clear
Forward feed
670 P1301
Personal Protective
Equipment required
Push to stop,
Danger. Pull to reset.
Rotating blades. (engine)
Keep hands and feet out.
4099
1661 18648
Read the instruction Danger

Never position any part of
manual for greasing and
your body under the machine.
maintenance information serious injury may occur.
1662 2949
The instruction manual Lifting eye is designed to lift
with this machine the machine’s weight only.
contains important Do not use hoist hook directly on
operating, maintenance lifting eye. Use correctly rated
and health and safety safety shackle only through lifting
information. Failure to eye. Lifting eye to be inspected
follow the information every 6 months or before each
contained in the use. Always visually inspect
instruction manual may lifting eye prior to each use. Do
lead to death or serious not use lifting eye if damaged
injury.
1745 3022
Track Clean under blades before
refitting or turning.
Failure to do so may result in

blade(s) coming loose and
damage being caused to the
Lift rotor housing.
18650
19517 Warning. Do not engage starter

motor for more than 20 seconds.
P1811 Engine safety Allow one minute before
attempting to start. Investigate
reasons for failure to start.
P1810 Forward latch Excessive cranking will result in
starter motor failure. This will not
be covered under warranty.
DECALS TIMBERWOLF
TW 190TVGTR 30
Decal Description Decal Description
P637 P653
Danger.
Danger.
Rotating blades inside.
Do not operate without this
Stop engine and remove key
cover in place.
before removing discharge unit.
P652 P654
Caution. Do not put road Caution. When transporting,

sweepings in machine as grit discharge clamps may work
will damage blades. loose.Check frequently.
P655 P656
Caution. Avoid standing Danger. Do not use this
directly in front of feed funnel machine without the
to reduce exposure to noise, discharge unit fitted. failure
dust and risk from to comply may result in
ejected particles. serious inury or damage.
18900 18653
Push to track Close bucket and point
discharge away from driving
position. Protective equipment
Pull to chip must be worn when driving
machine.
1399 18393
New drive belts need
Push to stop re-tensioning.
When new belts are fitted
Do not pull here check tension every 2-3
P691 hours & adjust until tension
remains constant.
P650 Danger. 19518
Autofeed system fitted. When the emergency stop
Rollers may turn button is pressed it must be
without warning! pulled out again and the
ignition switch turned off to
When the engine is switched reset the machine before
off the rollers will turn during attempting to restart.
the run down period
18647
Appropriate
supports must be used while
servicing the jacking legs
119 92
L WA L Aeq 1
2
0KG M
0
dB dB
AX
200
2998 3004 2950 1363 1746 2951 18649 18651
TIMBERWOLF
TW 190TVGTR
P*153 2995
31 ELECTRICAL PARTS LOCATOR
TIMBERWOLF
TW 190TVGTR
Date Last Modified: 18th June 09

OFFSIDE TRACK NEARSIDE OFFSIDE NEARSIDE
MOTORS LIFT ARM LIFT ARM
TOP BTM TOP BTM
18678 18679 18680 18681
A B A B
B A A B
18682 18682 18683 18683
(T) T P (T) T P TOP

OFF SIDE NEAR SIDE FEED
TRACK DCV 18668 TRACK DCV 18881 ROLLER
MOTOR
HYDRAULIC LAYOUT
18669
A
2882
B
A B
18670
12 VOLT T
SOLENOID
VALVE 18677 18675 18673
A B B
P
T P
2885
19044 T A
18667 18666
MANIFOLD
OFFSIDE NEARSIDE
PUMP PUMP
18676
2883
CHIPPER
BOTTOM
M
DCV
ENGINE FEED
PUMP M ROLLER
18665 MOTOR
18877 18878 18879

TW 190TVGTR
TIMBERWOLF
TANK
Date Last Modified: 27th August 09

KIT NO: 18684
32
ENGINE HOUR FUEL FUEL ROTOR EMERGENCY ENGINE ENGINE SPD
PART No; 18482 MAIN ENGINE LOOM GROUND METER PUMP SOLENOID SWITCH SWITCH SECURITY SIGNAL (INDUCTIVE)
33
N.O./N.C.
POINT N.O./N.C. GROUND
13 14 C D
KEY SWITCH
M 21 22 A B
B H-BOX PCU
PULL 1 2 HOLD B
START B B B/W
P/W B B/R BL/W CONTROLLER
RUN
P
OFF SP SP
1 1 1 IN- SPEED SIG -
ACC R TACHO SIG / ALT
BL B B/W U/B
B B B/R 2 IN+ SPEED SIG +
BL
Y/BL Y/BL 3 EPA OIL PRESSURE SW

