XR Mining Series Instruction Manual

Xcentric Ripper Mining series
INSTRUCTIONS MANUAL
Xcentric Ripper International, s.l. / Grado Cero Sistemas, s.l.u.

Arriurdina, 15 (Pol. Ind. Jundiz) · 01015 Vitoria-Gasteiz (Álava) · Spain
Tel.: +34 945 290 555
www.xcentricripper.com www.gradocero.net
INTRODUCTION
The ripper is a demolition tool developed with the latest advances in demolition systems in mind. It meets
the highest standards. It was patented by Xcentric Ripper International/Grado Cero Sistemas, S.L.U., a
trailblazer in the industry. Through its design, outstanding performance has been achieved, allowing more
efficient work.
Made completely of wear-resistant steel, this attachment device is maintenance free, less noisy than other
excavation tools, can be used under water without loss of performance, and adapted to countless work
sites. The ripper is ideal for tunnel construction, working on walls and ceilings, and for other jobs. Thanks
to its uncomplicated mechanical design, which has no pricey components and no impact or friction areas,
high operating safety is guaranteed.
This instruction manual must be read and understood to ensure that the ripper is correctly used and
provides peak performance and a long life. You will also find important advice on correct handling of the
attachment device, so that you can make maximum use of your ripper’s technical advantages.
The contents of this manual are the “Original Instructions”.
Revision: 00 29-05-2017 Cod. 01-17

01 01-12-2017 Cod. 02-17
02 11-07-2018 Cod. 01-18
03 13-11-2018 Cod. 02-18
04 08-05-2019 Cod. 01-19
INSTRUCTIONS MANUAL 3
CONTENTS
:: Foreword
INTRODUCTION 3
CONTENTS 4
WARRANTY 7
Warranty conditions 7
Acceptance test 8
Model plate 9
EC Declaration of conformity 10
Warranty registration form 11
:: Safety 13
SAFETY INFORMATION AND PRECAUTIONS 15

Safety information 15
General safety instructions 16
Correct and incorrect use of the ripper 17
Safety instruction sticker 18
Work, inspection and safety areas 19
Hazards 20
:: Operation 23
NAME OF COMPONENTS AND SPECIFICATIONS 25

Name of components 25
Standard specifications 27
TOP BRACKET DIMENSIONS 29

XR 22 Top bracket mounting dimensions 30
XR 22 Mounting bolt tightening sequence and torque 30
4 XCENTRIC RIPPER - MINING SERIES

TECHNICAL CHARACTERISTICS 37
General description 37
Working area 37
Scope of use 38
Production and performance 39
Use under water 39
Low noise pollution 39
No daily maintenance 39
INSTALLING AND REMOVING THE RIPPER 40

Installation on the excavator 40
Hydraulic circuit adjustment and hose connections 40
Excavator hydraulics 42
Start up and first use 43
Removing the ripper 44
OPERATION 45
Instructions for using the ripper 45
Handling the ripper 45
Incorrect use of the ripper 47
Work interruption 48
Cleaning 48
TRANSPORT 49
LONG TERM STORAGE 50
TROUBLESHOOTING 51
:: Maintenance 53
MAINTENANCE, INSPECTION AND REPAIR 54

Periodical inspection and repair 54
Daily inspection 54
Maintenance plan 57
LUBRICANTS AND HYDRAULIC SYSTEM 58

Hydraulic oil 58
Oil filter on the excavator 59
Eccentric gear housing lubricant 59
Oil change eccentric gear housing lubricant 59
Pivot arm lubricant 60
Filling the pivot arm lubricant 61
Control valve block 62
Control valve block schematic drawings 62
TOOTH REPLACEMENT 65
Removing the tooth (XR 22 - XR 32 - XR 42) 65
Removing the tooth (XR 52 - XR 62 - XR 82 - XR122) 67
Problems when removing the tooth 70
Checking the fit of the tooth on the ripper impact arm 71
Installing the tooth (XR 22 - XR 32 - XR 42) 72
Installing the tooth (XR 52 - XR 62 - XR 82 - XR122) 74
Tooth failure 76
Teeth dimensions and weights 77
Teeth wear limits 78
PRESSURE ACCUMULATOR 79
Caring for the accumulator 79
Rest position/Working position 79
Setting the pressure 80
WELDING INFORMATION 82
BOLT TIGHTENING TORQUES 83
MANUAL REVISION INDEX 84

WARRANTY
Warranty conditions
From the date of delivery, the ripper carries a warranty of two years or 3.000 operating hours (whichever
comes first). For this, the following conditions must be fulfilled:
1) The warranty duration applies to operation in a single daily shift of eight hours. If the duration of daily
operation is above the given value, the warranty period shortens proportionally.
2) Depending on the case, specific warranty conditions must be established for special uses.
3) Within the warranty period, Xcentric Ripper International/Grado Cero Sistemas, S.L.U. replaces free of
charge all components whose damage or failure Xcentric Ripper International/Grado Cero Sistemas, S.L.U.
acknowledges as being due to defects in material or design.
4) If the installation guidelines for the ripper are not observed, the attachment device’s operational safety
can be considerably affected. This will result in Xcentric Ripper International/Grado Cero Sistemas, S.L.U.
rejecting any sort of warranty claim.
5) Replacement of a component during the warranty period does not cause an extension of the total warranty
period for the unit.
6) For all warranty claims, contact Xcentric Ripper International/Grado Cero Sistemas, S.L.U. with the serial
number found in the data on the model plate.
7) An Xcentric Ripper warranty claim form must be submitted to Xcentric Ripper International/Grado Cero
Sistemas, S.L.U. within seven days from the date of repair. Photographs or video of the failed parts are to
be sent with the claim form and a copy of the sales invoice of the ripper from the dealer to the end user.
This allows Xcentric Ripper International/Grado Cero Sistemas, S.L.U. to decide whether or not the affected
parts are eligible for warranty.
8) Parts that have been replaced free of charge are the property of Xcentric Ripper International/Grado Cero
Sistemas, S.L.U. and must be retained by the dealer for a period of one year for possible inspection by a
representative of Xcentric Ripper International/Grado Cero Sistemas, S.L.U.
9) During the warranty period, transport costs and installation costs of the replacement parts are born by
Xcentric Ripper International/Grado Cero Sistemas, S.L.U. Any import duties incurred in the supply of the
replacement parts will also be born by Xcentric Ripper International/Grado Cero Sistemas, S.L.U. A copy of
the invoice for the import duties must be sent to Xcentric Ripper International/Grado Cero Sistemas, S.L.U.
before reimbursement can be made.
10) The warranty does not apply to parts whose wear, damage or breakages have been caused by faulty
operation and/or faulty maintenance of the ripper.
11) The warranty does not apply to parts subject to consumption or wear.
12) Only original equipment parts from Xcentric Ripper International/Grado Cero Sistemas, S.L.U. can be used.
Infringement automatically voids this warranty.
13) All modifications to the device that are made without the prior approval of Xcentric Ripper
International result in automatic forfeiture of the warranty.
14) During the warranty period, no work can be done to the ripper without the prior consent of Xcentric Ripper
International/Grado Cero Sistemas, S.L.U.
___________________________________________________________________________________
# NOTICE
The tooth and pin are not subject to warranty.
_______________________________________________________________________________________
Acceptance inspection
When taking delivery of the ripper, the receiver must perform an acceptance inspection. If there is any
damage, the transport driver and the transport company must be informed. Furthermore, it is necessary
to inform the manufacturer, Xcentric Ripper International/Grado Cero Sistemas S.L.U., and the ripper dealer.
The following documents are delivered with the ripper:

• Instruction manual
• List of replacement parts
• Warranty registration form
• EC declaration of conformity
Within 30 days after installation of the ripper, the warranty registration must be completely filled out and
sent to Xcentric Ripper International/Grado Cero Sistemas S.L.U. Not sending it back means loss of the
warranty.
Xcentric Ripper International/Grado Cero Sistemas, S.L.U reserves the right to change or expand the contents
of this manual.

Model and CE plate
The model and CE plate is on the ripper housing.

This plate contains the following data (examples in the illustration):

1) Model
2) Serial number
3) Ripper mass
4) Excavator mass
5) Excavator circuit relief pressure
6) Oil flow
7) Maximum case drain pressure
8) Year of manufacture
EC DECLARATION OF CONFORMITY
We, Xcentric Ripper International/Grado Cero Sistemas, S.L.U., declare that the Ripper of the indicated make
and model fulfils the conditions according to EC Machinery Directive 2006/42/EC and Pressure Equipment
Directive 97/23/EC.
Make:……………………………………………………………………………………………...XCENTRIC RIPPER
Accessory:………………………………………………………………………………………………………RIPPER
Model:…………………………………………………………………………………………..............................……
Serial No:……………………………………………………………………………………..............................……..
Year of Manufacture:……………………………………………………………………...............................………..
Sound power level:…………………………………………………………………………………………….95 dB(A)
The following harmonised standards are applied:

EN ISO 12100 – Safety of machinery
EN ISO 4413 – Hydraulic transmission
SCOPE AND LIMITATIONS OF THIS EC DECLARATION
This EC declaration covers the Ripper when it is mounted on the machine for which it is designed. In addition,
the use of the Ripper must be that anticipated in work for the breakage of materials. It must not be used as a
crane for handling loads or for inappropriate work.
Any modification made to this assembly or to any of its components, without express authorisation in
writing from XCENTRIC RIPPER INTERNATIONAL/GRADO CERO SISTEMAS, S.L.U., invalidates this EC
certification and, therefore, the use in service of the Ripper.
Authorised technical file representative:

Javier Aracama
Xcentric Ripper International/Grado Cero Sistemas, S.L.U
Arriurdina, 15
01015 Vitoria-Gasteiz (Alava), Spain.
Manufacturer:
Grado Cero Sistemas, S.L.U
Arriurdina, 15
01015 Vitoria-Gasteiz (Alava), Spain.
Place and date of issue:……………………………………………………………………............................ Vitoria

Authorised by:……………………………………………………………………………………….....Javier Aracama
Signature:
File: Original for the CUSTOMER

XCENTRIC RIPPER INTERNATIONAL, S.L.
GRADO CERO SISTEMAS, S.L.U · ARRIURDINA N° 15
01015 VITORIA (ALAVA) – Spain
Tel. +34 945 290 555 www.gradocero.net
www.xcentricripper.com
Warranty registration form
Model:.................. Serial number:............................... Delivery date:......./......../...........

Customer details
* Name: .......................................................................………………….…..………………
* Address: …………...…………………………………………………………………………..…
City: ……………………………………..….. Country:…………………………….......….
Installation date: .........../.........../............... Excavator model:........................................................
Hour meter: …………………………………………………………………………………………..
(* If possible)
Installation details
MPa
Preset pressure relief valve: ................................................................................. psi
L/min MPa
Preset oil flow: ............... US gal/min at........................ psi
MPa
Working return back pressure: .........….……………………………………………….. psi
MPa
Working drain back pressure: …………………………………………………...…….. psi
(Mark with x)
Have you made the presetting by using the compulsory flowmeter? Yes No
Pre-operation details
Yes No
Was the end user given instructions in the safety and operation of the ripper?:
Was the end user given instructions in the maintenance and service of the ripper?:
Did the end user receive a Parts List?:
Did the end user receive an Instruction Manual?:
(Mark with x)
End user Dealer

Installed by:
Trained by:
Date: ......../........../................
Signature end user: Signature dealer:
This form must be returned to Xcentric Ripper International/Grado Cero Sistemas within 30
days of the installation date. Send to warranty@xrint.es
Original: End user First copy: Xcentric Ripper International Second copy: Dealer
SERVICE MEMO

:: SAFETY
SAFETY INFORMATION AND PRECAUTIONS
Safety information
Before beginning work with or on the ripper, it is obligatory to read and understand this manual. The manufacturer
assumes no legal liability for improper operation.
Xcentric Ripper International/Grado Cero Sistemas, S.L.U. assumes no liability if the owner of the ripper,
without the prior written consent of Xcentric Ripper International/Grado Cero Sistemas, S.L.U., undertakes any
modifications to the device or uses it in violation of the instructions in this manual. In both cases, the warranty
is void.
Place this manual or a copy of it in the excavator’s operator cab, so that it is always on hand as a reference for
questions and problems. Observe all local laws and regulations applicable to the use and operation of your
work equipment.
Because there are various models of the ripper, it is possible that some illustrations in this manual will not
correspond to your attachment device. These illustrations are merely to be taken as examples.
The activities described in the following sections require no special skills; personnel performing them must
merely be familiar with the handling of the device.
This instruction manual must be read and understood to ensure that the ripper is correctly used and provides
peak performance and a long life. You will also find important advice on correct handling of the attachment
device, so that you can make maximum use of your ripper’s technical advantages.
If the manual is lost or damaged order a new one from your local Xcentric Ripper International distributor.
Observe all relevant safety standards and use your device accordingly.

DANGER
Never stand under the ripper.
If the ripper is disconnected from the machine, use special caution during handling. There is a danger of tilting.
When the ripper is operating, there is a danger of flying particles and fragments.
In areas where there is a risk of explosion, use of the ripper is absolutely prohibited.

WARNING
Use ear protection.
Beware of hot surfaces.
Safety information and precautions
General safety instructions
Always give special attention to operating the equipment safely. Important points that must be heeded are
mentioned below:
• Observe all applicable standards for personal safety and fire protection. Perform the activities described in
the manual only while using proper personal protection gear: safety boots, safety glasses, suitable gloves and
ear protection.
• There is a tipping hazard if the ripper is removed from the excavator during loading and transport. Always set
the ripper on a firm, even, horizontal surface that can bear the weight to the support points.
• There is a crushing hazard when handling, transporting, installing and removing the ripper. Maintain an
appropriate safety distance.
• Make sure that the ripper is correctly mounted and fastened on the excavator.
• Defective or worn components must always be replaced with new original replacement parts.
• Use of defective, worn, deformed or corroded components, etc., is prohibited.
• While the excavator’s engine is running, do not perform activities such as maintenance, inspection, cleaning
and repair.
• Do not use any defective tools (hammers, wrenches, etc.), as these could lead to accidents.
• Always stay at least 20 metres away from the ripper’s work area when it is in use; flying particles and fragments
pose a hazard.
• Before opening the hydraulic connections, take all necessary safety precautions. Wear both safety glasses
and safety gloves, because the connections may be under pressure, even if the excavator’s engine is shut off.
• Avoid, long, excessive or repeated skin contact with the oil.
· Protect your skin with appropriate safety gear and safety gloves.
· Clean skin areas that come into contact with the oil:
- Wash thoroughly with soap and water.
- A nail brush is effective here.
- Special hand cleaners make cleaning soiled hands easier.
- Do not use petrol, thinners or solvents.
· After washing, protect your hands with moisturizing cream.
• Some of the ripper’s components get quite hot during operation, especially the tooth and the fixing pin. This
increases the risk of burns.
• Check the hydraulic hoses to the maximum permissible pressure and for correct connection and fastening.
• Excess pressure poses an explosion hazard in the pressure accumulator. Always follow the instructions
in this manual.
• Always use great caution when moving around the demolition area, especially when the surface is wet.

• Wear ear protection while the ripper is operating.
Correct and incorrect use of the ripper
Correct use
The ripper is designed for tearing, breaking apart and demolishing stone, concrete, asphalt, etc. It can perform
both horizontal and vertical demolition.
It can also be used for moving away the demolition material, thus leaving behind a clean work area.
It can be used as support for moving the excavator, which is then supported only on the ripper impact arm,
and never on the ripper housing, because the structure permits that it be done only that way.
Incorrect use
Any application for which the ripper was not designed is considered incorrect use.
When using the ripper, never exceed its limit values.
All actions that violate legal rules for personal safety and fire protection are considered improper use. Demolition
work must be performed only if the tooth is in perfect condition.
To use the ripper correctly, carefully read the section on its operation. Never use the ripper housing as a support
when moving the excavator.
The ripper housing must never be used for moving or displacing demolition materials.
Never use the ripper on excavators that are larger than those for which it is designed. This could damage its
structure, mechanics or the pressure accumulator.
Never use the ripper on excavators that are smaller than those for which it is designed. Read the excavator
manufacturer’s documentation to be sure that it can be operated with the ripper’s weight.
Safety instruction sticker
On the ripper, there is a sticker with safety instructions and notes on safety precautions. If the sticker becomes
damaged or soiled, a new sticker is available from the dealer or manufacturer. It is located on the upper part of
the ripper housing.
1. jWARNING! Read this instruction manual thoroughly. It is obligatory that all information be understood.
2. Noise level: 95 dB(A). Use ear protection.
3. During operation, maintain at least a 20 m safety distance from the ripper. Beware of flying fragments.
4. ATTENTION! Contains compressed air.
5. DANGER! High pressure system.