SP SP SP
1 Y/R Y/R
4 1 4 EPB WATER TEMP SW
SP
P/W BR R
ENG GND POINT 4 SP
PART No. 1376 B/R B/R 5 EPC EMERGENCY/ROTOR SWITCH
P/W BR G
1
BATT 25mm
SP SP BR BR 6 STT GLOW PLUG I/P
BATTERY 2 SP 6
1
BATT 25mm O O 7 RST RESET REVERT TO RESET MODE
PART No. 1375 STARTER FROM SAFETY SWITCH
R MAIN TERM 8 AX1
WATER TEMP
9 AX1
STARTER STARTER SWITCH t
MOTOR SOL TERM 10 AX2
W/R
Y/R 11 AX2
P/W P/W
W/R 12 OUT 4 AUTO REVERSE PULSE OUTPUT
SP OIL PRESS
4 R SWITCH BR/B 13 OUT 5 SOL GND SPEED CONTROLLED
87a p
SP B 14 GND GND 0v
BL 1
ROTOR
Y/BL
BL 15 BAT BAT 12 V IGP
30
SP
ALTERNATOR BL/B 87 4 16 OUT 1
O/P
P 17 OUT 2 FUEL HOLD SOLENOID
R
B/W BR/R GLOW PLUG LAMP
18 OUT 3
85 86
GLOW START RELAY

PLUGS
FWD REVERSE
35 1mm
SOLENOID SOLENOID
8 .5mm 39 1mm
14 .5mm 18 2mm
SP#1
2 1 2 1 12 .5mm BLACK 41 1mm
3 3 40 1mm 48 3mm
40 1mm 27 1mm
CIRCUIT DIAGRAM
BR P/W BR W 40 1mm 33 1mm

FUSE 1
7 1mm 28 1mm
IGP
G
SP HEATERS
2 FWD SOL
ON LED 15 1mm
LATCH RELAY SP#2
B/BR LED P/W
SP O 16 1.5mm GREEN 1-AC 3mm
BL
SP 5 SP B BR/R
4 1
B/BR
LINK LEAD POWER ON 87a
5 1mm 50E 1mm
BL/G
FUSE 2 SP LED 15 2mm SP#4 14 0.5
B
AUX 1 LED 30 87 BLUE
20 1mm 8 0.5
40 1mm 40 1mm
G SP SP B BL
SP
2 AUX POWER 1 4 40 1mm
SP B
CONN 1 86
LINK LEAD 85
BL/W B SP
P/W
1
1 2
PART No. 18911 EXTENSION LOOM SPLIT TO FUNNEL LOOM PART No. 17809
B/G
N/S FUNNEL ROLLER CONTROL
Date Last Modified: 27th Aug 09

REV FWD
A G/B A G/B
P/W N.O./N.C. N.O.
BL/G B G/U B G/U

13 14 13 14
C P/W C P/W
21 22
D O D O
SP BL E U E U
4
F W F W
PART No. 18865 MODE SELECTION LOOM

Part No. 18574 O/S FUNNEL ROLLER CONTROL
ORANGE HEAD
N.O./N.C. REV FWD
THIS LOOM REQUIRED ON 190 TVGTR
N.O./N.C. N.O.
KEY TO WIRING TO ISOLATE CHIP AND TRACK MODES C D
RED BAR
U
B BLACK BL/G BLUE WITH GREEN TRACER 13 14 13 14
A B
BL BLUE SAFETY SW
BL/W BLUE WITH WHITE TRACER N.O./N.C. 21 22
BR BROWN B/R BLACK WITH RED TRACER
2 1 C D
R RED P/W PURPLE WITH WHITE TRACER
G/U
G GREEN B/BR BLACK WITH BROWN TRACER A B
TRACK PUMP
Y YELLOW BL/B BLUE WITH BLACK TRACER DUMP SOLENOID
P PURPLE W/R WHITE WITH RED TRACER
W WHITE Y/B YELLOW WITH BLUETRACER
O ORANGE O/W ORANGE WITH WHITE TRACER
B/G BLACK WITH GREEN TRACER O/Y ORANGE WITH YELLOW TRACER
BL/R BLUE WITH RED TRACER
DOCUMENT No. ISSUE
CIRCUIT DIAGRAM FOR: 190 TVGTR (H-BOX) 190TVGTR-CD 1

TIMBERWOLF
TW 190TVGTR
TIMBERWOLF
TW 190TVGTR 34
PARTS LISTS
The following illustrations are for parts identification only. The removal or fitting
of these parts may cause a hazard and should only be carried out by trained
personnel.
Page No.
CHASSIS 36
CHASSIS - TILT MECHANISM (UPPER) 37
CHASSIS - TILT MECHANISM (LOWER) 38
CONTROL BOX 39
CONTROL PANEL 40
CONTROL TOWER 41
DECALS See pages 29 - 30
DISCHARGE 42
DRIVE TRAIN 43
ELECTRICAL LAYOUT 44
ENGINE 45
ENGINE BAY 46
FUEL TANK 47
FUNNEL 48
HYDRAULICS - TOP 49
HYDRAULICS - CENTRE 50
HYDRAULICS - END 51
ROLLER BOX 52
ROTOR 53
ROTOR HOUSING 54
V- BELT TENSIONING TABLE 55
blank page
CHASSIS TIMBERWOLF
TW 190TVGTR 36
8 5
31
7
1 9
x4 30
24
43 30 33
23 32
2 31 34 33
21 29
42 30
3 5
22 13 42 x2 x2 28 35
11 12
x8 6
16 10 36
x2
x4
26 38 15
22
39
11 x2
14 40
6 4 37
19 11 11
22 3
15 22
18
20 x4 27
44
41 10
42
22
42
45
11 16 12
Item Part No Part Name q’ty Item Part No Part Name q’ty
1 2905FB Roller Box Mounting Brkt 1 24 18039FB Battery Tray 1
2 2903FB Funnel Support 1 25 2799FB joining Bridge 2
3 0382 M10/30 Bolt 10 26 18636FB Platform Clamp 2
4 1812 M10/35 Bolt 2 27 18843FB Oil Tank Bracket 1
5 0479 M8 P Nyloc Nut 4 28 18637FB Platform Support 1
6 0429 M12/35 Bolt 8 29 18528FB Platform Channel 2
7 18041 M8 x 170 Hook Bolt 2 30 18037 M8/12 Bolt 8
8 18040FS Battery Clamp 1 31 0712 M8 C Washer 10
9 4210 Battery 1 32 18530FB N/S Platform Sideplate 1
10 0360 M10/25 Bolt 10 33 0711 M8 A Washer 8
11 0701 M10 A Washer 28 34 1868 AV Mount 4
12 0052 M10 T Nyloc Nut 6 35 1861 Foot Plate 1
13 2904FB Chassis Beam O/S 1 36 18531FB O/S Platform Sideplate 1
14 2906FB Chassis Beam N/S 1 37 4345 M10 P Nyloc Nut 8
15 0321 M12/30 Bolt 6 38 0942 Lynch Pin 1
16 0878 M10/20 Bolt 8 39 18635FB Front Bracket 1
17 1869FB Bracket Track Mount Adapter 1 40 18529FB Platform Frame 1
18 1795 Heavy-Duty AV Mount 4 41 0644 M12 P Nyloc Nut 4
19 1628 M16/35 Bolt 4 42 0839 M10 C Washer 14
20 1143 M16 A Washer 4 43 0350 M8/25 Bolt 2
21 18038FS Battery Base Plate 1 44 19516 Support Brace for Oil Tank 1
22 0704 M12 C Washer 31 45 0431 M12/40 Bolt 3
23 1644 AV Mount 4
37 CHASSIS (TILT MECHANISM-UPPER)
TIMBERWOLF
TW 190TVGTR
2
1 5
4
3
4
5
x4
9 6
10
7 x4
4
5
x4
12
11
8
15
4
14
13
1 18660 Chassis 1 9 18641 Drop Arm 4
2 18642 Hydraulic Cylinder Top Pin 2 10 18640 Guide Roller 4
3 18863 Locating Plate 1 11 18354 Guide Roller Bushes 4
4 0701 M10 A Washer 11 12 18847 Hydraulic Cylinder 2
5 0382 M10/30 Bolt 9 13 18646 Hydraulic Cylinder Bottom Pin 2
6 18645 Guide Support Roller Pin 4 14 18856 End Cap 2
7 18638 Drop Arm Top Pin 4 15 0878 M10/20 Bolt 2
8 18844 Bushes 8
CHASSISTIMBERWOLF 125PHTW
(TILT MECHANISM-LOWER) 190TVGTR 38
TIMBERWOLF
x4 17
1
16
4
x4
18
7 20
5
21 x2
6
22
16
10 9
10
9 x8 each 11
23 side
17
16
x4 19
7 8
2
7
15
8 16
13
14
x2 each
side 12
16
15
1 18695 Tracks (pair) 1 13 18759 Hinge Mechanism Pin 4
2 18844 Bush 24 14 18760 Hinge Mechanism Front Pin 4
3 18641 Drop Arm 4 15 0346 M8/20 Bolt 8
4 18757 Nearside End Plate 1 16 0712 M8 C Washer 24
5 18758 Extension Arm 4 17 0351 M8/30 Bolt 8
6 18639 Drop Arm Bottom Pin 4 18 19046 L/H Hose Guard 1
7 0839 M10 C Washer 20 19 19045 R/H Hose Guard 1
8 0360 M10/25 Bolt 8 20 0382 M10/30 Bolt 4
9 18183 M16/25 Bolt 16 21 19085 Exhaust Clamp 2
10 1354 M16 C Washer 16 22 0476 M8 Plain Nut 4
11 18756 Offside End Plate 1 23 0479 M8 P Nyloc Nut 4
12 18761 Brace Plate 8
39 CONTROL BOX
TIMBERWOLF
TW 190TVGTR
10
x4
13
11
12
6 x4
5
1
14
9
8
4 3
15 4
16
4 12
3
2 11
1 17802FB Control Box Cover 1 9 17803FS Finger Plate 2
2 17963 M10/160 Bolt 1 10 18168 M4/35 Pan Pozi 4
3 0839 M10 C Washer 2 11 18100 M4 Washer 4
4 2804 Bush M10 Top Hat 4 12 18235 M4 P Nyloc Nut 4
5 0067 Pop Rivet M5/12 4 13 17927 Limit Switch 2
6 18108 M6/8 Pan Pozi 4 14 17805FS Switch Mounting Plate 1
7 2834 AV Mount VE Type 2 15 0142 M6 P Nyloc Nut 4
8 4345 M10 P Nyloc Nut 1 16 18000 AV Mount 3
CONTROL PANEL TIMBERWOLF
TW 190TVGTR 40
1 4
2 5
3 3
6
7
3
6
8
10
21
9
16 11
17 12
18
9
13
19
14
22
1 2
20
0
15
1 18107 M6 Wing Nut 3 12 4033 M5 AV Mount 5
2 18106 M6 Split Washer 3 13 Supp’d with loom LED 2
3 0709 M6 C Washer 11 14 Supp’d with engine Ignition Switch 1
4 1972 Electrical Cover 1 15 0327 Hours Counter 1
5 2725 Electrical Cover Stand Off 3 16 Supp’d with loom Fuse 2
6 0391 M6 T Nyloc Nut 5 17 1151 Countersunk Pop Rivet 1
7 0438 M6/16 Pan Pozi 3 18 0435 M5/16 Pan Pozi 4
8 Supp’d with loom Relay 2 19 18405 H-Box 1
9 0857 M5 A Washer 9 20 2951 Control Panel Decal 1
10 0236 M5 P Nyloc Nut 5 21 3024 M5 Spring Washer 5
11 2958FS Electrical Panel 1 22 18398 Mounting Bracket 2
41 CONTROL TOWER
TIMBERWOLF
TW 190TVGTR
7
6
5
2 10 x4
13
x6
3
4
14
12 8
x2
15
20
x2
19 x2
25
4 16
21
24
x2 4
22 x2
x7 18
x2
x3 x4
19
23 9
4
17
11
1 1802FR Cross Bar 2 14 18694 Control Valve 1
2 18634FB Control Panel Tracked 1 15 0354 M8/60 Bolt 6
3 1658 M6/12 Bolt 6 16 P*24 Proportional Crossover Valve 2
4 0709 M6 C Washer 19 17 0391 M6 T Nyloc Nut 3
5 0360 M10/25 Bolt 4 18 0481 M8 T Nyloc Nut 6
6 0839 M10 C Washer 12 19 0711 M8 A Washer 6
7 1803P End Plug 4 20 0712 M8 C Washer 6
8 18632FB Control Tower 1 21 0437 M6/16 Bolt 7
9 0382 M10/30 Bolt 4 22 18633FB Front Valve Cover 1
10 18574 Track/Chip Switch 1 23 18846 Solenoid Valve 1
11 0052 M10 T Nyloc Nut 4 24 18882 M6/90 Bolt 3
12 1860 M8 Lever 2 25 0479 M8 P Nyloc Nut 2
13 18850 L Handle 2
DISCHARGE TIMBERWOLF
TW 190TVGTR 42
43 DRIVE TRAIN
TIMBERWOLF
TW 190TVGTR
2
3
4
5
6
7 8
Item Part No Part Name q’ty