Work, inspection and safety areas
Working area
The ripper can only be controlled from the excavator’s operator cab. Always remain outside the working area.
Safety zone
When the ripper is operating, maintain at least a 20 m safety distance. When working in high places, the work
area expands in relation to the height.
Danger zone during excavator operation

This includes all distances closer than the safety distance mentioned above.
For work in high places, a rollover protection structure and/or protection structure (ROPS/FOPS) may be required.
Working zone
of the ripper
(Minimum 20 m)
Working zone of
the excavator
(See the excavator manual)
Safety zone during

operation of the ripper
Danger zone during maintenance, cleaning, etc. (excavator stopped)
The area under the ripper, when it is still connected to the excavator.
The area in the immediate vicinity of the excavator when it is disconnected from the ripper, because there is a
tilting hazard. Always set the ripper on a firm, even, horizontal surface that can bear the weight at the support
points.
Some of the ripper’s surfaces and components may be very hot after use, especially the tooth, the pin and the
ripper impact arm. Therefore take protective measures to prevent burning.
Maintenance area
• The entire ripper impact arm, including the housing and tooth.
• The ripper housing: Hydraulic block, support element and pivot arms.
• The hydraulic hoses.
• The pneumatic pressure accumulator.
• Fastening the ripper to the machine. The ripper produces vibrations that can loosen or move the bolts or quick-
connect coupling, if the machine is equipped with one. Make a regular visual check of that area. Sudden,
unintentional or accidental release of the attachment device poses a crushing hazard. Keep the quick-connect
coupling system in perfect operating condition, and find out from the manufacturer if the coupling is capable
of supporting the ripper.
Hazards
The continuous movement that the pivot arms cause in the ripper can throw pieces, fragments or particles
around.
During operation, the machine operator must make sure that no danger is posed to people or materials that are
within the safety zone around the machine.
Use personal protective gear.
Hydraulic components
Broken or leaky hydraulic hoses pose a hazard.
Use extra caution when handing all hydraulic connections. Make sure that the machine’s engine is stopped and
that there is no hydraulic pressure within the system.
Pneumatic components
There is compressed air inside the pneumatic pressure accumulator. Therefore it must be handled with extreme
caution and in observance of the specific instructions in this manual (see page 79).
Never exceed 5 bar of pressure in the accumulator, when the ripper is in resting position.
Prolonged contact with hydraulic oil
Prolonged or repeated skin contact with any kind of hydraulic oil leads to loss of fat content in the skin. That
can lead to dryness, irritation or skin inflammations. Hydraulic oil also contains dangerous substances that can
cause skin cancer. If the basic safety and hygiene standards are observed during work, handling hydraulic oil
should not cause health problems.
Hot surfaces and hot hydraulic oil
Be aware that the hydraulic circuit can get very hot.
Afterwards, some of the ripper’s components get very hot. There is a slight burn risk.
Risk of hearing loss
It is mandatory to wear ear protection.
Generated vibrations
During operation, the ripper can transfer strong vibrations to the subsurface. Secure yourself against unintentional
falls and prevent any damage to construction, plumbing, cables, etc.

Crushing hazard
Be especially cautious when installing, removing and handling the ripper, to prevent it from tipping or falling
over.
Under no circumstances should you reach through the opening of the ripper’s lower stop, because, as the
illustration shows, any unexpected movement by the ripper can cause a crushing hazard.
Let others know the safety precautions and consistently follow the instructions described in this manual for
replacing the lower spring stop. Not following the instructions can result in an increased risk of crushing.
Crushing hazard!
SERVICE MEMO

:: OPERATION
NAME OF COMPONENTS AND SPECIFICATIONS
Name of components
10
4
7
3
7
7
1
12
8
9
3
5
13
3
6
15
2
11 14
Name of components and specifications
1) Ripper impact arm

The ripper impact arm is a basic component that takes kinetic energy from the pivot arms and creates the
striking motions needed for demolition
2) Eccentric gear housing
This housing contains the eccentric gears that create the ripper impact arm’s striking motions and are
synchronized in the housing.
3) Upper and lower pivot arms
They guide the ripper impact arm on its work path.
4) Ripper housing
This holds the unit made up of the ripper impact arm, pivot arms and pressure accumulator and has a
threaded base plate for fastening the top bracket to the ripper.
5) Pressure accumulator
This is a pneumatic bag that directs the ripper impact arm’s striking power to the tooth.
6) Pivot arm pins
They guide the pivot arms, the ripper housing and the ripper impact arm.
7) Pivot arm pin covers
These fasten the pivot arms to the ripper impact arm and to the ripper housing.
8) Hydraulic motor
An axial piston motor that sets the pivot arms moving.
9) Control block
A hydraulic system that starts and stops the hydraulic motor and controls it.
10) Top bracket
A component bolted to the ripper housing for attachment to the excavator.
11) Lower stop
An elastomeric part to cushion the ripper impact arm at the lower stop.
12) Tooth
A tool for striking the material to be demolished.
13) Pin
A component for fastening the tooth to the ripper impact arm.
14) Model plate
Contains information on the model, production date, serial number, etc.
15) Safety instruction sticker
Safety instructions and precautions.

Name of components and specifications
Standard specifications
Technical Specifications XR22 XR32 XR42 XR52

Excavator weight Tons 18 - 23 24 - 32 32 - 40 40 - 55
Ripper operating weight kg 2.500 3.700 4.200 4.900
Hydraulic working pressure MPa 16 24 24 28
Hydraulic oil flow L/min 160 190 210 270
Frecuency 1/min 900 1.100 1.100 1.100
Technical Specifications XR62 XR82 XR122

Excavator weight Tons - 70 - 90 100 - 140
Ripper operating weight kg - 10.000 15.000
Hydraulic working pressure MPa - 30 30
Hydraulic oil flow L/min - 420 500
Frecuency 1/min - 700 600
A E
XR22 XR32 XR42 XR52 XR62 XR82 XR122

A 830 775 860 960 - 1.270 1.270
B 780 635 630 630 - 960 1.080
C 2.243 2.715 2.865 3.000 - 3.575 4.150
D 1.000 1.160 1.215 1.315 - 1.530 1.780
E 1.600 1.660 1.715 1.830 - 2.300 2.600
* Dimensions in millimeters.
SERVICE MEMO

TOP BRACKET DIMENSIONS
When installing an Xcentric Ripper on a base machine such as a hydraulic excavator, backhoe loader, etc. a top
bracket will be required to connect the ripper to the base machine. This can be ordered from Xcentric Ripper
International/Grado Cero Sistemas S.L.U. at the time the Xcentric Ripper is ordered. Details of the type and
model of the base machine will be required and if the base machine is equipped with a quick coupler, details
of the manufacturer and model number will also be required.
If a top bracket is not ordered or if the Xcentric Ripper is to be mounted on a different base machine than the
previous installation a top bracket will have to be ordered separately from Xcentric Ripper International/Grado
Cero Sistemas S.L.U. or manufactured locally. To ensure that this will be correctly manufactured, if it is to be
made locally, manufacturing dimensions, bolt hole mounting pattern and dimensions, mounting bolt dimensions
and bolt tightening torques, are given for each model in the drawings on pages 30 to 36.

IMPORTANT
When manufacturing a top bracket to mount an Xcentric Ripper on an excavator it is very important to
follow the guidelines listed below:
1. Cut the plates for the top bracket to the dimensions given in the following drawings.
2. For the XR 32 to XR 122 weld the two plates together maintaining the exact angle between the two
plates as given in the drawings.
3. Weld on to the top plate the mounting ears required to mount the Xcentric Ripper on the specific
excavator to be used for this ripper.
4. After the above operations have been carried out the surface of the top bracket plates which will
be in contact with the Xcentric Ripper must be milled perfectly flat across the whole of both of the
surfaces.
5. Drill the required mounting bolt holes to the dimensions given in the drawings.
It is not allowed to use a top bracket where the mounting surfaces have not been milled flat.
If a top bracket is used that has not been milled flat the Xcentric Ripper frame will be subjected to
stresses and tensions that can result in the pivot pin bearings failing.
Top bracket dimensions
XR22 top bracket mounting dimensions
THICKNESS 30mm
XR22 mounting bolt tightening sequence and torque
Mounting bolt tightening sequence

1-2-3-4-A-B-C-D-E-F-G-H
Minimum number of holes 30

Screws dimensions M27 x 65
Short screws M27 x 60
Torque 1050 Nm

THICKNESS 30mm

1-2-3-4-A-B-C-D-E-F-G-H

Torque 1050 Nm
THICKNESS 40mm

1-2-3-4-A-B-C-D-E-F-G-H

Torque 1420 Nm

THICKNESS 40mm

1-2-3-4-A-B-C-D-E-F-G-H

Torque 1420 Nm

THICKNESS 50mm

1-2-3-4-A-B-C-D-E-F-G-H-I-J-K

Torque 1420 Nm
ESPESOR 50mm

A-B-C-D-E-F-G-H-I-J-K-L-M

Torque 1420 Nm

TECHNICAL CHARACTERISTICS
General description
The ripper is an excavator attachment device for demolition work, such as tearing down and breaking apart
stone, concrete and asphalt, etc. It has been patented by Xcentric Ripper International/Grado Cero Sistemas
S.L.U. and is made completely of wear-resistant steel.
Hydraulics provide this demolition device with the power to tear and break materials more easily. Because of its
strong penetrating power, the ripper is specially designed for high productivity.
The ripper consists of the following components:
Top bracket
Ripper housing
Pivot arm, lower
Ripper impact arm
Tooth
Pivot arm, upper Eccentric

gear housing
Working area
The ripper can work in any position. This characteristic makes the ripper ideal for tunnel construction, working
on walls and ceilings, and for other similar jobs.
Technical characteristics
Scope of use
The RQD value (Rock Quality Designation), which relates to the quality and pressure resistance (RC) of rock,
gives rise to the following classification.