1 17322 Vee Belt 1232 SPA 3
2 4327 Taper Lock Bush 2517 50 mm 1
3 17321 Pulley 280 x 3 1
4 2984M Key 54 x 14 1
5 18855 Pulley Engine 168 x 5 1
6 0994 Vee Belt SPA 950 2
7 18854 Taper Lock Bush 2012 / 022 1
8 18853 Pulley 150 x 2 SPA 1
ELECTRICAL LAYOUT TIMBERWOLF
TW 190TVGTR 44
2
4 5
3
7 8
1 17809 Control Box/Safety Switch Loom 1 5 18574 Track/Chip Switch 1
2 18911 Extension Loom 1 6 18865 Mode Selection Loom 1
3 18482 Main Loom 1 7 1376 -
VE Battery Cable 1
4 2627 Emergency Stop Switch 1 8 1375 +
VE Battery Cable 1
45 ENGINE
TIMBERWOLF
TW 190TVGTR
Date Last Modified: 13th Dec 2012 1
12
3 2
6
7
21 x4
19
20 25
24
23
11
5 31
6
8
16
27
26 22 13
10 29
10 14
28
7
30
26
15
1
17
18 6
1 4316 Air Cleaner 1 17 0352 M8/40 Bolt 1
2 0095 Oil Filter 1 18 0481 M8 T Nyloc Nut 1
3 Air Filter 1 19 0392 M6 Plain Nut 4
4 4252 Directional Control Valve (DCV) 1 20 4297FB Air Intake Tube 1
5 19158FB Engine Bracket Nearside 1 21 4335 Radiator Fan Guard 1
6 0711 M8 A Washer 7 22 4054 M10/35 Fine Thread Socket Cap 6
7 0346 M8/20 Bolt 3 23 0437 M6/16 Bolt 4
8 19157FB Engine Bracket Offside 1 24 0709 M6 C Washer 8
9 4319 Radiator Kit 1 25 18106 M6 Spring Washer 4
10 4313 Engine 1 26 18629FB Engine Bracket Base 2
11 0350 M8/25 Bolt 2 27 0332 M12/90 Bolt 4
12 2946 Throttle Assembly 1 28 18522 AV Mount 4
13 0304 M10/25 Fine Thread Socket Cap 16 29 0704 M12 C Washer 4
14 0085 Fuel Filter 1 30 0644 M12 P Nyloc Nut 4
15 2954FS Throttle Cable Bracket 1 31 17337 Rubber Spacer 2
16 18855 Pulley Engine 168 x 5 1
ENGINE BAY TIMBERWOLF
TW 190TVGTR 46
2
37 33
38 5
1
39 13
8
14 x4 32
x3
20 9
x4 21
19 4 10
23
13
34 11 x2
19 31
23
24
13 6 x2
3
24 13 7
35
x4
29
19
23
25 22
36
x2 23 18
26 15 17
14
23
27
30 28
23
12
26
16
1 2950 Throttle Decal 1 21 4088 Catch 1
2 18915F Exhaust Muffler Complete 1 22 0350 M8/25 Bolt 2
3 4320 Reserve Tank 1 23 0712 M8 C Washer 26
4 0344 M8/16 Bolt 2 24 1757 M8 P Nyloc Nut 6
5 0438 M6/16 Pan Pozi 3 25 0476 M8 Plain Nut 4
6 0709 M6 C Washer 5 26 0481 M8 T Nyloc Nut 12
7 0142 M6 P Nyloc Nut 3 27 2955FO Engine Base Guard 1
8 0066 Pop Rivet 5 x 6 2 28 1984FS Engine Guard Bracket 1
9 0235 Catch Plate 1 29 1008 Spring Washer 4
10 0607FO Access Cover 1 30 0437 M6/16 Bolt 2
11 4270FO Top Bonnet 1 31 18581FO Shroud Radiator with Grille 1
12 0807 Fuel Pump 1 32 0067 Pop Rivet 4.8 x 12 2
13 0711 M8 A Washer 14 33 18117 M8/35 Bolt 4
14 0765O Side Panel 2 34 18851 Muffler Plate 1
15 2836FO Engine Guard Retainer 2 35 18456 Flexi Adaptor 1
16 4315 In-Line Fuel Filter 1 36 17988 Gasket 3
17 0704 M12 C Washer 2 37 P*445 M5/16 Caphead 3
18 0318 M12/20 Bolt 2 38 0857 M5 A Washer 3
19 0346 M8/20 Bolt 10 39 2946 Throttle Assy 1
20 18580FO Front Engine Bay Guard 1
47 FUEL TANK
TIMBERWOLF
TW 190TVGTR
13 18 20
1
20
21
2 14
19
17
16
5 6
9
8
10
11 7
12
15
1 2843 Banjo Bolt fitting 1 12 0211 3/8 Drain Plug 1
2 2488 6090 - 1/8 1 13 18392K Fuel Tank Kit 1
3 P1817 Fuel Cap 1 14 2845 Fitting 1
4 P1816 Tank Filler Strainer 1 15 0346 M8/20 Bolt 2
5 0711 M8 A Washer 2 16 0152 3/4” Dowty Washer 1
6 0481 M8 T Nyloc Nut 2 17 2897M Pick Up Weight 1
7 0479 M8 P Nyloc Nut 2 18 2896 Copper Washer 2
8 0712 M8 C Washer 4 19 0389 8 MM Rubber Pipe 1
9 1989FS Bracket Tank Front 1 20 1992 Tail Hose 2
10 1990FS Bracket Tank Rear 1 21 18568 Reducer Bush 1
11 0396 3/8 Dowty Washer 1
FUNNEL TIMBERWOLF
TW 190TVGTR 48
1
27 32
2 8
5 10 9
6 45
44 4 35 46
33
x3 11
14 7
15 13 21 x4 36 47
16
39
38
7 10 45
37 3
12
18
31
32
22
7
10
17
29 40
30 34
41
25
26
23
11
31
20 28 42 43 44
32
19
24 27
1 18913F Inclinometer Bracket 1 25 1276 Split Pin 2
2 2913FO Funnel 1 26 1598FR Safety Bar 1
3 0045 M12 T Nyloc Nut 2 27 0391 M6 T Nyloc Nut 10
4 2914FO Feed Tray 1 28 4344 M10 C Repair Washer 2
5 1601 Nylon Piston 2 29 0178 Rubber End Stop 1
6 1603 Die Spring 2 30 2727FS Actuator Bracket 1
7 0704 M12 C Washer 8 31 0437 M6/16 Bolt 10
8 0342 M8/10 Bolt 6 32 0709 M6 C Washer 12
9 1644 M8 Anti-Vibration Mount 3 33 1253 M6/25 Bolt 2
10 0712 M8 C Washer 14 34 2493 Rubber Cap 2
11 4345 M10 P Nyloc Nut 2 35 18852 Inclinometer 1
12 1006 M4/30 Pan Pozi 2 36 0654 Grommet 4
13 4342 M8/30 Csk Soc. 1 37 0438 M6/16 Pan Pozi 4
15 1605M Stainless Spacer 2 39 1800 AV Mount 8
16 1599 Bearing Washer 2 40 18104 M5/12 Pan Pozi 4
17 0046 M12 Plain Nut 4 41 0857 M5 A Washer 4
18 1348 Limit Switch 1 42 18924 Square Reflector 2
19 1520 M10/45 Bolt 2 43 18102 M5 T Nyloc Nut 2
20 1591 Nylon Spacer 2 44 (see page 38) Control Box 2
21 4206 Nylon Bush 1 45 0481 M8 T Nyloc Nut 44
22 0479 M8 P Nyloc Nut 1 46 P*144 Manual Cannister 1
23 2923FS Hinge Pin 2 47 0347 M8/30 Button Head 3
24 2986 1/2” Spring Bolt 2
49 HYDRAULICS (TOP)
TIMBERWOLF
TW 190TVGTR
1 2
3
x9
4
16
5
10
21 2
6
21
8 17
9 18 20
13 21
11
12 19
15
14
1 0026 3/8” - 1/2” M/M Adapter 12 12 18666 1/2” Hose 1
2 0396 3/8” Dowty Seal 14 13 18668 1/2” Hose 1
3 18676 1/2” Hose 1 14 18677 1/2” Hose 1
4 18682 1/4” Hose 2 15 18669 1/2” Hose 1
5 18683 1/4” Hose 2 16 0828 3/8” Bulk Head Adapter 2
6 18675 1/2” Hose 1 17 P*305 3/8” Hose 2
7 18673 1/2” Hose 1 18 18670 1/2” Hose 1
8 0027 1/2” - 1/2” Adapter 5 19 18881 1/2” Hose 1
9 0398 1/2” Dowty Washer 1 20 P*306 3/8” Hose 2
10 0033 3/8” - 1/4” Adapter 4 21 0161 3/8” - 3/8” M/M Adapter 2
11 18667 1/2” Hose 1
HYDRAULICS (CENTRE) TIMBERWOLF
TW 190TVGTR 50
8 9 10 22
20 21
1 11 17
3 2 18 x4
19
23
12 25
24
7 26
6 29
4 5 27 28
18
13
16
30
14
18 31
16 28
32
29
15
28
1 18666 1/2” Hose 1 17 0027 1/2” - 1/2” M/M Adapter 2
2 18667 1/2” Hose 1 18 0398 1/2” Dowty Seal 5
3 18676 1/2” Hose 1 19 18848 Pump 1
4 18675 1/2” Hose 1 20 18903FS Pump Bracket 1
5 19044 1/2” Hose 1 21 0712 M8 C Washer 4
6 2883 1/2” Hose 1 22 2988 M8/90 Bolt 4
7 2882 1/2” Hose 1 23 0429 M12/35 Bolt 2
8 18878 3/4” Hose 1 24 0704 M12 C Washer 2
9 18877 3/4” Hose 1 25 0071 M8 A Washer 8
10 18879 3/4” Hose 1 26 0479 M8 P Nyloc Nut 4
11 18682 1/4” Hose 1 27 1660 Engine Pump 1
12 18683 1/4” Hose 1 28 0396 3/8” Dowty Seal 9
13 P*305 3/8” Hose 2 29 0026 3/8” - 1/2” M/M Adapter 5
14 P*306 3/8” Hose 2 30 4252 Directional Control Valve (DCV) 1
15 0161 3/8” - 3/8” M/M Adapter 4 31 18883 1/4” - 1/4” Adapter 4