Technical characteristics
Production and performance
Use under water

Without any special adjustments or modifications, the ripper is also safe and suitable for use under water, in
fresh and salt water, with no loss of performance.
Low noise pollution

The noise level created by the ripper rises in proportion to the solidity of the area to be worked.
When it is used on plaster or marl, the ripper’s sound production is negligible. During use on hard material such
as limestone, the noise level rises considerably, but it still remains 10 dB below that of a hydraulic hammer.
No daily maintenance needed

Because of the ripper’s mechanical design, neither daily maintenance nor lubrication is necessary. Only the
maintenance intervals in this manual need to be observed.
INSTALLING AND REMOVING THE RIPPER
Installation on the excavator
Check to see that the top bracket and the excavator arm fit together. Position the ripper according to the
illustration.
Install the ripper only on an even surface with the elements to be connected standing across from each other
and the ripper impact arm’s tooth pointing in the direction of the excavator.
Additional adapters or mounting brackets must not be welded to the ripper. This will void both the
warranty and the EC declaration of conformity.
Hydraulic circuit adjustment and hose connections
Before installing the hoses between the ripper and the excavator the hydraulic circuit pressures and flow must
be set as follows:
1. Install pressure gauges at the end of the pressure and return lines on the excavator arm.
2. Make sure that the excavator circuit is in the “single-acting” position (hammer mode). The ripper’s return line
must be connected directly to the hydraulic tank, without passing through the excavator valve block or oil cooler.
3. Ensure that the shut-off valves at the end of the pressure and return lines on the excavator arm are in the
closed position.
4. Start the engine and raise the hydraulic oil temperature to a minimum of 40ºC.
5. Operate the ripper control valve with the engine running at full r.p.m. and read the pressure on the gauge on
the pressure line. This pressure is the excavator circuit relief valve setting and should be set at the pressure for
your specific model of ripper as listed in the following table:
XR 22 - 20 MPa (200 bar) XR 32 - 24 MPa (240 bar) XR 42 - 24 MPa (240 bar)
XR 52 - 28 MPa (280 bar) XR 62 - ... MPa (... bar) XR 82 - 28 MPa (280 bar)
XR 122 - 30 MPa (280 bar)

WARNING
The above relief valve pressure settings must never be exceeded. Operating a ripper with excessive
pressure can possibly lead to serious damage to the hydraulic motor and control valve block cartridge
elements.

Installing and removing the ripper
6. Stop the engine. Remove the plugs (or caps) from the shut-off valves and install a flow meter. Open the shut-
off valves.
7. Start the engine, run the engine at full r.p.m. and check the oil flow through the circuit. The maximum flows
are as follows:
XR 22 - 160 l/min at 16 MPa XR 32 - 190 l/min at 21 MPa XR 42 - 210 l/min at 21 MPa
XR 52 - 270 l/min at 23 MPa XR 62 - ... l/min at ... MPa XR 82 - 420 l/min at 24 MPa
XR 122 - 500 l/min at 28 MPa
8. After ensuring the oil flow is correct, stop the engine, close the shut-off valves and remove the flow meter and
hoses.
9. A total of three hoses must be connected from the ripper to the excavator. The first two hoses, pressure and
return, must be designed for a continuous pressure of at least 300 bars and withstand additional pressure
peaks. We recommend the use of a 4SH hose for the pressure hose, and a 2-wire hose for the return hose. The
connections to the ripper must be of the type SAE 6000 ¾” for the model XR42, SAE 6000 1¼” for the model
XR52 and SAE 6000 1½” for the model XR82. The case drain line hose should be a single wire hose with a ½”
hose connection for the models XR42 and XR52, and ¾” for the model XR82. It is recommended that the hoses
be sealed with appropriate accessories (available for purchase) when the ripper is not operating.

CAUTION
The hydraulic hoses are not delivered with the ripper. Do not use hydraulic quick-connect couplings on
the hoses as these can reduce the ripper’s performance and damage the hydraulic motor. Make sure
that the bends in the hydraulic hoses in all ripper positions exceed the minimum radius specified by the
manufacturer and that the hoses have no contact with other components.

10. Connect the hydraulic hoses between the excavator and the ripper. The hydraulic hoses are connected as
follows:
• Remove the plugs.
• Before connecting the hoses, make sure that the connections and hoses are clean.
• Fit the oil hoses to the connections on the ripper and the shut-off valves on the excavator arm.
• Connect the case drain line to the ripper and to a connection either on a filter just before the hydraulic tank
or directly to the tank.
• Check the position of the pressure and return hoses. Installing the hoses on the wrong connections can
damage the ripper.
Drain
Pressure Return

CAUTION
To avoid or reduce damage to the hydraulic motor or its seals, Xcentric Ripper International/Grado Cero
Sistemas, S.L.U. advise to always install the case drain line from the case drain line connection on the
ripper directly to the hydraulic tank or filter just before the hydraulic tank. Under no circumstances is the
case drain line to be connected to other case drain lines on the excavator as this can lead to excessive
back pressure in the ripper case drain line.

11. Install a pressure gauge in the case drain line.
12. Open the hose shut-off valves on the excavator arm. Start with the return line (normally on the right side of
the excavator arm but this can differ on some makes of excavators so check which side is the return side before
opening the shut off valve) and then open the pressure line.
13. Start the excavator engine.
14. Lift the ripper off the ground, idle or run the engine at a low RPM and press the ripper’s pedal for about 2
minutes to let the air out of the hydraulic system and at the same time check the system for leaks. If leaks occur,
seal them right away.
15. Bring the ripper into the vertical position and support the tooth on the ground. Activate the excavator arm
until the tracks or wheels lift off the ground.
16. Raise the engine to maximum r.p.m and operate the ripper. Check the pressure in the return line. The
pressure must never exceed 0.6 MPa (6 bar) for all ripper models.
17. Check the case drain line pressure with the ripper operating. This pressure should never exceed 0.4 MPa
(4 bar).
18. Stop operating the ripper.
19. Again check the case drain line pressure. This should be at zero. If there is a pressure this is caused by
pressure coming back from the excavator circuit. The cause of this has to be found and rectified (check to see
if the case drain line is connected to other case drain lines from elements on the excavator such as the swing
motor or travel motors, if so the case drain line must be connected directly to the tank or filter just before the
tank).
20. If the case drain pressure is correct lift the ripper up and set it in the rest position. Then stop the engine.
21. Remove the pressure gauges fitted in the pressure, return and case drain lines.
Excavator hydraulics
Check to make sure that the quality of the hydraulic oil and the excavator’s filter comply with the manufacturer’s
specified requirements.
(ISO 4406 purity class 20/18/13).

Start-up and first use
Start-up and first operation of the ripper are always performed by a technician authorized by Xcentric Ripper
International/Grado Cero Sistemas, S.L.U.
After all of the previously described tasks have been performed, the ripper is put into operation as follows:
• Move the ripper into all possible positions, while bringing the excavator’s cylinders into the two extreme
positions to make sure that there is no collision between the ripper and parts of the excavator. Pay special
attention to the opening process.
Also pay special attention to the closing movement, especially because some excavators have a specific
arm and boom configuration with which the tooth can hit the arm, cylinders or cab.
• Bring the ripper into the vertical position and support the tooth on the ground. Activate the excavator
arm until the tracks or wheels lift off the ground, in order to check the pressure in the ripper’s pressure
accumulator. If necessary, raise or lower the pressure (see pages 79 to 81).
Accumulator
Spring stop
open
Ripper impact arm

under pressure
• After all of the listed tests and adjustments have been performed, the ripper is ready to use.
Removing the ripper
Remove the ripper as follows:

• Close the shut off valve on the pressure line.
• Close the shut off valve on the return line.
• Disconnect all hydraulic hoses.
• Attach the appropriate sealing plugs on the ripper hoses as well as on the pipes on the excavator arm.
• Position the ripper on a horizontal surface to prevent tipping over and to ease subsequent removal.
• Remove the ripper.

* NOTICE
When detaching the ripper from the excavator, close the hydraulic hoses and connections with plugs to
prevent oil from dripping out and dirt from getting into the hydraulic system.

OPERATION
Instructions for using the ripper
Even though the ripper requires no daily maintenance, for a long life it still must be kept clean and shock free.
Before starting work with the ripper, a daily visual inspection must be made.
Precautions when operating the ripper

The ripper is for use in ripping hard ground, concrete and fractured rock, it is not to be used in ripping hard
rock with no cracks or fractures.
When ripping if there is no tear away of any material after fifteen seconds stop the operation and reposition the
ripper about 30 cm away or closer to the edge of the material being ripped. This will avoid unnecessary heating
of the ripper tooth. Excessive heat in the tooth will result in cracking of the tooth and reduced hardness of the
tooth resulting in accelerated wear of the tooth.
If the tooth becomes stuck in the material whilst ripping do not lever the ripper to try to free the tooth. This
will result in the tip of the tooth breaking. To free the tooth lift the ripper vertically without levering.
Handling the ripper

The best way to learn to handle the ripper is to operate it. Here you will find some tips to make your first attempts
easier.
It is worth repeating that, although the ripper is used for similar purposes to those of a demolition hammer, its
operation is completely different. The optimal excavation distance from the machine to the tip of the ripper is
listed in the following table. The machine must stand as stable as possible on the ground. For excavation work,
the machine’s tracks should be directed as precisely as possible in line with the excavator arm in order to
achieve the greatest possible stability and not to damage the tracks.
See table on
the right

To begin excavation, support the tooth firmly on the material so that the ripper impact arm is
compressed. In so doing, make sure that the lower stop is always open. Let the ripper pound appropriately into
the material. The best result is to work vertically or just a little inside vertical. Swing the arm to the machine and
activate the bucket cylinder or press “close bucket” to ease breakage of the material and pull it away from the
face. It is decisive that the ripper impact arm remains compressed throughout the entire process, as long as
the material is breaking off. Also pay attention to the route of the contact vein for optimal performance. Try to
maintain a vertical bank face of 3 to 5 meters from the top to the lowest point of excavation. This will give the
best result and the highest production.
Operation
The ripper can only strike if it is properly supported, because otherwise it cannot work correctly and high
impacts are transferred to the excavator.
The work area must be kept absolutely clean, so that you can see where to set the ripper. Therefore it is
advisable to haul away the excavated material constantly.
Make sure that the ripper impact arm does not lie on the ground and is not supported on the rear part, which
would result in weak or no impact.
The excavation process must continually follow the rock layer. If the material doesn’t break after 15 seconds
reposition the tooth point about 30 cm from the previous impact point or nearer to the edge of the material. By
doing this you will have faster production and avoid fast and unnecessary wear (or melting) of the tooth point.
This means that in hard or very hard areas, the excavation edge must be set short.
If the tooth gets stuck in the material never try to lever it out. This type of wrong operation will result in the tooth
tip cracking and breaking. Always lift the ripper straight up to release the tooth from the material. (See page 76)
Never forget to stop the oil flow to the ripper before it is lifted from the ground. Not doing so will lead to a very
loud noise (idle striking) and excessive vibration going to the excavator arm.

Operation
Incorrect use of the ripper
Incorrect use of the ripper can lead to excessive stress and damage to ripper components. The main component
that receives most of the excessive stresses is the ripper housing. The incorrect usage of the ripper includes
the following;
Idle blows: This is caused by operating the ripper without the ripper impact arm being compressed during
operation. Idle blows are indicated by a sharp increase in the noise from the ripper, from the smooth sound of
the gear train and motor, to a very loud rattling sound caused by the vibrations generated in the ripper being
transmitted back to the ripper housing and from there to the excavator arm and boom. The ripper must be kept
compressed during the whole ripping operation.
Excavator relief pressure too high: The hydraulic components of the ripper are designed to work with a certain
maximum flow and pressure. If these limits are not set correctly in the excavator circuit these components are
subjected to excessive stresses (up to 35% more) which, during operation, are transmitted to the ripper
housing and its components causing possible deformation and cracking in the components. Always ensure
that the maximum flow and pressure for your ripper model are set to the specifications as listed on page 27 of
this manual.
The hydraulic excavator is too large: If the excavator, on which the ripper is mounted, is larger than allowed
the ripper top bracket, ripper housing and ripper impact arm will be subject to excessive loads for which they
are not designed. This will lead to possible deformation of these components but definitely, over a period of
time, to cracks in the ripper housing and the top bracket. Never exceed the maximum excavator size given in
the specifications on page 27.
The rock being excavated is too hard: If the hardness of the rock being excavated is above the capabilities
of the ripper this will mean that the power and vibrations generated by the ripper will not flow into the rock and
break it away but will be transmitted back into the ripper housing and then to the excavator arm and boom.
Incorrectly manufactured top bracket: If the top bracket being used on the ripper was not supplied by Xcentric
Ripper International the top bracket must be manufactured to the dimensions as given on pages 30 to 36. The
angle between the two mounting faces must be 100% correct and the mounting faces of the bracket must be
machined flat to conform to the mounting surfaces of the ripper. If they do not conform to the ripper this will lead
to cracks developing in the welding of the ripper housing and top bracket. If these cracks are not rewelded
in time this will lead to the cracks developing into the steel parts of these components resulting in a possible
catastrophic failure of one or both of the components.
If distortion is found in any of the ripper components contact your distributor for inspection and corrective
action. If cracks are found in the ripper housing or top bracket these should be rewelded on site without the
need to call the distributor for assistance (see page 82).
Operation
Types of cracks
Below are some instances of cracks in the ripper housing (due to incorrect use).
Work interruption
When interrupting work, place the ripper on the ripper impact arm in a horizontal position. Make the recommended
visual inspection. Keep in mind that there are areas that are very hot, such as the tooth.

WARNING
After operation, the ripper’s tooth and pin can be very hot and pose a burn hazard. Do not touch these
parts until they have cooled down.

Cleaning
Clean the ripper after operation. Avoid directing the high-pressure water jet from a short distance at the hydraulic
hoses, seals, stickers, pressure accumulator and other components, as this may damage them.

TRANSPORT

WARNING
Due to its characteristics, there is a tipping hazard if the ripper is uncoupled during loading and transport.
Always set the ripper on a firm, even, horizontal surface that can bear the weight to the support points.

Lifting
• Check the lifting elements to be inserted for their maximum allowable load. Because of the sharp- edged metal
sheets, use of a chain or padded strap is recommended.
• The ripper can be transported both vertically and horizontally.
• For lifting, use the lifting eyes, which are provided for this purpose, because the centre of gravity is in the
upper part of the ripper.
Lifting eye Top bracket
Lifting eye
Transport with the excavator

The ripper can be transported while attached to an excavator if the weight and dimensions of the machine and
attachment device are considered and applicable regulations are observed. The ripper can be transported
both vertically and horizontally.
LONG TERM STORAGE
Before long-term storage:
• Carefully clean and lubricate the ripper.

• Remove rust and paint vulnerable areas.
• Cover all unprotected metal surfaces with a rust inhibitor.
• If possible, store the ripper in a warm, dry place.
Storage conditions:
• Temperature: -40ºC/+80ºC (NOTE! Operating temperature varies from these values.)

• Relative air humidity: below 60%
* NOTICE
For restarting the ripper, it is recommended that the instructions above be followed.

TROUBLESHOOTING
PROBLEM POSSIBLE CAUSES SOLUTION
The machine does not accelerate Accelerate to a suitable RPM.

properly or transfers little power to
the ripper.
The operating pressure is below the Check the operating pressure at the
Low impact from the recommended value. ripper connection.
ripper impact arm.
Too much oil in the eccentric gear Check the return pressure and
housing due to a defective motor replace the motor. Completely drain
the oil from the housing and refill with
seal. the recommended amount.
Low pressure in the pressure Check for leaks and then recharge to
accumulator. the recommended pressure.
Shut off valves closed. Open the valves.

Ripper is connected wrongly. Check the connections.
Does not strike. Motor malfunction Replace.
No pressure at the ripper’s outlet. Correctly program the machine outlet.
Eccentric gear housing malfunction. Contact a service technician.
Tooth is blunt. Replace.