16 1583 3/4” - 1/2” Adapter 3 32 0395 1/4” Dowty Seal 4
51 HYDRAULICS (END)
TIMBERWOLF
TW 190TVGTR
15
14
16
20
17
1 19
18
2 37
3
4 38
8 39
9
5
22
7 6
10 21 20 19
11
12
13
23
20
24
19
26
27 23 27
29 26
34 25 28
30
33
32
35
31 30 36
1 18665 3/4” Hose 1 21 1163 Oil Level Gauge 1
2 18878 3/4” Hose 1 22 18845 Hydraulic Oil Tank 1
3 18877 3/4” Hose 1 23 0398 3/8” Dowty Seal 2
4 18879 3/4” Hose 1 24 0211 3/8” Blanking Plug 1
5 2885 3/8” Hose 1 25 2982B Motor 2
6 2883 1/2” Hose 1 26 0027 1/2”- 1/2” Adapter 2
7 2882 1/2” Hose 1 27 0026 1/2”- 3/8” Adapter 3
8 18675 1/2” Hose 1 28 0398 1/2” Dowty Seal 4
9 19044 1/2” Hose 1 29 1583 3/4” - 1/2” Adapter 4
10 18881 1/2” Hose 1 30 0152 3/4” Dowty Seal 8
11 18670 1/2” Hose 1 31 1632 3/4” Blanking Plug 2
12 18675 1/2” Hose 1 32 1766 3/4” - 3/4” Adapter 1
13 18677 1/2” Hose 1 33 18880M Manifold 1
14 1954 Tank Top Filter 1 34 0354 M8/60 Bolt 3
15 0350 M8/25 Bolt 2 35 0711 M8 A Washer 6
16 0711 M8 A Washer 2 36 0479 M8 P Nyloc Nut 3
17 2893 Filter Element 1 37 1658 M6/12 Bolt 8
18 1067 Breather Filter 1 38 0709 M6 C Washer 8
19 2694 1” - 3/4” Adapter 3 39 1702FS Hydraulic Tank Top 1
20 2693 1” Dowty Seal 3
3 2 7 28
27 2
6 47
4 8
1 31
22 5
23 12 15 16 32
x8
x6
53
9 35 36
ROLLER BOX
x8 18
{
13
14 19 33 29
17 x2 34
55
10 54 x4
46
51 x6 56
11 20 50
16 19
24 37 x4
21 26 19 48 38
25 22 41 45
14 39
15 44
x2 19
40 52 30
17
55 54 x4 49 42 43 42
56 x4 Road Tow machines only
34
x2
Item Part No Part Name q’ty Item Part No Part Name q’ty Item Part No Part Name q’ty
1 0382 M10/30 Bolt 2 20 0481 M12/30 Bolt 2 39 2783FS Fitting Bracket Short 4
2 0701 M10 A Washer 8 21 1525 M10/40 Caphead 3 40 0351 M8/30 Bolt 1
3 0052 M10 T Nyloc Nut 2 22 1985 M12/30 Caphead 6 41 4342 M8/30 CSK Screw 1
4 2748FS Short Spring Hanger 1 23 2982B Hydraulic Motor 2 42 0479 M8 P Nyloc Nut 2
5 0305 M10/25 Caphead 4 24 3025MS Bracket Motor AV Mount 1 43 0712 M8 C Washer 2
6 P*200 Top Roller Slide Assembly 1 25 2731M Adapter Spline 1 44 18268FS Fitting Bracket Long 1
7 0481 M8 T Nyloc Nut 4 26 0985 Straight Grease Nipple 1 45 0330 M12/70 Bolt 4
8 1526 M12/25 Caphead 2 27 19052 Spring 4 46 4340 M12/50 Caphead 4
9 1768 AV Mount 4 28 0878 M10/20 Bolt 4 47 1840FS Roller Box Top 1
10 1812 M10/35 Bolt 8 29 4341 M12/150 Threaded Bar 1 48 0356 Roller Box Stud 4
11 3026 AV Bush Concentric 8 30 0045 M12 T Nyloc Nut 4 49 0711 M8 A Washer 1
12 3009 Slide Plug 8 31 1898M Damper Stop 2 50 2888 Layflat Spring Protector 4
13 2732M Adapter Spline 6B 1 32 18491FO Roller Box 190mm 1 51 0839 M10 C Washer 8
14 1947M Roller Hub 190 2 33 2733M Bearing Roller Motor Side 1 52 M12/260 Threaded Rod 2
15 1948MH Roller Blade 190 12 34 0046 M12 Plain Nut 4 53 4224M Anvil Primary Right Side 1
TW 190TVGTR
TIMBERWOLF
16 0428 M12/30 CSK Blade Bolts 24 35 1517 M12/40 Caphead 2 54 P6685 Stub Shaft Profile 2
17 0788 Bearing Plastic Bush 4 36 4223M Anvil Primary Left Side 1 55 17375M Stub Shaft 2
18 0986 45o Grease Nipple 1 37 1284 M16 T Nyloc Nut 4 56 0429 M12/35 Bolt 8
52
19 0702 M12 A Washer 31 38 1143 M16 A Washer 4