Low ripper productivity Excess hydraulic oil in the eccentric Drain the oil and fill it to the prescribed
gear housing. level.
Strange sound during Eccentric gear housing malfunction. Contact a service technician.
operation.
Transmission oil leak in Soil or wear on the valve seat Fill up the oil and notify a service
the seals. surfaces. O-ring damaged. technician.
Leak at the pins. Over pressure in the pivot arm Fill up the grease and clean away the
housing caused by vibration in the grease around the leaking sealing
ripper joint.
Leak in the pressure Tear in the membrane or a leak in the Replace the pressure accumulator or
accumulator. load valve. valve.
Leak in the eccentric gear Defective motor seal ring or Stop immediately. Contact a service
housing. damaged seal. technician.
Leak in the hydraulic Screws or union nuts loose. Retighten.

motor.
Loud noise at the front Spring stop is worn. Replace.
stop.
Cracks in the welding of Incorrect use of the ripper Re-weld cracks (see page 82)
the ripper housing and top
bracket
:: MAINTENANCE
MAINTENANCE, INSPECTION AND REPAIR
Periodical inspection and repair
Daily inspection
Before starting work with the ripper, a daily visual inspection must be made for the following:
- Possible oil leaks:
+ Hydraulic motor
+ Control block
+ Eccentric gear housing
- Possible lubricating grease leaks:
+ Pivot arms
+ Seals
- Condition of hoses (abrasion, wear or kinks).
- Wear to the tooth and mounting pin.
- Condition of the pressure accumulator (leaks, tears, membrane distortion).
- Tightness of the screws and bolts.
- Possible deformations and cracking.
- General condition of the ripper.
- Attachment between the ripper and the excavator.
- Condition of the lubricant filler plugs.
The following illustrations are for simple location of the points.
Leaks from the block

Leakage from the pin
Condition of the nylon stop
Connection to Leakage from the pins

the excavator
Tooth wear
Accumulator leaks
Leakage from the pin Motor leaks

Maintenance, inspection and repair
Seal leakage Seal leakage
Seal leakage Seal leakage
The complete check can be done in just a few minutes. If you detect one of the problems mentioned above, take
appropriate measures to resolve it. This saves time and money.
POSSIBLE CAUSES
PROBLEM PROCEDURE
Leaks
Hydraulic motor Locate and remove.
Control block Check if it is a leak from a seal joint. If it is from a seal joint
remove the block and rectify the leak.
Pressure accumulator Contact a service technician.
Seals Fill up the lubricating grease and clean the surfaces.
Pins Fill up the lubricating grease and clean the surfaces.
Hydraulic hoses Replace as quickly as possible.
Eccentric gear housing Contact a service technician.
Tooth wear Replace with original equipment tooth.
The play between the tooth and ripper Replace with an original equipment part and check the tooth
impact arm holder on the ripper impact arm.
Damage to the pin Replace with an original equipment pin and check the tooth
holder on the ripper impact arm.
Tightness of screws and bolts

Missing Replace according to list of replacement parts.
Loosening Retighten.
Distortion Contact a service technician.
Cracking Re-weld (see pages 46 and 82)
General condition of the ripper Keep the ripper clean and in good condition.
Anchoring of ripper to excavator Remove play. Contact a service technician.
Spring stop, front Replace, if necessary.
Missing stickers Attach a new, appropriate sticker.
If the lubricant plugs appear to be damaged, replace them as quickly as possible.

Negligence of these problems can void the warranty.

Maintenance plan
The working hours mentioned below are those of the excavator. These are maximum values for normal operation
under normal working conditions. If there is a defect that is not shown in the chart, contact a service technician.
Check the connection of the ripper to the excavator. 8 h.
Check the hydraulic circuit for leaks (hoses, motor, 8 h.

control block).
Make sure that the seals do not leak lubricating grease. 8 h.
Make sure that the pins do not leak lubricating grease. 8 h.
Make sure that the ripper impact arm housing does not leak oil. 8 h.
Check the ripper housing for distortion and breakage. 8 h.
Check the top bracket for distortion and breakage. 8 h.
Check the safety instruction stickers. 8 h.
Check the pressure accumulator for leaks, distortion and 8 h.

cracks.
Check the condition of the tooth and its pin. 8 h.
Check the condition of the front spring stop. 40 h.
Check the condition of the tooth holder on the ripper impact 40 h.

arm.
Change the hydraulic oil in the eccentric gear housing. (1) (2) (3) 50 h. 250 h.
Check the attachment device for rust. 500 h.
On the four pivot arm lubrication chambers, check the level of 1.000
the lubricating grease as prescribed. (1) hours
or one
year
1) If the lubricant sealing plugs appear to be damaged, replace them as soon as possible.
2) Observe the fill levels given in this manual. Too much hydraulic oil in the eccentric gear housing causes
severe loss of performance in the ripper.
3) The eccentric gear housing oil must be changed after the first 50 hours of operation and then every 250
hours.
LUBRICANTS AND HYDRAULIC SYSTEM
Hydraulic oil
The motor manufacturer recommends using high-quality, mineral-based or bio-based premium hydraulic
oil with additives to prevent wear, oxidation and blistering, as well as for increasing pressure resistance.
Below are the strict values provided by the hydraulic motor manufacturer. These values refer to hydraulic oil
based on premium mineral oil or bio-based oil.
Temperature range of permissible oil: -20ºC/+80ºC (depending on the oil used).
Permissible oil viscosity: 25 cSt–150 cSt.
Ideal oil viscosity: 40 cSt–60 cSt.
The mineral-based hydraulic oil must be selected in such a way that the viscosity precisely corresponds to the
ideal viscosity values under normal operating conditions. If the oil viscosity is below permissible values, it will
shorten the life of the motor.
Mineral oil:
OIL VALUE
REPSOL ESSO SHELL MOBIL CEPSA BP
TEMPERATURE ISO
Hydraulic
20-40ºC 32 Telex E32 NUTO H32 TELLUS 37 DTE 24 HLP32
HM32
Hydraulic
HM46
Hydraulic
HM68
Hydraulic
HM100
The bio-based hydraulic oil must be selected in such a way that the viscosity precisely corresponds to the ideal
viscosity values under normal operating conditions. If the oil viscosity is below permissible values, it will shorten
the life of the motor.
Bio oil:
OIL VALUE
CASTROL CEPSA COGELSA MOBIL PANOLIN REPSOL SHELL
TEMPERATURE ISO
Bio oil EAL
20-40ºC 32 Biobar 32 HM-S 32 Hydraulic
oil 32
Bio oil Ultrapress EAL HLP Bio Naturelle
40-50ºC 46 Biobar 46 Hydraulic Fluid HF-E 46
HM-S 46 BIO-46 oil 46 Synth Telex 46
Bio oil Bio
50-60ºC 68 Biobar 68 HM-S 68 Telex 68
60-70ºC 100
The excavator’s hydraulic oil must be changed according to the manufacturer’s instructions.

Lubricants and hydraulic system
Oil filter on the excavator
The hydraulic motor’s manufacturer recommends using filters with a fineness of at least 20 µm, but it is preferable
to use 10 µm filters to ensure trouble-free operation. The filter type and position are shown in the excavator’s
manual. Replace the hydraulic filter after the first 50 operating hours and then with every oil change.
Eccentric gear housing lubricant
The housing contains ISO-VG46 hydraulic oil. This oil must be changed for the first time after 50 operating
hours, and then every 250 hours.
OIL VALUE
REPSOL ESSO SHELL MOBIL CEPSA BP
TEMPERATURE ISO
Hydraulic
HM46
Oil quantities:
XR22 XR32 XR42 XR52 XR62 XR82 XR122
2 Liters 2,5 Liters 3 Liters 4 Liters ... Liters 7 Liters 11 Liters
Oil change eccentric gear housing
To change the oil, turn the ripper until the drain plug is at the bottom of the housing.
Plug eccentric gear housing
Loosen the plug slightly and let the remaining pressure built up in the housing reduce before you completely
remove the plug. Then remove the plug and let the oil drain into a receptacle for later recycling. Let the oil drain
completely.
Turn the ripper until the plug is at half height.
Plug eccentric gear housing
Fill the oil to the quantity shown in the manual for your particular ripper model. Put the plug back in and tighten
it. If the plug is damaged, it must be replaced with a new plug. Always be sure that the plug’s plastic seal is in
perfect condition.
If metal particles are found in the removed oil, notify your authorized service technician, so that he can determine
whether bearings need to be replaced or if it is just a matter of cleaning the eccentric gear housing.
Pivot arm lubricant
Use fluid grease thickened with lithium soap as per the following specifications. It is recommended that you
check the grease level every 1,000 operating hours or once per year.
UNIT TEST METHOD VALUE

Colour Visual Light Brown
NLGI Consistency 0
Soap type Lithium
Base oil (type) Mineral
Base oil viscosity @ 40°C cSt IP 71/ASTM-D445 160
Worked Penetration, 60 strokes @ 25°C 0,1 mm IP 50/ASTM-D217 370
Dropping Point °C IP 322/ASTM-D566 180
DIN Classification DIN 51825 KP0K-20
Available mineral greases
Manufacturer Name of grease Manufacturer Name of grease

Agip Agip Grease MU EP 0 Repsol Grasa Litica EP 0
BP Energrease LS-EP 0 Shell Alvania EP 0
Cepsa Arga EP Especial 0 Total/Fina Marson EPL Grease 0
Chevron Texaco Delo Heavy Duty EP 0

Available biodegradable greases
Manufacturer Name of grease

Cargo Oil Bio Natur 0
Cogelsa Gelsa Bio 0
Envirosys Bio-W
Neste Multigrade BIO EPG
Filling the pivot arm lubricant
Position the ripper so that all four filler plugs on both sides of the ripper (a total of eight plugs) can be removed
to fill the chambers with grease. Ensure that there is no dust or dirt around the plugs before they are removed.
Using a grease gun fill the pivot arm chambers with grease until grease comes out of the plug hole on the
opposite side of the pivot pin. After all chambers have been filled replace all eight plugs.
Fill plug upper

pivot arm, front
Fill plug lower

pivot arm, front
Fill plug lower
pivot arm, rear
Control valve block
Do not manipulate with any setting of the valve block, it will not get higher performance and will
generate fault in the hydraulic motor.