53
15
14
20
19
12
11 x6
10
8
ROTOR
18
9 17
16
x8
6
5 13
4
7
3
2
1
1 0360 M10/25 Bolt 1 11 0355 M8/16 CSK Bolt 4
2 0839 M10 C Washer 1 12 2902MS Bolt Plate 2
3 17350M Rotor Shaft 1 13 1940MS Bearing Spacer 1
4 1527 M8/25 Caphead 8 14 1218 M16 Hardened Washer 4
5 1937M Bearing Cap 1 15 1284 M16 T Nyloc Nut 4
6 2943 Oil Seal 1 16 1862 Bearing 6308 1
7 1939 Bearing 6309 1 17 1893 Nut M39/4 1
8 18712M Blade Bolt 2 18 2983MS Drive Adapter 1
9 18513M Rotor Disc 1 19 0701 M10 A Washer 6
TIMBERWOLF
TW 190TVGTR
10 18692MH 5” Blade 2 20 4054 M10/35 Finethread Capheads 6

ROTOR HOUSING TIMBERWOLF
TW 190TVGTR 54
11
6 7
1 2
3
4
20 16 13 12
9 21
10 14
15
17
18
19
22
23
1 1906FO Guard Roller Box Near Side 1 13 0178 Rubber End Stop 1
3 0360 M10/25 Bolt 3 15 0712 M8 C Washer 2
4 0839 M10 C Washer 9 16 1691FS Switch Back Plate 1
5 1907FO Guard Roller Box Off Side 1 17 1868 M8 AV Mount 2
6 0052 M10 T Nyloc Nut 2 18 0711 M8 A Washer 4
7 0701 M10 A Washer 2 19 1721 M8/10 Bolt 4
8 4066 Gas Spring Compression 1 20 1348 Limit Switch 1
9 0528 Split Pin 1 21 18168 M4/35 Pan Pozi 2
10 1943M Pin Hinge 180 mm 1 22 18442FO Rotor Housing Fixed 1
11 18443FO Rotor Housing Opening 1 23 2819FS Fitting Bracket 1
12 2978S M16 Flange Nut 2
55
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METHOD: TIPS ON BELT TIGHTENING:
1. SET THE DEFLECTION DISTANCE ON THE LOWER SCALE OF THE TENSION
GAUGE SO THAT THE UNDERSIDE OF THE 'O'-RING EqUALS THE 'h' VALUE A) THERE WILL NORMALLY BE A RAPID DROP IN TENSION DURING
GIVEN IN THE TABLE BELOW THE RUN-IN PERIOD FOR NEW BELTS. WHEN NEW BELTS ARE
FITTED, CHECK THE TENSION EVERY 2-3 HOURS & ADjUST UNTIL
2. ENSURE THAT THE DEFLECTION FORCE SCALE IS ZERO'D BY PUSHING
THE TENSION REMAINS CONSTANT
THE UPPER 'O'-RING ALL THE WAY DOWN
B) THE BEST TENSION FOR V-BELT DRIVES IS THE LOWEST
3. PLACE THE TENSION GAUGE IN THE CENTRE OF THE BELT SPAN AS
TENSION AT WHICH THE BELTS DO NOT SLIP OR RATCHET UNDER
SHOWN IN THE DIAGRAM LEFT
THE HIGHEST LOAD CONDITION
4. PRESS DOWNWARDS ON THE RUBBER BUFFER, DEFLECTING THE BELT
C) TOO MUCH TENSION SHORTENS BELT & BEARING LIFE
UNTIL THE UNDERSIDE OF THE LOWER O'-RING IS LEVEL WITH THE BELT
K
BEHIND (USE A STRAIGHT EDGE IF THERE IS ONLY 1 BELT) D) TOO LITTLE TENSION WILL AFFECT THE PERFORMANCE OF
YOUR MACHINE ESPECIALLY IN RESPECT OF NO-STRESS DEVICES
5. TAKE THE READING FROM THE DEFLECTION SCALE OF THE TENSION
METER (READ AT THE LOWER EDGE OF THE 'O'-RING) & COMPARE THIS E) ENSURE THAT BELT DRIVES ARE KEPT FREE OF ANY
VALUE WITH THAT GIVEN IN THE TABLE BELOW FOREIGN MATERIALS
6. TIGHTEN OR LOOSEN BELTS AS REqUIRED FOLLOWING PROCEDURE F) IF A BELT SLIPS - TIGHTEN IT!
GIVEN IN THE OPERATOR'S MANUAL
TENSION GAUGES ARE AVAILABLE FROM TIMBERWOLF SPARES, qUOTING