Control valve block schematic drawings
XR22 - XR32 - XR42
0.75 métrica 0.75 métrica

1/2 BSPP 1/4 BSPP código 62 código 62
DR MB B A
MDR MA
1/4 BSPP 1/4 BSPP
Y R MR P
1/2 BSPP 0.75 métrica 1/4 BSPP 0.75 métrica
código 62 código 62

XR52
1.25 métrica 1.25 métrica

1/2 BSPP 1/4 BSPP código 62 código 62
DR MB B A
MDR MA
1/4 BSPP 1/4 BSPP
Y R MR P
1/2 BSPP 1.25 métrica 1/4 BSPP 1.25 métrica
código 62 código 62
XR62 - XR82 - XR122

TOOTH REPLACEMENT
Removing the tooth

CAUTION
You must wear personal safety equipment when replacing the tooth. These include glasses, safety boots
and gloves.
After operation, the ripper’s tooth and pin can be very hot. They pose a burn hazard.
* NOTICE
Use only original equipment parts for the tooth.

XR42
* NOTICE
Xcentric Ripper International/Grado Cero Sistemas S.L.U. provides a special wrench forreplacing the
tooth, which is set on the head of the pin bolt like a small drill drift.

PROCEDURE
1. Insert the special wrench into the pin bolt.

Tooth replacement
2. Remove the screw in the pin socket with an Allen wrench.

3. As shown on the corresponding interior view, the pin bolt and socket join into one another in a specific
position. It can therefore be difficult to separate them. Insert a drift through the hole of the screw in the socket
and hit it until the pin bolt can be pulled out.

4. Pull out the pin socket
5. Remove the tooth

CAUTION
It may happen that the tooth is hard to remove. In that case, strike with a hammer and punch on its end
until it can be pulled off. (Never hit the tooth directly with a hammer as this will damage the tooth and
pieces of steel may fly off from the tooth which can cause serious injury to persons near to the ripper.)

Tooth replacement
6. Remove the ring from its receiving hole in the tooth holder.

XR52 - XR82 - XR122:

PROCEDURE
1. Remove the locking bolt.
Tooth replacement
2. Remove the locking pieces.
3. Unscrew and remove the pin bolts compete with the square washers.
4. Remove the pin.

Tooth replacement
5. Remove the tooth.
CAUTION
It may happen that the tooth is hard to remove. In that case, strike with a hammer and punch on its ends
until it can be pulled off. (Never hit the tooth directly with a hammer as this will damage the tooth and
pieces of steel may fly off from the tooth which can cause serious injury to persons near to the ripper.)
Tooth replacement
Problems when removing the tooth

All models:
It may happen that the tooth is hard to remove. In that case, strike with a hammer and punch on its ends until it
can be pulled off. (Never hit the tooth directly with a hammer as this will damage the tooth)

The problem is that the tooth supplied by Xcentric Ripper International/Grado Cero Sistemas S.L.U. is made of
cast steel, and therefore, when it is installed onto the tooth holder there can be a certain amount of play, as can
be seen in the illustration.

With hard stone, the ripper tends to accelerate and thus create a lot of force, which heats up the tooth
considerably. This distorts the tip of the tooth holder, which takes on the inner shape of the tooth.

The following illustration shows the process with a cutaway from a different perspective:

Tooth replacement
* NOTICE
Distortion of the tip of the tooth holder is a sign of wear from operation of the ripper, and therefore its
repair and maintenance do not come under the attachment device’s warranty.

SOLUTION
If the tooth has been removed, check the tooth holder for deformation. Chamfer the tooth holder with a grinding
machine and rebuild the tooth holder to its original shape by reworking the profile. Fit a new tooth.

Checking the fit of the tooth on the tooth holder
All models:
If the tooth has been removed, check both the condition of the pin opening in the tooth holder and the fit of the
tooth on the tooth holder. When installing a new tooth, make sure that the tooth rocks only minimally on the tooth
holder. Afterward, if the tooth is on the tooth holder on the stop, make sure that the hole in the tooth is placed
over the opening for the pin and that there is some play in the front area.

If the pin in the tooth receiving hole is lying toward the front part of the hole, this is a sign that the tooth holder is
worn. Working under these circumstances is not recommended, because it can bend the pin.

CORRECT INCORRECT
If installation of the tooth is incorrect, the tip of the tooth holder must be repaired. Contact your authorized
service department.
Tooth replacement
Installing the tooth
XR32 – XR42:
1. Place the ring in the corresponding receiving hole in the tooth holder.

2. Position the tooth correctly on the tooth holder.
CAUTION
The tooth from Xcentric Ripper International/Grado Cero Sistemas S.L.U. is made of wear- resistant steel
and minimal play can occur when it is placed on the ripper impact arm.

3. Install the pin bolt and pin socket. Due to their inner shaping, the two parts can join in only one way.
Turn both components until the indentation and the adjusting key fit correctly into one another.

Tooth replacement

4. Install the screw and Nord-Lock disc washer in the pin using an Allen wrench for the screw and the special
wrench from Xcentric Ripper International/Grado Cero Sistemas, S.L.U. for the head of the pin bolt.

WARNING
Pay special attention when tightening the Allen screw against the Nord-Lock washer to ensure that the
pin bolt does not turn against the pin socket by holding the pin bolt with the special tool. If the pin bolt
turns against the pin socket the key on the pin bolt will move out of the recess in the pin socket. If you do
not realise this has happened, as you tighten the Allen screw the key is tightened against the pin socket
without being in the recess. As soon as the ripper starts to work the pin bolt will start to turn against the
pin socket until the key on the pin bolt falls into the recess which will result in the all the components of
the pin assembly being loose against each other. If it is not immediately retightened correctly the pin will
be damaged leading to the tooth being loose on the impact arm damaging both the tooth and the impact
arm.

Tooth replacement
XR52 – XR82 – XR122:
1. Install the tooth.

2. Insert the pin.

3. Install and tighten the pin bolts completely ensuring that the square washers are parallel to the face of the
locking piece support.

Tooth replacement
4. Install the locking pieces on the pin bolts and washers ensuring they are correctly installed and then install
and completely tighten the locking bolt.

WARNING
After the first 5 to 10 minutes of work it is necessary to retighten the pin bolts. Repeat this operation until
the fit between the tooth and the tip of the tooth holder is completely snug. This process is necessary to
ensure a longer life time of the tip of the tooth holder and to stop cracks developing in the tooth.
* NOTICE
Keep clean and lightly greased for assembly.

Tooth replacement
Tooth failure
One problem that can arise, due to incorrect operation of the ripper, is when a ripper impact arm and tooth
become stuck in the material being broken. If the operator tries to lever the ripper loose from the material by
moving the excavator arm and boom forwards and backwards this creates a massive levering force on the tip of
the tooth for which it is not designed. This will cause the tooth to crack and eventually to tooth failure as shown
in the following pictures.
In the event of a ripper becoming stuck in the material lift the ripper directly upwards without any levering
movement to the ripper.
The above failures are caused by incorrect operation and are not considered for a warranty claim.