PART No. 18091
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TIMBERWOLF
TW 190TVGTR

Timberwolf TW 190TVGTR Wood Chipper Instruction Manual

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Timberwolf TW 190TVGTR Wood Chipper Instruction Manual

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CONTENTS PH TIMBERWOLF

IMPORTANT HEALTH AND SAFETY INFORMATION

The manual should be considered an important part of the

ALWAYS FOLLOW SAFE OPERATING AND MAINTENANCE PRACTICES

The Timberwolf TW 190TVGTR

Serial No. Location

3100 mm (2460 mm with feed tray folded)

TIMBERWOLF TW 190TVGTR SPECIFICATION

HYDRAULIC OIL DISCHARGE DISCHARGE

FEED FUNNEL INCLINOMETER

SAFETY BAR LIFTING

ROTOR CRAWLER ENGINE DRIVING

TOP ROLLER SLIDE BATTERY

HYDRAULIC RAM HYDRAULIC PUMP

OIL FILTERDIRECTIONAL STARTER

OPERATOR'S PERSONAL PROTECTIVE EQUIPMENT REQUIRED

Work gloves with elasticated Face mask if

BASIC WOODCHIPPING SAFETY

GENERAL SAFETY MATTERS

ALWAYS check (visually) for fluid leaks.

ALWAYS take regular breaks. Wearing personal

ALWAYS keep hands, feet and clothing out of feed

DO NOT smoke when refuelling.

ALWAYS keep the operating area clear of people,

Guaranteed Sound Power: 119dB (A)

OPERATOR’S PERSONAL PROTECTIVE EQUIPMENT REQUIRED

DO NOT remove, jam, disable, bypass, override or otherwise

RED SAFETY BAR

Do not rely on the red bar to keep the roller

DAILY CHECKS BEFORE STARTING

STOPPING THE ENGINE

The inclonometer (positioned on the top of the feed funnel)

ALWAYS WEAR FULL PERSONAL

ENGINE CONTROLS POWER

INSERT key. Turn to heat. OFF ON HEAT START COUNTER

HEATER LED comes on. 1 2

CONTROLLING THE ENGINE SPEED

STOPPING THE ENGINE

LEAVE the engine running for 1 minute.

FUEL LEVEL INDICATOR

WITH THE ENGINE RUNNING AT FULL SPEED

HYDRAULIC OIL THERMOMETER / OIL LEVEL INDICATOR

THE FOLLOWING PAGES DETAIL ONLY

THIS IS NOT A WORKSHOP MANUAL.

AUTHORISED TIMBERWOLF SERVICE AGENTS ARE FULLY TRAINED IN ALL

TIMBERWOLF ACCEPTS NO RESPONSIBILITY FOR THE FAILURE OF THE

THE FAILURE TO APPLY GENERALLY ACCEPTED

PLEASE REFER TO YOUR AUTHORISED

SERVICE SCHEDULE Daily 50 100 500 1

Securing a Timberwolf chipper ready for

CHANGE HYDRAULIC OIL AND FILTER

BATTERY REMOVAL AND MAINTENANCE

BATTERY REMOVAL BATTERY MAINTENANCE

COPPER EASE SAFETY INFORMATION

BATTERY SAFETY INFORMATION

THIS PROCEDURE SHOULD ONLY BE UNDERTAKEN WITH THE DISCHARGE IN PLACE.

Always sharpen blades on a regular basis. Failure to do so

TENSION HYDRAULIC PUMP BELT

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