Tooth replacement
Teeth dimensions and weights
Weight 13.9 kg
XR22 XR32 / XR42

XR52 / XR82 XR122
Tooth replacement
Teeth Wear limits
Below are the teeth wear limits which should never be exceeded. If these wear limits are not followed the tooth
will wear to the point where the end of the tooth holder on the ripper impact arm will be damaged, necessitating
replacement of the tooth holder.
XR22 XR32 / XR42
XR52 / XR82 XR122

PRESSURE ACCUMULATOR
Caring for the pressure accumulator
• Replace the pressure accumulator if it is defective, if it has cracks or if the membrane is perforated or distorted.
• Clean it only with water.
Important: Rest position — working position
The pressure accumulator changes its pressure depending on the condition: Rest position or working position.
Rest position
Working position
• Rest position: The ripper is swivelled in and supported lengthwise on the ripper impact arm.
Spring stop in contact
Pressure accumulator in the

loading/unloading position
Pressure accumulator

WARNING
The pressure setting will always be done with the ripper in resting position. Never exceed 5 bar pressure
in resting position.
• Working position: The ripper is supported in such a way that the ripper impact arm is pressed into the ripper
housing.
under pressure
Excavator applies
force downward
Spring stop
open
Ripper is
compressed

WARNING
In the working position the pressure accumulator must never be worked upon. Here the pressure
increases considerably. The pressure accumulator may explode.

Setting the pressure
Always adjust the pressure in the rest position when the ripper is swivelled in. The pressure accumulator’s
pressure changes depending on the excavator model on which the ripper is installed. The more powerful it is,
the more pressure the pressure accumulator needs. This setting is made using a rough calculation.
1. First the pressure accumulator is charged with air to 5 bars.
2. Now bring the ripper to the ground in the vertical position, while the excavator’s arm also is in the vertical
position.
3. Press the ripper into the subsurface until the excavator tracks or wheels at the front of the excavator are raised
from the ground.

4. In this position (Fig. 1), without activating the ripper, the yellow mark must be seen through the head of the
arrow in the adjustment window (Fig. 2). But when the ripper is working, the yellow line should be seen through
the horizontal adjustment window (Fig. 3).
- PRESSURE VERIFICATION POSITION - - POSITION AT WORK -
Arrow head Yellow line in

adjustment window working position
Fig. 2 Fig. 3
5. Make this adjustment, inflating or deflating the accumulator, always in rest position without touching the
ground with the ripper arm.
6. If the working height is regulated, check the tightness of the valves and put on their protective cover.
This adjustment does not need to be checked, unless you have determined that the large opening on the spring
stop has changed. Keep in mind that the power with which the excavator presses the ripper changes according
to the position of the excavator arm. Therefore be aware that the opening on the spring stop is smaller if the
ripper is farther from the cab than when it is moving closer to the cab.
Charging and discharging of the accumulator must always be done with an officially approved manometer.

WARNING
If the pressure accumulator is being replaced, it must always be completely pressure-free.

The valve must never be struck or unscrewed when the pressure accumulator is under pressure. Make
absolutely sure in this case as there is a danger of the valve being blown out.
WELDING INFORMATION
Ripper housing weld cracks
In the event of cracks appearing in any of the welds of the ripper housing due to excessive forces being applied
to the ripper, repairs can be made in the field without the intervention of the dealer as follows:
1. Clean any foreign material or oils from the crack before welding. This is most important as the presence of
foreign material or oil will severely affect the weld quality.
2. Grind out the crack from the weld to remove impurities such as rust, black scale, dirt etc.
3. With ambient temperatures of 5º C or less pre-heating to 20º C - 30º C is required.
4. Weld the repair joint using a solid welding wire (for MAG welding equipment) conforming to EN ISO 14341-A
G46 4 M 3Si1 or AWS A5.28 ER70S-6.
5. Maintain a pre-heating temperature of 200º C during welding and post heat the weld to the same temperature.
This will avoid cracks in the weld.
Ripper impact arm tooth holder replacement
1. Put the ripper on a wooden block and remove the old tooth.
2. Lay the ripper on its side and position the new tooth holder exactly in the correct position. Mark the ripper
impact arm along the edge of the new tooth holder to show where the old tooth holder has to be cut off.
3. Support the old tooth holder and cut it off along the marked line precisely. Remove the old tooth holder.
4. Grind off the edge, where the old tooth holder was removed from, at 45º then turn the ripper over 180º on the
other side and grind this edge off to 45º.
5. Prepare a support for the new tooth holder and position the new tooth holder exactly. Clamp the new tooth
holder to the support ensuring the tooth holder is positioned correctly and it is completely flat in relation to the
ripper impact arm.
6. Prepare the area for welding. Pre-heat both sides of the weld area to 200ºC.
7. Weld both sides of the weld area using MAG welding wire conforming to EN ISO 14341-A G46 4 M 3Si1 or
AWS A5.18 ER70S-6.
8. After welding post-heat to 200ºC, this will avoid cracking within the weld.
9. When the impact arm and tooth holder have cooled down grind the weld completely flat on both sides.
10. Fit a new tooth.

BOLT TIGHTENING TORQUES
MAX. TIGHTENING TORQUE FOR BOLTS STEEL QUALITY 12.9
Bolt diameter x Torque

Thread pitch
mm Nm Lbs. Ft.
M8 x 1.25 35 26
M10 x 1.5 68 50
M12 x 1.75 117 86
M14 x 2 280 207
M16 x 2 290 214
M18 x 2.5 400 295
M20 x 2.5 560 413
M22 x 2.5 767 566
M24 x 3 970 715
M27 x 3 1420 1047
M30 x 3.5 1935 1427
M36 x 4 3370 2486
The above bolt torques are for dry bolts. If the threads are lubricated before assembly reduce the torque setting
by 10%.
- MANUAL REVISION INDEX -
Revision Date Code Description
00 29-05-2017 01-17 First instructions manual
01 01-12-2017 02-17 Add information about new models: XR32, XR122
Update information about XR122 and

02 11-07-2018 01-18
accumulator pressure setting
03 13-11-2018 02-18 Add information about new model XR22
04 08-05-2019 01-19 Screw quality change

Add measure “E” in technical specifications

Xcentric Ripper International, s.l. / Grado Cero Sistemas, s.l.u.
Arriurdina, 15 (Pol. Ind. Jundiz) · 01015 Vitoria-Gasteiz (Álava) · Spain
Tel.: +34 945 290 555
www.xcentricripper.com www.gradocero.net
Date of Issue: May 2019

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Xcentric Ripper Mining series

Xcentric Ripper International, s.l. / Grado Cero Sistemas, s.l.u.

The contents of this manual are the “Original Instructions”.

Revision: 00 29-05-2017 Cod. 01-17

SAFETY INFORMATION AND PRECAUTIONS 15

NAME OF COMPONENTS AND SPECIFICATIONS 25

TOP BRACKET DIMENSIONS 29

4 XCENTRIC RIPPER - MINING SERIES

INSTALLING AND REMOVING THE RIPPER 40

LONG TERM STORAGE 50

MAINTENANCE, INSPECTION AND REPAIR 54

LUBRICANTS AND HYDRAULIC SYSTEM 58

BOLT TIGHTENING TORQUES 83

MANUAL REVISION INDEX 84

6 XCENTRIC RIPPER - MINING SERIES

The following documents are delivered with the ripper:

8 XCENTRIC RIPPER - MINING SERIES

The model and CE plate is on the ripper housing.

The following harmonised standards are applied:

SCOPE AND LIMITATIONS OF THIS EC DECLARATION

Authorised technical file representative:

Place and date of issue:……………………………………………………………………............................ Vitoria

File: Original for the CUSTOMER

Warranty registration form

Model:.................. Serial number:............................... Delivery date:......./......../...........

End user Dealer

12 XCENTRIC RIPPER - MINING SERIES

General safety instructions

16 XCENTRIC RIPPER - MINING SERIES

• Wear ear protection while the ripper is operating.

Correct and incorrect use of the ripper

Safety instruction sticker

18 XCENTRIC RIPPER - MINING SERIES

Work, inspection and safety areas

Danger zone during excavator operation

(See the excavator manual)

Safety zone during

Danger zone during maintenance, cleaning, etc. (excavator stopped)

20 XCENTRIC RIPPER - MINING SERIES

22 XCENTRIC RIPPER - MINING SERIES

1) Ripper impact arm

26 XCENTRIC RIPPER - MINING SERIES

Technical Specifications XR22 XR32 XR42 XR52

Technical Specifications XR62 XR82 XR122

XR22 XR32 XR42 XR52 XR62 XR82 XR122

28 XCENTRIC RIPPER - MINING SERIES

XR22 top bracket mounting dimensions

XR22 mounting bolt tightening sequence and torque

Mounting bolt tightening sequence

Minimum number of holes 30

30 XCENTRIC RIPPER - MINING SERIES

XR32 top bracket mounting dimensions

XR32 mounting bolt tightening sequence and torque

Mounting bolt tightening sequence

Minimum number of holes 30

XR42 top bracket mounting dimensions

XR42 mounting bolt tightening sequence and torque

Mounting bolt tightening sequence

Minimum number of holes 30